Laser welding machine for assisting workpiece movement

By setting up electromagnetic suction cups and electromagnetic blocks on the support plate of the laser welding machine, combining the rotating mechanism and clamping components, the automatic merge, alignment and flipping of rectangular plate-shaped workpieces is realized, solving the problems of low manual operation efficiency and major safety hazards in the prior art, and improving welding efficiency and accuracy.

CN119140993BActive Publication Date: 2025-03-11SUZHOU HUAIDIAN JINGCHUANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411667219.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-03-11
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

When welding rectangular plate-shaped workpieces, existing laser welding machines need to manually flip and align, resulting in inefficient efficiency and high safety risks. The existing equipment mainly flips the tubular workpieces, making it difficult to adapt to large or heavy-duty rectangular plate-shaped workpieces.

Method used

A laser welding machine is designed to assist in the movement of workpieces. By setting three electromagnetic suction cups and electromagnetic blocks on the support plate, the automatic merger and preliminary alignment of rectangular plate-shaped workpieces is achieved. Combined with the rotating mechanism, clamping assembly and electromagnetic adsorption system, precise position adjustment and automatic flip of the workpiece are achieved.

Benefits of technology

It realizes automatic merge, alignment and flip of rectangular plate-shaped workpieces, improves welding efficiency and accuracy, reduces safety hazards of manual operation, and is suitable for large or heavy-duty rectangular plate-shaped workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of laser welding machines, and specifically to a laser welding machine for assisting the movement of a workpiece, comprising a workbench, a laser welding mechanism being arranged on the workbench, a rotating mechanism being further arranged on the workbench, a first lifting rod being arranged on the rotating mechanism, and a merging component being arranged on the first lifting rod; two groups of second guide rails are symmetrically arranged on both sides of the rotating mechanism on the workbench, a second mounting seat is arranged on the second guide rail, a second lifting rod is arranged on the second mounting seat, a first installation box is arranged on the second lifting rod, a first servo motor is arranged in the first installation box, a flip disk is arranged at the output end of the first servo motor, a driving component is arranged in the flip disk, four groups of clamping components are symmetrically arranged on the flip disk around the center of the circle, the clamping components are connected to the driving components, and the driving components drive the two groups of clamping components on the same side to move toward each other so as to clamp a rectangular plate-shaped workpiece.
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Description

Technical Field

[0001] The invention relates to the technical field of laser welding machines, in particular to a laser welding machine for assisting workpiece movement. Background Art

[0002] Laser welding machine is a device that uses laser as a heat source to weld materials. It uses a high-energy-density laser beam to irradiate the surface of the material, melting the material and forming a molten pool of a specific shape, which forms a weld after cooling.

[0003] In the actual welding process, especially when welding rectangular plate-shaped workpieces, the workpiece needs to be aligned and straightened first, and then welded. After welding, manual assistance is required to flip it. However, for large or heavy workpieces, it is a test of manual efficiency and physical strength. Moreover, if manual operation is wrong, it is easy to damage the workpiece. At the same time, the welding machine may cause harm to the workers. Most of the existing equipment is for flipping tubular workpieces. Summary of the invention

[0004] In order to solve the problems raised in the background technology, the purpose of the present invention is to provide a laser welding machine for assisting the movement of workpieces, which can adsorb and guide the slider and the two rectangular plate-like workpieces on it to slide toward each other by setting three electromagnetic suction cups and electromagnetic blocks on the support plate, so as to realize the automatic merging and preliminary alignment of the rectangular plate-like workpieces, and the rotating mechanism drives the mounting plate to rotate, combined with the fine-tuning effect of the clamping assembly and the electromagnetic adsorption system, to achieve precise adjustment of the position of the rectangular plate-like workpiece; and a first servo motor is set to drive the flipping plate to rotate, and the clamping effect of the clamping assembly is set to realize automatic flipping of the rectangular plate-like workpiece, wherein the T-shaped structure and the compressible bottom end of the clamping plate can stably clamp rectangular plate-like workpieces of various thicknesses.

