Intelligent metal pipe cutting equipment
By designing intelligent metal pipe cutting equipment, using electric wheels and switching components to realize movement and rapid adjustment of support rods in the pipeline, the existing equipment is solved by cumbersome operation and inability to enter deep cutting, and the cutting efficiency and adaptability are improved.
Patent Information
- Application Number
- CN202411653289.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-11-19
AI Technical Summary
The existing pipe cutting equipment is cumbersome to operate, inefficient, and cannot enter deeper pipes for cutting.
An intelligent metal pipe cutting equipment is designed, including installation bins, electric wheels, switching components, support rods and positioning mechanisms. The electric wheels drive the installation bins to move in the pipeline. The switching components and positioning mechanisms are used to quickly adjust the angle and position of the support rods to adapt to pipes of different specifications and models.
The device can quickly switch operating modes, reduce equipment replacement or adjustment time, improve work efficiency, and is suitable for pipes of different specifications and models, reducing labor costs and improving work quality.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline cutting, in particular to intelligent metal pipeline cutting equipment. Background Art
[0002] Pipe cutting refers to the process of cutting or slicing a pipe to achieve repair, replacement or reorganization. Various tools and methods can be used for pipe cutting, depending on the pipe material, diameter and environment in which the pipe is located. Common pipe cutting tools include pipe cutting machines, flame cutting equipment, saw blade cutting machines, etc. In actual operation, the most suitable cutting tools and methods can be selected according to specific needs, and ensure that cutting is performed in accordance with standard operating procedures to ensure the quality and safety of pipe cutting. When performing pipeline modification, upgrading or layout changes, it may be necessary to cut from the inside of the pipe due to the influence of the surrounding environment to adapt to the new pipeline layout or connect other equipment. When using the existing in-pipe cutting equipment, the staff will send the equipment into the pipe, then fix the equipment, and then cut it after the fixation is completed. The operation is cumbersome, which greatly affects the efficiency of pipe cutting. In addition, the existing in-pipe cutting device can only be used at a position close to the pipe mouth and cannot enter the deeper part of the pipe for cutting. For this reason, we propose a copper clad laminate detection device. Summary of the invention
[0003] A technical problem to be solved by the present application is that when using the existing in-pipe cutting equipment, the staff has to put the equipment into the pipeline, fix the equipment, and then cut after the fixation is completed. The operation is relatively cumbersome, which greatly affects the efficiency of pipeline cutting. In addition, the existing in-pipe cutting device can only be used at a position close to the pipeline opening and cannot enter the deeper part of the pipeline for cutting.
[0004] To solve the above technical problems, an embodiment of the present application provides an intelligent metal pipe cutting equipment, including an installation bin, an electric wheel and a cutting device body arranged in the installation bin, and the electric wheel drives the installation bin to move in the pipe; it also includes a support rod, which is located on the installation bin, and the support rod is provided in plurality, and the installation bin is supported during the movement by the plurality of support rods, and the installation bin is fixed after reaching the cutting position; a switching component, the switching component is arranged in the installation bin, and the support rod is arranged on the switching component, and the switching component controls the rotation of the support rod after the installation bin reaches the cutting position, and adjusts the support angle of the support rod to the installation bin; a positioning mechanism, the positioning mechanism is arranged on the switching component, and the installation bin is fixed by the positioning mechanism.
[0005] In some embodiments, the switching assembly includes a power member arranged in the installation bin, which provides power for the deformation of the support rod. The power member is provided with a first unfolding member and a second unfolding member. The first unfolding member and the second unfolding member control the rotation of the support rod after the installation bin reaches the cutting position, thereby adjusting the support angle of the support rod.
[0006] In some embodiments, the power component includes a fixed plate 1 arranged in the installation bin, a driving motor is arranged on the fixed plate 1, a fixed plate 2 is arranged in the installation bin, a power shaft is rotatably arranged on the fixed plate 2, and one end of the power shaft is connected to the output end of the driving motor.
[0007] In some embodiments, the first unfolding member includes a fixed shaft rotatably set on a fixed plate 2, a reversing gear 1 is set on the fixed shaft, a reversing gear 2 engaged with the reversing gear 1 is set on the power shaft, a plurality of positioning plates 1 are set on the mounting bin, a positioning shaft 1 is rotatably set on the positioning plate 1, and the positioning shaft 1 passes through the positioning plate 1, a connecting block 1 is set on the positioning shaft 1, and the connecting block 1 is rotatably connected to the support rod, through grooves are opened on both sides of the mounting bin, a synchronous pulley 1 is set on the fixed shaft and the power shaft, a plurality of the positioning shafts 1 are set with synchronous pulleys 2, a synchronous belt is set on the synchronous pulley 1 and the synchronous pulley 2, and the synchronous belt passes through the through groove.
