A fully automatic wire harness double-end terminal machine

Abstract

The present invention discloses a fully automatic wire harness double-end terminal machine, which belongs to the technical field of wire harness terminal machines. It includes a base bracket, a wire harness placement base, and a wire harness fastening module. A wire harness taking module for supplementing the wire harness to the wire harness fastening module is arranged at the side position of the upper surface of the base bracket. The wire harness placement base is provided with an outward expansion and lifting mechanism at the positions on both sides of the wire harness fastening module; and a wire harness stripping mechanism is arranged on the outward expansion and lifting mechanism on each side. By configuring two sets of wire harness stripping mechanisms on the wire harness placement base, during the working process, the arc cavity plate on the wire harness stripping mechanism can be inserted into the positions of the two ends of the wire harness. Different from the traditional cutting method, it can pad a layer of protective structure at the positions to be cut on both sides of the wire harness. When the subsequent knife mechanism extends the stripping knife for stripping and cutting, it is ensured that the stripping knife does not cut the inner layer of the guide wire, so as to improve the subsequent crimping quality.

Description

Technical Field

[0001] The present invention relates to the technical field of wire harness terminal machines, and more specifically to a full-automatic wire harness double-end terminal machine. Background Art

[0002] In modern manufacturing, wire harnesses, as an important component of connecting electrical and electronic equipment, are widely used in many fields such as automobiles, home appliances, and communication equipment. Therefore, efficient wire harness processing equipment has become an indispensable part of the production line. Among them, wire harness double-head terminal machines, as a highly automated equipment, are widely used in the processing of wire harnesses to improve production efficiency and product quality.

[0003] The wire harness double-end terminal machine in the prior art mainly includes core mechanisms such as a feeding device, a cutting device, a stripping device, and a terminal crimping device. During the working process, the configured sensors and control systems can be used to realize full-process automation from wire feeding to finished product packaging. As the popularity of wire harness terminal machines in different fields increases, there are also devices on the market that can perform corresponding crimping through multiple sets of switchable tools to crimp wires of different materials, further improving the practicality of the wire harness terminal machine.

[0004] However, in actual processing, there are cases where the wire is wrapped with a metal braid layer and an aluminum film protective layer. Since the hardness and structure of these composite layers are different from those of the outer layer material, in order to ensure the stability of the stripping process, it is usually necessary to switch between different types of cutters in real time. However, as shown in the attached manual, Fig.12 As shown, most of these composite layers are composed of a number of tiny guide wires. When they are stripped and crimped by the fully automatic wire harness double-end terminal machine in the prior art, it is very easy to cause the internal conductor wire to be damaged due to excessive stripping, which affects the subsequent crimping quality. Summary of the invention

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a fully automatic wire harness double-end terminal machine to solve the above technical problems.

[0006] To solve the above problems, the present invention adopts the following technical solutions.

[0007] A fully automatic wire harness double-end terminal machine, comprising a base bracket and a wire harness placement base fixedly installed at the axis position of the base bracket, a wire harness fastening module is arranged at the middle position of the upper surface of the wire harness placement base, a wire harness taking module for replenishing wire harnesses to the wire harness fastening module is arranged at the side position of the upper surface of the base bracket, and an outward expansion lifting mechanism is arranged at the positions on both sides of the wire harness fastening module on the wire harness placement base; and a wire harness stripping mechanism is arranged on the outward expansion lifting mechanism on each side;

[0008] The outward unfolding and lifting mechanism comprises a human-shaped support that can be tightened in the center, a first electric telescopic rod is fixedly installed on one side of the long side of the human-shaped support, a circular partition that can be turned outward is arranged on the output end of the first electric telescopic rod, the wire harness stripping mechanism comprises a second electric telescopic rod arranged at the outer position of the bottom of the circular partition, a first cavity sleeve is arranged on the output end of the second electric telescopic rod, and a knife mechanism and an arc cavity plate are arranged at symmetrical positions on both side ends of the first cavity sleeve;

[0009] Among them, after the wiring harness on the wiring harness placement base is centered by the human-shaped bracket that can be tightened in the center on both sides and the circular partition in the retracted state, the arc cavity plate can be inserted into the guide wire layer on both sides of the wiring harness by retracting the second electric telescopic rod to separate the guide wire layer to avoid the knife mechanism from peeling too deep.

[0010] As a further scheme of the present invention: the wiring harness fastening module includes a semicircular groove opened in the middle position of the wiring harness placement base, a semicircular airbag cover is fixedly installed inside the semicircular groove, and reserved slots are opened at both side edges of the wiring harness placement base, a first servo air supply unit is fixedly installed in the reserved slot on one side of the wiring harness placement base; a first servo motor is fixedly installed in the reserved slot on the other side, the air supply output end of the first servo air supply unit is connected to the semicircular airbag cover, and a gear plate is fixedly installed on the output end of the first servo motor; and a gear plate is configured with a gear cover support rod movably installed in the reserved slot on one side of the gear plate, the gear of the gear cover support rod is meshed with the gear plate, and the reserved slots on both sides of the wiring harness placement base are the left and right sides of the wiring harness placement base, then the gear cover support rod movably installed in the reserved slot extends toward the front and rear sides of the wiring harness placement base, and a threaded rod is fixedly connected to the protruding end on each side.

[0011] As a further solution of the present invention: the outward expansion and lifting mechanism includes a limit rod fixedly connected to the side positions of the front and rear surfaces of the wiring harness placement base; and a human-shaped bracket corresponding to the threaded rod on the same side is slidably installed on the limit rod on each side, and arc patches are fixedly installed at the positions of the semicircular grooves on the front and rear sides of the wiring harness placement base, and telescopic arc cloth covers are fixedly installed on the outer surfaces of the arc patches, and the side of the telescopic arc cloth covers away from the arc patches is fixedly connected to the human-shaped bracket on the same side, and the wiring harness picking module includes a multi-axis manipulator fixedly installed on the side of the wiring harness placement base, and a clamping plate is fixedly connected to the output end of the multi-axis manipulator, and the clamping plate is semicircular in shape as a whole; and a second servo air supply unit is fixedly installed at the upper side of the clamping plate, and a number of air holes communicating with the output end of the second servo air supply unit are sequentially opened on the inner arc surface of the clamping plate.

