Clutch assembly assembling all-in-one machine
By designing a compact clutch assembly assembly all-in-one machine, the problem of dispersed assembly device layout in the prior art is solved, and the compact layout of clutch and gear is realized, saving space and improving the degree of assembly automation.
Patent Information
- Application Number
- CN202411396875.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-17
AI Technical Summary
In the existing clutch assembly assembly device, the first assembly part for installing bearings and gears and the second assembly part for installing bearing gears and clutchs are independent of each other, with a dispersed layout, occupying a large site area, resulting in space utilization during assembly. Inadequate.
A clutch assembly assembly integrated machine is designed, through frame, clutch feeding mechanism, gear feeding mechanism, bearing feeding mechanism, gear bearing pressing mechanism, inner spring feeding mechanism, bearing gear transplanting mechanism, outer card The spring feeding mechanism and the clutch gear assembly mechanism realize that the feeding paths of the clutch and the gear deviate from the diameter of the stacking disc, and the distance between the clutch feeding path and the gear feeding path is greater than the distance of the center of the circumferential movement of the two feeding circles. Form a compact overall structure and reduce the footprint.
It realizes a compact layout of clutch, gear, bearing and spring, saves factory space, improves the degree of automation of the assembly process, and facilitates the reasonable layout of the subsequent process and replenishes the parts.
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Figure CN119141213A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of motor assembly, and in particular to an integrated clutch assembly assembly machine. Background Art
[0002] The invention patent with publication number CN117066856A discloses a clutch assembly assembly device, wherein the device includes a first assembly part and a second assembly part, the first assembly part is used to assemble bearings and nylon gears to form a first assembly combination; the second assembly part is used to assemble the clutch seat and the first assembly combination to form a second assembly combination.
[0003] In the production and assembly process, the clutch assembly with gears is usually not assembled separately, but assembled in other parts such as motors. Therefore, the next step of assembly is usually carried out after the clutch assembly is assembled. However, in the above-mentioned related art, the first assembly part for installing bearings and gears and the second assembly part for installing bearings, gears and clutches are independent of each other, with scattered layouts, and occupy a large area of the site. Summary of the invention
[0004] In order to solve the problem of scattered layout of clutch assembly assembly devices, the present application provides an all-in-one clutch assembly machine.
[0005] The present application provides a clutch assembly integrated machine, which adopts the following technical solution: A clutch assembly integrated assembly machine comprises a frame, a clutch feeding mechanism, a gear feeding mechanism, a bearing feeding mechanism, a gear bearing pressing mechanism, an inner retaining spring feeding mechanism, a bearing gear transplanting mechanism, an outer retaining spring feeding mechanism and a clutch gear assembly mechanism; wherein the frame is rotatably connected to a turntable; the gear feeding mechanism, the bearing feeding mechanism, the gear bearing pressing mechanism, the inner retaining spring feeding mechanism and the bearing gear transplanting mechanism are sequentially arranged along the outer periphery of the turntable; the clutch feeding mechanism and the gear feeding mechanism both comprise a stacking assembly, a lifting assembly and a transplanting assembly; the stacking assembly is used for stacking clutches or gears, and the clutches or gears perform a feeding circular motion with the rotation of the stacking assembly; the lifting assembly is used for lifting the clutches or gears; the transplanting assembly grabs the lifted clutches or gears and sends them to the clutch gear assembly mechanism or the turntable; wherein the feeding paths of the clutches and gears both deviate from the diameter of their own feeding circular motion, and the distance between the parallel clutch feeding path and the gear feeding path is greater than the distance between the centers of the feeding circular motions of the two; the bearing feeding mechanism comprises a bearing feeding assembly , bearing lifting assembly and bearing transfer assembly; the bearing feeding assembly provides bearings to the bearing lifting assembly along a direction parallel to the gear feeding path, the bearing lifting assembly is used to lift the bearings, and the bearing transfer assembly provides bearings to the gears on the turntable along a direction perpendicular to the gear feeding path; the gear bearing pressing mechanism is used to press the bearings into the gears; the internal retaining spring feeding mechanism and the external retaining spring feeding mechanism both include a retaining spring stacking assembly, a retaining spring feeding assembly and a retaining spring transfer assembly; the retaining spring stacking assembly is used to stack retaining springs, the retaining spring feeding assembly pushes the lowest retaining spring in the horizontal direction, and the retaining spring transfer assembly is used to transfer the retaining spring in a direction opposite to the gear feeding path to the turntable or the clutch gear assembly mechanism; the bearing gear transfer mechanism transfers the bearing gear from the turntable to the clutch gear assembly mechanism in a direction perpendicular to the gear feeding path; the clutch gear assembly mechanism includes a gear pressing assembly and an integral transfer assembly, the gear pressing assembly is used to press-fit the clutch and the bearing gear together, and the integral transfer assembly transfers the clutch assembly to other mechanisms in a direction perpendicular to the clutch feeding path.