[0008] In some embodiments, the second unfolding member includes a rotating groove provided on the installation bin, the inner wall of the installation bin is provided with a connecting groove, the connecting groove is communicated with the rotating groove, an inner gear ring is rotatably arranged in the rotating groove, an extension plate is provided in the installation bin, a rotating shaft is rotatably provided on the extension plate, an unfolding gear is provided on the rotating shaft, the unfolding gear passes through the connecting groove and meshes with the inner gear ring, an unfolding pulley is provided on the rotating shaft and the power shaft, an unfolding belt is provided on the unfolding pulley, an annular plate is provided on the inner gear ring, the annular plate is rotatably connected to the rotating groove, a plurality of positioning plates 2 are provided on the annular plate, a positioning shaft 2 is rotatably provided on the positioning plate 2, the positioning shaft 2 passes through the positioning plate 2, a connecting block 2 is provided on the positioning shaft 2, the connecting block 2 is rotatably connected to the support rod, a linkage gear is provided on the positioning shaft 2, an installation groove is provided on the installation bin, an arc plate is provided in the installation groove, and a locking tooth meshing with the linkage gear is provided on the arc plate.
[0009] In some embodiments, the positioning mechanism includes a driving member arranged on connecting block one and connecting block two, and the driving member is used to provide power for fixing the installation bin. A clamping member is provided on the support rod, and the installation bin is fixed by the clamping member. A steering member is provided on the clamping member, and the steering member is used to control the rotation of the electric wheel to fit the inner wall of the pipe.
[0010] In some embodiments, the driving member includes a driving shaft 1 rotatably arranged on the connecting block 1, a driving shaft 2 rotatably arranged on the connecting block 2, a transmission gear 1 is arranged on the driving shaft 1 and the driving shaft 2, a transmission gear 2 engaged with the transmission gear 1 is arranged on the support rod, a plurality of card plates 1 are arranged on the installation bin, the card plates 1 are connected to the driving shaft 1, a plurality of card plates 2 are slidably arranged on the installation bin, the card plates 2 are connected to the driving shaft 2, and the card plates 1 and the card plates 2 are both arranged A clockwork box, wherein a clockwork spring is arranged in the clockwork box, and a plurality of the clockwork springs are respectively connected to a driving shaft one and a driving shaft two, a winding wheel one is arranged on the driving shaft one, a traction rope one is wound around the winding wheel one, a plurality of guide blocks are arranged on the mounting bin, one end of the traction rope one passes through the plurality of guide blocks and is connected to a positioning plate two, a winding wheel two is arranged on the driving shaft two, a traction rope two is wound around the winding wheel two, a fixing block is arranged on the mounting bin, and one end of the traction rope two is connected to the fixing block.
[0011] In some embodiments, the locking member includes an extension groove opened on the support rod, and a limiting rod is provided on the connecting block one and the connecting block two, and the limiting rod is located in the extension groove, an extension rod is provided in the extension groove, the extension rod is threadedly connected to the extension groove, the extension rod is slidingly connected to the limiting rod, and a rotating block is rotatably provided at one end of the extension rod outside the extension groove, and the rotating block is connected to the electric wheel.
[0012] In some embodiments, the steering member includes a pushing groove opened on the rotating block, a mounting frame is provided on the extension rod, a pushing rod is provided on the mounting frame, and the pushing rod is slidably connected to the pushing groove.
[0013] In some embodiments, the traction rope 1 and the traction rope 2 are both made of polyester fiber.
