Automatic spring mounting machine
By designing an automated spring mounting machine, using components such as vibrating discs, guide tubes and limiting plates, the automatic installation of springs is achieved, solving the problem of inefficient production efficiency caused by manual installation, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202411540776.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production of automotive glass lifters, the prior art relies on manual installation of springs, resulting in low production efficiency.
An automatic spring installation machine is designed, including a workbench, feeding mechanism, pre-installation mechanism, pressing mechanism and conveying mechanism. The spring is automated through components such as vibration disk, guide tube, limiting plate and pressing thimble. Installation, reduce manual intervention.
It improves the efficiency of spring installation and product production quality, reduces the workload of staff, and realizes the automation of operating multiple machines by a single person.
Smart Images

Figure CN119141190A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spring installation, and in particular to an automatic spring installation machine. Background Art
[0002] Springs play a vital role in your car's window lifts. Specifically, the counter-spring is used to balance the weight of the glass, thus reducing the force required to operate it. In addition, the retaining spring is used to ensure that the window can stay stable in any position the user wants. Overall, springs play a key role in window lifts, and they make the operation of the car window smoother and safer by providing the necessary support and stability.
[0003] In the actual production of the glass lifter, the spring is usually installed into the glass lifter manually, resulting in low production efficiency. Summary of the invention
[0004] In order to improve the efficiency of spring installation and improve product production efficiency, the present application proposes an automatic spring installation machine.
[0005] The present application provides a spring automatic installation machine adopting the following technical solution: A spring automatic installation machine comprises a workbench, the workbench is provided with a feed track, a pre-installed product is arranged on the feed track, and the workbench is also provided with The feeding mechanism includes a vibrating plate for feeding the spring, a material guide pipe is provided at the material outlet of the vibrating plate, a material storage block is provided on the workbench, a limited material hole is provided on the material storage block, the material guide pipe is fixedly connected to the inner wall of the limited material hole, and the spring falls into the limited material hole through the material guide pipe; The pre-installation mechanism comprises a pre-installation plate, the pre-installation plate is provided with a plurality of pre-installation holes, a limit plate is slidably connected inside the pre-installation plate, the limit plate is provided with a plurality of limit holes corresponding to the number of the pre-installation holes, and the positions of the plurality of pre-installation holes and the plurality of limit holes are relative or misaligned through sliding; The pressing mechanism includes a pressing plate, which is provided with a plurality of pressing pins, which extend into the pre-installed holes and press the spring into the pre-installed product in the feed track; The conveying mechanism is used to convey the spring from the limiting hole to the pre-installing hole.
[0006] By adopting the above technical solution, the pre-installed product enters the bottom of the pre-installed plate along the feeding track, and a number of springs are arranged in sequence under the action of the vibration plate and enter the guide pipe, and enter the limiting hole from the guide pipe, and then the springs in the limiting hole are transferred to the pre-installed hole through the transportation mechanism.
[0007] Among them, the misalignment between the limiting hole and the pre-installed hole allows the spring to be placed in the pre-installed hole. During operation, the limiting plate moves so that the limiting hole corresponds to the pre-installed hole, causing the spring in the pre-installed hole to enter the pre-installed product.
[0008] Finally, the spring is installed on the pre-installed product through the cooperation of the pre-installation mechanism and the press-in mechanism.
[0009] At the same time, during the operation of the above-mentioned mechanism, each step is set by the program and does not require human intervention, which can effectively improve production efficiency.
[0010] Optionally, a limiting material cylinder is provided on one side of the material storage block, the limiting material cylinder drives a limiting material ejector pin, a through hole connected to the limiting material hole is opened on the side wall of the material storage block, and the limiting material ejector pin can extend into the limiting material hole through the through hole.
[0011] By adopting the above technical solution, the spring in the material guide tube enters the material limiting hole, and the material limiting ejector pin is driven by the material limiting cylinder to control the rhythm of the spring in the material limiting hole to discharge the material.
[0012] Optionally, the workbench is provided with a lifting cylinder, the piston rod of the lifting cylinder is provided with a lifting plate, the lifting plate is fixedly connected to the material storage block, and the material limiting cylinder is provided on the side wall of the lifting plate.
[0013] By adopting the above technical solution, the lifting cylinder can lift or lower the material storage block and the material limiting cylinder together.
[0014] Optionally, a limit cylinder is provided on the workbench, and a piston rod of the limit cylinder is fixedly connected to the limit plate.
