Accessory welding device for water pump production
Through the combination of automatic loading and unloading components and purification and grinding and strike components, automated and environmentally friendly welding of water pump accessories welding is achieved, solving the problems of low welding efficiency and harmful gas emissions, and improving welding quality and production efficiency.
Patent Information
- Application Number
- CN202411653893.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The welding process of existing water pump production accessories is inefficient and produces a large number of harmful gases, affecting the environment and human health.
Use automatic loading and unloading components and purification and grinding and strike components to use the wind power generated by absorbing poison gas to grind the welding surface and eliminate the welding stress of the pipe fittings after welding. The built-in air pump and filter the harmful gases absorb and filter it, and realize automated welding assembly lines and multiple stations. deal with.
Improves welding efficiency and product durability, reduces harmful gas emissions, saves energy and reduces production costs, and simplifies processing processes.
Smart Images

Figure CN119141105A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding devices, and in particular relates to a welding device for accessories used in water pump production. Background Art
[0002] There are many tubular accessories inside the water pump. Due to their high intensity of use, they are often fixed by welding. The existing welding process requires pre-grinding of the welding points, then welding, and finally eliminating welding stress. Each step needs to be transferred to different devices for processing, resulting in low welding efficiency, high equipment purchase costs, and a large amount of harmful gases generated during the welding process. These gases will not only pollute the environment, but also be absorbed by the human body and seriously affect human health. Therefore, a water pump production accessories welding device that can automatically complete welding and pre- and post-welding processing and can reduce harmful gas emissions is needed to solve this defect. Summary of the invention
[0003] In view of the above situation, in order to overcome the defects of the prior art, the device adopts automatic loading and unloading components to realize continuous loading of pipe fittings to be welded and unloading of finished products, which greatly improves the level of production automation. Before welding, the wind force generated by absorbing toxic gases is used as a driving source to finely polish the welding surface to ensure the welding quality. During the welding process, the built-in air pump and filter net of the device are used to effectively absorb and filter the harmful gases generated during the welding process to protect the environment and the health of the operators. After welding is completed, wind force is also used as a driving source to knock the welded pipe fittings to eliminate welding stress and enhance the durability of the product, solving the problem of low efficiency of welding pipe fittings and emission of large amounts of harmful gases in the prior art.
[0004] The technical solution adopted by the present invention is as follows: A welding device for accessories for water pump production, comprising a workbench, a mounting frame is fixedly provided on the upper wall of the workbench, a cam divider is fixedly provided on the upper wall of the workbench, and also comprises a welding assembly arranged on the upper wall of the workbench; The welding assembly includes an annular base, a transmission column, a rotating disk, a welding head, a welding pipe body, a pipe support rod, a retaining ring, a slider and a transmission shaft. The annular base, the transmission column, the rotating disk, the welding pipe body, the pipe support rod, the retaining ring and the slider connection structure and their connection method are arranged in a mirror image. The annular base is fixedly arranged on the wall of the workbench as a fixed foundation for the welding assembly, providing support and forming an annular track. The transmission column is rotatably arranged inside the annular base. The transmission column is coaxially fixedly connected to the output shaft of the cam divider. The rotating disk is fixedly arranged on the side of the transmission column away from the cam divider. The two rotating disks are coaxially arranged. One end of the transmission shaft is fixedly arranged on the rotating disk. The side wall, the welding head is fixedly arranged on the top inner wall of the mounting frame, the surface of the annular base is provided with a slide groove, the slide groove is arranged in an annular step shape, the interior of the slide groove has a smooth transition, the slider is slidingly arranged inside the slide groove, and slides in the slide groove of the annular base, driving the pipe support rod and the welding pipe to change position, the pipe support rod is rotatably arranged on the side wall of the slider, and is used to support the welding pipe so that it maintains the correct position during the welding process, the retaining ring is fixedly sleeved on the outer wall of the pipe support rod, and is used to limit the position of the welding pipe on the pipe support rod to prevent it from moving during the welding process, the welding pipe body is sleeved on the outer wall of the pipe support rod, and the retaining ring corresponds to the welding pipe body.