[0014] The present invention has at least the following beneficial effects: this intelligent metal pipe cutting equipment, when in use, is different from the prior art. The advantage of the switching component setting is that it can quickly switch from the support positioning mode to the pipe walking mode, or switch from the pipe walking mode back to the support positioning mode, which greatly reduces the time required to replace or adjust the equipment. This means that the equipment can be ready for the next operation in a short time, improving the overall work efficiency, reducing the need for manual participation, reducing labor costs, and improving work quality. The advantage of the positioning mechanism setting is that it can cope with pipes of different specifications. By adjusting the initial position of the support rod in advance, this cutting equipment can be used for cutting metal pipes of different specifications and models without the need to frequently replace or adjust the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 For the present invention Figure 1 Another structural diagram;
[0017] Figure 3 This is a schematic diagram of the structure of the switching component of the present invention;
[0018] Figure 4 For the present invention Figure 3 Schematic diagram of explosion structure;
[0019] Figure 5 For the present invention Figure 4 Schematic diagram of the cross-section structure of the middle installation chamber;
[0020] Figure 6 For the present invention Figure 4 Schematic diagram of the structure of the installation chamber removed;
[0021] Figure 7 For the present invention Figure 6 Another structural diagram;
[0022] Figure 8 For the present invention Figure 7 Schematic diagram of the enlarged structure of the middle A area;
[0023] Fig. 9 It is a schematic diagram of the positioning mechanism structure of the present invention;
[0024] Fig.10 For the present invention Fig. 9 Another structural diagram;
[0025] Fig.11 This is a schematic diagram of the structure of the clamping member of the present invention;
[0026] Fig.12 For the present invention Fig.11 Schematic diagram of explosion structure;
[0027] Fig.13 This is a structural diagram of Embodiment 2 of the present invention.
[0028] In the figure: 1, installation bin; 2, electric wheel; 3, cutting device body; 4, support rod; 5, switching assembly; 6, power member; 61, fixed plate 1; 62, driving motor; 63, fixed plate 2; 64, power shaft; 7, first unfolding member; 71, fixed shaft; 72, reversing gear 1; 73, reversing gear 2; 74, positioning plate 1; 75, positioning shaft 1; 76, connecting block 1; 77, through groove; 78, synchronous pulley 1; 79, synchronous pulley 2; 710, synchronous belt; 8, second unfolding member; 81, rotating groove; 82, connecting groove; 83, inner gear ring; 84, extension plate; 85, rotating shaft; 86, unfolding gear; 87, unfolding pulley; 88, unfolding belt; 89, annular plate; 810, positioning plate 2; 811, positioning shaft 2 ;812, connecting block two;813, linkage gear;814, mounting groove;815, arc plate;816, latching tooth;9, positioning mechanism;10, driving member;101, driving shaft one;102, driving shaft two;103, transmission gear one;104, transmission gear two;105, latching plate one;106, latching plate two;107, spring box;108, spring spring;109, winding wheel one;1010, traction rope one;1011, guide block;1012, winding wheel two;1013, traction rope two;1014, fixed block;11, latching member;111, extension groove;112, limiting rod;113, extension rod;114, rotating block;12, steering member;121, push groove;122, push rod;123, mounting bracket. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Embodiment 1:
[0031] See also Figure 1-12 , the present invention provides a technical solution:
[0032] The intelligent metal pipe cutting equipment includes an installation bin 1, an electric wheel 2 and a cutting device body 3 arranged in the installation bin 1, and the installation bin 1 is driven by the electric wheel 2 to move in the pipe; it also includes: a support rod 4, the support rod 4 is located on the installation bin 1, and the support rod 4 is arranged in plurality, the installation bin 1 is supported during the movement by the plurality of support rods 4, and the installation bin 1 is fixed after reaching the cutting position.
[0033] The switching component 5 is arranged in the installation bin 1, and the support rod 4 is arranged on the switching component 5. The switching component 5 controls the rotation of the support rod 4 after the installation bin 1 reaches the cutting position to adjust the support angle of the support rod 4 to the installation bin 1.
[0034] The advantage of the switching component 5 is that it can quickly switch from the support positioning cutting mode to the pipeline walking mode, or switch from the pipeline walking mode back to the support positioning cutting mode, which greatly reduces the time required to replace or adjust the equipment. This means that the equipment can be ready for the next operation in a short time, improving the overall work efficiency. The fast switching reduces the need for manual participation and reduces the dependence on professional skills, so that ordinary workers can also quickly get started. This not only reduces labor costs, but also improves work quality and safety. The support rods 4 located on the first unfolding member 7 and the second unfolding member 8 are perpendicular to each other, which further improves the stability of the cutting device body 3 when cutting in the pipeline.
[0035] The positioning mechanism 9 is arranged on the switching assembly 5 , and the installation bin 1 is fixed by the positioning mechanism 9 .