[0015] By adopting the above technical solution, the limiting plate is driven by the limiting cylinder, so that the limiting hole and the pre-installed hole can be automatically misaligned or corresponded, thereby realizing automatic unloading of the spring in the pre-installed hole.
[0016] Optionally, the workbench is provided with a boss, a pressing slide is provided on the boss, a sliding plate is slidably connected to the pressing slide, a pressing cylinder is provided on the sliding plate, and a piston rod of the pressing cylinder is fixedly connected to the pressing plate.
[0017] By adopting the above technical solution, the pressing slide controls the sliding plate to adjust the longitudinal position of the pressing plate relative to the pre-installed product, so that the pressing cylinder drives the pressing ejector to extend into the pre-installed product.
[0018] Optionally, the conveying mechanism includes a material receiving device and a material feeding device. A transfer table is provided on the side of the material receiving device close to the material feeding device. A transfer trough is provided on the transfer table. A transfer rod is provided in the transfer trough. The material receiving device transports the spring into the transfer trough and sleeves it on the transfer rod. The material feeding device feeds the spring on the transfer rod into the pre-installed hole.
[0019] By adopting the above technical solution, the springs in the storage block are transported to the rotating table for standby use by the receiving device, and then the springs on the rotating table are fed into the pre-installed plate by the feeding device.
[0020] Optionally, the material receiving device includes a material receiving table arranged on the workbench, to which a material receiving plate is slidably connected, the material receiving plate is located below the material storage block, a material receiving hole is opened on the material receiving plate, the material receiving hole is used to receive a spring in the material limiting hole, and a material receiving cylinder is arranged on the workbench for driving the material receiving plate to slide toward the rotating table.
[0021] By adopting the above technical solution, the material receiving hole receives the spring in the material limiting hole, and then the material receiving plate slides on the material receiving table and slides to the top of the rotating table under the drive of the material receiving cylinder, so that the spring in the material receiving hole falls into the rotating table.
[0022] Optionally, the feeding device includes a feeding slide rail arranged on one side of the workbench, a feeding slide seat is slidably connected to the feeding slide rail, a feeding cylinder is arranged on the feeding slide seat, and a piston rod of the feeding cylinder is provided with a clamping cylinder.
[0023] By adopting the above technical solution, the feeding cylinder is driven to make the clamping cylinder approach the rotating table and clamp the spring on the rotating table, and then the spring is fed into the pre-installed device by moving the feeding slide on the feeding slide rail.
[0024] Optionally, the transport mechanism includes a hanging rail, which is slidably connected to an electric slide, a rotating structure is provided on the side of the electric slide close to the workbench, a telescopic cylinder is provided on the side of the rotating structure close to the workbench, a rotating plate is provided on the piston rod of the telescopic cylinder, a pressing mechanism and a pre-installation mechanism are provided on the same side of the rotating plate, and the pre-installation mechanism extends between the storage block and the workbench.
[0025] By adopting the above technical solution, during operation, the pre-installed holes correspond to the limiting holes on the storage block, so that the spring falls into the pre-installed plate from the diameter of the storage block, and then the electric slide is driven to make the pre-installed plate extend out of the storage block, and then the rotating structure and the telescopic cylinder are driven to make the pre-installed holes on the pre-installed plate correspond to the installation holes on the pre-installed products.
[0026] Finally, the spring is accurately and firmly installed in the pre-installed product through the press-in mechanism, which can effectively improve work efficiency.
[0027] In summary, the present application includes at least one of the following beneficial technical effects: 1. It can effectively improve the production quality of pre-installed springs and thus improve production efficiency; 2. Automated work effectively reduces the workload of staff and enables a single staff member to operate multiple machines. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1It is a schematic diagram of the overall structure of Example 1 of the present application; Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A; Figure 3 It is a partial structural diagram of Example 1 of the present application; Figure 4 yes Figure 3 A partial enlarged schematic diagram of part B; Figure 5 yes Figure 3 A partial enlarged schematic diagram of part C in the middle; Figure 6 It is a schematic diagram of the cross-sectional structure of the pre-installed board; Figure 7 It is a schematic diagram of the overall structure of Example 2 of the present application; Figure 8 It is a partial structural diagram of Example 2 of the present application; Fig. 9 yes Figure 8 A partial enlarged schematic diagram of part D in the middle.
