Integral forming device and forming method for hanging chain piece
By designing an integrated molding device for hanging chain parts, the integrated molding of the chain ring and hanging ring is achieved using mold and runner technology, solving the problems of low production efficiency and unsolid connection, and improving production efficiency and use safety.
Patent Information
- Application Number
- CN202411198366.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2024-12-17
AI Technical Summary
The existing hanging chains are inefficient and costly during production, and are prone to falling off due to pulling during use.
An integrated molding device of hanging chain parts is designed, including an upper mold, a lower mold, a left mold and a right mold. The integrated molding of the chain ring and hanging ring is achieved through the mold clamping and the flow channel input liquid, avoiding additional assembly operations.
Improves production efficiency, reduces production costs, and enhances the connection reliability of the hanging chain parts to prevent falling off during use due to pulling.
Smart Images

Figure CN119140765A_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to the technical field of molding devices, and in particular to a hanging chain integral molding device and a molding method. [Background technology]
[0002] Chains can be seen everywhere in daily life, such as Figure 1 As shown, the hanging chain 100' usually includes a hanging ring 1' for hanging and a short chain 2' connected to the hanging ring 1', and the short chain 2' includes a plurality of chain links 21' connected in series; at the same time, a hanging piece 3', such as a decorative plate, can be connected to the end of the short chain 2' away from the hanging ring 1', and a hanging ring 31' connected to the short chain 2' is formed on the hanging piece 3'.
[0003] For the hanging ring 1' and the chain ring 21', in order to facilitate the connection of the hanging ring 1' and each chain ring 21', a disconnected gap needs to be formed on the hanging ring 1' and the chain ring 21'. When assembling the hanging chain 100', an external force needs to be applied to open the gap of the hanging ring 1' or the chain ring 21' to form an assembly opening. After the hanging ring 1' or the chain ring 21' that needs to be connected in series is assembled through the assembly opening, an external force is applied to restore the assembly opening to a gap. This leads to the following defects in actual use: 1. The hanging ring 1' and the chain ring 21' need to be produced one by one and then assembled, which has low production efficiency and high production cost; 2. There are gaps on the hanging ring 1' and the chain ring 21', which are easy to fall off due to pulling during use. In view of the above-mentioned problems, the inventor of this case conducted an in-depth study on the problem, and thus this case was created. [Summary of the invention]
[0004] The technical problem to be solved by the present invention is to provide an integrated molding device and molding method for hanging chain parts, which can realize the integrated molding of hanging chain parts, thereby effectively solving the problems of low production efficiency, high production cost and easy falling off due to pulling during use of existing hanging chain parts.
[0005] The present invention is implemented as follows: a chain-hanging piece integral molding device comprises an upper mold, a lower mold, a left mold and a right mold;
[0006] The top of the lower mold is concave downward to form a first slide groove, the bottom of the upper mold is concave upward at a position corresponding to the first slide groove to form a second slide groove, the left mold is slidably arranged on the left side of the first slide groove and the second slide groove, and the right mold is slidably arranged on the right side of the first slide groove and the second slide groove;
[0007] The left mold is formed with a first upper inclined surface and a first lower inclined surface gradually inclined from left to right toward the middle at one end facing the right mold, and the right mold is formed with a second upper inclined surface and a second lower inclined surface gradually inclined from right to left toward the middle at one end facing the left mold; a first punch is protruding upward between the left mold and the right mold in the first slide groove, a first left inclined surface is formed on the left side of the first punch to fit with the first lower inclined surface after mold closing, and a first right inclined surface is formed on the right side of the first punch to fit with the second lower inclined surface after mold closing; a second punch is protruding downward between the left mold and the right mold in the second slide groove, a second left inclined surface is formed on the left side of the second punch to fit with the first upper inclined surface after mold closing, and a second right inclined surface is formed on the right side of the second punch to fit with the second upper inclined surface after mold closing;
[0008] At least one first semi-annular cavity is provided between the first lower inclined surface and the first left inclined surface, and a second semi-annular cavity is provided between the second upper inclined surface and the second right inclined surface, which is connected with the first semi-annular cavity and forms a first chain ring cavity; at least one third semi-annular cavity is provided between the second lower inclined surface and the first right inclined surface, and one end of the third semi-annular cavity is located between the two ends of the first semi-annular cavity, and a fourth semi-annular cavity is provided between the first upper inclined surface and the second left inclined surface, which is connected with the third semi-annular cavity and forms a second chain ring cavity; flow channels connected with the first chain ring cavity and the second chain ring cavity are formed on the upper mold and the lower mold.
[0009] Furthermore, a hanging ring cavity is formed between the top surface of the lower mold, the bottom surface of the upper mold, the side wall of the left mold and the side wall of the right mold at the front side of the first chute and the second chute, and the hanging ring cavity is connected to the flow channel;
[0010] One end of the first link cavity or the second link cavity is located within the inner circle of the hanging ring cavity, and the top surface of the lower mold and the bottom surface of the upper mold are provided with a first blocking protrusion within the inner circle of the hanging ring cavity for assisting in forming the first link cavity or the second link cavity and preventing the hanging ring cavity from being connected to the first link cavity or the second link cavity, and a first avoidance recess is formed on the top surface of the lower mold at a position corresponding to the first blocking protrusion of the upper mold and on the bottom surface of the upper mold at a position corresponding to the first blocking protrusion of the lower mold.