[0006] Optionally, the frame includes a feeding platform and an assembly platform, the height of the feeding platform is smaller than that of the assembly platform, and the stacking components and lifting components in the clutch feeding mechanism and the gear feeding mechanism are all located on the feeding platform; the stacking components in the clutch feeding mechanism and the gear feeding mechanism include a stacking disc, a stacking boss and a stacking rod; the stacking disc is rotatably connected to the feeding platform, the stacking boss is detachably placed in the placement hole of the stacking disc, the clutch or gear is stacked and penetrated on the stacking rod, a plurality of placement holes are opened, and the plurality of placement holes are rotationally symmetrically arranged about the center of the stacking disc.
[0007] Optionally, the bearing feeding assembly includes a vibrating material frame, a bearing feed plate, a bearing baffle plate, a bearing feeding track and a track baffle plate; the vibrating material frame is installed on the frame, the bearings in the vibrating material frame are vibrated to generate movement, the bearing feed plate is vertically fixed on the vibrating material frame, and its lower end face is spaced apart from the bottom of the vibrating material frame, and the gap is for a single bearing to pass horizontally, the bearing baffle plate is vertically fixed on the vibrating material frame, and its lower end face is in contact with the bottom of the vibrating material frame; the bearings pass through the feeding area enclosed by the bearing feed plate and the bearing baffle plate and enter the fixed bearing feeding track, the bearing feeding track is connected to the bearing lifting assembly, and the track baffle plate is fixedly connected to the bearing feeding track to block the stacked bearings.
[0008] Optionally, the retaining spring feeding mechanism includes a retaining spring feeding platform with a retaining spring sliding groove, the starting section of the retaining spring sliding groove passes through the retaining spring feeding platform and is connected to the outside, and the end does not pass through the retaining spring feeding platform; the retaining spring stacking assembly includes a retaining spring stacking piece, a retaining spring pressure block and a retaining spring pressure plate; the retaining spring stacking piece is fixedly connected to the retaining spring feeding platform, the retaining spring stacking piece is vertically arranged for stacking retaining springs, the retaining spring pressure block is slidably connected to the retaining spring stacking piece in the vertical direction, the pressure block is arranged above the stacked retaining springs, the retaining spring pressure plate is fixedly connected to the retaining spring feeding platform, and one side of the pressure plate is attached to the retaining spring feeding platform; the pressure plate is provided with a retaining spring guide groove for providing guidance to the retaining spring, and the retaining spring guide groove is connected to the retaining spring sliding groove; the retaining spring feeding assembly includes a retaining spring feeding plate that can slide in the retaining spring sliding groove, and the retaining spring feeding plate is used to push the retaining spring located at the bottom layer to the end of the retaining spring sliding groove.