[0029] Description of the drawings: 1. Workbench; 2. Feed track; 3. Loading mechanism; 301. Vibrating plate; 302. Material guide tube; 303. Material storage block; 4. Preloading mechanism; 401. Preloading plate; 402. Limiting plate; 5. Pressing mechanism; 501. Pressing plate; 502. Pressing ejector; 6. Conveying mechanism; 601. Material receiving device; 6011. Material receiving table; 6012. Material receiving plate; 602. Material feeding device; 6021. Material feeding slide rail; 6022. Material feeding slide seat; 7. Material limiting plate; 701. Material limiting ejector; 8. Material limiting hole; 9. Lifting cylinder; 10. Lifting plate; 11. Material limiting cylinder; 12. Preloading cylinder; 13. Fixed plate; 14. Limit cylinder; 15. Limit hole; 16. Pre-installed hole; 17. Boss; 18. Pressing slide; 19. Sliding plate; 20. Pressing cylinder; 21. Rotating table; 22. Receiving cylinder; 23. Feeding cylinder; 24. Hanging rail; 25. Electric slide; 26. Rotating structure; 27. Telescopic cylinder; 28. Rotating plate; 29. Receiving hole; 30. Transfer trough; 31. Transfer rod; 32. Gantry; 33. Feeding plate; 34. Gripping cylinder; 35. Gripping jaw; 36. Clamping hole; 37. Protecting cylinder; 38. Protecting plate; 39. Protecting ejector pin; 40. Limiting groove; 41. Ventilation hole; 42. Give way groove. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1 -Attached Fig. 9 , further details of this application are given.
[0031] Embodiment 1: A spring automatic installation machine, reference Figure 1 , including a workbench 1, which is provided with a feed track 2 for feeding the pre-installed product. The workbench 1 is also provided with a feeding mechanism 3, a conveying mechanism 6, a pre-installing mechanism 4, and a pressing mechanism 5 which cooperate in sequence, and the pre-installed product moves along the feed track 2 to the bottom of the pre-installing mechanism 4. The spring in the feeding mechanism 3 is fed into the pre-installing mechanism 4 through the conveying mechanism 6, and the pre-installing mechanism 4 moves the spring to the top of the pre-installed product, and finally the spring is installed in the pre-installed product through the pressing mechanism 5.
[0032] refer to Figure 1 , Figure 2 The feeding mechanism 3 includes a vibration plate 301 for feeding the springs, and two guide tubes 302 are fixedly connected to the end of the guide rail on the vibration plate 301.
[0033] The upper end surface of the workbench 1 is fixedly connected with a lifting cylinder 9, the piston rod of the lifting cylinder 9 is fixedly connected with a lifting plate 10, the side wall of the lifting plate 10 is fixedly connected with a material storage block 303, and the lifting cylinder 9 drives the material storage block 303 to move up and down. The upper end surface of the material storage block 303 is penetrated with two material limiting holes 8, and the ends of the two material guide pipes 302 extend into and are fixed at the upper ends of the corresponding material limiting holes 8.
[0034] The side wall of the lifting plate 10 is fixedly connected to the limiting material cylinder 11, and the piston rod of the limiting material cylinder 11 is extended toward the material storage block 303. The limiting material plate 7 is fixedly connected to the piston rod of the limiting material cylinder 11, and two limiting material ejectors 701 are fixedly connected to the limiting material plate 7. The side wall of the material storage block 303 is provided with two through holes, and the two through holes are respectively connected to the corresponding limiting material holes 8. Under the drive of the limiting material cylinder 11, the two limiting material ejectors 701 pass through the through holes and extend into the corresponding limiting material holes 8.
[0035] The two material guide pipes 302 are provided with air intake devices, which can blow the springs in the material guide pipes 302 to quickly move into the material limiting hole 8 .
[0036] refer to Figure 2 The conveying mechanism 6 includes a material receiving device 601 and a material feeding device 602. The material receiving device 601 is arranged on a side of the material storage block 303 close to the workbench 1, and the material feeding device 602 is arranged on a side of the material storage block 303 close to the pre-installation mechanism 4. The workbench 1 is fixedly connected with a rotating table 21 on a side of the material receiving device 601 close to the material feeding device 602.