[0012] As a further solution of the present invention: a positioning spring buckle is fixedly installed on the outer surface of the humanoid bracket at a position aligned with the bottom of the semicircular groove, a circular fork frame is fixedly connected to the output end of the first electric telescopic rod, a reserved circular opening corresponding to the positioning spring buckle is opened on the surface of the circular fork frame, a second servo motor is fixedly installed at the outer edge position of the circular fork frame, a circular partition is fixedly installed on the output end of the second servo motor, an infrared ranging unit is fixedly installed at the axial position of the circular partition, the ranging output end of the infrared ranging unit faces one side of the semicircular groove, the side end of the circular fork frame is fixedly connected with an extension bending rod at a position on the side of the reserved circular opening, the second electric telescopic rod is fixedly installed on the outside of the extension bending rod, a push plate is fixedly installed on the output end of the second electric telescopic rod, and a third servo motor is fixedly installed on the surface of the push plate facing the semicircular groove.

[0013] As a further solution of the present invention: a plurality of groups of friction ridges are fixedly installed on the inner arc surface of the semicircular airbag cover, the axis center of the output end of the third servo motor is aligned with the center of the semicircular notch, the first electric track is fixedly installed on both sides of the wiring harness placement base at the bottom of the outward unfolding lifting mechanism, auxiliary brackets are fixedly installed on both sides of the wiring harness placement base at the position directly above the semicircular notch, a wiring harness terminal crimping unit is fixedly installed on the upper side of the auxiliary bracket, and a wiring harness terminal feeding unit is fixedly installed on the side of the wiring harness terminal crimping unit.

[0014] As a further scheme of the present invention: the wire harness stripping mechanism includes a first cavity sleeve plate fixedly installed on the output end of the third servo motor, and slide groove guide rails are provided on both sides of the first cavity sleeve plate; and a fourth servo motor is fixedly installed at the position of one side end of the slide groove guide rail, and a bidirectional threaded rod extending in the slide groove guide rail is fixedly installed on the output end of the fourth servo motor, and nut sleeve plates corresponding to the bidirectional threaded rod are slidably installed inside the slide groove guide rails on both sides of the first cavity sleeve plate; and a second cavity sleeve plate extending toward one side of the semicircular notch is fixedly installed on the outer surface of the nut sleeve plate on each side, and an arc cavity plate is fixedly installed at a position where the outer side of the second cavity sleeve plate extends toward one side of the semicircular notch, the arc cavity plate is communicated with the internal cavity of the second cavity sleeve plate, and a third electric telescopic rod is fixedly installed in the second cavity sleeve plate, and a perforation positioning pin is fixedly installed on the output end of the third electric telescopic rod, and a circular opening for the perforation positioning pin to pass through is provided at the side axis position of the arc cavity plate.

[0015] As a further solution of the present invention: a lifting bracket is fixedly installed on the outer surface of the first cavity sleeve plate, the knife-discharging mechanism includes a fifth servo motor fixedly installed on the surface of the lifting bracket, a disc sleeve plate is fixedly installed on the output end of the fifth servo motor, and three groups of lateral cavity boxes with the same intervals are clamped and installed on the outer edge surface of the disc sleeve plate; and a fourth electric telescopic rod is fixedly installed inside each lateral cavity box, a double-sided toothed plate is fixedly installed on the output end of the fourth electric telescopic rod, and bolt sleeves are fixedly installed on the outer side of the double-sided toothed plate, and different types of skinning knives are assembled in the three groups of lateral cavity boxes arranged on the outer side of the disc sleeve plate through bolt sleeves.

[0016] As a further solution of the present invention: gear columns are movably installed at the positions on both side edges of the bilateral tooth plate in the lateral cavity box; and they are meshed with the gear columns, and a knife clamping mechanism is configured on the outer side of the gear column, and the knife clamping mechanism includes a third cavity sleeve, and the surface of the third cavity sleeve facing the skinning knife is provided with upper and lower groups of guide grooves, and multiple first return spring rods are fixedly installed in sequence inside the guide grooves, and second electric crawlers are fixedly installed on the outer sides of the upper and lower groups of guide grooves of the third cavity sleeve through the first return spring rods.

[0017] As a further solution of the present invention: a grinding sandpaper sleeve is mounted on the outer surface of the second electric crawler, and a protective cover is fixedly installed on the surface of the third cavity sleeve at the outer sides of the upper and lower guide grooves, and an outward-flip door panel is movably installed on the outer side of the protective cover.

[0018] As a further solution of the present invention: a plurality of second return spring rods are fixedly installed inside the protective cover, and the return extension ends of the second return spring rods are all facing the second electric crawler on the same side; and the extension ends are fixedly installed with ball sleeves, and the balls of the ball sleeves are movably fitted on the surface of the second electric crawler on the same side under the return extension action of the second return spring rods.

[0019] Compared with the prior art, the above technical solution provided by the present invention has at least the following beneficial effects:

[0020] This solution configures two sets of wire harness stripping mechanisms on the wire harness placement base. During the wire harness stripping process, the arc cavity plates on the wire harness stripping mechanisms can be inserted into the two end positions of the wire harness. Different from the traditional cutting method, it can pad a layer of protective structure at the positions to be cut on both sides of the wire harness. When the subsequent knife mechanism extends the stripping knife for stripping and cutting, it is ensured that the stripping knife will not cut the inner layer of the guide wire, so as to improve the subsequent crimping quality.