[0005] To achieve the above object, a laser welding machine for assisting workpiece movement includes a workbench, on which a first guide rail is arranged, and a laser welding mechanism is slidably connected to the first guide rail;

[0006] The workbench is also provided with a rotating mechanism, the rotating mechanism is provided with a first lifting rod, the first lifting rod is provided with a merging component for placing and merging rectangular plate-shaped workpieces, the rotating mechanism is used to drive the merging component to rotate, and the first lifting rod is used to provide lifting of the merging component;

[0007] Two groups of second guide rails are symmetrically arranged on the workbench at both sides of the rotating mechanism, a second mounting seat is arranged on the second guide rail, a second lifting rod is arranged on the second mounting seat, a first mounting box is arranged on the second lifting rod, and the second lifting rod is used to provide lifting and lowering of the first mounting box, a first servo motor is arranged in the first mounting box, a flip disk is arranged at the output end of the first servo motor, the first servo motor is used to drive the flip disk to rotate, a driving assembly is arranged in the flip disk, four groups of clamping assemblies are symmetrically arranged on the flip disk around the center of the circle, the clamping assemblies are connected to the driving assembly, and the driving assembly drives the two groups of clamping assemblies on the same side to move toward each other, so as to clamp the rectangular plate-shaped workpiece.

[0008] As a further improvement of the present technical solution, the merging component includes a mounting plate, which is fixedly connected to the top end of the first lifting rod, and a slide groove is radially opened on the mounting plate, and two groups of sliders are symmetrically arranged around the center position in the slide groove, and the bottom end of the slider is rotatably connected to a ball bearing, and the slider is slidably connected to the slide groove through the ball bearing, and the top end of the slider is fixedly connected to a support plate, and three electromagnetic suction cups are evenly fixed on the support plate in sequence for adsorbing rectangular plate-shaped workpieces, and an electromagnetic block corresponding to the slider is fixedly connected to the center position of the slide groove for adsorbing the slider on the side corresponding to the electromagnetic block to slide toward the electromagnetic block.

[0009] As a further improvement of the present technical solution, the mounting plate is made of non-metallic material, the electromagnetic block is a double-sided electromagnet structure, and the adsorption force of the electromagnetic block on the side opposite to the slider satisfies the requirement for sliding along the slide groove, and the electromagnetic suction cup on the support plate on one side of the electromagnetic block and the slide groove are both attracted to each other by opposite charges.

[0010] As a further improvement of the present technical solution, the drive assembly includes a second mounting box fixedly installed in the flip plate, the second mounting box being provided with a first mounting cavity and a second mounting cavity, two second servo motors being fixedly connected in the first mounting cavity, the output ends of the two second servo motors being fixedly connected with a first driving gear and a second driving gear respectively, the first driving gear being rotatably connected in the second mounting cavity, the first driving gear being meshed with the second driving gear, the second driving gear being rotatably connected in the second mounting cavity, the first driving gear also being meshed with a first driven gear, the first driven gear being fixedly connected to a first mounting rod, the first mounting rod being rotatably connected in the second mounting cavity, the first driven gear being meshed with the second driven gear, the second driven gear being fixedly connected to the second mounting rod, and the second mounting rod being rotatably connected in the second mounting cavity.

[0011] Preferably, the clamping assembly includes a clamping arm, and one end of the upper and lower clamping arms located on the same side of the flip disk are respectively fixedly connected to the second mounting rod and the first mounting rod located outside the flip disk, and the other ends of the clamping arms are rotatably connected to a clamping plate, and a torsion spring is provided at the connection between the clamping plate and the clamping arm, one end of the torsion spring is fixedly connected to the clamping plate, and the other end is fixedly connected to the clamping arm, and the torsion spring always has a tendency to cause the clamping plate to tend to be parallel to the horizontal plane.

[0012] As a further improvement of the present technical solution, the other two groups of clamping arms corresponding to the two groups of clamping arms on the second mounting rod and the first mounting rod are driven in the same manner as the two groups of clamping arms on the second mounting rod and the first mounting rod, and the driving source that makes the other two groups of clamping arms move toward each other is a second driving gear driven by another second servo motor.

[0013] Preferably, the clamping plate is in a T-shaped structure for clamping and straightening the plate-mounted plate, and a non-slip pad is provided on the side in contact with the rectangular plate-shaped workpiece.

[0014] As a further improvement of the present technical solution, a fixed plate is fixedly connected to the central radial position of the flip disk for pre-placing a rectangular plate-shaped workpiece, and slots are provided on both ends of the fixed plate for engaging the clamping plate, and the initial state of the flip disk is that the fixed plate is arranged parallel to the horizontal plane.

