Medicinal powder filling device for capsule production

By designing a powder filling device containing box, sliding passage and linear propulsion components, the problems of complex structure and inaccurate filling of existing devices are solved, precise control and efficient production of powder filling are achieved, and the quality of capsule production is improved. .

CN119139137AActive Publication Date: 2024-12-17SANJIN GROUP HUNAN SANJIN PHARMA
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Patent Information

Application Number
CN202411575659.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2024-12-17
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

The existing capsule production equipment has complex structure and is prone to loss, resulting in inaccurate filling of powder, lack of weight and unqualified products, affecting production quality.

Method used

A powder filling device including a box, a sliding passage, a carrier plate, accommodating plate, a linear propulsion assembly, a powder supply tube and a control piece is designed. The carrier belt and positioning roller are driven by a stepper motor to realize the bearing plate and accommodating plate. Rotating to ensure accurate filling of powder, and equipped with a metering scale and a micro vibration motor to achieve strict control and observation.

Benefits of technology

It improves the pass rate of capsule production, ensures the precision and efficiency of powder filling, reduces the generation of unqualified products, and improves the overall production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a medicine powder filling device for capsule production, and belongs to the technical field of medicine capsule production.The device comprises a square frame, a sliding channel is formed in the middle of the square frame, a bearing plate is connected to a linear propelling assembly, two outrigger guide rails are arranged above the square frame, reset sliding blocks are installed on the outrigger guide rails in a sliding mode, and the reset sliding blocks are connected to the linear propelling assembly. A powder supply pipe is arranged at the bottom end of the objective table and connected to the feeding mechanism, and the objective table is connected to the positioning mechanism. When the device is used, after filling of the left row is completed, the stepping motor drives the carrying belt to operate by a small distance through the positioning roller, then the bearing plate moves together with the carrying belt through the connecting bridge, and the containing plates of the left row and the right row of the bearing plate can alternately reach a material receiving station below a powder supply pipe; the staggered containing plates can enable workers to observe all the capsules to be filled in the same direction, no view dead angle exists in all filling operations, and the workers can conduct observation.
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Description

Technical Field

[0001] The invention relates to the technical field of medical capsule production, in particular to a medicine powder filling device for capsule production. Background Art

[0002] Drugs packed in capsules are usually powders or granules that are irritating to the esophagus and gastric mucosa, or have a bad taste, are easy to volatilize, are easily decomposed by saliva in the mouth, or are easily inhaled into the trachea. Putting these drugs into capsules not only protects the drug properties from being destroyed, but also protects the digestive organs and respiratory tract. Removing the capsule shell may cause drug loss, drug waste, and reduced efficacy. In addition, some drugs need to be dissolved and absorbed in the intestines, and capsules are a kind of protection to protect the drugs from being destroyed by gastric acid. The existing devices still have defects when producing capsules. The structure of the existing devices is relatively complex, and energy loss will occur when the equipment is operating. Even if filled by intelligent machines, a small amount of weight shortage will occur, which will lead to the appearance of defective capsules and affect the overall production quality. Therefore, it is urgent to develop and design a capsule powder filling machine with a sophisticated structure and a high degree of automation. Summary of the invention

[0003] The purpose of the present invention is to provide a drug powder filling device for capsule production in view of the deficiencies of the prior art to solve the above technical problems.

[0004] To solve the above problems, the present invention provides the following technical solutions: a medicinal powder filling device for capsule production, comprising a square frame, a sliding channel is arranged in the middle of the square frame, a bearing plate is slidably installed in the sliding channel, a row of accommodating plates are arranged on both sides of the bearing plate, the bearing plate is connected to a linear propulsion assembly, two cantilever beam guide rails are arranged above the square frame, a reset slider is slidably installed on the cantilever beam guide rails, a loading platform is arranged at the bottom end of the reset slider, a powder supply pipe is arranged at the bottom end of the loading platform, the powder supply pipe is connected to a feeding mechanism, the loading platform is connected to a positioning mechanism, the positioning mechanism comprises a notch frame on the side wall of the loading platform, a vertical rod inserted in the notch frame is arranged at the top of the bearing plate, a gap between the two accommodating plates is thirty centimeters, and the accommodating plates in the left and right rows are staggered, a polishing frame is arranged on one side of the square frame, a bottle pretreatment assembly is arranged on the polishing frame, an auxiliary part for filling the capsule to be filled is arranged on the accommodating plate, a control part is arranged on the side of the square frame, and the auxiliary part and the feeding mechanism are both electrically connected to the control part.