[0021] Through the outward-expanding support mechanism configured on both sides of the wiring harness placement base, the wiring harness can be tightened in the center before being tightened for cutting, ensuring the symmetry of the position of the double-end terminals of the wiring harness, and the circular partition at the output end of the second servo motor can be used to control the opening and closing states of the center tightening end, so that both ends of the wiring harness can be switched in real time according to the working status, and the stripping work can be completed without changing the work station, further improving the accuracy of the subsequent cutting knife locking the axial position of the two ends of the wiring harness, and further improving the subsequent crimping quality.

[0022] Through the knife-out mechanism configured on the wire stripping mechanism, the servo drive of the fifth servo motor can not only switch different stripping knives according to the characteristics of different layered materials of the wire, but also extend the perforation positioning needle through the third electric telescopic rod before the arc cavity plate is inserted into the stripping position at both ends of the wire harness, and align the guide wire layer with a smaller insertion end to ensure the smoothness of the insertion of the arc cavity plate, while improving the efficiency of the arc cavity plate in separating the protective layers at both ends of the wire harness in a point-to-surface manner.

[0023] By configuring the knife clamping mechanism on both sides of each knife-discharging mechanism, not only can the third cavity sleeve plate be controlled to be synchronously everted and retracted through the pulling action of the double-sided tooth plate, so that the stripping knife can be pressed by the second electric crawler on both sides in the retracted state, thereby improving the protection performance and service life of its knife head, but also the stripping knife can be polished by the configured sandpaper coating under the reciprocating drive of the second electric crawler, thereby ensuring the sharpness of the knife every time it is discharged and improving the smoothness of stripping. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the wire harness fastening module of the present invention;

[0027] Figure 3 It is a partial structural schematic diagram of the outward unfolding lifting mechanism of the present invention;

[0028] Figure 4 This is a schematic diagram of the unfolding effect of the circular partition of the present invention;

[0029] Figure 5 is a schematic structural diagram of a second electric telescopic rod of the present invention;

[0030] Figure 6 It is a partial structural schematic diagram of the wire harness stripping mechanism of the present invention;

[0031] Figure 7 It is a structural schematic diagram of the second cavity sleeve of the present invention in a half-cut state;

[0032] Figure 8 It is a structural schematic diagram of the knife-out mechanism of the present invention;

[0033] Fig. 9 It is a schematic diagram of the structure of the lateral cavity box of the present invention in a half-cut state;

[0034] Fig.10 It is a schematic structural diagram of the split state of the knife clamping mechanism of the present invention;

[0035] Fig.11 It is a structural schematic diagram of the wiring harness taking module of the present invention;

[0036] Fig.12 This is a cross-sectional view of a multi-wire harness.

[0037] Attached photos

[0038] 1. Base bracket; 2. Wire harness placement base;

[0039] 3. Wire harness fastening module; 31. Semicircular notch; 32. Semicircular airbag cover; 33. Reserved slot; 34. First servo air supply unit; 35. Support rod with gear sleeve; 36. First servo motor; 37. Gear plate; 38. Threaded rod;

[0040] 4. Wire harness picking module; 41. Multi-axis manipulator; 42. Clamping plate; 43. Second servo air supply unit; 44. Air hole;

[0041] 5. Outward unfolding lifting mechanism; 51. Arc patch; 52. Telescopic arc cloth cover; 53. Humanoid bracket; 54. Limit rod; 55. First electric telescopic rod; 56. Ring fork frame; 57. Second servo motor; 58. Round partition; 59. Infrared ranging unit; 510. Positioning spring buckle; 511. Reserved round mouth; 512. Extended bending rod; 513. Second electric telescopic rod; 514. Push plate; 515. Third servo motor;

[0042] 6. Wire harness terminal feeding unit; 7. Auxiliary bracket; 8. Wire harness terminal crimping unit; 9. First electric crawler;

[0043] 10. Wire harness stripping mechanism; 101. First cavity sleeve; 102. Slideway guide rail; 103. Fourth servo motor; 104. Bidirectional threaded rod; 105. Nut sleeve; 106. Second cavity sleeve; 107. Arc cavity plate; 108. Third electric telescopic rod; 109. Perforation positioning pin; 1010. Lifting bracket;

[0044] 11. Knife-out mechanism; 111. Fifth servo motor; 112. Disc sleeve plate; 113. Lateral cavity box; 114. Fourth electric telescopic rod; 115. Double-sided tooth plate; 116. Bolt sleeve; 117. Skinning knife; 118. Gear column;

[0045] 12. Cutter mechanism; 121. Third cavity sleeve; 122. Guide notch; 123. First return spring rod; 124. Second electric crawler; 125. Protective cover; 126. Outward-turning door panel; 127. Second return spring rod; 128. Ball sleeve.

[0046] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0047] The following is a detailed description of a fully automatic wire harness double-end terminal machine provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are listed as the best and preferred embodiments, and other alternatives can also be used by technicians in some known technical fields; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.

[0048] like Figures 1 to 12 As shown, an embodiment of the present invention provides a fully automatic wire harness double-end terminal machine, comprising a base bracket 1 and a wire harness placement base 2 fixedly installed at the axial position of the base bracket 1, a wire harness fastening module 3 is arranged at the middle position of the upper surface of the wire harness placement base 2, a wire harness taking module 4 for replenishing the wire harness to the wire harness fastening module 3 is arranged at the side position of the upper surface of the base bracket 1, and an outward expansion lifting mechanism 5 is arranged at the position on both sides of the wire harness fastening module 3 on the wire harness placement base 2; and a wire harness stripping mechanism 10 is arranged on the outward expansion lifting mechanism 5 on each side;

[0049] The outward-expanding lifting mechanism 5 includes a human-shaped bracket 53 that can be tightened in the center, a first electric telescopic rod 55 is fixedly installed on one side of the long side of the human-shaped bracket 53, and a circular partition 58 that can be turned outward is arranged on the output end of the first electric telescopic rod 55. The wire harness stripping mechanism 10 includes a second electric telescopic rod 513 arranged at the outer position of the bottom of the circular partition 58, and a first cavity sleeve plate 101 is arranged on the output end of the second electric telescopic rod 513. The knife mechanism 11 and the arc cavity plate 107 are arranged at symmetrical positions on both sides of the first cavity sleeve plate 101;

[0050] Among them, after the wiring harness on the wiring harness placement base 2 is centered by the human-shaped bracket 53 that can be tightened in the center on both sides and the circular partition 58 in the retracted state, the arc cavity plate 107 can be inserted into the guide wire layer on both sides of the wiring harness by retracting the second electric telescopic rod 513 to separate the guide wire layer to avoid the knife mechanism 11 from peeling too deep.