[0015] Preferably, the bottom end of the T-shaped structure of the clamping plate is made of a compressible material to accommodate a rectangular plate-shaped workpiece of relatively low thickness.

[0016] As a further improvement of the technical solution, the laser welding mechanism includes a first mounting seat slidably connected to the first guide rail, a third lifting rod is fixedly connected to the first mounting seat, and a laser welding machine body is fixedly mounted on the third lifting rod.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In this laser welding machine that assists the movement of workpieces, two rectangular plate-shaped workpieces can be automatically merged and aligned through the cooperation of the electromagnetic suction cup and the electromagnetic block on the support plate. When the workpiece is placed on the support plate, the electromagnetic block and the designated electromagnetic suction cup are started, and the sliders on both sides are slid toward each other by using their magnetic adsorption. At the same time, according to the principle of mechanics, the purpose of labor saving is achieved, and then the workpieces are driven to fit together, which simplifies the steps of manual merging and alignment, and improves the accuracy and efficiency of merging; secondly, the clamping assembly on the flip plate realizes synchronous clamping through the driving assembly, and the T-shaped structure and torsion spring design of the clamping plate ensure the stability and adaptability of the clamping, making the flipping and repositioning of the workpiece fast and accurate.

[0019] 2. In this laser welding machine that assists the movement of workpieces, the rotating mechanism can not only drive the merging component to rotate to achieve the initial merging and alignment of the workpieces, but also drive the workpiece to rotate to a suitable welding angle after the clamping component releases the workpiece, thereby enhancing the flexibility and adaptability of welding and meeting the requirements of different welding angles; secondly, the T-shaped structure of the clamping plate and the card slot on the fixed plate not only enhance the stability of the clamping, but also cooperate with the rotating mechanism to drive the mounting plate to rotate, and also facilitate the pre-positioning and fine-tuning of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the merging assembly of the present invention;

[0022] Figure 3 It is a structural front view of the mounting plate of the present invention;

[0023] Figure 4 It is a schematic diagram of the structure of the flip assembly of the present invention;

[0024] Figure 5 It is a cross-sectional view of the structure of the flip plate of the present invention;

[0025] Figure 6 It is a structural cross-sectional view of a second installation box of the present invention;

[0026] Figure 7 for Figure 6 A magnified view of the structure at center A;

[0027] Figure 8 It is a front view of the cross-sectional structure of the second installation box of the present invention;

[0028] Fig. 9 for Figure 8 A magnified view of the structure at B in the middle;

[0029] Fig.10 It is a structural schematic diagram of the clamping arm of the present invention;

[0030] Fig.11 for Fig.10 A magnified view of the structure at C in the middle;

[0031] Fig.12 It is a schematic diagram of the state of a rectangular plate-shaped workpiece.

[0032] The meaning of each number in the figure is:

[0033] 1. Workbench; 2. First guide rail; 3. Laser welding mechanism; 4. Rotating mechanism; 5. First lifting rod; 6. Merging assembly; 7. Second guide rail; 8. Second mounting seat; 9. Second lifting rod; 10. First mounting box; 11. Turning plate; 12. Fixing plate; 13. Driving assembly; 14. Clamping assembly; 15. First servo motor; 16. Card slot

[0034] 31. First mounting seat; 32. Third lifting rod; 33. Laser welding machine body;

[0035] 61. mounting plate; 62. slide groove; 63. slider; 64. support plate; 65. electromagnetic block; 66. ball bearing; 67. electromagnetic chuck;

[0036] 131, second installation box; 132, first installation cavity; 133, second servo motor; 134, first drive gear; 135, second installation cavity; 136, second drive gear; 137, first driven gear; 138, first installation rod; 139, second driven gear; 140, second installation rod;

[0037] 141. Clamping arm; 142. Clamping plate; 143. Torsion spring. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] When welding rectangular plate-shaped workpieces, existing laser welding machines often require manual flipping and alignment of the workpieces, which invisibly increases safety hazards and reduces efficiency.

[0040] To this end, the present invention provides a laser welding machine that assists workpiece movement, see Figure 1 As shown, it includes a workbench 1, on which a first guide rail 2 is arranged, on which a laser welding mechanism 3 is slidably connected, the laser welding mechanism 3 includes a first mounting seat 31 slidably connected to the first guide rail 2, on which a third lifting rod 32 is fixedly connected, and on which a laser welding machine body 33 is fixedly mounted.