[0037] The material receiving device 601 includes a material receiving platform 6011 fixedly connected to the upper end surface of the workbench 1, and a material receiving plate 6012 is slidably connected to the side of the material receiving platform 6011 away from the workbench 1. A material receiving cylinder 22 fixedly connected to the workbench 1 is provided on the side of the material receiving plate 6012 away from the rotating material platform 21, wherein the piston rod of the material receiving cylinder 22 is fixedly connected to the material receiving plate 6012. Driven by the material receiving cylinder 22, the material receiving plate 6012 slides along the material receiving platform 6011 and slides to the top of the rotating material platform 21.
[0038] The receiving plate 6012 is provided with two receiving holes 29 penetrating the receiving plate 6012 . When the spring is unloaded, the two receiving holes 29 are arranged corresponding to the positions of the two limiting holes 8 .
[0039] The material transfer table 21 is arranged on the side of the material receiving table 6011 away from the material receiving cylinder 22. Two material transfer grooves 30 are provided on the material transfer table 21. The two material transfer grooves 30 are fixedly connected with material transfer rods 31. When the material receiving plate 6012 slides to the top of the material transfer table 21, the material transfer rods 31 are arranged correspondingly to the positions of the material receiving holes 29. When the material receiving plate 6012 moves to the top of the material receiving holes 29 and the material transfer rods 31 with the spring, the spring falls into the material transfer grooves 30 and is sleeved on the outside of the material transfer rods 31. Then the material receiving cylinder 22 drives the material receiving plate 6012 to reset for the next round of material receiving.
[0040] refer to Figure 2 , Figure 3 , Figure 5 A gantry 32 is provided on one side of the workbench 1 , and the feeding device 602 includes a feeding slide rail 6021 fixedly connected to the upper side wall of the gantry 32 .
[0041] A feeding slide 6022 that can automatically move along its length direction is slidably connected to the feeding slide rail 6021, and a feeding cylinder 23 is fixedly connected to the feeding slide 6022, and the piston rod of the feeding cylinder 23 extends toward the upper end surface of the workbench 1. A feeding plate 33 is fixedly connected to the end of the piston rod of the feeding cylinder 23, and a clamping cylinder 34 is fixedly connected to the side wall of the feeding plate 33. The clamping claw 35 on the clamping claw cylinder 34 is provided with two clamping holes 36. When clamping the spring on the clamping turntable 21, the clamping holes 36 are arranged corresponding to the position of the turntable rod 31.
[0042] The side wall of the feeding plate 33 is fixedly connected with a protection cylinder 37 located above the clamping claw cylinder 34. The protection cylinder 37 is fixedly connected to the side of the feeding plate 33 away from the gantry 32, and the piston rod of the protection cylinder 37 is extended toward the clamping claw 35. The piston rod end of the protection cylinder 37 is fixedly connected with a protection plate 38, and the side of the protection plate 38 close to the clamping claw 35 is fixedly connected with two protection ejector pins 39, and the two protection ejector pins 39 are arranged corresponding to the positions of the clamping holes 36.
[0043] refer to Figure 5The upper end surface of the workbench 1 is fixedly connected with a pre-installation cylinder 12, and the piston rod of the pre-installation cylinder 12 is extended in the direction away from the workbench 1. The piston rod of the pre-installation cylinder 12 is fixedly connected with a fixing plate 13, and the pre-installation mechanism 4 includes a pre-installation plate 401 fixedly connected to the fixing plate 13, and the pre-installation plate 401 is arranged above the feed track 2.
[0044] refer to Figure 5 , Figure 6 , the pre-installed plate 401 is provided with a plurality of pre-installed holes 16, and the pre-installed holes 16 penetrate the pre-installed plate 401. A limiting groove 40 is provided on the side wall of the pre-installed plate 401, and a limiting plate 402 is slidably arranged in the limiting groove 40. The limiting plate 402 is provided with a plurality of limiting holes 15, and the number of limiting holes 15 corresponds to the number of pre-installed holes 16. Among them, before the spring is loaded into the pre-installed product, the plurality of pre-installed holes 16 and the plurality of limiting holes 15 are arranged in a staggered position. When the pre-installed plate 401 cooperates with the pressing mechanism 5 to load the spring into the pre-installed product, the plurality of pre-installed holes 16 and the plurality of limiting holes 15 are arranged in a corresponding position.
[0045] refer to Figure 3 , Figure 5 A clearance groove 42 is provided on the side wall of the pre-installed plate 401, and the inner wall of the clearance groove 42 is fixedly connected to the limit cylinder 14. The end of the piston rod of the limit cylinder 14 is fixedly connected to the limit plate 402. The limit plate 402 is driven to slide in the limit groove 40 by the limit rod 14, so that the positions of the pre-installed hole 16 and the limit hole 15 are relative or staggered.