[0011] Further, a hanging part cavity is formed between the top surface of the lower mold and the bottom surface of the upper mold at the rear side of the first chute and the second chute, and a hanging ring cavity connected to the hanging part cavity is formed between the top surface of the lower mold, the bottom surface of the upper mold, the left mold and the right mold, and the hanging part cavity is connected to the flow channel;
[0012] One end of the first chain ring cavity or the second chain ring cavity is located within the inner circle of the hanging ring cavity, and the top surface of the lower mold and the bottom surface of the upper mold are provided with a second blocking protrusion within the inner circle of the hanging ring cavity for assisting in forming the first chain ring cavity or the second chain ring cavity and preventing the hanging ring cavity from being connected to the first chain ring cavity or the second chain ring cavity, and a second avoidance recess is formed on the top surface of the lower mold at a position corresponding to the second blocking protrusion of the upper mold and on the bottom surface of the upper mold at a position corresponding to the second blocking protrusion of the lower mold.
[0013] Further, the first semi-annular cavity includes a first semi-annular groove formed on the first lower inclined surface and a second semi-annular groove formed on the first left inclined surface; the second semi-annular cavity includes a third semi-annular groove formed on the second upper inclined surface and a fourth semi-annular groove formed on the second right inclined surface;
[0014] The third semi-annular cavity includes a fifth semi-annular groove formed on the second lower inclined surface and a sixth semi-annular groove formed on the first right inclined surface; the fourth semi-annular cavity includes a seventh semi-annular groove formed on the first upper inclined surface and an eighth semi-annular groove formed on the second left inclined surface.
[0015] Furthermore, the hanging ring cavity includes a first main groove formed on the top surface of the lower mold, a second main groove formed on the bottom surface of the upper mold, a first auxiliary groove formed on the side wall of the left mold, and a second auxiliary groove formed on the side wall of the right mold; a third auxiliary groove is formed on the first blocking protrusion for assisting the formation of the first chain ring cavity or the second chain ring cavity.
[0016] Furthermore, the hanger cavity includes a third main groove formed on the top surface of the lower mold and a fourth main groove formed on the bottom surface of the upper mold; the hanging ring cavity includes a fifth main groove formed on the bottom surface of the upper mold and a fourth auxiliary groove formed on the side wall of any one of the left mold and the right mold, and the other of the left mold and the right mold is formed with a step surface level with the top surface of the lower mold at the position corresponding to the fifth main groove; the second blocking protrusion is formed with a fifth auxiliary groove for assisting the formation of the first chain ring cavity or the second chain ring cavity.
[0017] Furthermore, the flow channel includes a main input flow channel located on any one side of the first chain link cavity and the second chain link cavity and a main output flow channel located on the other side of the first chain link cavity and the second chain link cavity; the first chain link cavity, the second chain link cavity, the hanging ring cavity and the hanger cavity are all connected to the main input flow channel through the input branch channel, and the first chain link cavity, the second chain link cavity, the hanging ring cavity and the hanger cavity are all connected to the main output flow channel through the output branch channel.
[0018] Furthermore, the top of the lower mold is provided with positioning protrusions or positioning grooves at four corners, and the bottom of the upper mold is provided with positioning grooves that cooperate with the positioning protrusions to achieve positioning or is provided with positioning protrusions that cooperate with the positioning grooves to achieve positioning; the left mold is provided with a first limit plate at the end away from the right mold, and the right mold is provided with a second limit plate at the end away from the left mold.
[0019] Furthermore, a movable seat is provided below the lower mold, and a plurality of demoulding ejector pins are provided on the movable seat. A pin movable hole connected to the flow channel is provided through the lower mold at a position corresponding to each of the demoulding ejector pins, and the upper end of each of the demoulding ejector pins is inserted into one of the pin movable holes.
[0020] Guide pillars are arranged at the four corners of the movable seat, and guide pillar holes are opened on the lower mold at positions corresponding to each of the guide pillars, and the upper end of each of the guide pillars is inserted into one of the guide pillar holes.
[0021] In a second aspect, a molding method of a chain-hanging component integral molding device is provided, the molding method comprising the following steps:
[0022] Control the upper mold, lower mold, left mold and right mold to close the mold, so as to form various cavities required for the molding of the hanging chain parts;
[0023] The liquid required for molding is input into each cavity required for molding the hanging chain part through the flow channel, so that the liquid is solidified in each cavity to form the hanging chain part;
[0024] After the chain part is formed, the upper mold is controlled to rise to open the mold, and the left mold is controlled to move to the left and the right mold is controlled to move to the right to open the mold. Then the formed chain part is lifted up as a whole to complete the demoulding operation.
[0025] By adopting the technical solution of the present invention, at least the following beneficial effects are achieved:
[0026] 1. Through the above-mentioned molding device of the present invention, it is possible to well realize the integrated molding of a chain with multiple chain links, a chain with multiple chain links and a hanging ring connected to one end of the chain, or the entire hanging chain member including the chain, the hanging ring and the hanger, without the need for additional assembly operations, thereby effectively improving production efficiency and reducing production costs.