[0036] The advantage of setting up the positioning mechanism 9 is that the device can cope with pipes of different specifications, such as rectangular pipes. There is no need to replace the equipment when used for cutting circular pipes and rectangular pipes. By adjusting the initial position of the support rod 4, the support rod 4 can support pipes of different specifications after being unfolded. Moreover, since it can quickly adapt to pipes of different specifications and shapes, the overall working efficiency of the cutting equipment is improved, the working process is smoother, the waiting time is reduced, and its adaptability and flexibility are enhanced. At the same time, there is no need to purchase cutting equipment of different specifications to handle pipes of different specifications, thereby reducing equipment costs.
[0037] The switching assembly 5 includes a power member 6 arranged in the installation bin 1, and the power member 6 provides power for the deformation of the support rod 4. The power member 6 is provided with a first unfolding member 7 and a second unfolding member 8. The first unfolding member 7 and the second unfolding member 8 control the rotation of the support rod 4 after the installation bin 1 reaches the cutting position, and adjusts the support angle of the support rod 4.
[0038] The power member 6 includes a fixing plate 61 arranged in the installation bin 1, on which a driving motor 62 is arranged. A fixing plate 63 is arranged in the installation bin 1, on which a power shaft 64 is rotatably arranged, and one end of the power shaft 64 is connected to the output end of the driving motor 62.
[0039] The first unfolding member 7 includes a fixed shaft 71 rotatably arranged on the fixed plate 63, a reversing gear 72 is arranged on the fixed shaft 71, a reversing gear 73 engaged with the reversing gear 72 is arranged on the power shaft 64, a plurality of positioning plates 74 are arranged on the mounting bin 1, a positioning shaft 75 is rotatably arranged on the positioning plate 74, and the positioning shaft 75 passes through the positioning plate 74, a connecting block 76 is arranged on the positioning shaft 75, and the connecting block 76 is rotatably connected to the support rod 4, through grooves 77 are opened on both sides of the mounting bin 1, a synchronous pulley 78 is arranged on the fixed shaft 71 and the power shaft 64, a synchronous pulley 79 is arranged on the plurality of positioning shafts 75, a synchronous belt 710 is arranged on the synchronous pulley 78 and the synchronous pulley 79, and the synchronous belt 710 passes through the through groove 77.
[0040] The second unfolding member 8 includes a rotating groove 81 provided on the installation chamber 1, a connecting groove 82 is provided on the inner wall of the installation chamber 1, the connecting groove 82 is communicated with the rotating groove 81, an inner gear ring 83 is rotatably provided in the rotating groove 81, an extension plate 84 is provided in the installation chamber 1, a rotating shaft 85 is rotatably provided on the extension plate 84, an unfolding gear 86 is provided on the rotating shaft 85, the unfolding gear 86 passes through the connecting groove 82 and engages with the inner gear ring 83, an unfolding pulley 87 is provided on the rotating shaft 85 and the power shaft 64, an unfolding belt 88 is provided on the unfolding pulley 87, and an annular plate is provided on the inner gear ring 83. 89, the annular plate 89 is rotatably connected with the rotating groove 81, a plurality of positioning plates 810 are arranged on the annular plate 89, a positioning shaft 811 is rotatably arranged on the positioning plate 810, the positioning shaft 811 penetrates the positioning plate 810, a connecting block 812 is arranged on the positioning shaft 811, the connecting block 812 is rotatably connected with the support rod 4, a linkage gear 813 is arranged on the positioning shaft 811, a mounting groove 814 is provided on the mounting bin 1, an arc plate 815 is arranged in the mounting groove 814, and a latching tooth 816 engaged with the linkage gear 813 is arranged on the arc plate 815.
[0041] The advantage of setting the first unfolding member 7 and the second unfolding member 8 is that it is possible to quickly switch from the support positioning cutting mode to the pipeline walking mode, or switch from the pipeline walking mode back to the support positioning cutting mode, which greatly reduces the time required for replacing or adjusting the equipment, and the support rods 4 located on the first unfolding member 7 and the second unfolding member 8 are perpendicular to each other, which further improves the stability of the cutting device body 3 when cutting in the pipeline.