[0046] The upper end surface of the workbench 1 is fixedly connected with a boss 17, and the position of the boss 17 is higher than the position of the pre-installed plate 401. The pressing mechanism includes a pressing slide 18 fixedly connected to the upper end surface of the boss 17, and a sliding plate 19 is slidably connected to the pressing slide 18, and the sliding plate 19 slides toward the pre-installed plate 401.
[0047] The side wall of the sliding plate 19 is fixedly connected with a press cylinder 20, the piston rod of the press cylinder 20 is extended and retracted toward the pre-installed plate 401, the end of the piston rod of the press cylinder 20 is fixedly connected with a press plate 501, and the side of the press plate 501 close to the pre-installed plate 401 is fixedly connected with press pins 502 corresponding to the number and position of the pre-installed holes 16. When working, the press pins 502 are extended into the pre-installed holes 16 under the drive of the press cylinder 20.
[0048] The push-in ejector pin 502 penetrates the push-in plate 501, and a ventilation hole 41 axially penetrates the push-in ejector pin 502. An air blowing device is provided at one end of the push-in ejector pin 502 away from the pre-installed plate 401. The air blowing device cooperates with the ventilation hole 41 to blow the spring in the pre-installed hole 16 into the pre-installed product.
[0049] The working process of Example 1 in the present application is as follows: the spring in the vibration plate 301 enters the corresponding material limiting hole 8 on the material storage block 303 through the material guide tube 302, and the material limiting cylinder 11 drives the material limiting ejector pin 701 to extend into the material limiting hole 8, so that the spring in the material limiting hole 8 cannot fall directly into the material receiving plate 6012.
[0050] When the spring needs to be delivered, the limiting cylinder 11 drives the limiting ejector pin 701 to extend out of the limiting hole 8, so that the spring falls into the receiving hole 29. The receiving cylinder 22 drives the receiving plate 6012 to slide toward the rotating table 21, so that after the receiving plate 6012 moves out of the receiving table 6011, the spring is sleeved on the rotating rod 31 on the receiving plate 6012 by free fall. After the spring is sleeved on the rotating rod 31, the receiving cylinder 22 drives the receiving plate 6012 to reset.
[0051] The feeding slide 6022 moves along the feeding slide rail 6021 to drive the clamping cylinder 34 to move toward the transfer table 21, so that the clamping claw 35 on the clamping claw cylinder 34 is located above the transfer table 21, and further makes the clamping hole 36 on the clamping claw 35 correspond to the position of the transfer rod 31.
[0052] By driving the feeding cylinder 23, the clamping claw 35 is moved closer to the rotating table 21. At the same time, the protection cylinder 37 drives the protection plate 38 to move closer to the rotating table 21, so that the protection ejector pin 39 is inserted into the spring to ensure that the spring will not be deformed during the clamping process. After the clamping claw 35 approaches the clamping position, the spring of the tea oil protection ejector pin 39 is clamped by the clamping claw cylinder 34.
[0053] The feeding cylinder 23 is driven to lift the feeding plate 33, so that the clamping claw 35 is away from the transfer trough 30. Then the feeding slide 6022 is driven to slide along the side close to the pre-installed plate 401, so that the clamping claw 35 is located above the pre-installed plate 401, and the clamping hole 36 corresponds to the pre-installed hole 16.
[0054] When the clamping hole 36 corresponds to the pre-installed hole 16 , the feeding cylinder 23 is driven to make the clamping claw 35 approach the pre-installed hole 16 so that the spring part extends into the pre-installed hole 16 , and then the clamping claw cylinder 34 releases the spring so that the spring falls into the pre-installed hole 16 .
[0055] After the spring falls into the pre-installed hole 16, the feeding slide 6022 and the feeding cylinder 23 are driven to reset the clamp 35 so as to clamp the newly unloaded spring received by the receiving plate 6012 on the rotating table 21 and transported to the storage block 303 on the rotating table 21.
[0056] Before the spring falls into the pre-installed hole 16, the limiting cylinder 14 is driven to make the limiting plate 402 slide in the limiting groove 40, so that the limiting hole 15 on the limiting plate 402 is misaligned with the pre-installed hole 16, thereby preventing the spring from falling directly onto the feed track 2 when falling into the pre-installed hole 16.