[0005] As a preferred technical solution of the present invention, the welding assembly also includes a motor, a contact block and a first contact switch. The motor is fixedly arranged on the side wall of the slider close to the cam divider, the pipe support rod is coaxially fixedly connected to the output shaft of the motor, the contact block is fixedly arranged on the side of the annular base close to the slider, the first contact switch is fixedly arranged on the side wall of the slider, and the contact block corresponds to the first contact switch.
[0006] As a preferred technical solution of this scheme, the bottom wall of the mounting frame is provided with a purification, grinding and knocking assembly; The purification, grinding and knocking assembly includes an air pump, an air inlet pipe, a filter, an air outlet pipe, a push rod barrel, a solenoid valve, an air blowing pipe, a push rod, a grinding plate, a spring, a baffle, a second contact switch and a third contact switch. The air pump is installed on the top inner wall of the mounting frame, one end of the air inlet pipe is fixed on the air inlet of the air pump, and the filter is fixed on the other end of the air inlet pipe to filter the harmful gases generated during the welding process to protect the environment and operators. The air outlet pipe is fixed on the inner side wall of the mounting frame, one end of the push rod barrel is horizontally fixed on the inner side wall of the mounting frame, the push rod barrel is a hollow cavity structure with an open end, and the push rod is pushed along the push rod. The rod barrel is slidably arranged on the push rod barrel in the axial direction, the baffle is fixedly arranged at one end of the push rod, the outer wall of the baffle is in close sliding contact with the inner wall of the push rod barrel, the grinding plate is fixedly arranged at the other end of the push rod, the spring sleeve is arranged on the outside of the push rod, the two ends of the spring are respectively fixedly connected to the inner wall of the push rod barrel and the baffle, and are used to restore the push rod to its initial position to realize reciprocating motion, the solenoid valve is installed at the bottom of the push rod barrel, the solenoid valve is connected to the inside of the push rod barrel, one end of the blowing pipe is connected to the solenoid valve, and the other end of the blowing pipe faces the grinding plate, the second contact switch is fixedly arranged on the inner wall of the push rod barrel, and the third contact switch is fixedly arranged on the inner wall of the push rod barrel.
[0007] As a preferred technical solution of this scheme, the wall of the workbench is provided with a loading and unloading assembly; The loading and unloading components include a loading platform, a unloading platform, a unloading block, a loading block and an electric push rod. The loading platform is fixedly arranged on the upper wall of the workbench, the unloading platform is fixedly arranged on the upper wall of the workbench, the unloading block is symmetrically fixedly arranged on the unloading platform, and is used to prevent the pipe fittings from moving with the pipe fitting support rods after welding is completed, so that they fall off the support rods to realize automatic unloading. The loading block is fixedly arranged on the top outer wall of the loading platform, and the electric push rod is symmetrically and horizontally fixedly arranged on the top inner wall of the loading platform, and the output end of the electric push rod corresponds to the welding pipe fitting body.
[0008] As a preferred technical solution of the present scheme, the purification, polishing and knocking assembly also includes a wheel bracket, a knocking wheel, a knocking rubber strip, an impeller cover and an impeller. The wheel bracket is fixedly arranged on the top inner wall of the mounting frame, the knocking wheel is rotatably arranged on the inner side wall of the wheel bracket, the annular array of the knocking rubber strips is fixedly arranged on the surface of the knocking wheel, the impeller cover is fixedly arranged on one side of the wheel bracket, the impeller is rotatably arranged in the impeller cover, and the impeller and the knocking wheel are coaxially fixedly connected.
[0009] As a preferred technical solution of the present scheme, the air outlet pipe has an air inlet and two air outlets, the air inlet of the air outlet pipe is through-connected with the air outlet of the air pump, one air outlet of the air outlet pipe is through-connected with the inside of the push rod tube, and the other air outlet of the air outlet pipe is through-connected with the impeller cover.
[0010] As a preferred technical solution of this scheme, the first contact switch is electrically connected to the welding head, the first contact switch is electrically connected to the motor, the first contact switch is electrically connected to the air pump, the first contact switch is electrically connected to the electric push rod, the second contact switch is electrically connected to the solenoid valve, and the third contact switch is electrically connected to the solenoid valve.