[0027] 2. The chain rings, hanging rings or hanging rings of the hanging parts can be integrally formed and directly connected together. No disconnected gaps are required on the chain rings, hanging rings or hanging rings of the hanging parts, so that the connection between the chain rings, hanging rings or hanging rings is very reliable, ensuring that they will not fall off due to pulling during use, thereby improving the safety of use.
Brief Description of the Drawings
[0028] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.
[0029] Figure 1 This is a schematic diagram of the structure of the chain
[0030] Figure 2 It is the overall structural diagram of the molding device of the present invention;
[0031] Figure 3 is an exploded view of the molding device of the present invention;
[0032] Figure 4 It is a structural diagram of the molding device of the present invention after the hanging chain piece is molded and the upper mold is removed;
[0033] Figure 5 is a top view of the molding device of the present invention after the upper mold is removed;
[0034] Figure 6 It is one of the three-dimensional structural diagrams of the upper mold in the present invention;
[0035] Figure 7 This is the second three-dimensional structural diagram of the upper mold in the present invention;
[0036] Figure 8 It is one of the three-dimensional structural diagrams of the lower mold in the present invention;
[0037] Fig. 9 This is the second three-dimensional structural diagram of the lower mold in the present invention;
[0038] Fig.10 It is a partial enlarged view of the position of the second convex mold of the upper mold of the present invention;
[0039] Fig.11 It is a partial enlarged view of the position of the first convex mold of the upper mold of the present invention;
[0040] Fig.12 The structural diagram of the left mold in the present invention;
[0041] Fig.13 Structural diagram of the right mold in the present invention.
[0042] Description of reference numerals:
[0043] Hanging chain 100', waste material 101', hanging ring 1', short chain 2', chain ring 21', hanging piece 3', hanging ring 31';
[0044] Forming device 100;
[0045] Upper mold 1, second slide groove 11, second punch 12, second left inclined surface 121, eighth semi-annular groove 1211, second right inclined surface 122, fourth semi-annular groove 1221, second main groove 13, fourth main groove 14, fifth main groove 15, positioning groove 16;
[0046] Lower mold 2, first slide groove 21, first punch 22, first left inclined surface 221, second semi-annular groove 2211, first right inclined surface 222, sixth semi-annular groove 2221, first main groove 23, third main groove 24, positioning convex part 25, movable seat 26, ejector movable hole 27, guide post hole 28;
[0047] Left mold 3, first upper inclined surface 31, seventh semi-annular groove 311, first lower inclined surface 32, first semi-annular groove 321, first auxiliary groove 33, fourth auxiliary groove 34, first limiting plate 35;
[0048] Right mold 4, second upper inclined surface 41, third semi-annular groove 411, second lower inclined surface 42, fifth semi-annular groove 421, second auxiliary groove 43, step surface 44, second limiting plate 45;
[0049] A first blocking protrusion 51, a third auxiliary groove 511, and a first avoiding recess 52;
[0050] The second blocking protrusion 61, the fifth auxiliary groove 611, and the second avoiding recess 62;
[0051] A main input flow channel 71, a main output flow channel 72, an input branch flow channel 73, and an output branch flow channel 74;
[0052] Demolding ejector pin 8;
[0053] Guide pillar 9. [Specific implementation method]
[0054] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0055] It should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing these embodiments and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. In addition, the terms "first", "second", etc., etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features.
[0056] Embodiment 1
[0057] See also Figures 1 to 13 As shown, the present invention is an integrated molding device 100 for a hanging chain, the molding device 100 comprises an upper mold 1, a lower mold 2, a left mold 3 and a right mold 4. When the present invention is implemented, the upper mold 1, the lower mold 2, the left mold 3 and the right mold 4 all need to be connected to a driving mechanism (not shown) to drive the upper mold 1, the lower mold 2, the left mold 3 and the right mold 4 to open and close the mold by the driving mechanism;
[0058] The top of the lower mold 2 is concave downward to form a first slide groove 21, and the first slide groove 21 extends to the left and right ends of the top of the lower mold 2; the bottom of the upper mold 1 is concave upward at a position corresponding to the first slide groove 21 to form a second slide groove 11, and the second slide groove 11 extends to the left and right ends of the bottom of the upper mold 1; the left mold 3 is slidably arranged on the left side of the first slide groove 21 and the second slide groove 11, so that the left mold 3 can slide along the first slide groove 21 and the second slide groove 11 to open and close the mold; the right mold 4 is slidably arranged on the right side of the first slide groove 21 and the second slide groove 11, so that the right mold 4 can slide along the first slide groove 21 and the second slide groove 11 to open and close the mold;
[0059] Please refer to Figure 10-13As shown, the left mold 3 is formed with a first upper inclined surface 31 and a first lower inclined surface 32 which are gradually inclined from left to right toward the middle at one end facing the right mold 4, and the right mold 4 is formed with a second upper inclined surface 41 and a second lower inclined surface 42 which are gradually inclined from right to left toward the middle at one end facing the left mold 3; a first punch 22 is protruded upwardly between the left mold 3 and the right mold 4 in the first slide groove 21, a first left inclined surface 221 which is fitted with the first lower inclined surface 32 after mold closing is formed on the left side of the first punch 22, and a first right inclined surface 222 which is fitted with the second lower inclined surface 42 after mold closing is formed on the right side of the first punch 22; a second punch 12 is protruded downwardly between the left mold 3 and the right mold 4 in the second slide groove 11, a second left inclined surface 121 which is fitted with the first upper inclined surface 31 after mold closing is formed on the left side of the second punch 12, and a second right inclined surface 122 which is fitted with the second upper inclined surface 41 after mold closing is formed on the right side of the second punch 12;