[0009] Optionally, a pointed end is provided at one end of the retaining spring feed plate facing the stacked retaining springs, and the pointed end is used to slide through the retaining spring gap; or a smooth end is provided at one end of the retaining spring feed plate facing the stacked retaining springs, and the smooth end is used to slide against the side of the retaining spring away from the retaining spring gap.
[0010] Optionally, the retaining spring stacking part includes a retaining spring stacking fixing plate, a retaining spring stacking connecting rod and a retaining spring stacking guide rod; the retaining spring stacking fixing plate is fixedly connected to the retaining spring feeding table, the retaining spring stacking connecting rod is arranged between the retaining spring stacking fixing plate and the retaining spring stacking guide rod, the retaining spring stacking connecting rod allows the retaining spring to pass through the gap, the retaining spring stacking guide rod is provided with an arc surface for fitting with the inner ring of the retaining spring on the side away from the retaining spring stacking connecting rod, and the side on which the retaining spring stacking guide rod is connected to the retaining spring stacking connecting rod is arranged as a plane.
[0011] Optionally, the clutch feeding mechanism and the gear feeding mechanism are both provided with a feeding detection component with adjustable height; the feeding detection component is used to detect the top clutch or gear in the stacked materials lifted by the lifting component; the bearing feeding mechanism includes a bearing detection component, which is used to detect the condition of the bearings in the bearing lifting component; the internal retaining spring feeding mechanism and the external retaining spring feeding mechanism are both provided with a retaining spring detection component with adjustable height, and the retaining spring detection component is used to detect whether the stacked retaining springs are less than a specific height.
[0012] Optionally, the feed table is provided with a retaining spring detection groove perpendicular to the retaining spring sliding groove, the retaining spring detection groove is connected to the end of the retaining spring sliding groove, and the retaining spring detection assembly is also used to detect whether there is a retaining spring in the retaining spring detection groove.
[0013] Optionally, the gear press-fitting assembly includes a press-fitting platform, a press-fitting seat and a press-fitting clamp; the press-fitting platform slides along the feeding path of the clutch assembly, the press-fitting seat is rotatably connected to the press-fitting platform for placing the clutch, and the press-fitting clamp is slidably connected to the press-fitting platform for clamping the clutch on the press-fitting seat.
[0014] The gear feeding mechanism provides gears to the turntable; the bearing feeding mechanism provides bearings to the gears on the turntable; the gear bearing pressing mechanism presses the bearings into the gears; the inner retaining spring feeding mechanism provides inner retaining springs to the gears on the turntable 130 and presses the inner retaining springs into the gears. The clutch feeding mechanism provides clutches to the clutch gear assembly mechanism; the assembled bearing gears are transplanted into the clutch gear assembly mechanism; the outer retaining spring feeding mechanism provides outer retaining springs to the clutch gear assembly mechanism; the clutch gear assembly mechanism completes the overall assembly of the clutch assembly.
[0015] In summary, the present application includes at least one of the following beneficial technical effects: 1. The feeding paths of the clutch and the gear deviate from the diameter of the stacking disc, and the distance between the feeding path of the clutch and the feeding path of the gear is greater than the center distance between the clutch stacking disc and the gear stacking disc, so that the overall structural layout can be more compact, saving plant space and reducing floor space.
[0016] 2. The overall structure forms a clutch, gear and bearing that are fed from the same side, and the inner and outer retaining springs are fed from the opposite side. The assembled clutch assembly is transported to other mechanisms from a path perpendicular to the feeding direction. The layout is more reasonable, which is conducive to the reasonable layout of subsequent processes and convenient for staff to feed.
[0017] 3. The clutch, gear, bearing and retaining ring are all equipped with a stacking structure, which can continuously provide parts for the clutch assembly machine, eliminating the need for staff to add materials in real time, thereby improving the overall automation level of the mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of a clutch component assembly integrated machine in the present application.
[0019] Figure 2 It is a structural schematic diagram of the clutch feeding mechanism in this application.
[0020] Figure 3 It is a structural schematic diagram of the clutch stacking assembly in this application.