[0041] For details, see Figure 1 and Figure 2As shown, a rotating mechanism 4 is also provided on the workbench 1, a first lifting rod 5 is provided on the rotating mechanism 4, and a merging component 6 is provided on the first lifting rod 5 for placing and merging rectangular plate-like workpieces. The rotating mechanism 4 is used to drive the merging component 6 to rotate, and the first lifting rod 5 is used to provide lifting of the merging component 6.

[0042] Among them, Figure 2 , Figure 3 and Figure 4 As shown, the merging component 6 includes a mounting plate 61, which is fixedly connected to the top end of the first lifting rod 5. A slide groove 62 is radially provided on the mounting plate 61. Two groups of sliders 63 are symmetrically arranged around the center position in the slide groove 62. A ball 66 is rotatably connected to the bottom end of the slider 63. The slider 63 is slidably connected to the slide groove 62 through the ball 66. A support plate 64 is fixedly connected to the top end of the slider 63. Three electromagnetic suction cups 67 are evenly fixed on the support plate 64 in sequence to absorb rectangular plate-shaped workpieces. An electromagnetic block 65 corresponding to the slider 63 is fixedly connected to the center position of the slide groove 62 to absorb the slider 63 on the side corresponding to the electromagnetic block 65 and slide toward the electromagnetic block 65; as shown in FIG. Fig.12 As shown, when two rectangular plate-shaped workpieces are placed on the support plates 64 on both sides of the slide 62, it is difficult for a general person to do some straightening or other actions because they are heavy or large, and they can only be roughly placed on the support plates 64. At this time, according to the placement of the tilt angle (in Fig.12 As an example, other cases can be used as a reference), start the electromagnetic block 65 and the electromagnetic chuck 67 at b1 and the electromagnetic chuck 67 at a3 on the support plate 64, so that Fig.12 The workpiece on the right side of the middle uses the electromagnetic suction cup 67 at a3 as a support point, while there is no adsorption force at b2 and b3. In this way, when the two workpieces are close to each other, according to the principle of mechanics, it is more labor-saving and convenient for the entire electromagnetic system to assist in the alignment of the workpieces; after alignment, the remaining electromagnetic suction cups 67 can be started to adsorb the workpiece to fix it, and then the electromagnetic block 65 can adsorb the slider 63, causing the sliders 63 on both sides of the slide groove 62 to slide toward each other along the slide groove 62 until the two rectangular plate-shaped workpieces are merged and aligned, which is convenient for subsequent fixation and welding.

[0043] Further, such as Figure 1 and Figure 5As shown, two sets of second guide rails 7 are symmetrically arranged on both sides of the rotating mechanism 4 on the workbench 1, a second mounting seat 8 is arranged on the second guide rails 7, a second lifting rod 9 is arranged on the second mounting seat 8, a first installation box 10 is arranged on the second lifting rod 9, the second lifting rod 9 is used to provide lifting of the first installation box 10, a first servo motor 15 is arranged in the first installation box 10, a flip disk 11 is arranged at the output end of the first servo motor 15, the first servo motor 15 is used to drive the flip disk 11 to rotate, a driving component 13 is arranged in the flip disk 11, and the flip disk 11 is provided with a first servo motor 15. Four groups of clamping assemblies 14 are symmetrically arranged around the center of the circle 11, and the clamping assemblies 14 are connected to the driving assembly 13. The driving assembly 13 drives the two groups of clamping assemblies 14 on the same side to move toward each other to clamp the rectangular plate-shaped workpiece. In this way, after the driving assembly 13 clamps the workpiece, if it needs to be flipped, it is only necessary to release the electromagnetic suction cup 67 and the electromagnetic block 65 on the support plate 64, and then adjust the entire mounting plate 61 downward, and then drive the entire flipping plate 11 to rotate without blocking the flipping of the workpiece through the first servo motor 15, so as to complete the flipping of the entire workpiece.