[0011] After adopting the above structure, the beneficial effects of the present invention are as follows: 1. The overall turntable structure is adopted to realize the orderly flow of pipes to be welded. At different stations on the turntable, pipes can complete the processes of automatic loading, grinding, welding, welding stress elimination and automatic unloading of finished products in sequence. The system has parallel processing capabilities. The turntable can accommodate multiple groups of pipes at the same time, thus building an efficient multi-station automated production line, greatly improving the production capacity of welding operations. This device breaks the technical prejudice of the single-piece production mode in the existing technology and realizes automated mass production; 2. The purification, grinding and knocking assembly can use the air pump to absorb and filter the harmful gases generated during the welding process. At the same time, the air pump is used as a power source to grind the pipes to be welded, clean the impurities on the welding surface, and improve the quality of welding. The power can also knock the welded pipes to eliminate welding stress. One driving source achieves three effects, saving energy and low production cost; 3. Loading, grinding, welding, eliminating welding stress and unloading are automatically completed on the same device. The pipes to be welded are placed on the loading table, and the welded pipes that have been processed and completed the post-processing steps can be obtained on the unloading table. These steps can be completed in one stop without changing the device, which saves the time of changing the device during the processing and reduces the complexity of the work; 4. The gas used to drive and grind the pipe to be welded will eventually be blown out through the blowing pipe, and the impurities after grinding will be blown away to avoid affecting the welding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present solution and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention.
[0013] Figure 1 This is a schematic diagram of the overall structure of a water pump production accessories welding device proposed in this scheme; Figure 2 for Figure 1 A magnified view of the local structure at B in the middle; Figure 3 It is a schematic diagram of the connection structure between the annular base and the slider; Figure 4Schematic diagram of the connection structure of the purification, polishing and knocking components proposed in this scheme; Figure 5 for Figure 4 A magnified view of the local structure at D in the middle; Figure 6 It is a schematic diagram of the symmetrical structural connection of the welding assembly; Figure 7 Schematic diagram of the connection structure between the impeller cover and the runner bracket proposed in this scheme; Figure 8 for Figure 1 Sectional view along section AA; Fig. 9 for Figure 4 Cross-sectional view along CC section; Fig.10 for Fig. 9 A magnified view of the local structure at E in the middle; Fig.11 A schematic diagram of the connection structure between the rotating disk and the pipe support proposed in this solution; Fig.12 for Fig.11 Sectional view along section FF; Fig.13 for Fig.12 A magnified view of the local structure at G in the middle; Fig.14 It is a schematic diagram of the connection structure between the pipe support and the slider; Fig.15 Exploded diagram of the slider connection structure proposed for this solution.
[0014] In the accompanying drawings: 1. workbench, 2. mounting frame, 3. cam divider; 4. welding assembly, 41. annular base, 42. transmission column, 43. rotating disk, 44. welding head, 45. welding pipe body, 46. pipe support rod, 47. retaining ring, 48. motor, 49. slider, 410. slide groove, 411. contact block, 412. first contact switch, 413. transmission shaft; 5. Purification, grinding and knocking components, 51. air pump, 52. air inlet pipe, 53. filter, 54. wheel bracket, 55. knocking wheel, 56. knocking rubber strip, 57. air outlet pipe, 58. push rod cylinder, 59. solenoid valve, 510. air blowing pipe, 511. push rod, 512. grinding plate, 513. impeller cover, 514. impeller, 515. spring, 516. baffle, 517. second contact switch, 518. third contact switch; 6. Loading and unloading components, 61. Loading platform, 62. Unloading platform, 63. Unloading stopper, 64. Loading stopper, 65. Electric push rod. DETAILED DESCRIPTION