[0021] Figure 4 It is a structural schematic diagram of the clutch feeding mechanism in this application.
[0022] Figure 5 It is a structural schematic diagram of the gear feeding mechanism in this application.
[0023] Figure 6 It is a structural schematic diagram of the gear feeding mechanism in this application.
[0024] Figure 7 It is a structural schematic diagram of the bearing feeding mechanism in this application.
[0025] Figure 8 It is a structural schematic diagram of the gear bearing press-fitting mechanism in this application.
[0026] Fig. 9 It is a structural schematic diagram of the inner retaining spring feeding mechanism in this application.
[0027] Fig.10 It is a structural schematic diagram of the inner and outer retaining spring stacking parts and the inner and outer retaining spring feeding plates in this application.
[0028] Fig.11 It is a structural cross-sectional view of the inner retaining spring feeding mechanism in the present application.
[0029] Fig.12 It is a schematic diagram of the bearing gear transplanting mechanism in this application.
[0030] Fig.13 It is a structural schematic diagram of the external retaining spring feeding mechanism in this application.
[0031] Fig.14 It is a partial structural schematic diagram of the external retaining spring feeding mechanism in this application.
[0032] Fig.15 It is a structural schematic diagram of the external retaining spring feeding mechanism in this application.
[0033] Fig.16 It is a structural schematic diagram of the clutch gear assembly mechanism in this application.
[0034] Description of the accompanying drawings: 010, clutch; 011, mounting boss; 020, gear; 030, bearing; 040, inner retaining spring; 050, outer retaining spring; 100, frame; 110, feeding platform; 120, assembly platform; 130, turntable; 131, assembly seat; 200, clutch feeding mechanism; 210, clutch stacking assembly; 211, clutch stacking disc; 2111, clutch storage hole; 212, clutch stacking boss; 213, clutch stacking rod; 220, clutch lifting assembly; 221, clutch lifting drag chain; 222, clutch lifting platform; 223, clutch lifting support plate; 230, clutch transplanting assembly; 231, clutch transplanting drag chain; 232, clutch transplanting rack; 233, clutch transfer cylinder; 234, clutch transfer gripper; 240, clutch feeding detection assembly; 241, clutch detection cylinder; 242, clutch detection plate; 2421, detection waist hole; 243, clutch detection member; 244, feeding baffle; 300, gear feeding mechanism; 310, gear stacking assembly; 311, gear stacking disc; 3111, gear preparation hole; 312, gear stacking boss; 313, gear stacking rod; 320, gear lifting assembly; 321, gear lifting drag chain; 322, gear lifting platform; 323, gear lifting pallet; 330, gear transfer assembly; 331, gear transfer drag chain; 332, gear transfer rack; 333, gear transfer cylinder; 334, Gear transplanting gripper; 400, bearing feeding mechanism; 410, bearing feeding assembly; 411, vibrating material frame; 412, bearing feeding plate; 413, bearing blocking plate; 414, bearing feeding track; 415, bearing feeding platform; 416, track blocking plate; 420, bearing lifting assembly; 421, bearing positioning block; 4211, guide groove; 4212, lifting through hole; 422, bearing lifting cylinder; 430, bearing detection assembly; 431, bearing detection part; 440, bearing transplanting assembly; 441, bearing transplanting drag chain; 442, bearing transplanting frame; 443, bearing transplanting cylinder; 444, bearing transplanting gripper; 500, gear bearing pressing mechanism; 510, pressing cylinder; 520, pressing part; 60 0. Internal retaining spring feeding mechanism; 610. Internal retaining spring feeding platform; 620. Internal retaining spring stacking assembly; 621. Internal retaining spring stacking piece; 6211. Internal retaining spring stacking fixing plate; 6212. Internal retaining spring stacking connecting rod; 6213. Internal retaining spring stacking guide rod; 622. Internal retaining spring pressure block; 623. Internal retaining spring pressure