[0044] It should also be added that the rotating mechanism 4 drives the mounting plate 61 to rotate. One of its main functions is to rotate the workpiece (after the clamping assembly 14 releases the workpiece) to adapt it to the welding requirements of other angles of the workpiece during welding, and secondly, to fine-tune the initial merging of the workpiece and its stage. By rotating the mounting plate 61, cooperating with the clamping of the workpiece by the clamping assembly 14, and the adsorption of the workpiece by the electromagnetic suction cup 67 and the electromagnetic block 65 on the support plate 64, the workpiece is gradually merged and aligned and adjusted parallel to the horizontal plane. It should also be noted that the worker has a button or tool to control the rotating mechanism 4, which can control the rotation angle and speed of the rotating mechanism 4, and cooperate with The clamping assembly 14 continuously adjusts the appropriate angle to finally achieve the alignment of the two rectangular plate-like workpieces and their parallelism with the horizontal plane; and there is one more point that needs to be supplemented. First, the adsorption force of the electromagnetic block 65 is large enough (emphasized below) to enable the two rectangular plate-like workpieces to move toward each other and merge. Second, the clamping assembly 14 can overcome the electromagnetic force of the electromagnetic suction cup 67 and the electromagnetic block 65. That is to say, when adjusting the two rectangular plate-like workpieces, even if the electromagnetic suction cup 67 adsorbs the workpieces and the electromagnetic block 65 also has a certain adsorption effect, the clamping assembly 14 and the second mounting seat 8 thereunder are greater than the electromagnetic force, which can ensure that it can achieve the alignment and adjustment of the workpieces.

[0045] Furthermore, Figure 2As shown, the merging component 6 mentioned above, wherein the mounting plate 61 is made of non-metallic material, so that the electromagnetic block 65 reduces the influence of the outside world when adsorbing the slider 63, and the electromagnetic block 65 is a double-sided electromagnet structure, which can ensure that both sides can adsorb the corresponding slider 63 with high magnetism to make them slide toward each other, and the adsorption force of the electromagnetic block 65 on the side opposite to the slider 63 meets the requirement of making it slide along the slide groove 62, and the electromagnetic suction cup 67 on the support plate 64 on one side of the electromagnetic block 65 and the slide groove 62 are both oppositely attracted, ensuring that while the slider 63 slides, the workpiece is adsorbed by the electromagnetic suction cup 67 on the support plate 64 and moves toward each other, thereby realizing the bonding of two rectangular plate-like workpieces.

[0046] It is also worth mentioning that a fixed plate 12 is fixedly connected to the central radial position of the flip disk 11 for pre-placing rectangular plate-like workpieces; in this way, when two rectangular plate-like workpieces are respectively placed on the support plates 64 on both sides of the slide 62, when the electromagnetic block 65 and the electromagnetic suction cup 67 on the support plate 64 are not started, the fixed plate 12 can pre-support the workpieces and ensure that the plates are in the central horizontal position of the flip disk 11, and then the rotating mechanism 4 rotates the mounting disk 61 and the adsorption effect of the electromagnetic block 65 and the electromagnetic suction cup 67, and cooperates with the clamping of the clamping assembly 14 to gradually make the two rectangular plate-like workpieces fit and align.

[0047] For details, see Figure 7 and Fig. 9 As shown, the driving assembly 13 includes a second mounting box 131 fixedly mounted in the flip disk 11, and a first mounting cavity 132 and a second mounting cavity 135 are opened in the second mounting box 131. Two second servo motors 133 are fixedly connected in the first mounting cavity 132, and the output ends of the two second servo motors 133 are fixedly connected with a first driving gear 134 and a second driving gear 136. The first driving gear 134 and the second driving gear 136 are rotatably connected in the second mounting cavity 135. The first driving gear 134 is also meshed with a first driven gear 137, and the first driven gear 137 is fixedly connected to a first mounting rod 138, and the first mounting rod 138 is rotatably connected in the second mounting cavity 135. The first driven gear 137 is meshed with a second driven gear 139, and the second driven gear 139 is fixedly connected to a second mounting rod 140, and the second mounting rod 140 is rotatably connected in the second mounting cavity 135.

[0048] like Fig. 9As shown in the rotation direction of the shear mark, one of the second servo motors 133 drives the first driving gear 134 to rotate, and then drives the first driven gear 137 to rotate, so that the first driven gear 137 rotates to drive the second driven gear 139 to rotate, and the rotation direction of the first driven gear 137 is opposite to that of the first driving gear 134, and the rotation direction of the second driven gear 139 is opposite to that of the first driven gear 137, thereby realizing the second mounting rod 140 and the clamping arm 141 on the first mounting rod 138 to move toward each other, thereby realizing the clamping action. Similarly, another second servo motor 133 drives the second driving gear 136 to rotate, and then the second driving gear 136 is used as a power source to drive the other two groups of clamping arms 141. The method is not repeated.