[0042] When in use, the driving motor 62 drives the power shaft 64 to rotate, and the rotation of the power shaft 64 drives the reversing gear 2 73 to rotate. The rotation of the reversing gear 2 73 drives the reversing gear 1 72 meshing with it to rotate, and synchronously drives the fixed shaft 71 connected to the reversing gear 1 72 to rotate. When the fixed shaft 71 and the power shaft 64 rotate in opposite directions, the synchronous pulley 2 79 arranged on the multiple positioning shafts 1 75 is driven to rotate through the synchronous pulley 1 78 and the synchronous belt 710. The rotation of the synchronous pulley 2 79 drives the positioning shaft 1 75 to rotate synchronously. The rotation of the positioning shaft 1 75 drives the connecting block 1 76 to rotate, thereby driving the support rod 4 to rotate, thereby changing the support angle of the installation bin 1.
[0043] When the power shaft 64 rotates, the rotating shaft 85 is driven to rotate through the unfolding pulley 87 and the unfolding belt 88. When the rotating shaft 85 rotates, the unfolding gear 86 arranged thereon is driven to rotate. When the unfolding gear 86 rotates, the inner gear ring 83 engaged with it is driven to rotate. When the inner gear ring 83 rotates, the annular plate 89 arranged thereon is driven to rotate. The rotation of the annular plate 89 drives the second positioning plate 810 arranged thereon to move synchronously. The movement of the second positioning plate 810 drives the second positioning shaft 811 and the linkage gear 813 arranged on the second positioning shaft 811 to move synchronously. During the movement of the linkage gear 813, it engages with the latching tooth 816 on the arc plate 815. Under the push of the latching tooth 816, the second positioning shaft 811 rotates, and at the same time drives the second connecting block 812 arranged on the second positioning shaft 811 to rotate, and synchronously drives the support rod arranged on the second connecting block 812 to rotate, thereby changing the support angle for the installation bin 1.
[0044] The positioning mechanism 9 includes a driving member 10 arranged on the connecting block 1 76 and the connecting block 2 812, and the driving member 10 is used to provide power for fixing the installation bin 1. A clamping member 11 is provided on the support rod 4, and the installation bin 1 is fixed by the clamping member 11. A steering member 12 is provided on the clamping member 11, and the steering member 12 is used to control the electric wheel 2 to rotate and fit the inner wall of the pipe.
[0045] The driving member 10 includes a driving shaft 101 rotatably arranged on the connecting block 1 76, a driving shaft 102 rotatably arranged on the connecting block 2 812, a transmission gear 103 is arranged on the driving shaft 101 and the driving shaft 2 102, a transmission gear 104 engaged with the transmission gear 103 is arranged on the support rod 4, a plurality of positioning plates 105 are arranged on the installation bin 1, the positioning plates 105 are connected to the driving shaft 101, a plurality of positioning plates 106 are slidably arranged on the installation bin 1, the positioning plates 106 are connected to the driving shaft 2 102, a clockwork box 107 is arranged on both the positioning plates 105 and the positioning plates 106, and the clockwork box 107 A clockwork spring 108 is arranged inside, and multiple clockwork springs 108 are respectively connected to the driving shaft 101 and the driving shaft 102. The driving shaft 101 is provided with a winding wheel 109, and a traction rope 1010 is wound around the winding wheel 109. The installation warehouse 1 is provided with multiple guide blocks 1011, and one end of the traction rope 1010 passes through multiple guide blocks 1011 and is connected to the positioning plate 810. The driving shaft 102 is provided with a winding wheel 1012, and a traction rope 1013 is wound around the winding wheel 1012. The installation warehouse 1 is provided with a fixed block 1014, and one end of the traction rope 1013 is connected to the fixed block 1014.
[0046] The benefit of the drive member 10 is that it can provide power for the movement of the extension rod 113 while controlling the rotation of the support rod 4, which not only saves production costs but also ensures that the support rod 4 can be fixed synchronously when unfolded, thereby improving the stability and reliability of the entire system.
[0047] When the positioning plate 810 moves, the traction rope 1010 and the traction rope 2 1013 drive the winding wheel 109 and the winding wheel 2 1012 to rotate synchronously. When the winding wheel 109 and the winding wheel 2 1012 rotate, the driving shaft 101 and the driving shaft 2 102 are driven to rotate synchronously. When the driving shaft 101 and the driving shaft 2 102 rotate, the transmission gear 103 is driven to rotate. When the transmission gear 103 rotates, the transmission gear 2 104 is driven to rotate. The rotation of the transmission gear 2 104 drives the support rod 4 connected thereto to rotate on the connecting block 1 76 and the connecting block 2 812. The advantage of the setting of the clockwork spring 108 is that the traction rope 1010 and the traction rope 2 1013 can be reeled in when the positioning plate 810 is reset.