[0051] In order to solve the problem that the internal conductor wire is easily damaged due to excessive peeling when the fully automatic wire harness double-end terminal machine in the technology is stripping and crimping, the problem is solved by adopting the above-mentioned technical solution, which is mainly composed of a base bracket 1, a wire harness placement base 2, a wire harness fastening module 3, a wire harness picking module 4, an outward expansion lifting mechanism 5, a wire harness stripping mechanism 10 and a knife mechanism 11. The base bracket 1 serves as the base of the device and plays a supporting role, and the bottom of the base can be configured with a shock-absorbing base block for improving the overall stability to ensure the stability of the upper surface of the device during operation. The wire harness placement base 2 serves as a platform for placing the wire harness, and is used to cooperate with the wire harness picking module 4 to place the taken wire harness to be processed on a plane to perform the wire harness double-end terminal crimping work;

[0052] Among them, the outward-expanding lifting mechanism 5 is composed of a human-shaped bracket 53 and a circular partition 58 that are symmetrical on both sides. The human-shaped bracket 53 is a herringbone structure as a whole, with one side long and the other side short. It is arranged on both sides of the harness placement base 2 in a symmetrical arrangement, and can be tightened in the center, so that the harness placed on the harness placement base 2 can be centered before operation, ensuring the accuracy of insertion of each structure during subsequent operations, and the circular partition 58 can be rotated. When it is fully turned, it does not have the effect of tightening in the center. At this time, the knife mechanism 11 on both sides can be retracted, and the stripping knife 117 configured by the knife mechanism 11 can be stripped according to needs, and the bottom of the stripping knife 117 is configured with an arc cavity plate 107 that can be synchronously inserted into the two ends of the harness, so that the arc cavity plate 107 is padded between the guide wire and the stripping knife 117, and the two rotate synchronously for cutting to avoid the problem of damage to the internal conductor wire due to excessive stripping.

[0053] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the harness fastening module 3 includes a semicircular notch 31 opened at the middle position of the harness placement base 2, a semicircular airbag cover 32 is fixedly installed inside the semicircular notch 31, and reserved slots 33 are opened at both sides of the harness placement base 2. A first servo air supply unit 34 is fixedly installed in the reserved slot 33 on one side of the harness placement base 2; a first servo motor 36 is fixedly installed in the reserved slot 33 on the other side, and the air supply output end of the first servo air supply unit 34 is connected to the semicircular airbag cover 32. A gear plate 37 is fixedly installed on the output end of the first servo motor 36; and a gear sleeve support rod 35 is movably installed in a reserved slot 33 on one side of the gear plate 37, and the gear of the gear sleeve support rod 35 is meshed with the gear plate 37. The reserved slots 33 on both sides of the wiring harness placement base 2 are the left and right sides of the wiring harness placement base 2, and the gear sleeve support rod 35 movably installed in the reserved slots 33 extends toward the front and rear sides of the wiring harness placement base 2, and a threaded rod 38 is fixedly connected to the protruding end on each side.

[0054] Among them, the configured semicircular airbag sleeve 32 is an inflatable airbag in the prior art, and its cross-sectional surface is semicircular. After inflation, it can be wrapped around the wiring harness placed on the inside to ensure the stability of the wiring harness, and the connected first servo air supply unit 34 is a device in the prior art that can accurately supply and exhaust air. A gear sleeve is configured on the rod surface of the gear sleeve support rod 35 movably installed in the reserved slot 33, and its gear sleeve is meshed and rotated with the gear plate 37 on the output end of the first servo motor 36. Under the rotation action of the gear plate 37, the gear sleeve support rod 35 can be driven to rotate, thereby causing the threaded rods 38 on both sides of the gear sleeve support rod 35 to rotate. The threaded openings of the threaded rods 38 configured on both sides of the gear sleeve support rod 35 are opposite, so that the meshed humanoid bracket 53 can be synchronously unfolded and retracted.

[0055] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Fig.11As shown, the outward-expanding lifting mechanism 5 includes a limiting rod 54 fixedly connected to the side positions of the front and rear surfaces of the wiring harness placement base 2; and a human-shaped bracket 53 corresponding to the threaded rod 38 on the same side is slidably mounted on the limiting rod 54 on each side, and an arc patch 51 is fixedly mounted at the position of the semicircular notch 31 on the front and rear sides of the wiring harness placement base 2, and a telescopic arc cloth cover 52 is fixedly mounted on the outer surface of the arc patch 51, and the telescopic arc cloth cover 52 is away from the arc patch 51. One side is fixedly connected to the humanoid bracket 53 on the same side, the wiring harness picking module 4 includes a multi-axis manipulator 41 fixedly installed on the side of the wiring harness placement base 2, and a clamping plate 42 is fixedly connected to the output end of the multi-axis manipulator 41, and the clamping plate 42 is semicircular in shape as a whole; and a second servo air supply unit 43 is fixedly installed at the upper side of the clamping plate 42, and a plurality of air holes 44 connected to the output end of the second servo air supply unit 43 are sequentially opened on the inner arc surface of the clamping plate 42.