[0049] For further information, see Figure 8 , Fig.10 and Fig.11 As shown, the clamping assembly 14 includes a clamping arm 141, one end of the upper and lower clamping arms 141 located on the same side of the flip disk 11, and one end of the upper and lower clamping arms 141 are respectively fixedly connected to the second mounting rod 140 and the first mounting rod 138 located on the outside of the flip disk 11, and the other end of the clamping arm 141 is rotatably connected to a clamping plate 142, and a torsion spring 143 is provided at the connection between the clamping plate 142 and the clamping arm 141, one end of the torsion spring 143 is fixedly connected to the clamping plate 142, and the other end is fixedly connected to the clamping arm 141, and the torsion spring 143 always has a tendency to cause the clamping plate 142 to tend to be parallel to the horizontal plane. It should be added here that the reason why the torsion spring 143 is provided to always make the clamping plate 142 tend to be parallel to the horizontal plane is because the two corresponding clamping arms 141, during the clamping process, if the clamping plate 142 thereon is not rotatably connected to the clamping arm 141, then the angle of the clamping plate 142 should be set to the right position to be able to To ensure that it can fit with the rectangular plate-like workpiece every time it is clamped, but due to the different thicknesses of the rectangular plate-like workpieces, it is difficult to ensure that the clamping plate 142 is always completely in contact with the rectangular plate-like workpiece during the clamping process. The clamping plate 142 needs to be completely in contact with the rectangular plate-like workpiece in order to better clamp and ensure the levelness of the rectangular plate-like workpiece, which is convenient for subsequent welding work; and if the clamping plate 142 is rotatably connected to the clamping arm 141 as shown in the flip disk 11, it is necessary to ensure that the clamping plate 142 does not rotate to other angles during the clamping process of the clamping arm 141, which is inconvenient for clamping and ultimately achieving the fitting of the clamping plate 142 with the rectangular plate-like workpiece. Therefore, it is necessary to ensure that the clamping plate 142 is both rotatably connected to the clamping arm 141 and maintains a certain stable relationship with the clamping arm 141. Therefore, the design of the torsion spring 143 is added to ensure that the clamping plate 142 always tends to be parallel to the horizontal plane.

[0050] In addition, see Figure 7 and Fig. 9As shown, the other two groups of clamping arms 141 corresponding to the two groups of clamping arms 141 on the second mounting rod 140 and the first mounting rod 138 have the same driving mode as the two groups of clamping arms 141 on the second mounting rod 140 and the first mounting rod 138, and the driving source for the other two groups of clamping arms 141 to move toward each other is the second driving gear 136; it should be supplemented that the two groups of clamping arms 141 symmetrical on both sides of the flip plate 11 have a total of four clamping arms 141 in the rotating mechanism, and the clamping arms 141 on the second mounting rod 140 and the first mounting rod 138 marked in the figure have the same rotation mode and driving mode as the other two clamping arms 141 that are not marked in the figure and correspond to them, except that the power source of the unnumbered group of clamping arms 141 is the second driving gear 136, and the second driving gear 136 is driven by another second servo motor 133. Because they are both servo motors, the two groups of clamping arms 141 can move toward each other, thereby satisfying the simultaneous clamping work on both sides of the flip plate 11.

[0051] Furthermore, see Fig.10 and Fig.11 As shown, the clamping plate 142 has a T-shaped structure for clamping and straightening the plate. Due to its T-shaped structure, its bottom end can abut against the rectangular plate-like workpiece from both ends, while the horizontal end can achieve clamping, and the side in contact with the rectangular plate-like workpiece is provided with an anti-slip pad; and the bottom end of the T-shaped structure of the clamping plate 142 is made of compressible material to adapt to rectangular plate-like workpieces of lower thickness.