[0060] At least one first semi-annular cavity is provided between the first lower inclined surface 32 and the first left inclined surface 221, and a second semi-annular cavity is provided between the second upper inclined surface 41 and the second right inclined surface 122, which is connected to the first semi-annular cavity and forms a first chain ring cavity, so as to use the first chain ring cavity to form a complete chain ring; at least one third semi-annular cavity is provided between the second lower inclined surface 42 and the first right inclined surface 222, and one end of the third semi-annular cavity is located between the two ends of the first semi-annular cavity, and a fourth semi-annular cavity is provided between the first upper inclined surface 31 and the second left inclined surface 121, which is connected to the third semi-annular cavity and forms a second chain ring cavity. A semi-annular cavity is used to form a complete chain ring by utilizing the second chain ring cavity. At the same time, because one end of the third semi-annular cavity is located between the two ends of a first semi-annular cavity, after the molding is completed, the chain ring formed by the first chain ring cavity can be directly connected in series with the chain ring formed by the first chain ring cavity, and no additional assembly operation is required subsequently. A flow channel connected to the first chain ring cavity and the second chain ring cavity is formed on the upper mold 1 and the lower mold 2, so that the liquid required for molding (such as zinc alloy liquid) can be input into the first chain ring cavity and the second chain ring cavity by utilizing the flow channel, so that a plurality of chain rings connected in series can be directly molded.
[0061] The technical solution of the present invention is further described below by a specific example: taking the need to form 5 chain links as an example, two first semi-annular cavities can be provided at intervals between the first lower inclined surface 32 and the first left inclined surface 221, and two second semi-annular cavities can be provided correspondingly between the second upper inclined surface 41 and the second right inclined surface 122, and each second semi-annular cavity forms a complete first chain link cavity with a first semi-annular cavity; similarly, three third semi-annular cavities can be provided at intervals between the second lower inclined surface 42 and the first right inclined surface 222, and one end of the third semi-annular cavity located in the middle position is located at one of the first semi-annular cavities. Between the two ends of the cavity, the other end of the third semi-annular cavity located in the middle position is located between the two ends of the other first semi-annular cavity, one end of the third semi-annular cavity located at one end is located between the two ends of one of the first semi-annular cavities, and one end of the third semi-annular cavity located at the other end is located between the two ends of the other first semi-annular cavity. At the same time, three fourth semi-annular cavities are correspondingly arranged between the first upper inclined surface 31 and the second left inclined surface 121, and each fourth semi-annular cavity forms a complete second chain ring cavity with a third semi-annular cavity, so that after the molding is completed, 5 chain rings directly connected in series can be obtained.
[0062] In some embodiments of the present invention, a hanging ring cavity is formed between the top surface of the lower mold 2, the bottom surface of the upper mold 1, the side wall of the left mold 3 and the side wall of the right mold 4 at the front side of the first chute 21 and the second chute 11, and the hanging ring cavity is connected with the flow channel, so that the liquid required for molding is transported to the hanging ring cavity by the flow channel, and the hanging ring is directly molded in the hanging ring cavity;
[0063] One end of the first chain link cavity or the second chain link cavity is located within the inner circle of the hanging ring cavity, so that the formed hanging ring can be directly connected to a chain link in series, and no additional assembly operation is required later. The top surface of the lower mold 2 and the bottom surface of the upper mold 1 are provided with a first blocking protrusion 51 inside the inner circle of the hanging ring cavity for assisting in forming the first chain link cavity or the second chain link cavity and preventing the hanging ring cavity from communicating with the first chain link cavity or the second chain link cavity, so as to ensure that the hanging ring cavity and the first chain link cavity or the second chain link cavity do not mutually communicate during molding. Influence, the top surface of the lower mold 2 is formed with a first avoidance recess 52 at a position corresponding to the first barrier protrusion 51 of the upper mold 1, and the bottom surface of the upper mold 1 is formed with a first barrier protrusion 51 of the lower mold 2. For example, when the present invention is implemented, the first barrier protrusion 51 can be formed on the left side of the top surface of the lower mold 2, and the first avoidance recess 52 can be formed on the right side of the top surface of the lower mold 2. Correspondingly, the first avoidance recess 52 needs to be formed on the left side of the bottom surface of the upper mold 1, and the first barrier protrusion 51 needs to be formed on the right side of the bottom surface of the upper mold 1.