[0048] The locking member 11 includes an extension groove 111 opened on the support rod 4, and a limiting rod 112 is provided on the connecting block 1 76 and the connecting block 2 812, and the limiting rod 112 is located in the extension groove 111, and an extension rod 113 is provided in the extension groove 111, and the extension rod 113 is threadedly connected to the extension groove 111, and the extension rod 113 is slidingly connected to the limiting rod 112, and a rotating block 114 is rotatably provided at one end of the extension rod 113 outside the extension groove 111, and the rotating block 114 is connected to the electric wheel 2.
[0049] The advantage of setting the positioning piece 11 is that it can cope with pipes of different specifications, such as rectangular pipes. There is no need to replace equipment when used for cutting circular pipes and rectangular pipes. By adjusting the initial position of the support rod 4, the support rod 4 can support pipes of different specifications after being unfolded.
[0050] The support rod 4 rotates and drives the extension rod 113 threadably connected thereto to move, so that the extension rod 113 extends out of the extension slot 111 . The setting of the limiting rod 112 prevents the extension rod 113 from rotating together with the support rod 4 .
[0051] The steering member 12 includes a pushing groove 121 formed on the rotating block 114 . A mounting frame 123 is disposed on the extension rod 113 . A pushing rod 122 is disposed on the mounting frame 123 . The pushing rod 122 is slidably connected to the pushing groove 121 .
[0052] The advantage of setting up the steering member 12 is that it can drive the electric wheel 2 to rotate while controlling the movement of the extension rod 113, so that the electric wheel 2 fits the inner wall of the metal pipe, further improving the stability of the cutting device body 3 when cutting inside the pipe. The extension rod 113 moves, driving the rotating block 114 to move, and at the same time driving the pushing groove 121 opened thereon to move. When the pushing groove 121 moves, the pushing rod 122 slides in the pushing groove 121, and then under the push of the pushing rod 122, the rotating block 114 rotates, thereby driving the electric wheel 2 connected to the rotating block 114 to rotate.
[0053] When in use, the driving motor 62 drives the power shaft 64 to rotate, and the rotation of the power shaft 64 drives the reversing gear 2 73 to rotate. The rotation of the reversing gear 2 73 drives the reversing gear 1 72 meshing with it to rotate, and synchronously drives the fixed shaft 71 connected to the reversing gear 1 72 to rotate. When the fixed shaft 71 and the power shaft 64 rotate in opposite directions, the synchronous pulley 2 79 arranged on the multiple positioning shafts 1 75 is driven to rotate through the synchronous pulley 1 78 and the synchronous belt 710. The rotation of the synchronous pulley 2 79 drives the positioning shaft 1 75 to rotate synchronously. The rotation of the positioning shaft 1 75 drives the connecting block 1 76 to rotate, thereby driving the support rod 4 to rotate, thereby changing the support angle of the installation bin 1.
[0054] When the power shaft 64 rotates, the rotating shaft 85 is driven to rotate through the unfolding pulley 87 and the unfolding belt 88. When the rotating shaft 85 rotates, the unfolding gear 86 arranged thereon is driven to rotate. When the unfolding gear 86 rotates, the inner gear ring 83 engaged with it is driven to rotate. When the inner gear ring 83 rotates, the annular plate 89 arranged thereon is driven to rotate. The rotation of the annular plate 89 drives the second positioning plate 810 arranged thereon to move synchronously. The movement of the second positioning plate 810 drives the second positioning shaft 811 and the linkage gear 813 arranged on the second positioning shaft 811 to move synchronously. During the movement of the linkage gear 813, it engages with the latching tooth 816 on the arc plate 815. Under the push of the latching tooth 816, the second positioning shaft 811 rotates, and at the same time drives the second connecting block 812 arranged on the second positioning shaft 811 to rotate, and synchronously drives the support rod arranged on the second connecting block 812 to rotate, thereby changing the support angle for the installation bin 1.
[0055] When the positioning plate 810 moves, the traction rope 1010 and the traction rope 2 1013 drive the winding wheel 109 and the winding wheel 2 1012 to rotate synchronously. When the winding wheel 109 and the winding wheel 2 1012 rotate, the driving shaft 101 and the driving shaft 2 102 are driven to rotate synchronously. When the driving shaft 101 and the driving shaft 2 102 rotate, the transmission gear 103 is driven to rotate. When the transmission gear 103 rotates, the transmission gear 2 104 is driven to rotate. The rotation of the transmission gear 2 104 drives the support rod 4 connected thereto to rotate on the connecting block 1 76 and the connecting block 2 812. The advantage of the setting of the clockwork spring 108 is that the traction rope 1010 and the traction rope 2 1013 can be reeled in when the positioning plate 810 is reset.