[0015] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0016] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0017] Embodiment 1, as Figure 1-Figure 15 As shown, a water pump production accessory welding device includes a workbench 1, a mounting frame 2 is fixedly provided on the upper wall of the workbench 1, a cam divider 3 is fixedly provided on the upper wall of the workbench 1, and also includes a welding assembly 4 arranged on the upper wall of the workbench 1; The welding assembly 4 includes an annular base 41, a transmission column 42, a rotating disk 43, a welding head 44, a welding pipe body 45, a pipe support rod 46, a retaining ring 47, a slider 49 and a transmission shaft 413. The connection structure and connection method of the annular base 41, the transmission column 42, the rotating disk 43, the welding pipe body 45, the pipe support rod 46, the retaining ring 47 and the slider 49 are mirror-imaged. The annular base 41 is fixedly arranged on the upper wall of the workbench 1, the transmission column 42 is rotatably arranged inside the annular base 41, the transmission column 42 is coaxially fixedly connected to the output shaft of the cam divider 3, and the rotating disk 43 is fixedly arranged at the far end of the transmission column 42. On one side away from the cam divider 3, two rotating disks 43 are coaxially arranged, one end of the transmission shaft 413 is fixedly arranged on the side wall of the rotating disk 43, the welding head 44 is fixedly arranged on the top inner wall of the mounting frame 2, and a slide groove 410 is opened on the surface of the annular base 41. The slide groove 410 is arranged in an annular stepped shape, and the interior of the slide groove 410 has a smooth transition. The slider 49 is slidably arranged inside the slide groove 410, the pipe support rod 46 is rotatably arranged on the side wall of the slider 49, the retaining ring 47 is fixedly sleeved on the outer wall of the pipe support rod 46, the welding pipe body 45 is sleeved on the outer wall of the pipe support rod 46, and the retaining ring 47 corresponds to the welding pipe body 45.
[0018] It should be noted that the model of the cam divider is 45DF-4-150R, and the outer surface diameter of the retaining ring 47 is smaller than the outer surface diameter of the welding pipe body 45 .
[0019] Among them, the welding assembly 4 also includes a motor 48, a contact block 411 and a first contact switch 412. The motor 48 is fixedly arranged on the side wall of the slider 49 close to the cam divider 3. The pipe support rod 46 is coaxially fixedly connected to the output shaft of the motor 48. The contact block 411 is fixedly arranged on the side of the annular base 41 close to the slider 49. The first contact switch 412 is fixedly arranged on the side wall of the slider 49. The contact block 411 corresponds to the first contact switch 412.
[0020] Working process: start the cam divider 3, the cam divider 3 rotates intermittently every ninety degrees, when the cam divider 3 stops, the first contact switch 412 contacts the contact block 411, the first contact switch 412 controls the welding head 44 and the motor 48 to start, the motor 48 drives the pipe support rod 46 to rotate, and then drives the welding pipe body 45 to rotate, completing the surrounding integral welding of the welding pipe body 45, when the cam divider 3 rotates, the contact block 411 and the first contact switch 412 are separated, the welding head 44 is closed, and the motor 48 is closed.
[0021] Wherein, the bottom wall of the mounting frame 2 is provided with a purification, grinding and knocking component 5; The purification, grinding and knocking assembly 5 includes an air pump 51, an air inlet pipe 52, a filter 53, an air outlet pipe 57, a push rod cylinder 58, a solenoid valve 59, an air blowing pipe 510, a push rod 511, a grinding plate 512, a spring 515, a baffle 516, a second contact switch 517 and a third contact switch 518. The air pump 51 is installed on the top inner wall of the mounting frame 2, one end of the air inlet pipe 52 is fixed on the air inlet of the air pump 51, the filter 53 is fixed on the other end of the air inlet pipe 52, the air outlet pipe 57 is fixed on the inner side wall of the mounting frame 2, one end of the push rod cylinder 58 is horizontally fixed on the inner side wall of the mounting frame 2, the push rod cylinder 58 is a hollow cavity structure with one end open, and the push rod 511 is arranged along the push rod cylinder 58. It is slidably arranged on the push rod barrel 58 in the axial direction, the baffle 516 is fixedly arranged at one end of the push rod 511, the outer wall of the baffle 516 and the inner wall of the push rod barrel 58 slide closely, the grinding plate 512 is fixedly arranged at the other end of the push rod 511, the spring 515 is sleeved on the outside of the push rod 511, the two ends of the spring 515 are respectively fixedly connected to the inner wall of the push rod barrel 58 and the baffle 516, the solenoid valve 59 is installed at the bottom of the push rod barrel 58, the solenoid valve 59 is connected to the inside of the push rod barrel 58, one end of the blowing pipe 510 is connected to the solenoid valve 59, and the other end of the blowing pipe 510 faces the grinding plate 512, the second contact switch 517 is fixedly arranged on the inner wall of the push rod barrel 58, and the third contact switch 518 is fixedly arranged on the inner wall of the push rod barrel 58. Working process: When the first contact switch 412 contacts the contact block 411, the first contact switch 412 controls the air pump 51 to start, and the air pump 51 absorbs the harmful gas generated during the welding process through the air inlet pipe 