plate; 630. Internal retaining spring feeding assembly; 631. Internal retaining spring feeding cylinder; 632. Internal retaining spring feeding plate; 640. Internal retaining spring detection assembly; 641. Internal retaining spring stacking detection piece; 650. Internal retaining spring transplanting assembly; 651. Internal retaining spring transfer cylinder; 652. Internal retaining spring transfer piece; 653. Blanking sleeve; 700. Bearing gear transplanting mechanism; 710. Bearing gear drag chain; 720. Bearing gear transplanting rack;730, bearing gear transfer cylinder; 740, bearing gear transfer gripper; 800, external retaining spring feeding mechanism; 810, external retaining spring feeding platform; 811, external retaining spring sliding slot; 812, external retaining spring feeding slot; 813, external retaining spring detection slot; 820, external retaining spring stacking assembly; 821, external retaining spring stacking piece; 8211, external retaining spring stacking fixing plate; 8212, external retaining spring stacking connecting rod; 8213, external retaining spring stacking guide rod; 822, external retaining spring pressure block; 823, external retaining spring pressure plate; 830, external retaining spring feeding assembly; 831, external Circlip feeding cylinder; 832, external circlip feeding plate; 840, external circlip detection assembly; 841, external circlip stacking detection piece; 842, external circlip feeding detection piece; 850, external circlip transplanting assembly; 851, external circlip transplanting rack; 852, external circlip transplanting cylinder; 853, external circlip transplanting suction cup; 900, clutch gear assembly mechanism; 910, gear press assembly; 911, press platform; 912, press seat; 913, press clamp; 914, press cylinder; 920, overall transplanting assembly; 921, overall transplanting drag chain. ; DETAILED DESCRIPTION
[0035] The following is combined with Figure 1-16 , further details of this application are given.
[0036] The embodiment of the present application discloses a clutch assembly assembly integrated machine.
[0037] Reference Figure 1 A clutch assembly integrated machine includes a frame 100, a clutch feeding mechanism 200, a gear feeding mechanism 300, a bearing feeding mechanism 400, a gear bearing pressing mechanism 500, an inner retaining spring feeding mechanism 600, a bearing gear transplanting mechanism 700, an outer retaining spring feeding mechanism 800 and a clutch gear assembly mechanism 900.
[0038] The frame 100 includes a feeding platform 110 and an assembly platform 120 fixed to the ground, and the height of the feeding platform 110 is less than the height of the assembly platform 120. A turntable 130 rotatable in a horizontal plane is connected to the assembly platform 120. The clutch feeding mechanism 200 and the gear feeding mechanism 300 are located on the feeding platform 110, and the gear feeding mechanism 300, the bearing feeding mechanism 400, the gear bearing press-fitting mechanism 500, the inner retaining spring feeding mechanism 600 and the clutch gear assembly mechanism 900 are arranged around the outer periphery of the turntable 130.
[0039] The gear feeding mechanism 300 provides the gear 020 to the rotating disk 130; the bearing feeding mechanism 400 provides the bearing 030 to the gear 020 on the rotating disk 130; the gear bearing pressing mechanism 500 presses the bearing 030 into the gear 020; the inner retaining spring feeding mechanism 600 provides the inner retaining spring 040 to the gear 020 on the rotating disk 130, and presses the inner retaining spring 040 into the gear 020. The clutch feeding mechanism 200 provides the clutch 010 to the clutch gear assembly mechanism 900; the assembled bearing gear is transplanted into the clutch gear assembly mechanism 900; the outer retaining spring feeding mechanism 800 provides the outer retaining spring 050 to the clutch gear assembly mechanism 900; the clutch gear assembly mechanism 900 completes the overall assembly of the clutch assembly.