[0056] When the support rod 4 rotates, it drives the extension rod 113 threadedly connected to it to move, so that the extension rod 113 extends out from the extension slot 111. The setting of the limit rod 112 prevents the extension rod 113 from rotating with the support rod 4. The extension rod 113 moves, driving the rotating block 114 to move, and at the same time drives the pushing slot 121 opened thereon to move. When the pushing slot 121 moves, the pushing rod 122 slides in the pushing slot 121, and then under the push of the pushing rod 122, the rotating block 114 rotates, thereby driving the electric wheel 2 connected to the rotating block 114 to rotate.
[0057] Embodiment 2:
[0058] See also Fig.13 , the present invention provides a technical solution:
[0059] Different from Example 1, both the traction rope 1 1010 and the traction rope 2 1013 are made of polyester fiber. The polyester fiber material has high strength and wear resistance, which can effectively improve the service life of the traction rope 1 1010 and the traction rope 2 1013.
[0060] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent metal pipe cutting device, comprising an installation chamber (1), an electric wheel (2), and a cutting device body (3) arranged in the installation chamber (1), wherein the installation chamber (1) is driven by the electric wheel (2) to move in the pipe; characterized in that: Also includes: A support rod (4), the support rod (4) being located on the installation bin (1), and a plurality of the support rods (4) being provided, the installation bin (1) being supported during movement by the plurality of the support rods (4), and the installation bin (1) being fixed after reaching the cutting position; A switching assembly (5), wherein the switching assembly (5) is arranged in the installation bin (1), and the support rod (4) is arranged on the switching assembly (5), and the switching assembly (5) controls the support rod (4) to rotate after the installation bin (1) reaches the cutting position, thereby adjusting the support angle of the support rod (4) to the installation bin (1); A positioning mechanism (9), the positioning mechanism (9) being arranged on the switching assembly (5), and the installation bin (1) being fixed by the positioning mechanism (9); The switching assembly (5) comprises a power member (6) arranged in the installation bin (1), and the power member (6) provides power for the deformation of the support rod (4); the power member (6) is provided with a first unfolding member (7) and a second unfolding member (8), and the first unfolding member (7) and the second unfolding member (8) are used to control the rotation of the support rod (4) after the installation bin (1) reaches the cutting position, so as to adjust the support angle of the support rod (4); The power member (6) comprises a first fixing plate (61) arranged in the installation chamber (1), a driving motor (62) being arranged on the first fixing plate (61), a second fixing plate (63) being arranged in the installation chamber (1), a power shaft (64) being rotatably arranged on the second fixing plate (63), and one end of the power shaft (64) being connected to an output end of the driving motor (62); The first unfolding member (7) comprises a fixed shaft (71) rotatably arranged on a second fixed plate (63), a reversing gear (72) being arranged on the fixed shaft (71), a reversing gear (73) engaging with the first reversing gear (72) being arranged on the power shaft (64), a plurality of first positioning plates (74) being arranged on the installation bin (1), a first positioning shaft (75) being rotatably arranged on the first positioning plate (74), and the first positioning shaft (75) penetrating the first positioning plate (74), the first positioning shaft (75) being arranged on the first positioning plate (74), and the first positioning shaft (75) penetrating the first positioning plate (74), the first positioning shaft (75) A connecting block (76) is provided on the support rod (4), the connecting block (76) is rotatably connected to the support rod (4), through grooves (77) are provided on both sides of the installation bin (1), a synchronous pulley (78) is provided on the fixed shaft (71) and the power shaft (64), a synchronous pulley (79) is provided on the plurality of positioning shafts (75), a synchronous belt (710) is provided on the synchronous pulley (78) and the synchronous pulley (79), and the synchronous belt (710) passes through the through groove (77); The second unfolding member (8) comprises a rotation groove (81) provided on the installation chamber (1); a connecting groove (82) is provided on the inner wall of the installation chamber (1); the connecting groove (82) is communicated with the rotation groove (81); an inner gear ring (83) is rotatably provided in the rotation groove (81); an extension plate (84) is provided in the installation chamber (1); a rotating shaft (85) is rotatably provided on the extension plate (84); an unfolding gear (86) is provided on the rotating shaft (85); the unfolding gear (86) passes through the connecting groove (82) and engages with the inner gear ring (83); an unfolding pulley (87) is provided on the rotating shaft (85) and the power shaft (64); an unfolding belt (88) is provided on the unfolding pulley (87); and a cam (86) is provided on the inner gear ring (83). An annular plate (89), the annular plate (89) being rotatably connected to the rotating groove (81), a plurality of second positioning plates (810) being arranged on the annular plate (89), a second positioning shaft (811) being rotatably arranged on the second positioning plate (810), the second positioning shaft (811) penetrating the second positioning plate (810), a second connecting block (812) being arranged on the second positioning shaft (811), the second connecting block (812) being rotatably connected to the support rod (4), a linkage gear (813) being arranged on the second positioning shaft (811), a mounting groove (814) being provided on the mounting bin (1), an arc-shaped plate (815) being arranged in the mounting groove (814), and a latching tooth (816) engaging with the linkage gear (813) being arranged on the arc-shaped plate (815).