[0056] Among them, the positions of the humanoid brackets 53 configured on both sides of the wire harness placement base 2 are symmetrical to each other to ensure the synchronization of subsequent deployment and retraction, and the telescopic arc cloth cover 52 connected between the arc patch 51 and the humanoid bracket 53 on each side is a cloth with a certain toughness in the prior art, which can be deployed and retracted following the deployment of the humanoid bracket 53. The configured multi-axis manipulator 41 is also a multi-axis servo mobile manipulator structure in the prior art, which can clamp the wire harness to the outer feeding end and place it in the semicircular airbag cover 32 of the wire harness placement base 2, and the structure of the second servo air supply unit 43 is the same as the first servo air supply unit 34, which is used to control the air holes 44 on the inner arc surface of the clamping plate 42 for adsorption, so that the clamping end is clamped more firmly.

[0057] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, a positioning spring buckle 510 is fixedly installed on the outer surface of the humanoid bracket 53 at a position aligned with the bottom of the semicircular notch 31, a circular fork frame 56 is fixedly connected to the output end of the first electric telescopic rod 55, and a reserved circular opening 511 corresponding to the positioning spring buckle 510 is opened on the surface of the circular fork frame 56, and a second servo motor 57 is fixedly installed at the outer edge of the circular fork frame 56, and a circular partition 58 is fixedly installed on the output end of the second servo motor 57, and the axis of the circular partition 58 is An infrared ranging unit 59 is fixedly installed at each position, and the ranging output end of the infrared ranging unit 59 faces the side of the semicircular notch 31. The side end of the ring fork frame 56 is fixedly connected with an extended bending rod 512 at the position on the side of the reserved circular opening 511. A second electric telescopic rod 513 is fixedly installed on the outer side of the extended bending rod 512. A push plate 514 is fixedly installed on the output end of the second electric telescopic rod 513. A third servo motor 515 is fixedly installed on the surface of the push plate 514 facing the side of the semicircular notch 31.

[0058] The circular fork frame 56 is a C-shaped structure as a whole, and the second servo motor 57 disposed on one side thereof is used to control the circular partition 58 to rotate. When the circular partition 58 is rotated outward, the circular fork frame 56 is C-shaped, and when the circular partition 58 is rotated inward, the circular partition 58 and the circular fork frame 56 form a disc, and under the action of the disc, the first electric telescopic rod 55 extends outward, and the disc formed by the disc can be extended to the two side ends of the semicircular airbag cover 32 to tighten the harness in the center. When the circular fork frame 56 extends outward and the reserved circular opening 511 fits with the positioning spring buckle 510, the center of the circular disk formed by the humanoid bracket 53 is aligned with the center of the semicircular notch 31, and the configured infrared ranging unit 59 is also a device for infrared ranging in the prior art. Under the action of its infrared ranging, when the formed circular disk is tightened toward the middle, the infrared ranging on both sides detects that the two ends of the wiring harness are close to the formed circular disk, that is, the circular partition 58, the centering movement of the humanoid bracket 53 can be stopped to prevent the inner wiring harness from being further tightened and bent.

[0059] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, a plurality of groups of friction ridges are fixedly installed on the inner arc surface of the semicircular airbag cover 32, the output end axis of the third servo motor 515 is aligned with the center of the semicircular slot 31, and the first electric crawler 9 is fixedly installed on both sides of the wiring harness placement base 2 at the bottom of the outward unfolding lifting mechanism 5, and the auxiliary bracket 7 is fixedly installed on both sides of the wiring harness placement base 2 at the position directly above the semicircular slot 31, and the upper side of the auxiliary bracket 7 is fixedly installed with a wiring harness terminal crimping unit 8, and the side of the wiring harness terminal crimping unit 8 is fixedly installed with a wiring harness terminal feeding unit 6.

[0060] Among them, several groups of friction ridges arranged on the inner arc surface of the semicircular airbag cover 32 can increase the clamping force of the clamping end. The wire harness terminal crimping unit 8 installed on both sides of the wire harness placement base 2 through the auxiliary bracket 7 is a conventional terminal crimping device in the prior art, which is used to perform terminal crimping on both sides of the aligned wire harness, and the configured wire harness terminal feeding unit 6 is a structure in the prior art for providing the wire harness terminal crimping unit 8 with a crimping terminal head. The configured first electric crawler 9 is used to transfer the peeled wire harness outer skin debris in real time during the working process.

[0061] The specific working process of the configured outward unfolding lifting mechanism 5 is as follows:

[0062] First, the clamping plate 42 at the output end is controlled by the multi-axis manipulator 41 to clamp the processed wire harness on the outside, and the second servo air supply unit 43 is used to evacuate air during the clamping process, so that the air hole 44 has adsorption properties, and after clamping, it is placed on the semicircular airbag cover 32 of the semicircular notch 31;

[0063] Then, the gear plate 37 at the output end of the first servo motor 36 is used to rotate the gear sleeve support rod 35 on the outside, so that the threaded rods 38 on both sides are rotated. During the rotation of the threaded rods 38, the human-shaped brackets 53 on both sides are retracted toward the semicircular airbag cover 32 along the limit rods 54. Before retracting, the circular fork frame 56 at the output end is extended outward by the first electric telescopic rod 55 until the reserved circular opening 511 of the circular fork frame 56 is stuck on the positioning spring buckle 510 on the human-shaped bracket 53. The circular partition 58 is rotated back by the second servo motor 57, and the infrared ranging units 59 on both sides use the rotated circular partition 58 to center the wiring harness placed on the semicircular airbag cover 32.

[0064] Then, the multi-axis manipulator 41 controls the clamping plate 42 to press the wire harness from top to bottom, and the second servo motor 57 drives the circular partition 58 to rotate outward, opening the circular fork frames 56 at both ends for the knife-out mechanism 11 to carry out the knife.