[0052] In addition, Figure 4 and Figure 5 As shown, slots 16 are provided on both ends of the fixed plate 12 for engaging the clamping plate 142, and the initial state of the flip disk 11 is that the fixed plate 12 is set parallel to the horizontal plane. In this way, after the rectangular plate-like workpiece is placed, it is necessary to start the clamping plate 142 to abut the two ends of the rectangular plate-like workpiece so that its side faces tend to be perpendicular to the radial direction of the flip disk 11, and then cooperate with the clamping plate 142 to continue to move towards each other to clamp the rectangular plate-like workpiece so that the rectangular plate-like workpiece tends to be parallel to the horizontal plane. In this process, if the thickness of the rectangular plate-like workpiece is relatively thin, the bottom end of the T-shaped structure of the clamping plate 142 will be inserted into the slot 16. In order to enable the horizontal end of the clamping plate 142 to clamp the workpiece, its bottom end, that is, the vertical end, can be squeezed against each other. Therefore, the bottom end of the T-shaped structure of the clamping plate 142 is made of compressible material, which is convenient for it to adapt to rectangular plate-like workpieces with lower thickness.

[0053] Working principle:

[0054] When used, two rectangular plate-shaped workpieces are placed on the support plate 64 respectively, and then pre-supported by the fixing plate 12, and then placed according to the placement conditions (refer to the above Fig.12The electromagnetic suction cup 67 and the electromagnetic block 65 on the support plate 64 are started, and then the two rectangular plate-like workpieces are adsorbed by the support plate 64, and then the electromagnetic block 65 adsorbs the slider 63, thereby driving the two rectangular plate-like workpieces to move toward each other to achieve bonding. However, although they are bonded at this time, their two ends are not necessarily aligned. At this time, the second mounting seats 8 at both ends of the workbench 1 are started to move toward each other, so that the bottom end of the T-shaped structure of the clamping plate 142, that is, the vertical end, is used to achieve the rectangular plate-like workpiece from both ends to be offset and aligned, and then the second mounting seats 8 are started. The servo motor 133 drives the clamping arms 141 on both sides to move toward each other, and the clamping arms 141 on both sides start to drive the clamping plates 142 to clamp the rectangular plate-shaped workpiece. At this time, the rotation of the rotating mechanism 4 can be coordinated to jointly limit the horizontal position of the rectangular plate-shaped workpiece, ensuring that the two workpieces are aligned and parallel to the horizontal plane. After that, the position of the rectangular plate-shaped workpiece is fixed, and the two rectangular plate-shaped workpieces are aligned and fitted. Then, the laser welding machine body 33 is welded to the rectangular plate-shaped workpiece by adjusting the first mounting seat 31 and the third lifting rod 32;

[0055] After that, it needs to be flipped. The first lifting rod 5 is adjusted to descend, and then the first servo motor 15 is started to drive the flipping disk 11 to rotate, so as to complete the flipping of the rectangular plate-like workpiece. After flipping, it is lifted back to the mounting disk 61 to fix the rectangular plate-like workpiece, and finally the welding and flipping of the rectangular plate-like workpiece are realized. If the angle of the rectangular plate-like workpiece needs to be adjusted, the clamping plate 142 can also be contacted to clamp it, and the rotating mechanism 4 can be started to drive the mounting disk 61 to rotate, so as to meet the welding requirements for adjusting the angle of the rectangular plate-like workpiece.

[0056] This effectively solves the problem that in the process of welding rectangular plate-shaped workpieces by existing laser welding machines, manual flipping and alignment of the workpieces is often required, which invisibly increases safety hazards and reduces efficiency.