52. During this period, the filter 53 filters and purifies the harmful gas. The purified air discharged from the air inlet pipe 52 is discharged from the air outlet pipe 57 and divided into two, one of which enters the push rod cylinder 58. In the initial state, the solenoid valve 59 is in a closed state, and air is not allowed to pass through. Therefore, the push rod cylinder 58 is in a sealed state. After the air enters the push rod cylinder 58, the push rod 511 moves outward due to the action of air pressure. After moving a certain distance, the baffle 516 is connected to the second contact switch 5 17 contacts, the control solenoid valve 59 is opened, the push rod tube 58 will be in a sealed state, and the air is discharged from the blowing pipe 510. Under the action of the spring 515, the push rod 511 moves inward. After moving a certain distance, the baffle plate 516 contacts the third contact switch 518, the control solenoid valve 59 is closed, the push rod tube 58 will be in a sealed state again, and the push rod 511 will move outward again, that is, the push rod 511 will reciprocate. At this time, the grinding plate 512 grinds the welding surface of the welding pipe body 45 to be welded to remove impurities on its surface. The impurities attached to the surface of the grinding plate 512 and the welding pipe body 45 will be blown away by the gas blown out of the blowing pipe 510.
[0022] Among them, the upper wall of the workbench 1 is provided with a loading and unloading assembly 6; The loading and unloading assembly 6 includes a loading platform 61, a unloading platform 62, a unloading stopper 63, a loading stopper 64 and an electric push rod 65. The loading platform 61 is fixedly arranged on the upper wall of the workbench 1, the unloading platform 62 is fixedly arranged on the upper wall of the workbench 1, the unloading stopper 63 is symmetrically fixedly arranged on the unloading platform 62, the loading stopper 64 is fixedly arranged on the top outer wall of the loading platform 61, and the electric push rod 65 is symmetrically horizontally fixedly arranged on the top inner wall of the loading platform 61. A push block is arranged at the output end of the electric push rod, and the push block slides horizontally through the loading platform 61. The upper half of the push block is arranged on the loading platform The top outer wall of 61, the upper half of the push block can push the welding pipe body 45, the slide groove 410 includes a primary groove, a secondary groove, a tertiary groove and a quaternary groove, the primary groove is located near the unloading stop block 63, the secondary groove is located near the loading stop block 64, the tertiary groove is located near the grinding plate 512, and the quaternary groove is located near the welding head 44. The distances between the surfaces of the primary groove, the secondary groove, the tertiary groove and the quaternary groove relative to the rotating disk 43 decrease successively, and the primary groove, the secondary groove, the tertiary groove and the quaternary groove transition smoothly in sequence.
[0023] Working process: the welding pipe body 45 to be welded is neatly placed on the loading platform 61. When the first contact switch 412 contacts the contact block 411, the first contact switch 412 controls the electric push rod 65 to retract. The two electric push rods 65 drive the welding pipe body 45 on the loading platform 61 to move toward the corresponding pipe support rod 46 respectively. Under the friction between the welding pipe body 45 and the pipe support rod 46 and the blocking effect of the retaining ring 47, the relative position of the welding pipe body 45 and the pipe support rod 46 is fixed, that is, the loading is completed. When the cam divider 3 rotates, the contact block 411 and the first contact switch 412 are separated, and the electric push rod 65 extends out. The slider 49 moves along the slide groove 410 from the fourth-level groove to the first-level groove. The distance between the surface of the first-level groove and the rotating disk 43 becomes larger than that of the fourth-level groove. At this time, the sliders 49 at the same position on the two opposite annular bases 41 move away from each other, thereby driving the two corresponding pipe support rods 46 to move away from each other. Since the radius of the outer surface of the welding pipe body 45 is greater than the radius of the outer surface of the retaining ring 47, a height difference is formed between the outer surface of the welding pipe body 45 and the outer surface of the retaining ring 46 compared with the outer surface of the pipe support rod 46. In the process of the two corresponding pipe support rods 46 moving away from each other, the unloading stopper 63 utilizes the height difference to contact only the welding pipe body 45 but not the retaining ring 47 and the pipe support rod 46. At this time, the welding pipe body 45 will be blocked by the unloading stopper 63 and detached from the welding pipe body 45, and the unloading is completed.