[0065] like Figure 4 , Figure 5 , Figure 6, Figure 7 As shown, the wire stripping mechanism 10 includes a first cavity sleeve 101 fixedly mounted on the output end of the third servo motor 515, and both sides of the first cavity sleeve 101 are provided with a slide groove guide rail 102; and a fourth servo motor 103 is fixedly mounted at the position of one side end of the slide groove guide rail 102, and the output end of the fourth servo motor 103 is fixedly mounted with a bidirectional threaded rod 104 extending in the slide groove guide rail 102, and the slide groove guide rails 102 on both sides of the first cavity sleeve 101 are slidably mounted with nut sleeves 105 corresponding to the bidirectional threaded rod 104 meshing; and the nut sleeves 105 on each side A second cavity sleeve plate 106 extending toward one side of the semicircular notch 31 is fixedly installed on the outer surface of the second cavity sleeve plate 106, and an arc cavity plate 107 is fixedly installed at the position where the outer side of the second cavity sleeve plate 106 extends toward one side of the semicircular notch 31. The arc cavity plate 107 is communicated with the internal cavity of the second cavity sleeve plate 106, and a third electric telescopic rod 108 is fixedly installed in the second cavity sleeve plate 106, and a perforation positioning needle 109 is fixedly installed on the output end of the third electric telescopic rod 108, and a circular opening for the perforation positioning needle 109 to pass through is opened at the axial center position of the side surface of the arc cavity plate 107.

[0066] like Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 As shown, a lifting bracket 1010 is fixedly installed on the outer surface of the first cavity sleeve plate 101, and the knife-discharging mechanism 11 includes a fifth servo motor 111 fixedly installed on the surface of the lifting bracket 1010, and a disc sleeve plate 112 is fixedly installed on the output end of the fifth servo motor 111, and three groups of lateral cavity boxes 113 with the same intervals are clamped and installed on the outer edge surface of the disc sleeve plate 112; and a fourth electric telescopic rod 114 is fixedly installed inside each lateral cavity box 113, and a double-sided tooth plate 115 is fixedly installed on the output end of the fourth electric telescopic rod 114, and a bolt sleeve 116 is fixedly installed on the outer side of the double-sided tooth plate 115, and different types of skinning knives 117 are assembled in the three groups of lateral cavity boxes 113 arranged on the outer side of the disc sleeve plate 112 through the bolt sleeve 116.

[0067] like Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9As shown, gear columns 118 are movably installed at the positions of the two side edges of the bilateral tooth plate 115 in the lateral cavity box 113; and they are all meshed with the gear columns 118, and the outer side of the gear columns 118 is configured with a knife clamping mechanism 12, and the knife clamping mechanism 12 includes a third cavity sleeve 121, and the third cavity sleeve 121 has two groups of upper and lower guide grooves 122 on the surface of one side facing the skinning knife 117, and multiple first return spring rods 123 are fixedly installed in sequence inside the guide grooves 122, and the outer sides of the upper and lower groups of guide grooves 122 of the third cavity sleeve 121 are fixedly installed with second electric crawlers 124 through the first return spring rods 123.

[0068] Among them, the movable gear columns 118 are arranged on both sides of the double-sided tooth plate 115. When the double-sided tooth plate 115 is fully retracted, the bolt sleeves 116 on both sides will drive the third cavity sleeve 121 to be fully retracted. When the double-sided tooth plate 115 is fully extended outward, the gear columns 118 on both sides will also rotate in the opposite direction, so that the third cavity sleeve 121 on both sides is extended outward without interfering with the cutting work of the skinning knife 117 when it is extended.

[0069] like Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 As shown, a sandpaper sleeve is mounted on the outer surface of the second electric crawler 124, and a protective cover 125 is fixedly installed on the surface of the third cavity sleeve plate 121 at the outer sides of the upper and lower guide grooves 122, and an outward-flip door panel 126 is movably installed on the outer side of the protective cover 125.

[0070] like Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 As shown, a plurality of second return spring rods 127 are fixedly installed inside the protective cover 125, and the return extension ends of the second return spring rods 127 are all facing the second electric crawler 124 on the same side; and the extension ends are fixedly installed with ball sleeves 128, and the balls of the ball sleeves 128 are movably fitted on the surface of the second electric crawler 124 on the same side under the return extension action of the second return spring rods 127.

[0071] The specific working process of the configured knife-discharging mechanism 11 is as follows:

[0072] First, after the outward unfolding lifting mechanism 5 is retracted and the wiring harness on the semicircular airbag cover 32 is centered, the second electric telescopic rod 513 is retracted to control one side of the third servo motor 515 to be close to the two sides of the semicircular airbag cover 32. When the arc cavity plates 107 on both sides are attached to the two ends of the wiring harness, the bidirectional threaded rod 104 at its output end is controlled by the fourth servo motor 103 to rotate, so that the nut sleeve plates 105 symmetrically meshed on both sides of the bidirectional threaded rod 104 are moved, so that the sensors in the circular openings reserved on the surface of the outer arc cavity plate 107 are aligned with the two ends of the wiring harness for scanning. When the layered openings at the two ends of the wiring harness are scanned, the third electric telescopic rod 108 in the second cavity sleeve plate 106 is extended outward to push out the perforation positioning pin 109 at the output end of the third electric telescopic rod 108, so that the perforation positioning pin 109 is inserted into the layered opening;

[0073] Then, by further retracting the second electric telescopic rod 513, the arc cavity plate 107 is inserted into the layered opening along the insertion direction of the perforation positioning needle 109, so that the arc cavity plate 107 covers the inner upper layer of the layered opening and is cushioned on the upper side of the guide wire layer of the layer, so that the arc cavity plate 107 and the stripping knife 117 of the knife discharge mechanism 11 are located in a line, and the stripping knife 117 can be pushed outward by the fourth electric telescopic rod 114, inserted into the outer layer of the wire harness, and further inserted into the inside until it fits with the inner arc cavity plate 107. At this time, the stripping knives 117 inserted on both sides can be controlled to rotate and strip by the driving action of the third servo motor 515;