[0064] In some embodiments of the present invention, a hanging piece cavity is formed between the top surface of the lower mold 2 and the bottom surface of the upper mold 1 at the rear side of the first chute 21 and the second chute 11, and a hanging ring cavity connected to the hanging piece cavity is formed between the top surface of the lower mold 2, the bottom surface of the upper mold 1, the left mold 3 and the right mold 4. The hanging piece cavity is connected to the flow channel, so that the liquid required for molding is transported to the hanging piece cavity and the hanging ring cavity by the flow channel, so as to mold a hanging piece with a hanging ring;
[0065] One end of the first chain ring cavity or the second chain ring cavity is located within the inner circle of the hanging ring cavity, so that the formed hanging ring can be directly connected in series with a chain ring, and no additional assembly operation is required later; the top surface of the lower mold 2 and the bottom surface of the upper mold 1 are provided with a second blocking protrusion 61 within the inner circle of the hanging ring cavity for assisting in forming the first chain ring cavity or the second chain ring cavity and preventing the hanging ring cavity from communicating with the first chain ring cavity or the second chain ring cavity, so as to ensure that the hanging ring cavity and the first chain ring cavity or the second chain ring cavity will not be connected during molding. Due to mutual influence, the top surface of the lower mold 2 is formed with a second avoidance recess 62 at a position corresponding to the second barrier protrusion 61 of the upper mold 1, and the bottom surface of the upper mold 1 is formed with a second barrier protrusion 61 of the lower mold 2. For example, when the present invention is implemented, a second barrier protrusion 61 can be formed on the left side of the top surface of the lower mold 2, and a second avoidance recess 62 can be formed on the right side of the top surface of the lower mold 2. Correspondingly, a second avoidance recess 62 needs to be formed on the left side of the bottom surface of the upper mold 1, and a second barrier protrusion 61 needs to be formed on the right side of the bottom surface of the upper mold 1.
[0066] By adopting the above technical solution of the present invention, at least the following beneficial effects are achieved:
[0067] 1. Through the above-mentioned molding device 100 of the present invention, a chain with multiple chain links, a chain with multiple chain links and a hanging ring connected to one end of the chain, or the entire hanging chain component 100' including the chain, the hanging ring and the hanging piece can be well integrated into one piece, and no additional assembly operation is required later, thereby effectively improving production efficiency and reducing production costs.
[0068] 2. The chain rings, hanging rings or hanging rings of the hanging parts can be integrally formed and directly connected together. No disconnected gaps are required on the chain rings, hanging rings or hanging rings of the hanging parts, so that the connection between the chain rings, hanging rings or hanging rings is very reliable, ensuring that they will not fall off due to pulling during use, thereby improving the safety of use.
[0069] As a preferred embodiment of the present invention, the angles between the first upper slope 31, the first lower slope 32, the second upper slope 41 and the second lower slope 42 and the horizontal line are all 45°, and the angles between the first left slope 221, the first right slope 222, the second left slope 121 and the second right slope 122 and the vertical line are all 45°.
[0070] In some embodiments of the present invention, in order to better form the chain ring, please focus on Figure 10-13 As shown, the first semi-annular cavity includes a first semi-annular groove 321 formed on the first lower inclined surface 32 and a second semi-annular groove 2211 formed on the first left inclined surface 221; the second semi-annular cavity includes a third semi-annular groove 411 formed on the second upper inclined surface 41 and a fourth semi-annular groove 1221 formed on the second right inclined surface 122;
[0071] In order to better form the chain ring, the third semi-annular cavity includes a fifth semi-annular groove 421 formed on the second lower inclined surface 42 and a sixth semi-annular groove 2221 formed on the first right inclined surface 222; the fourth semi-annular cavity includes a seventh semi-annular groove 311 formed on the first upper inclined surface 31 and an eighth semi-annular groove 1211 formed on the second left inclined surface 121.
[0072] In some embodiments of the present invention, in order to better form the hanging ring, please focus on Figure 10-13 As shown, the hanging ring cavity includes a first main groove 23 formed on the top surface of the lower mold 2, a second main groove 13 formed on the bottom surface of the upper mold 1, a first auxiliary groove 33 formed on the side wall of the left mold 3, and a second auxiliary groove 43 formed on the side wall of the right mold 4; the first blocking protrusion 51 is formed with a third auxiliary groove 511 for assisting in forming the first chain ring cavity or the second chain ring cavity. Since it is necessary to directly connect the hanging ring formed by the hanging ring cavity with the chain ring formed by the first chain ring cavity or the second chain ring cavity, it is necessary to use the third auxiliary groove 511 of the first blocking protrusion 51 located inside the hanging ring cavity to form a part of the first chain ring cavity or the second chain ring cavity. Similarly, it is necessary to form a part of the hanging ring cavity on the side wall of the left mold 3 and the side wall of the right mold 4, so that the formed hanging ring can be directly connected with the chain ring, and it is ensured that the hanging ring cavity and the first chain ring cavity or the second chain ring cavity will not affect each other during the molding process.
[0073] In some embodiments of the present invention, in order to better form a hanging piece with a hanging ring, please focus on Figure 10-13 As shown, the hanging part cavity includes a third main groove 24 formed on the top surface of the lower mold 2 and a fourth main groove 14 formed on the bottom surface of the upper mold 1;
[0074] The hanging ring cavity includes a fifth main groove 15 formed on the bottom surface of the upper mold 1 and a fourth auxiliary groove 34 formed on the side wall of any one of the left mold 3 and the right mold 4. The other of the left mold 3 and the right mold 4 is formed with a step surface 44 flush with the top surface of the lower mold 2 at a position corresponding to the fifth main groove 14. It should be noted that in the embodiment of the present invention, the fourth auxiliary groove 34 is formed on the side wall of the left mold 3, and the step surface 44 flush with the top surface of the lower mold 2 is formed on the right mold 4, but the present invention is not limited to this. In specific implementation, the fourth auxiliary groove can also be formed on the side wall of the right mold 4, and the step surface flush with the top surface of the lower mold 2 can be formed on the left mold 3. In addition, since one side of the hanging ring is usually a plane, the fifth main groove 15 is only formed on the bottom surface of the upper mold 1 in the embodiment of the present invention, but the present invention is not limited to this. In specific implementation, the required main groove can also be set on the top surface of the lower mold 2 according to actual needs.