[0057] And in the process of the spring clamp moving to the pre-installed plate 401, the pre-installed product moves along the feed track 2 to the bottom of the pre-installed plate 401, and the pre-installed cylinder 12 drives the pre-installed plate 401 to approach the pre-installed product, and makes the installation groove on the pre-installed product correspond to the position of the pre-installed hole 16.
[0058] The pressing slide 18 drives the sliding plate 19 to slide toward the pre-installed plate 401, further causing the pressing plate 501 on the pressing cylinder 20 to move toward the pre-installed plate 401. When the pressing ejector pin 502 corresponds to the position of the pre-installed hole 16, the sliding plate 19 stops sliding.
[0059] The pressing cylinder 20 is driven to move the pressing plate 501 close to the pre-installed plate 401, and further the pressing ejector pin 502 is extended into the pre-installed hole 16. At the same time, the limiting cylinder 14 is driven to make the limiting hole 15 correspond to the position of the pre-installed hole 16, so that the spring falls into the installation groove of the pre-installed product. The pressing ejector pin 502 further extends into the pre-installed hole 16, penetrates the pre-installed plate 401 and extends into the pre-installed product, thereby pressing and fixing the spring in the pre-installed product. At this time, the spring is further installed in place on the pre-installed product through the blowing device.
[0060] After the spring is installed, the pressing cylinder 20 is driven to reset the pressing ejector 502 , and the pressing slide 18 is driven to move the sliding plate 19 away from the pre-installed plate 401 to facilitate the installation of the next spring into the pre-installed hole 16 .
[0061] In addition, after the pre-installed product is installed, the feed track 2 drives the pre-installed product to move so that the installed pre-installed product removes the pre-installed plate 401, and the uninstalled pre-installed product moves to the bottom of the pre-installed plate 401, so that the spring installation groove on the pre-installed product corresponds to the position of the pre-installed hole 16.
[0062] Embodiment 2: refer to Figure 7 , Figure 8 , Fig. 9 , a spring automatic installation machine, whose structure differs from that of Example 1 in that the transportation mechanism includes a hanging rail 24 arranged above the workbench 1, and the hanging rail 24 is slidably connected to an electric slide 25 on the side close to the workbench 1, and the electric slide 25 is fixedly connected to a rotating structure 26 on the side close to the workbench 1.
[0063] The rotating rod of the rotating structure 26 is arranged toward the side close to the workbench 1 , and the end of the rotating rod of the rotating structure 26 is fixedly connected to a telescopic cylinder 27 .
[0064] The piston rod of the telescopic cylinder 27 is telescopically arranged toward the workbench 1 , and a rotating plate 28 is fixedly connected to the end of the piston rod of the telescopic cylinder 27 .
[0065] A pressing mechanism 5 and a pre-installing mechanism 4 are provided on the same side of the rotating plate 28 , and the structure of the pressing mechanism 5 is consistent with that of the pressing mechanism 5 in the above-mentioned embodiment 1, and the structure of the pre-installing mechanism 4 is consistent with that of the pre-installing mechanism 4 in the above-mentioned embodiment 1.
[0066] The preloading plate 401 on the preloading mechanism 4 extends below the material storage block 303 , and the positions of the preloading hole 16 and the material limiting hole 8 correspond to each other.
[0067] The working process of Example 2 in the present application is as follows: the spring in the storage block 303 directly falls into the pre-installation hole 16 through the storage hole, and the pre-installation plate 401 is extended from the bottom of the storage block 303 by driving the electric slide 25. Secondly, the pre-installation plate 401 is moved to the top of the pre-installed product by driving the cooperation of the rotating structure 26 and the telescopic cylinder 27, and the electric slide 25 is used for fine adjustment so that the spring installation groove on the pre-installed product accurately corresponds to the position of the pre-installation hole 16, and finally the spring is accurately and firmly installed in the pre-installed product by pressing the ejector pin 502.