[0024] Embodiment 2, this embodiment is based on the previous embodiment: Among them, the purification, polishing and knocking assembly 5 also includes a wheel bracket 54, a knocking wheel 55, a knocking rubber strip 56, an impeller cover 513 and an impeller 514. The wheel bracket 54 is fixedly arranged on the top inner wall of the mounting frame 2, the knocking wheel 55 is rotatably arranged on the inner side wall of the wheel bracket 54, the knocking rubber strip 56 is fixedly arranged in a ring array on the surface of the knocking wheel 55, the impeller cover 513 is fixedly arranged on one side of the wheel bracket 54, the impeller 514 is rotatably arranged in the impeller cover 513, and the impeller 514 and the knocking wheel 55 are coaxially fixedly connected.
[0025] Working process: The purified air discharged from the air inlet pipe 52 is discharged from the air outlet pipe 57 and divided into two, one of which enters the push rod tube 58, and the other enters the impeller cover 513. The air entering the impeller cover 513 blows the impeller 514 to rotate, and the rotation of the impeller 514 drives the knocking wheel 55 to rotate, and the knocking rubber strip 56 knocks the welded welding pipe body 45 to eliminate welding stress.
[0026] Among them, the air outlet pipe 57 has an air inlet and two air outlets. The air inlet of the air outlet pipe 57 is connected to the air outlet of the air pump 51, one air outlet of the air outlet pipe 57 is connected to the inside of the push rod tube 58, and the other air outlet of the air outlet pipe 57 is connected to the impeller cover 513.
[0027] Among them, the first contact switch 412 is electrically connected to the welding head 44, the first contact switch 412 is electrically connected to the motor 48, the first contact switch 412 is electrically connected to the air pump 51, the first contact switch 412 is electrically connected to the electric push rod 65, the second contact switch 517 is electrically connected to the solenoid valve 59, and the third contact switch 518 is electrically connected to the solenoid valve 59.
[0028] When in use, the welding pipe body 45 to be welded is neatly placed on the loading platform 61. In the initial state, the four pipe support rods 46 are respectively located directly above, directly below, directly to the left and directly to the right of the output shaft of the cam divider 3. The cam divider 3 is started, and the cam divider 3 rotates intermittently every 90 degrees. When the cam divider 3 stops, the first contact switch 412 contacts the contact block 411. At this time: The first contact switch 412 controls the electric push rod 65 to retract, and the two electric push rods 65 drive the welding pipe body 45 on the loading platform 61 to move toward the corresponding pipe support rod 46 respectively, and the relative position of the welding pipe body 45 and the pipe support rod 46 is fixed under the friction between the welding pipe body 45 and the pipe support rod 46 and the blocking effect of the retaining ring 47, that is, the loading is completed; The first contact switch 412 controls the welding head 44 and the motor 48 to start, and the motor 48 drives the pipe support rod 46 to rotate, and then drives the welding pipe body 45 to rotate, so as to complete the surrounding integral welding of the welding pipe body 45; The first contact switch 412 controls the air pump 51 to start. The air pump 51 absorbs the harmful gas generated during the welding process through the air inlet pipe 52. During this period, the filter 53 filters and purifies the harmful gas. The purified air discharged from the air inlet pipe 52 is discharged from the air outlet pipe 57 and divided into two. One stream enters the push rod cylinder 58 and the other enters the impeller cover 513. In the initial state, the solenoid valve 59 is in a closed state. After the air enters the push rod cylinder 58, the push rod 511 moves outward due to the action of air pressure. After moving a certain distance, the baffle 516 contacts the second contact switch 517, controlling the solenoid valve 59 to open, and the air is discharged from the blowing pipe 510. Under the action of the spring 515, the push rod 511 moves outward due to the action of the air pressure. After moving a certain distance, the baffle 516 contacts the second contact switch 517, controlling the solenoid valve 59 to open, and the air is discharged from the blowing pipe 510. The rod 511 moves inwards, and