[0005] Furthermore, an assembly plate is provided on one side of the accommodating plate, and the assembly plate is fixedly connected to the side wall of the supporting plate through a threaded rod. A accommodating cylinder is provided in the middle of the accommodating plate, and a bell mouth is provided at the top of the accommodating cylinder. The bell mouth and the accommodating cylinder constitute a accommodating space for storing capsules to be filled.

[0006] Furthermore, the linear propulsion assembly includes two planar shaft seats on the side walls of the square frame, and positioning rollers are rotatably installed on one side of the two planar shaft seats. The positioning rollers are connected by carrying belts, and the positioning roller at the left end is installed on the output end of the stepper motor. The carrying belt and the top surface of the carrying plate are connected by a connecting bridge.

[0007] Furthermore, the feeding mechanism comprises a power pump on the side wall of the frame, and a towing hose is arranged at the output end of the power pump, and the end of the towing hose is connected to the inside of the powder supply pipe.

[0008] Furthermore, the bottom end of the powder supply pipe is provided with discharge nozzles in a straight line array, and the spacing between the discharge nozzles is equal to the spacing between the two containing plates.

[0009] Furthermore, the auxiliary component includes a weighing scale which is arranged on the inner wall of the accommodating cylinder and is used to weigh the capsules to be filled, and each inner wall of the accommodating cylinder is provided with one.

[0010] Furthermore, the auxiliary component also includes a micro vibration motor, and each accommodating tube is equipped with a micro vibration motor.

[0011] Furthermore, the metering scale, power pump and micro vibration motor are all electrically connected to the control unit. Beneficial effects of the present invention: When the device is in use, after the left row is filled, the stepper motor drives the conveyor belt to run a short distance through the positioning roller, and then the carrier plate moves together with the conveyor belt through the connecting bridge, and the left and right rows of the carrier plates can take turns to reach the material receiving station under the powder supply tube, and the vertical rod at the top of the carrier plate will stir the slot frame, and then the loading platform and the powder supply tube at its bottom will advance a short distance in the longitudinal direction, and the powder supply tube will align with the other row of the containing plates for filling operations. The staggered containing plates allow the staff to observe all the capsules to be filled in one direction, and all the filling operations have no blind spots. The staff can implement observation, and the control parts are precisely involved in the entire filling process, and the filling of the powder is strictly controlled from the amount of powder to the filling, which greatly improves the qualified rate of the finished capsules. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the front view of the present invention.

[0013] Figure 2 It is a schematic diagram of a side view of the present invention.

[0014] Figure 3 It is a schematic diagram of the present invention when viewed from above.

[0015] Figure 4 It is a schematic diagram of a cross-section of the present invention.

[0016] Figure 5 It is a partial enlarged view of the present invention.

[0017] Description of reference numerals: Frame 1, load-bearing plate 2, vertical rod 201, cantilever beam guide rail 3, loading platform 4, notch frame 401, powder supply pipe 402, carrying belt 5, plane shaft seat 501, positioning roller 502, stepping motor 503, connecting bridge 504, power pump 6, towing hose 601, containing plate 7, assembly plate 701, bell mouth 702, containing cylinder 703. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0019] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0020] Reference Figures 1 to 5A medicinal powder filling device for capsule production shown in the figure comprises a square frame 1, a sliding channel is arranged in the middle of the square frame 1, a carrying plate 2 is slidably installed in the sliding channel, a row of containing plates 7 are arranged on both sides of the carrying plate 2, the carrying plate 2 is connected to a linear propulsion assembly, two cantilever guide rails 3 are arranged above the square frame 1, a reset slider is slidably installed on the cantilever guide rails 3, a loading platform 4 is arranged at the bottom end of the reset slider, a powder supply pipe 402 is arranged at the bottom end of the loading platform 4, the powder supply pipe 402 is connected to a feeding mechanism, the loading platform 4 is connected to a positioning mechanism, the positioning mechanism comprises a notch frame 401 on the side wall of the loading platform 4, a vertical rod 201 inserted in the notch frame 401 is arranged at the top of the carrying plate 2, the gap between the two containing plates 7 is thirty centimeters, and the containing plates 7 in the left and right rows are staggered with each other, a grinding frame 7 is arranged on one side of the square frame 1, a bottle pretreatment assembly is arranged on the grinding frame 7, and an auxiliary part for filling the capsules to be filled is arranged on the containing plate 7 , a control member is provided on the side of the frame 1, and the auxiliary member and the feeding mechanism are electrically connected to the control member. After the left row is filled, the carrier plate 2 will be inserted back and forth in the frame 1 for a short distance, and the accommodating plates 7 of the left and right rows of the carrier plate 2 can take turns to reach the material receiving station below the powder supply tube 402, and the vertical rod 201 at the top of the carrier plate 2 will provoke the notch frame 401, and then the loading platform 4 and the powder supply tube 402 at its bottom will be advanced a short distance in the longitudinal direction, and the powder supply tube 402 will be aligned with the other row of accommodating plates 7 for filling operations. The staggered accommodating plates 7 can allow the staff to observe all the capsules to be filled in one direction, and all the filling operations have no blind spots in the field of vision, and the staff can implement observation. The control member in this application is a control module with a controller, and the controller has a predetermined completed PLC program, which is a very mature prior art and will not be elaborated in detail in this application. The control member can control the filling operation in an orderly manner, and can achieve safe, orderly, qualified and standardized filling operations.