[0040] Reference Figure 2-Figure 4 The clutch feeding mechanism 200 includes a clutch stacking assembly 210, a clutch lifting assembly 220, a clutch transplanting assembly 230 and a clutch feeding detection assembly 240. The clutch stacking assembly 210 is rotatably connected to the feeding platform 110, and includes a clutch stacking disc 211, a clutch stacking boss 212 and a clutch stacking rod 213. The clutch stacking disc 211 is horizontally arranged and can rotate around its own central axis. A plurality of clutch placement holes 2111 are provided on the surface of the clutch stacking disc 211, and the plurality of clutch placement holes 2111 are rotationally symmetrically arranged around the center of the clutch stacking disc 211. The clutch stacking boss 212 and the clutch stacking rod 213 are fixedly connected, and the clutch stacking boss 212 is placed in the clutch placement hole 2111, and the outer diameter of the clutch stacking boss 212 is smaller than the outer diameter of the clutch 010. The clutches 010 pass through the top of the vertical clutch stacking rod 213 and are stacked one by one on the clutch stacking boss 212 to form a clutch stack.
[0041] The clutch material lifting assembly 220 includes a clutch material lifting chain 221, a clutch material lifting platform 222 and a clutch material lifting support plate 223. One end of the clutch material lifting chain 221 is fixedly connected to the material lifting bracket of the feeding platform 110, and the other end is fixedly connected to the clutch material lifting platform 222, so that the clutch material lifting platform 222 can move in the vertical direction. The clutch material lifting platform 222 and the clutch material lifting support plate 223 are horizontally slidably connected, and one end of the clutch material lifting support plate 223 can extend into the lower part of the stacked clutch material group and can abut against the surface of the clutch 010 located at the lowest position. The radius angle between the clutch material lifting support plate 223 and the clutch stacking disc 211 through which the clutch material group is lifted is 135 degrees.
[0042] The clutch transfer assembly 230 includes a clutch transfer drag chain 231, a clutch transfer frame 232, a clutch transfer cylinder 233 and a clutch transfer gripper 234. One end of the clutch transfer drag chain 231 is fixedly connected to the transfer bracket of the assembly platform 120, and the other end is fixedly connected to the clutch transfer frame 232. The clutch transfer frame 232 is connected to the bracket in a sliding manner in the horizontal direction, and the sliding direction of the clutch transfer frame 232 is perpendicular to the sliding direction of the clutch material lifting support plate 223. The cylinder body of the clutch transfer cylinder 233 is fixed to the clutch transfer frame 232, and its piston rod can be extended vertically and connected to the clutch transfer gripper 234. The clutch transfer gripper 234 has three claws that can move radially in the horizontal direction.
[0043] The clutch feeding detection assembly 240 includes a clutch detection cylinder 241, a clutch detection plate 242, a detection module consisting of two clutch detection parts 243, and a feeding baffle 244. The cylinder body of the clutch detection cylinder 241 is fixed on the transplanting bracket, and its piston rod is fixedly connected to the clutch detection plate 242. The clutch detection plate 242 is provided with a detection waist-shaped hole 2421, which is opened in the vertical direction, and two clutch detection parts 243 are fixed in the detection waist-shaped hole 2421 at intervals. The feeding baffle 244 is horizontally fixed on the transplanting bracket and is located above the clutch material group and the clutch detection part 243. The feeding baffle 244 is a U-shaped plate, which is used to shield other clutch material groups and clutch detection parts 243 next to the lifted clutch material group to prevent the clutch transplanting clamp 234 from accidentally touching other parts.
[0044] The clutch stacking disc 211 is driven to rotate, and the clutch material group to be lifted is rotated to the lifting position, and the clutch lifting support plate 223 is driven to extend to the bottom of the clutch material group to be lifted, and the clutch lifting drag chain 221 is driven to move, so that the clutch lifting support plate 223 makes it contact with the surface of the clutch 010 at the lowest position, and can drive the clutch material group to lift. At this time, the clutch detection member 243 located at the bottom detects an object, while the clutch detection member 243 located at the top does not detect an object, and the clutch material group is lifted to the transfer position. The clutch transfer drag chain 231 is driven to move, and the clutch transfer gripper 234 is driven to move to the top of the transfer position, and the piston rod of the clutch transfer cylinder 233 is driven to extend, and the clutch transfer gripper 234 grabs the clutch 010 at the top of the clutch material group downward, and the clutch transfer assembly 230 drives the grabbed clutch 010 to move to the clutch assembly position.