[0074] Among them, the third cavity sleeve 121 configured in the lateral cavity box 113 can control the second electric crawler 124 to rotate when the peeling knife 117 is retracted, so that the sandpaper on the outside of the second electric crawler 124 can grind the internal peeling knife 117. During the grinding process, in order to ensure the fit between the grinding end and the peeling knife 117 and to adapt to the thickness of different peeling knives 117, the second electric crawler 124 located on the upper and lower sides of the peeling knife 117 is connected to the reset end of the first reset spring rod 123. Under the reset action of the spring rod 123, the second electric crawlers 124 on both sides are guaranteed to be movable, and under the extrusion action of the second reset spring rod 127 inside the protective cover 125, the second electric crawlers 124 on both sides are fitted on the blades of the peeling knife 117, so that the grinding is more fitted, and the protective cover 125 can be opened through the outward-opening door plate 126, so that the sandpaper sleeve on the inner side of the second electric crawler 124 can be replaced, and the ball sleeve 128 is provided to ensure that the fitting end can also have movable performance under the extrusion state;

[0075] The multiple groups of lateral cavity boxes 113 arranged on the outside of the disc sleeve plate 112 are snap-fitted and can be disassembled and assembled, and different stripping knives 117 can be assembled on each side of the lateral cavity box 113 through the bolt sleeve 116 to adapt to the cutting of different materials. The installed perforation positioning needles 109 and the arc cavity plate 107 are both high-strength materials in the prior art, and the arc cavity plate 107 is a thin cavity structure as a whole. The thin shape is set to be smoothly inserted into the wiring harness, and the perforation positioning needle 109 inside is convenient for extension and retraction. The head of the perforation positioning needle 109 is equipped with a corresponding infrared scanning structure, which has the same structure as the infrared ranging unit 59, and is used to scan the layered gaps of the wiring harness to facilitate the insertion of the perforation positioning needle 109 into the gap.

[0076] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0077] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A fully automatic wire harness double-end terminal machine, comprising a base support (1) and a wire harness placement base (2) fixedly mounted at the axis position of the base support (1), characterized in that: A wire harness fastening module (3) is arranged at the middle position of the upper surface of the wire harness placement base (2); a wire harness taking module (4) for replenishing the wire harness for the wire harness fastening module (3) is arranged at the side position of the upper surface of the base bracket (1); and an outward-spreading lifting mechanism (5) is arranged at the positions on both sides of the wire harness fastening module (3) on the wire harness placement base (2); and a wire harness stripping mechanism (10) is arranged on the outward-spreading lifting mechanism (5) on each side; The outward-expanding lifting mechanism (5) comprises a human-shaped support (53) that can be tightened in the center, a first electric telescopic rod (55) is fixedly mounted on one side of the long side of the human-shaped support (53), a circular partition (58) that can be turned outward is arranged on the output end of the first electric telescopic rod (55), the wire harness stripping mechanism (10) comprises a second electric telescopic rod (513) arranged at a position outside the bottom of the circular partition (58), a first cavity sleeve (101) is arranged on the output end of the second electric telescopic rod (513), and a knife-out mechanism (11) and a circular cavity plate (107) are arranged at symmetrical positions on both side ends of the first cavity sleeve (101); Wherein, after the wire harness on the wire harness placement base (2) is centered by means of the human-shaped brackets (53) that can be tightened in the center on both sides in cooperation with the circular partition (58) in the retracted state, the arc cavity plate (107) can be inserted into the wire guide layer on both sides of the wire harness by retracting the second electric telescopic rod (513) to separate the wire guide layer and prevent the knife mechanism (11) from peeling too deeply; The outward-expanding lifting mechanism (5) comprises a limit rod (54) fixedly connected to the side positions of the front and rear surfaces of the harness placement base (2); and a human-shaped bracket (53) corresponding to the threaded rod (38) on the same side is slidably mounted on the limit rod (54) on each side, and an arc patch (51) is fixedly mounted at the position of the semicircular notch (31) on the front and rear sides of the harness placement base (2), and a telescopic arc cloth cover (52) is fixedly mounted on the outer surface of the arc patch (51), and the telescopic arc cloth cover (52) is away from the arc patch (51). One side is fixedly connected to the humanoid support (53) on the same side, the wire harness picking module (4) comprises a multi-axis manipulator (41) fixedly mounted on the side of the wire harness placement base (2), a clamping plate (42) is fixedly connected to the output end of the multi-axis manipulator (41), and the clamping plate (42) is semicircular in shape as a whole; and a second servo air supply unit (43) is fixedly mounted on the upper side of the clamping plate (42), and a plurality of air holes (44) communicating with the output end of the second servo air supply unit (43) are sequentially opened on the inner arc surface of the clamping plate (42); A positioning spring buckle (510) is fixedly mounted on the outer surface of the humanoid support (53) at a position aligned with the bottom of the semicircular notch (31); a circular fork frame (56) is fixedly connected to the output end of the first electric telescopic rod (55); a reserved circular opening (511) corresponding to the positioning spring buckle (510) is provided on the surface of the circular fork frame (56); a second servo motor (57) is fixedly mounted at the outer edge of the circular fork frame (56); a circular baffle (58) is fixedly mounted on the output end of the second servo motor (57); and the axial center of the circular baffle (58) is located at a position corresponding to the positioning spring buckle (510). An infrared distance measuring unit (59) is fixedly installed at each location, the distance measuring output end of the infrared distance measuring unit (59) faces one side of the semicircular notch (31), the side end of the circular fork frame (56) is fixedly connected to an extended bending rod (512) at a position on the side of the reserved circular opening (511), a second electric telescopic rod (513) is fixedly installed on the outer side of the extended bending rod (512), a push plate (514) is fixedly installed on the output end of the second electric telescopic rod (513), and a third servo motor (515) is fixedly installed on the surface of the push plate (514) facing the semicircular notch (31); The wire stripping mechanism (10) comprises a first cavity sleeve (101) fixedly mounted on the output end of a third servo motor (515), and both sides of the first cavity sleeve (101) are provided with slideway guide rails (102); a fourth servo motor (103) is fixedly mounted at one end of the slideway guide rail (102), and a bidirectional threaded rod (104) extending into the slideway guide rail (102) is fixedly mounted at the output end of the fourth servo motor (103); nut sleeves (105) corresponding to the bidirectional threaded rod (104) are slidably mounted inside the slideway guide rails (102) on both sides of the first cavity sleeve (101); and the nut sleeves (105) on each side are provided with a plurality of nut sleeves (105) arranged to engage with the bidirectional threaded rod (104). ) are fixedly mounted on the outer surface of each of the second cavity sleeve plates (106) extending toward one side of the semicircular notch (31); an arc cavity plate (107) is fixedly mounted on the outer side of each of the second cavity sleeve plates (106) at a position extending toward one side of the semicircular notch (31); the arc cavity plate (107) is communicated with the internal cavity of the second cavity sleeve plate (106); a third electric telescopic rod (108) is fixedly mounted in each of the second cavity sleeve plates (106); a perforation positioning needle (109) is fixedly mounted on the output end of each of the third electric telescopic rods (108); and a circular opening for the perforation positioning needle (109) to pass through is provided at the axial center position of the side surface of each of the arc cavity plates (107); A lifting bracket (1010) is fixedly mounted on the outer surface of the first cavity sleeve plate (101); the knife-discharging mechanism (11) comprises a fifth servo motor (111) fixedly mounted on the surface of the lifting bracket (1010); a disc sleeve plate (112) is fixedly mounted on the output end of the fifth servo motor (111); three groups of lateral cavity boxes (113) with the same spacing are snap-fitted and mounted on the outer edge surface of the disc sleeve plate (112); and a fourth electric telescopic rod (114) is fixedly mounted inside each lateral cavity box (113); a double-sided tooth plate (115) is fixedly mounted on the output end of the fourth electric telescopic rod (114); bolt sleeves (116) are fixedly mounted on the outer side of the double-sided tooth plate (115); and skinning knives (117) of different models are assembled in the three groups of lateral cavity boxes (113) arranged on the outer side of the disc sleeve plate (112) through the bolt sleeves (116); Gear columns (118) are movably mounted at positions on both sides of the bilateral tooth plate (115) in the lateral cavity box (113); and are meshed with the gear columns (118). A knife clamping mechanism (12) is disposed on the outer side of the gear columns (118). The knife clamping mechanism (12) comprises a third cavity sleeve (121). The surface of the third cavity sleeve (121) facing the skinning knife (117) is provided with two groups of upper and lower guide slots (122). A plurality of first return spring rods (123) are fixedly mounted in sequence inside the guide slots (122). Second electric crawlers (124) are fixedly mounted on the outer sides of the upper and lower groups of guide slots (122) of the third cavity sleeve (121) via the first return spring rods (123).