2. The intelligent metal pipe cutting device according to claim 1 is characterized in that: The positioning mechanism (9) comprises a driving member (10) arranged on the first connecting block (76) and the second connecting block (812), and the driving member (10) is used to provide power for fixing the installation bin (1). The support rod (4) is provided with a locking member (11), and the installation bin (1) is fixed by the locking member (11). The locking member (11) is provided with a steering member (12), and the steering member (12) is used to control the electric wheel (2) to rotate and fit the inner wall of the pipeline.
3. The intelligent metal pipe cutting device according to claim 2 is characterized in that: The driving member (10) comprises a driving shaft 1 (101) rotatably arranged on a connecting block 1 (76); a driving shaft 2 (102) rotatably arranged on the connecting block 2 (812); a transmission gear 1 (103) is arranged on the driving shaft 1 (101) and the driving shaft 2 (102); a transmission gear 2 (104) meshing with the transmission gear 1 (103) is arranged on the support rod (4); a plurality of first retaining plates (105) are arranged on the installation bin (1); the first retaining plates (105) are connected to the driving shaft 1 (101); a plurality of second retaining plates (106) are slidably arranged on the installation bin (1); the second retaining plates (106) are connected to the driving shaft 2 (102); a clockwork box (107) is arranged on the first retaining plate (105) and the second retaining plate (106); the clockwork box (1 07) is provided with a clockwork spring (108), and a plurality of the clockwork springs (108) are respectively connected to the driving shaft one (101) and the driving shaft two (102); the driving shaft one (101) is provided with a winding wheel one (109), and a traction rope one (1010) is wound around the winding wheel one (109); the installation chamber (1) is provided with a plurality of guide blocks (1011), and one end of the traction rope one (1010) passes through the plurality of guide blocks (1011) and is connected to the positioning plate two (810); the driving shaft two (102) is provided with a winding wheel two (1012), and a traction rope two (1013) is wound around the winding wheel two (1012); the installation chamber (1) is provided with a fixing block (1014), and one end of the traction rope two (1013) is connected to the fixing block (1014).
4. The intelligent metal pipe cutting device according to claim 3 is characterized in that: The locking member (11) comprises an extension groove (111) formed on the support rod (4); a limiting rod (112) is provided on both the first connecting block (76) and the second connecting block (812); the limiting rod (112) is located in the extension groove (111); an extension rod (113) is provided in the extension groove (111); the extension rod (113) is threadedly connected to the extension groove (111); the extension rod (113) is slidably connected to the limiting rod (112); a rotating block (114) is rotatably provided at one end of the extension rod (113) located outside the extension groove (111); the rotating block (114) is connected to the electric wheel (2).
5. The intelligent metal pipe cutting device according to claim 4 is characterized in that: The steering member (12) comprises a pushing groove (121) formed on the rotating block (114); a mounting frame (123) is provided on the extension rod (113); a pushing rod (122) is provided on the mounting frame (123); and the pushing rod (122) is slidably connected to the pushing groove (121).
6. The intelligent metal pipe cutting device according to claim 5, characterized in that: The traction rope 1 (1010) and the traction rope 2 (1013) are both made of polyester fiber.
Citation Information
Patent Citations
Metal bent pipe machining device and machining process
CN116689863A