[0021] like Figure 1 , 5 As shown, an assembly plate 701 is provided on one side of the receiving plate 7, and the assembly plate 701 is fixedly connected to the side wall of the supporting plate 2 through a threaded rod, and a receiving tube 703 is provided in the middle of the receiving plate 7, and a bell mouth 702 is provided at the top of the receiving tube 703, and the bell mouth 702 and the receiving tube 703 constitute a receiving space for storing capsules to be filled, and the capsules to be filled are placed one by one into the receiving space constituted by the bell mouth 702 and the receiving tube 703 for storing the capsules to be filled, and the bell mouths 702 at the top of a row of receiving plates 7 will receive the medicine powder and enter the capsules to be filled.

[0022] like Figure 1 , 4As shown, the linear propulsion assembly includes two planar shaft seats 501 on the side wall of the frame 1, and positioning rollers 502 are rotatably installed on one side of the two planar shaft seats 501. The positioning rollers 502 are connected by a carrying belt 5. The positioning roller 502 at the left end is installed on the output end of the stepper motor 503. The carrying belt 5 and the top surface of the carrying plate 2 are connected by a connecting bridge 504. The stepper motor 503 drives the carrying belt 5 to run a short distance through the positioning roller 502, and then the carrying plate 2 moves together with the carrying belt 5 through the connecting bridge 504. The two rows of accommodating plates 7 can be rotated to arrive at the work, and the row of accommodating plates 7 that is not at the work station can disassemble the capsules to be filled, saving operation time.

[0023] like Figure 1 , 2 As shown in , 4, the feeding mechanism includes a power pump 6 on the side wall of the frame 1, and a towing hose 601 is provided at the output end of the power pump 6. The end of the towing hose 601 is connected to the inside of the powder supply pipe 402. The power pump 6 continuously feeds the powder supply pipe 402 through the towing hose 601. When the supporting plate 2 moves back and forth, the towing hose 601 will move closely.

[0024] like Figure 1 , 4 As shown, the bottom end of the powder supply tube 402 is provided with discharge nozzles in a straight line array, and the spacing between the discharge nozzles is equal to the spacing between the two receiving plates 7. By replacing different types of powder supply tubes 402, the spacing between the discharge nozzles of the powder supply tube 402 and the receiving plates 7 can correspond to each other.

[0025] like Figure 1 , 5 As shown, the auxiliary parts include a weighing scale arranged on the inner wall of the accommodating cylinder 703 and used to weigh the capsules to be filled. Each inner wall of the accommodating cylinder 703 is provided with a scale. When the medicine powder is filled to a specified amount, timely feedback is given to the control part to stop the filling operation. The program controls the filling accurately, efficiently and without error, so the filling efficiency can be greatly improved.

[0026] like Figure 1 , 5 As shown, the auxiliary parts also include a micro vibration motor. A micro vibration motor is installed in each accommodating tube 703. When the powder in the capsule is filled, the vibration of the motor can make the powder flat, which is convenient for subsequent operations.

[0027] like Figure 1 , 5 As shown, the metering scale, power pump 6 and micro vibration motor are all electrically connected to the control component, and the cooperation between the four enables the entire device to achieve efficient and error-free operation.