2. The fully automatic wire harness double-end terminal machine according to claim 1, characterized in that: The harness fastening module (3) comprises a semicircular notch (31) provided at the middle of the harness placement base (2), a semicircular airbag cover (32) being fixedly installed inside the semicircular notch (31), reserved slots (33) being provided at both sides of the harness placement base (2), a first servo air supply unit (34) being fixedly installed in the reserved slot (33) on one side of the harness placement base (2), and a first servo motor (36) being fixedly installed in the reserved slot (33) on the other side, and an air supply output end of the first servo air supply unit (34) being connected to the semicircular airbag cover (32). A gear plate (37) is fixedly mounted on the output end of the first servo motor (36); and a gear sleeve support rod (35) is movably mounted in a reserved slot (33) on one side of the gear plate (37), the gear of the gear sleeve support rod (35) meshingly corresponding with the gear plate (37), the reserved slots (33) on both sides of the harness placement base (2) being the left and right sides of the harness placement base (2), the gear sleeve support rod (35) movably mounted in the reserved slot (33) extends toward the front and rear sides of the harness placement base (2), and a threaded rod (38) is fixedly connected to each side of the extended end.

3. The fully automatic wire harness double-end terminal machine according to claim 2, characterized in that: A plurality of groups of friction convex strips are fixedly mounted on the inner arc surface of the semicircular airbag cover (32); the output end axis of the third servo motor (515) is aligned with the center of the semicircular notch (31); first electric tracks (9) are fixedly mounted on both sides of the wiring harness placement base (2) at the bottom of the outward unfolding lifting mechanism (5); auxiliary brackets (7) are fixedly mounted on both sides of the wiring harness placement base (2) at the position directly above the semicircular notch (31); a wiring harness terminal crimping unit (8) is fixedly mounted on the upper side of the auxiliary bracket (7); and a wiring harness terminal feeding unit (6) is fixedly mounted on the side of the wiring harness terminal crimping unit (8).

4. The fully automatic wire harness double-end terminal machine according to claim 3, characterized in that: A sandpaper sleeve is sleeved on the outer surface of the second electric crawler (124); protective covers (125) are fixedly mounted on the surface of the third cavity sleeve plate (121) at positions outside the upper and lower groups of guide slots (122); and an outward-turning door panel (126) is movably mounted on the outer side of the protective cover (125).

5. The fully automatic wire harness double-end terminal machine according to claim 4, characterized in that: A plurality of second return spring rods (127) are fixedly mounted inside the protective cover (125), and the return extension ends of the second return spring rods (127) are all directed toward the second electric crawler track (124) on the same side; and a ball sleeve (128) is fixedly mounted on the extension ends, and the balls of the ball sleeve (128) are movably attached to the surface of the second electric crawler track (124) on the same side under the return extension action of the second return spring rods (127).

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