after moving a certain distance, the baffle plate 516 contacts the third contact switch 518, the control solenoid valve 59 is closed, and the push rod 511 moves outwards again, that is, the push rod 511 will make a reciprocating motion, at this time, the grinding plate 512 grinds the welding surface of the welding pipe body 45 to be welded to remove its surface impurities, and the impurities attached to the grinding plate 512 and the surface of the welding pipe body 45 will be blown away by the gas blown out of the blowing pipe 510, and the air entering the impeller cover 513 blows the impeller 514 to rotate, and the rotation of the impeller 514 drives the knocking wheel 55 to rotate, and the knocking rubber strip 56 knocks the welded welding pipe body 45 to eliminate welding stress; When the cam divider 3 rotates, the contact block 411 and the first contact switch 412 are separated, the welding head 44 is closed, the motor 48 is closed, the air pump 51 is closed, and the electric push rod 65 is extended. When the slider 49 moves along the slide groove 410 and moves to the vicinity of the unloading stop block 63, the two corresponding sliders 49 move away from each other, thereby driving the two corresponding pipe support rods 46 to move away from each other. At this time, the welding pipe body 45 will be blocked by the unloading stop block 63, break away from the pipe support rod 46 and fall to the top of the unloading platform 62, and the unloading is completed.
[0029] In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creatively designing without departing from the purpose of the invention, they should all fall within the scope of protection of the invention.
Claims
1. A welding device for accessories for water pump production, comprising a workbench (1), a mounting frame (2) being fixedly provided on the upper wall of the workbench (1), and a cam divider (3) being fixedly provided on the upper wall of the workbench (1), characterized in that: It also includes a welding assembly (4) arranged on the upper wall of the workbench (1); The welding assembly (4) comprises an annular base (41), a transmission column (42), a rotating disk (43), a welding head (44), a welding pipe body (45), a pipe support rod (46), a retaining ring (47), a slider (49) and a transmission shaft (413); the connection structure and connection mode of the annular base (41), the transmission column (42), the rotating disk (43), the welding pipe body (45), the pipe support rod (46), the retaining ring (47) and the slider (49) are arranged in a mirror image; the annular base (41) is fixedly arranged on the upper wall of the workbench (1); the transmission column (42) is rotatably arranged inside the annular base (41); the transmission column (42) is coaxially fixedly connected to the output shaft of the cam divider (3); the rotating disk (43) is fixedly arranged on the far side of the transmission column (42) On one side away from the cam divider (3), the two rotating disks (43) are coaxially arranged, one end of the transmission shaft (413) is fixedly arranged on the side wall of the rotating disk (43), the welding head (44) is fixedly arranged on the top inner wall of the mounting frame (2), a sliding groove (410) is opened on the surface of the annular base (41), the sliding groove (410) is arranged in an annular step shape, the interior of the sliding groove (410) has a smooth transition, the slider (49) is slidably arranged inside the sliding groove (410), the pipe support rod (46) is rotatably arranged on the side wall of the slider (49), the retaining ring (47) is fixedly sleeved on the outer wall of the pipe support rod (46), the welding pipe body (45) is sleeved on the outer wall of the pipe support rod (46), and the retaining ring (47) corresponds to the welding pipe body (45).
2. A water pump production accessories welding device according to claim 1, characterized in that: The welding assembly (4) further comprises a motor (48), a contact block (411) and a first contact switch (412); the motor (48) is fixedly arranged on a side wall of a slider (49) close to a side of the cam divider (3); the pipe support rod (46) is coaxially fixedly connected to an output shaft of the motor (48); the contact block (411) is fixedly arranged on a side of the annular base (41) close to the slider (49); the first contact switch (412) is fixedly arranged on a side wall of the slider (49); and the contact block (411) corresponds to the first contact switch (412).