[0068] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A spring automatic installation machine, comprising a workbench (1), characterized in that: The workbench (1) is provided with a feed track (2), on which pre-installed products are arranged. The workbench (1) is also provided with The feeding mechanism (3) comprises a vibrating plate (301) for feeding the spring, a material guide pipe (302) is arranged at the material outlet of the vibrating plate (301), the workbench (1) is provided with a material storage block (303), the material storage block (303) is provided with a limited material hole (8), the material guide pipe (302) is fixedly connected to the inner wall of the limited material hole (8), and the spring falls into the limited material hole (8) through the material guide pipe (8); The pre-installation mechanism (4) comprises a pre-installation plate (401), the pre-installation plate (401) is provided with a plurality of pre-installation holes (16), a limiting plate (402) is slidably connected inside the pre-installation plate (401), the limiting plate (402) is provided with a plurality of limiting holes (15) corresponding in number to the number of the pre-installation holes (16), and the positions of the plurality of the pre-installation holes (16) and the plurality of the limiting holes (15) are made relative or misaligned by sliding (402); The pressing mechanism (5) comprises a pressing plate (501), wherein the pressing plate (501) is provided with a plurality of pressing pins (502), wherein the pressing pins (502) extend into the pre-installed hole (16) and press the spring into the pre-installed product in the feed track (2); The conveying mechanism (6) is used to convey the spring from the limiting hole (8) to the pre-installing hole (16).
2. The automatic spring installation machine according to claim 1, characterized in that: A limiting material cylinder (11) is arranged on one side of the material storage block (303), and the limiting material cylinder (11) drives a limiting material ejector pin (701). A through hole communicating with the limiting material hole (8) is opened on the side wall of the material storage block (303), and the limiting material ejector pin (701) can extend into the limiting material hole (8) through the through hole.
3. The automatic spring installation machine according to claim 2, characterized in that: The workbench (1) is provided with a lifting cylinder (9), the piston rod of the lifting cylinder (9) is provided with a lifting plate (10), the lifting plate (10) is fixedly connected to the material storage block (303), and the material limiting cylinder (11) is provided on the side wall of the lifting plate (10).
4. The automatic spring installation machine according to claim 1, characterized in that: A limit cylinder (14) is provided on the workbench (1), and a piston rod of the limit cylinder (14) is fixedly connected to a limit plate (402).
5. The automatic spring installation machine according to claim 1, characterized in that: The workbench (1) is provided with a boss (17), a material pressing slide (18) is provided on the boss (17), a sliding plate (19) is slidably connected to the material pressing slide (18), a pressing cylinder (20) is provided on the sliding plate (19), and a piston rod of the pressing cylinder (20) is fixedly connected to the pressing plate (501).
6. The automatic spring installation machine according to claim 1, characterized in that: The conveying mechanism (6) comprises a material receiving device (601) and a material feeding device (602); a material transfer table (21) is arranged on one side of the material receiving device (601) close to the material feeding device (602); a material transfer trough (30) is provided on the material transfer table (21); a material transfer rod (31) is arranged in the material transfer trough (30); the material receiving device (601) transports the spring into the material transfer trough (30) and sleeves it on the material transfer rod (31); and the material feeding device (602) feeds the spring on the material transfer rod (31) into the pre-installed hole (16).
7. The automatic spring installation machine according to claim 6, characterized in that: The material receiving device (601) includes a material receiving platform (6011) arranged on a workbench (1), and a material receiving plate (6012) is slidably connected to the material receiving platform (6011), and the material receiving plate (6012) is located below the material storage block (303). A material receiving hole (29) is opened on the material receiving plate (6012), and the material receiving hole (29) is used to receive a spring in a material limiting hole (8). A material receiving cylinder (22) is provided on the workbench for driving the material receiving plate (6012) to slide toward the rotating platform (21).
8. The automatic spring installation machine according to claim 6, characterized in that: The feeding device (602) comprises a feeding rail (6021) arranged on one side of the workbench (1), a feeding slide seat (6022) being slidably connected to the feeding rail (6021), a feeding cylinder (23) being arranged on the feeding slide seat (6022), and a piston rod of the feeding cylinder (23) being provided with a clamping cylinder (34).
9. The automatic spring installation machine according to claim 1, characterized in that: The transport mechanism comprises a hanging rail (24), the hanging rail (24) is slidably connected to an electric slide seat (25), a rotating structure (26) is arranged on the side of the electric slide seat (25) close to the workbench (1), a telescopic cylinder (27) is arranged on the side of the rotating structure (26) close to the workbench (1), a rotating plate (28) is arranged on the piston rod of the telescopic cylinder (27), a pressing mechanism (5) and a pre-installation mechanism (4) are arranged on the same side of the rotating plate (28), and the pre-installation mechanism (4) extends between the storage block (303) and the workbench (1).
Citation Information
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