[0028] Working principle: After the left row is filled, the carrier plate 2 will move back and forth in the frame 1 for a short distance, and the holding plates 7 on the left and right rows of the carrier plate 2 can take turns to reach the material receiving station below the powder supply tube 402, and the vertical rod 201 at the top of the carrier plate 2 will provoke the notch frame 401, and then the loading platform 4 and the powder supply tube 402 at its bottom will be pushed a short distance in the longitudinal direction, and the powder supply tube 402 will be aligned with the other row of holding plates 7 for filling operations. The staggered holding plates 7 allow the staff to observe all the capsules to be filled in one direction, and all the filling operations have no blind spots. The staff can observe and rotate the capsules to be filled one by one into the interior of the holding tube 703, and the trumpet mouth 702 at the top of a row of holding plates 7 will receive the oil and flow into the capsules to be filled. According to the different models and packaging methods of the capsules to be filled, the accommodating cylinder 703 is removed and replaced with the corresponding accommodating cylinder 703, and the spacing between the accommodating plates 7 is adjusted according to the diameter of the capsules to be filled, and then different powder supply tubes 402 are replaced accordingly, so that the spacing between the discharge nozzles of the powder supply tubes 402 and the accommodating plates 7 correspond to each other, and the stepper motor 503 drives the carrying belt 5 to run a short distance through the positioning roller 502, and then the carrying plate 2 moves together with the carrying belt 5 through the connecting bridge 504, and the two rows of accommodating plates 7 can be rotated to reach the work, and the row of accommodating plates 7 that is not at the work station is used to disassemble the capsules to be filled, saving operation time, and the power pump 6 continuously supplies materials to the powder supply tube 402 through the towing hose 601, and when the carrying plate 2 moves back and forth, the towing hose 601 will move closely.

[0029] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A drug powder filling device for capsule production, characterized in that: The invention comprises a square frame (1), wherein a slide channel is arranged in the middle of the square frame (1), a bearing plate (2) is slidably mounted in the slide channel, a row of accommodating plates (7) are arranged on both sides of the bearing plate (2), the bearing plate (2) is connected to a linear propulsion assembly, two cantilever guide rails (3) are arranged above the square frame (1), a reset slider is slidably mounted on the cantilever guide rails (3), a loading platform (4) is arranged at the bottom end of the reset slider, a powder supply pipe (402) is arranged at the bottom end of the loading platform (4), the powder supply pipe (402) is connected to a feeding mechanism, and the loading platform (4) is connected to a positioning mechanism. The positioning mechanism comprises a slot frame (401) on the side wall of the loading platform (4); a vertical rod (201) inserted into the slot frame (401) is arranged at the top of the carrying plate (2); a gap between two receiving plates (7) is thirty centimeters, and the receiving plates (7) in the left and right rows are staggered with each other; a polishing frame (7) is arranged on one side of the square frame (1); a bottle pretreatment component is arranged on the polishing frame (7); an auxiliary component for filling the capsule to be filled is arranged on the receiving plate (7); a control component is arranged on the side of the square frame (1); and the auxiliary component and the feeding mechanism are both electrically connected to the control component.

2. A drug powder filling device for capsule production according to claim 1, characterized in that: An assembly plate (701) is provided on one side of the containing plate (7), and the assembly plate (701) is fixedly connected to the side wall of the bearing plate (2) via a threaded rod. A containing cylinder (703) is provided in the middle of the containing plate (7), and a bell mouth (702) is provided at the top end of the containing cylinder (703). The bell mouth (702) and the containing cylinder (703) constitute a containing space for storing capsules to be filled.

3. A drug powder filling device for capsule production according to claim 1, characterized in that: The linear propulsion assembly comprises two planar shaft seats (501) on the side wall of the square frame (1), and a positioning roller (502) is rotatably mounted on one side of the two planar shaft seats (501). The positioning rollers (502) are connected by a carrying belt (5), and the positioning roller (502) at the left end is mounted on the output end of the stepping motor (503). The carrying belt (5) and the top surface of the carrying plate (2) are connected by a connecting bridge (504).

4. A drug powder filling device for capsule production according to claim 1, characterized in that: The feeding mechanism comprises a power pump (6) on the side wall of the frame (1), and a towing hose (601) is provided at the output end of the power pump (6), and the end of the towing hose (601) is connected to the inside of the powder supply pipe (402).

5. A drug powder filling device for capsule production according to claim 1, characterized in that: The bottom end of the powder supply pipe (402) is provided with discharge nozzles in a straight-line array, and the spacing between the discharge nozzles is equal to the spacing between the two containing plates (7).

6. A drug powder filling device for capsule production according to claim 1, characterized in that: The auxiliary component comprises a weighing scale which is arranged on the inner wall of the containing cylinder (703) and is used to weigh the capsule to be filled, and one is arranged on the inner wall of each containing cylinder (703).

7. A drug powder filling device for capsule production according to claim 1, characterized in that: The auxiliary component also includes a micro vibration motor, and each accommodating cylinder (703) is equipped with a micro vibration motor.

8. A drug powder filling device for capsule production according to claim 1, characterized in that: The metering scale, the power pump (6) and the micro vibration motor are all electrically connected to the control component.

Citation Information

Patent Citations

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