[0075] A fifth auxiliary groove 611 for assisting in forming the first chain ring cavity or the second chain ring cavity is formed on the second blocking protrusion 61. Since the hanging ring formed by the hanging ring cavity needs to be directly connected in series with the chain ring formed by the first chain ring cavity or the second chain ring cavity, it is necessary to utilize the fifth auxiliary groove 611 of the second blocking protrusion 61 located inside the hanging ring cavity to form a part of the first chain ring cavity or the second chain ring cavity. Similarly, it is necessary to form a part of the hanging ring cavity on the left mold 3 and the right mold 4. In this way, the formed hanging ring and the chain ring can be directly connected in series, and it is ensured that the hanging ring cavity and the first chain ring cavity or the second chain ring cavity will not affect each other during the molding process.
[0076] In some embodiments of the present invention, in order to reliably deliver the liquid required for molding to each cavity for molding, the flow channel includes a main input flow channel 71 located on any one side of the first chain link cavity and the second chain link cavity and a main output flow channel 72 located on the other side of the first chain link cavity and the second chain link cavity; the first chain link cavity, the second chain link cavity, the hanging ring cavity and the hanger cavity are all connected to the main input flow channel 71 through an input branch channel 73, and the first chain link cavity, the second chain link cavity, the hanging ring cavity and the hanger cavity are all connected to the main output flow channel 72 through an output branch channel 74. In a specific implementation of the present invention, the main input channel 71 and the main output channel 72 are evenly divided into an upper part and a lower part at the positions corresponding to the first slide groove 21 and the second slide groove 11. For example, a lower main input channel is formed on the bottom wall on the right side of the first slide groove 21, and an upper main input channel is formed on the top wall on the right side of the second slide groove 11, and each first chain link cavity is connected to the upper main input channel, and each second chain link cavity is connected to the lower main input channel; similarly, a lower main output channel is formed on the bottom wall on the left side of the first slide groove 21, and an upper main output channel is formed on the top wall on the left side of the second slide groove 11, and each first chain link cavity is connected to the lower main output channel, and each second chain link cavity is connected to the upper main output channel.
[0077] As a specific embodiment of the present invention, the top of the lower mold 2 is provided with positioning protrusions 25 at the four corners, and the bottom of the upper mold 1 is provided with positioning grooves 16 that cooperate with the positioning protrusions 25 to achieve positioning, so that the positioning protrusions 25 and the positioning grooves 16 can be used to cooperate to achieve positioning of the lower mold 2 and the upper mold 1, ensuring that the lower mold 2 and the upper mold 1 can be accurately and reliably molded.
[0078] As a specific embodiment of the present invention, the top of the lower mold 2 is provided with positioning grooves at the four corners, and the bottom of the upper mold 1 is provided with a positioning convex portion that cooperates with the positioning grooves to achieve positioning, so that the positioning convex portion and the positioning groove cooperate to achieve positioning of the lower mold 2 and the upper mold 1, ensuring that the lower mold 2 and the upper mold 1 can be accurately and reliably molded.
[0079] In the specific implementation of the present invention, the left mold 3 is provided with a first limit plate 35 at one end away from the right mold 4, and the right mold 4 is provided with a second limit plate 45 at one end away from the left mold 3. Through the design of the first limit plate 35 and the second limit plate 45, on the one hand, the first limit plate 35 can be used to limit the sliding of the left mold 3 to ensure that the left mold 3 can be accurately molded, and similarly, the second limit plate 45 can limit the sliding of the right mold 4 to ensure that the right mold 4 can be accurately molded; on the other hand, the first limit plate 35 and the second limit plate 45 can be conveniently used to connect the driving mechanism.
[0080] In some embodiments of the present invention, Figure 2-Figure 5 As shown, a movable seat 26 is further provided below the lower mold 2, and a plurality of demoulding ejector pins 8 are arranged on the movable seat 26. A pin movable hole 27 connected to the flow channel is provided on the lower mold 2 at a position corresponding to each of the demoulding ejector pins 8, and the upper end of each of the demoulding ejector pins 8 is inserted into one of the pin movable holes 27. In the specific implementation of the present invention, demoulding ejector pins 8 can be provided at positions corresponding to the main input flow channel 71, the main output flow channel 72, the input branch flow channel 73 and the output branch flow channel 74 on the movable seat 26. After molding, the residual liquid on each flow channel will also solidify and form waste 101' connected to the hanging chain 100'. After demolding, it is only necessary to cut off the waste. Therefore, by setting the demolding ejector 8 at the positions corresponding to the main input flow channel 71, the main output flow channel 72, the input branch flow channel 73 and the output branch flow channel 74, not only can the molded hanging chain 100' and the waste 101' be pushed upward to realize demolding, but also the demolding ejector 8 will not act on the hanging chain 100', which can avoid damage to the hanging chain 100'. At the same time, it is necessary to connect the driving mechanism of the lower mold 2 with the movable seat 26, so that the driving mechanism can drive the movable seat 26 and the demolding ejector 8 to move up and down together, so as to realize the demolding of the molded hanging chain 100'; and the driving mechanism of the upper mold 1 can be directly connected to the top of the upper mold 1, so as to use the driving mechanism to drive the upper mold 1 to move up and down.