3. A water pump production accessories welding device according to claim 2, characterized in that: The bottom wall of the mounting frame (2) is provided with a cleaning, grinding and knocking assembly (5); The purification, grinding and knocking assembly (5) comprises an air pump (51), an air inlet pipe (52), a filter (53), an air outlet pipe (57), a push rod tube (58), a solenoid valve (59), an air blowing pipe (510), a push rod (511), a grinding plate (512), a spring (515), a baffle (516), a second contact switch (517) and a third contact switch (518). The air pump (51) is mounted on the top of the mounting frame (2). The air inlet pipe (52) is fixedly mounted on the air inlet of the air pump (51), the filter screen (53) is fixedly mounted on the other end of the air inlet pipe (52), the air outlet pipe (57) is fixedly mounted on the inner wall of the mounting frame (2), one end of the push rod tube (58) is horizontally fixedly mounted on the inner wall of the mounting frame (2), the push rod tube (58) is a hollow cavity structure with one end open, and the push rod (511) is arranged along the push rod tube (58). The baffle (516) is fixedly mounted on one end of the push rod (511), and the outer wall of the baffle (516) and the inner wall of the push rod tube (58) are in close sliding contact with each other. The grinding plate (512) is fixedly mounted on the other end of the push rod (511), and the spring (515) is sleeved on the outside of the push rod (511). The two ends of the spring (515) are respectively fixedly connected to the inner wall of the push rod tube (58) and the baffle (516). The solenoid valve (59) is installed at the bottom of the push rod tube (58), the solenoid valve (59) is connected to the inside of the push rod tube (58), one end of the air blowing pipe (510) is connected to the solenoid valve (59), and the other end of the air blowing pipe (510) faces the grinding plate (512), the second contact switch (517) is fixedly arranged on the inner wall of the push rod tube (58), and the third contact switch (518) is fixedly arranged on the inner wall of the push rod tube (58).
4. A water pump production accessories welding device according to claim 3, characterized in that: The upper wall of the workbench (1) is provided with a loading and unloading assembly (6); The loading and unloading assembly (6) comprises a loading platform (61), a unloading platform (62), a unloading stopper (63), a loading stopper (64) and an electric push rod (65); the loading platform (61) is fixedly arranged on the upper wall of the workbench (1); the unloading platform (62) is fixedly arranged on the upper wall of the workbench (1); the unloading stopper (63) is symmetrically fixedly arranged on the unloading platform (62); the loading stopper (64) is fixedly arranged on the top outer wall of the loading platform (61); the electric push rod (65) is symmetrically and horizontally fixedly arranged on the top inner wall of the loading platform (61); and the output end of the electric push rod (65) corresponds to the welding pipe body (45).
5. A water pump production accessories welding device according to claim 4, characterized in that: The cleaning, grinding and knocking assembly (5) further comprises a wheel bracket (54), a knocking wheel (55), a knocking rubber strip (56), an impeller cover (513) and an impeller (514); the wheel bracket (54) is fixedly arranged on the top inner wall of the mounting frame (2); the knocking wheel (55) is rotatably arranged on the inner side wall of the wheel bracket (54); the knocking rubber strip (56) is fixedly arranged in an annular array on the surface of the knocking wheel (55); the impeller cover (513) is fixedly arranged on one side of the wheel bracket (54); the impeller (514) is rotatably arranged in the impeller cover (513); and the impeller (514) and the knocking wheel (55) are coaxially fixedly connected.
6. A water pump production accessories welding device according to claim 5, characterized in that: The air outlet pipe (57) has an air inlet and two air outlets. The air inlet of the air outlet pipe (57) is connected to the air outlet of the air pump (51). One air outlet of the air outlet pipe (57) is connected to the inside of the push rod tube (58). The other air outlet of the air outlet pipe (57) is connected to the impeller cover (513).
7. A water pump production accessory welding device according to claim 6, characterized in that: The first contact switch (412) is electrically connected to the welding head (44), the first contact switch (412) is electrically connected to the motor (48), the first contact switch (412) is electrically connected to the air pump (51), the first contact switch (412) is electrically connected to the electric push rod (65), the second contact switch (517) is electrically connected to the solenoid valve (59), and the third contact switch (518) is electrically connected to the solenoid valve (59).
Citation Information
Patent Citations
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