[0057] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A laser welding machine for assisting workpiece movement, comprising a workbench, a first guide rail is arranged on the workbench, a laser welding mechanism is slidably connected to the first guide rail, and is characterized in that: The workbench is also provided with a rotating mechanism, a first lifting rod is provided on the rotating mechanism, a merging assembly is provided on the first lifting rod, and the merging assembly is used to place and merge rectangular plate-shaped workpieces. The rotating mechanism is used to drive the merging assembly to rotate, and the first lifting rod is used to provide lifting of the merging assembly. Two sets of second guide rails are symmetrically arranged on both sides of the rotating mechanism on the workbench, a second mounting seat is arranged on the second guide rails, a second lifting rod is arranged on the second mounting seat, a first mounting box is arranged on the second lifting rod, and the second lifting rod is used to provide lifting of the first mounting box, a first servo motor is arranged in the first mounting box, a flip disk is arranged at the output end of the first servo motor, the first servo motor is used to drive the flip disk to rotate, a driving component is arranged in the flip disk, four sets of clamping components are symmetrically arranged around the center of the flip disk, the clamping components are connected to the driving component, and the driving component drives the two sets of clamping components on the same side to move toward each other to clamp the rectangular plate-shaped workpiece; The clamping assembly includes a clamping arm, one end of the upper and lower clamping arms located on the same side of the flip plate are respectively fixedly connected to the second mounting rod and the first mounting rod located outside the flip plate, the other end of the clamping arm is rotatably connected to a clamping plate, a torsion spring is provided at the connection between the clamping plate and the clamping arm, one end of the torsion spring is fixedly connected to the clamping plate, and the other end is fixedly connected to the clamping arm, and the torsion spring always has a tendency to make the clamping plate parallel to the horizontal plane; The other two groups of clamping arms corresponding to the two groups of clamping arms on the second mounting rod and the first mounting rod are driven in the same manner as the two groups of clamping arms on the second mounting rod and the first mounting rod, and the driving source that makes the other two groups of clamping arms move toward each other is a second driving gear driven by another second servo motor.

2. The laser welding machine for assisting workpiece movement according to claim 1, characterized in that: The merging component includes a mounting plate, which is fixedly connected to the top end of the first lifting rod. A slide groove is radially opened on the mounting plate. Two groups of sliders are symmetrically arranged around the center position in the slide groove. The bottom end of the slider is rotatably connected to a ball bearing. The slider is slidably connected to the slide groove through the ball bearing. The top end of the slider is fixedly connected to a support plate. Three electromagnetic suction cups are evenly fixed on the support plate in sequence. An electromagnetic block corresponding to the slider is fixedly connected to the center position, which is used to adsorb the slider on the side corresponding to the electromagnetic block and slide it toward the direction of the electromagnetic block.

3. The laser welding machine for assisting workpiece movement according to claim 2, characterized in that: The mounting plate is made of non-metallic material, the electromagnetic block is a double-sided electromagnet structure, and the adsorption force of the side of the electromagnetic block opposite to the slider satisfies the requirement for sliding along the slide groove. The electromagnetic suction cups on the support plate on one side of the electromagnetic block and the slide groove are attracted to each other by opposite sex.

4. The laser welding machine for assisting workpiece movement according to claim 1, characterized in that: The driving assembly includes a second mounting box fixedly installed in the flip plate, the second mounting box is provided with a first mounting cavity and a second mounting cavity, two second servo motors are fixedly connected in the first mounting cavity, the output ends of the two second servo motors are respectively fixedly connected with a first driving gear and a second driving gear, the first driving gear and the second driving gear are both rotatably connected in the second mounting cavity, the first driving gear is meshed with a first driven gear, the first driven gear is fixedly connected to the first mounting rod, the first mounting rod is rotatably connected in the second mounting cavity, the first driven gear is meshed with the second driven gear, the second driven gear is fixedly connected to the second mounting rod, and the second mounting rod is rotatably connected in the second mounting cavity.

5. The laser welding machine for assisting workpiece movement according to claim 1, characterized in that: The clamping plate is in a T-shaped structure and is used for clamping and straightening the plate-mounted plate, and a non-slip pad is arranged on the side in contact with the rectangular plate-shaped workpiece.

6. The laser welding machine for assisting workpiece movement according to claim 5, characterized in that: A fixed plate is fixedly connected to the central radial position of the flip disk for pre-placing a rectangular plate-shaped workpiece. Slots are provided on both ends of the fixed plate for engaging the clamping plate. The initial state of the flip disk is that the fixed plate is arranged parallel to the horizontal plane.

7. The laser welding machine for assisting workpiece movement according to claim 6, characterized in that: The bottom of the T-shaped structure of the clamping plate is made of compressible material to accommodate low-thickness rectangular plate-shaped workpieces.

8. The laser welding machine for assisting workpiece movement according to claim 1, characterized in that: The laser welding mechanism comprises a first mounting seat which is slidably connected to the first guide rail, a third lifting rod is fixedly connected to the first mounting seat, and a laser welding machine body is fixedly mounted on the third lifting rod.

Citation Information

Patent Citations

  • Laser welding clamping equipment and method

    CN110170759A

  • Metal plate double-face welding device

    CN112059516A