[0081] Guide pillars 9 are provided at the four corners of the movable seat 26, and guide pillar holes 28 are opened on the lower mold 2 at the positions corresponding to each of the guide pillars 9. The upper end of each of the guide pillars 9 is inserted into one of the guide pillar holes 28, so that the guide pillars 9 and the guide pillar holes 28 cooperate to limit and guide the up and down movement of the demoulding ejector pin 8, ensuring that the demoulding ejector pin 8 can reliably eject the formed hanging chain component 100' from the top of the lower mold 2.
[0082] Embodiment 2
[0083] See also Figures 1 to 13 As shown, a molding method of a chain link integral molding device 100 of the present invention, wherein the specific structure and the technical effect that can be obtained of the molding device 100 are exactly the same as those of the first embodiment. Please refer to the detailed introduction of the first embodiment for details, which will not be repeated here.
[0084] The molding method comprises the following steps:
[0085] Step S1, controlling the upper mold 1, the lower mold 2, the left mold 3 and the right mold 4 to close the mold, so as to form various cavities required for forming the hanging chain component 100', such as the first chain link cavity, the second chain link cavity, the hanging ring cavity or the hanging component cavity;
[0086] Step S2, injecting liquid required for molding into each mold cavity required for molding the hanging chain member 100' through the flow channel, so that the liquid solidifies in each mold cavity to form the hanging chain member 100'; in the specific implementation of the present invention, the liquid required for molding can be zinc alloy liquid, but the present invention is not limited to this, and other metal liquids can also be used in the specific implementation;
[0087] Step S3, after the chain part 100' is formed, the upper mold 1 is controlled to rise to open the mold, and at the same time, the left mold 3 is controlled to move to the left and the right mold 4 is controlled to move to the right to open the mold, and then the formed chain part 100' is lifted up as a whole to complete the demolding operation; when the present invention is implemented, the demolding ejector 8 arranged under the flow channel can be used to lift the formed chain part 100 upward, so that the chain part 100' is separated from the top of the lower mold 2, thereby completing the demolding operation. After the demolding is completed, the waste material 101' only needs to be cut off to obtain the required waste material 101'.
[0088] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. An integrated chain forming device, Features: It includes an upper mold, a lower mold, a left mold and a right mold; The top of the lower mold is concave downward to form a first slide groove, the bottom of the upper mold is concave upward at a position corresponding to the first slide groove to form a second slide groove, the left mold is slidably arranged on the left side of the first slide groove and the second slide groove, and the right mold is slidably arranged on the right side of the first slide groove and the second slide groove; The left mold is formed with a first upper inclined surface and a first lower inclined surface gradually inclined from left to right toward the middle at one end facing the right mold, and the right mold is formed with a second upper inclined surface and a second lower inclined surface gradually inclined from right to left toward the middle at one end facing the left mold; a first punch is protruding upward between the left mold and the right mold in the first slide groove, a first left inclined surface is formed on the left side of the first punch to fit with the first lower inclined surface after mold closing, and a first right inclined surface is formed on the right side of the first punch to fit with the second lower inclined surface after mold closing; a second punch is protruding downward between the left mold and the right mold in the second slide groove, a second left inclined surface is formed on the left side of the second punch to fit with the first upper inclined surface after mold closing, and a second right inclined surface is formed on the right side of the second punch to fit with the second upper inclined surface after mold closing; At least one first semi-annular cavity is provided between the first lower inclined surface and the first left inclined surface, and a second semi-annular cavity is provided between the second upper inclined surface and the second right inclined surface, which is connected with the first semi-annular cavity and forms a first chain ring cavity; at least one third semi-annular cavity is provided between the second lower inclined surface and the first right inclined surface, and one end of the third semi-annular cavity is located between the two ends of the first semi-annular cavity, and a fourth semi-annular cavity is provided between the first upper inclined surface and the second left inclined surface, which is connected with the third semi-annular cavity and forms a second chain ring cavity; flow channels connected with the first chain ring cavity and the second chain ring cavity are formed on the upper mold and the lower mold.
2. A chain-hanging component integrally formed device as claimed in claim 1, Features: A hanging ring cavity is formed between the top surface of the lower mold, the bottom surface of the upper mold, the side wall of the left mold and the side wall of the right mold at the front side of the first chute and the second chute, and the hanging ring cavity is connected to the flow channel; One end of the first link cavity or the second link cavity is located within the inner circle of the hanging ring cavity, and the top surface of the lower mold and the bottom surface of the upper mold are provided with a first blocking protrusion within the inner circle of the hanging ring cavity for assisting in forming the first link cavity or the second link cavity and preventing the hanging ring cavity from being connected to the first link cavity or the second link cavity, and a first avoidance recess is formed on the top surface of the lower mold at a position corresponding to the first blocking protrusion of the upper mold and on the bottom surface of the upper mold at a position corresponding to the first blocking protrusion of the lower mold.
3. A chain-hanging component integrally formed device as claimed in claim 2, Features: A hanging part cavity is formed between the top surface of the lower mold and the bottom surface of the upper mold at the rear side of the first chute and the second chute, and a hanging ring cavity connected to the hanging part cavity is formed between the top surface of the lower mold, the bottom surface of the upper mold, the left mold and the right mold, and the hanging part cavity is connected to the flow channel; One end of the first chain ring cavity or the second chain ring cavity is located within the inner circle of the hanging ring cavity, and the top surface of the lower mold and the bottom surface of the upper mold are provided with a second blocking protrusion within the inner circle of the hanging ring cavity for assisting in forming the first chain ring cavity or the second chain ring cavity and preventing the hanging ring cavity from being connected to the first chain ring cavity or the second chain ring cavity, and a second avoidance recess is formed on the top surface of the lower mold at a position corresponding to the second blocking protrusion of the upper mold and on the bottom surface of the upper mold at a position corresponding to the second blocking protrusion of the lower mold.
4. The one-piece forming device for a hanging chain according to claim 1, Features: The first semi-annular cavity comprises a first semi-annular groove formed on the first lower inclined surface and a second semi-annular groove formed on the first left inclined surface; the second semi-annular cavity comprises a third semi-annular groove formed on the second upper inclined surface and a fourth semi-annular groove formed on the second right inclined surface; The third semi-annular cavity includes a fifth semi-annular groove formed on the second lower inclined surface and a sixth semi-annular groove formed on the first right inclined surface; the fourth semi-annular cavity includes a seventh semi-annular groove formed on the first upper inclined surface and an eighth semi-annular groove formed on the second left inclined surface.
5. The one-piece forming device for hanging chain according to claim 2, Features: The hanging ring cavity includes a first main groove formed on the top surface of the lower mold, a second main groove formed on the bottom surface of the upper mold, a first auxiliary groove formed on the side wall of the left mold, and a second auxiliary groove formed on the side wall of the right mold; a third auxiliary groove is formed on the first blocking protrusion to assist in forming the first chain ring cavity or the second chain ring cavity.
6. The one-piece forming device for a hanging chain according to claim 3, Features: The hanger cavity includes a third main groove formed on the top surface of the lower mold and a fourth main groove formed on the bottom surface of the upper mold; the hanging ring cavity includes a fifth main groove formed on the bottom surface of the upper mold and a fourth auxiliary groove formed on the side wall of any one of the left mold and the right mold, and the other of the left mold and the right mold is formed with a step surface flush with the top surface of the lower mold at the position corresponding to the fifth main groove; the second blocking protrusion is formed with a fifth auxiliary groove for assisting the formation of the first chain ring cavity or the second chain ring cavity.
7. The one-piece forming device for a hanging chain according to claim 3, Features: The flow channel includes a main input flow channel located on either side of the first chain link cavity and the second chain link cavity and a main output flow channel located on the other side of the first chain link cavity and the second chain link cavity; the first chain link cavity, the second chain link cavity, the hanging ring cavity and the hanger cavity are all connected to the main input flow channel through the input branch channel, and the first chain link cavity, the second chain link cavity, the hanging ring cavity and the hanger cavity are all connected to the main output flow channel through the output branch channel.
8. The one-piece forming device for a hanging chain according to claim 1, Features: The top of the lower mold is provided with positioning protrusions or positioning grooves at the four corners, and the bottom of the upper mold is provided with positioning grooves that cooperate with the positioning protrusions to achieve positioning or is provided with positioning protrusions that cooperate with the positioning grooves to achieve positioning; the left mold is provided with a first limit plate at the end away from the right mold, and the right mold is provided with a second limit plate at the end away from the left mold.
9. A chain-hanging piece integral molding device according to any one of claims 1 to 8, Features: A movable seat is also provided below the lower mold, and a plurality of demoulding ejector pins are arranged on the movable seat. A pin movable hole connected to the flow channel is provided through the lower mold at a position corresponding to each of the demoulding ejector pins, and the upper end of each of the demoulding ejector pins is inserted into one of the pin movable holes. Guide pillars are arranged at the four corners of the movable seat, and guide pillar holes are opened on the lower mold at positions corresponding to each of the guide pillars, and the upper end of each of the guide pillars is inserted into one of the guide pillar holes.
10. A molding method based on the one-piece molding device for hanging chain parts according to any one of claims 1 to 9, Features: The molding method comprises the following steps: Control the upper mold, lower mold, left mold and right mold to close the mold, so as to form various cavities required for the molding of the hanging chain parts; The liquid required for molding is input into each cavity required for molding the hanging chain part through the flow channel, so that the liquid is solidified in each cavity to form the hanging chain part; After the chain part is formed, the upper mold is controlled to rise to open the mold, and the left mold is controlled to move to the left and the right mold is controlled to move to the right to open the mold. Then the formed chain part is lifted up as a whole to complete the demoulding operation.