[0045] Reference Figure 5 and Figure 6The gear feeding mechanism 300 includes a gear stacking assembly 310, a gear lifting assembly 320 and a gear transplanting assembly 330. The gear stacking assembly 310 is rotatably connected to the feeding platform 110, and includes a gear stacking disc 311, a gear stacking boss 312 and a gear stacking rod 313. The gear stacking disc 311 is arranged horizontally and can rotate around its own central axis. A plurality of gear placement holes and gear preparation holes 3111 are provided on the surface of the gear stacking disc 311. A plurality of gear placement holes are arranged rotationally symmetrically around the center of the gear stacking disc 311, and a plurality of gear preparation holes 3111 are arranged rotationally symmetrically around the center of the gear stacking disc 311, and the gear placement holes are located at the periphery of the gear preparation holes 3111. The gear stacking boss 312 and the gear stacking rod 313 are fixedly connected, and the gear stacking boss 312 is placed in the gear placement hole, and the outer diameter of the gear stacking boss 312 is smaller than the outer diameter of the gear 020. The gear 020 passes through the top of the vertical gear stacking rod 313 and is stacked one by one on the gear stacking boss 312 to form a group of gear stock groups. The gear stocking hole 3111 can be used to place spare gear stock groups.
[0046] The gear material lifting assembly 320 includes a gear material lifting chain 321, a gear material lifting platform 322 and a gear material lifting support plate 323. One end of the gear material lifting chain 321 is fixedly connected to the material lifting bracket of the feeding platform 110, and the other end is fixedly connected to the gear material lifting platform 322, so that the gear material lifting platform 322 can move in the vertical direction. The gear material lifting platform 322 and the gear material lifting support plate 323 are horizontally slidably connected, and one end of the gear material lifting support plate 323 can extend into the lower part of the stacked gear material group and can abut against the surface of the gear 020 located at the lowest position. The radius angle between the gear material lifting support plate 323 and the gear stacking disc 311 through the lifted gear material group is 135 degrees.
[0047] The gear transfer assembly 330 includes a gear transfer chain 331, a gear transfer frame 332, a gear transfer cylinder 333 and a gear transfer clamp 334. One end of the gear transfer chain 331 is fixedly connected to the feeding bracket of the assembly platform 120, and the other end is fixedly connected to the gear transfer frame 332. The gear transfer frame 332 is slidably connected to the bracket in the horizontal direction, and the sliding direction of the gear transfer frame 332 is perpendicular to the sliding direction of the gear lifting plate 323. The cylinder body of the gear transfer cylinder 333 is fixed on the gear transfer frame 332, and its piston rod can be extended vertically and connected to the gear transfer clamp 334. The gear transfer clamp 334 has two claws that can move radially in the horizontal direction.
[0048] The gear stacking disc 311 is driven to rotate, and the gear material group to be lifted is rotated to the lifting position. The gear lifting support plate 323 is driven to extend below the gear material group to be lifted, and the gear lifting drag chain 321 is driven to move. The gear lifting support plate 323 makes it contact with the surface of the gear 020 at the lowest position, and can drive the gear material group to lift. The gear transfer drag chain 331 is driven to move, and the gear transfer gripper 334 is driven to move to the top of the gear material group. The piston rod of the gear transfer cylinder 333 is driven to extend, and the gear transfer gripper 334 grabs the gear 020 at the top of the gear material group downward, and the gear transfer assembly 330 drives the grabbed gear 020 to move to the gear assembly position.
[0049] Reference Figure 7 and Figure 8The bearing feeding mechanism 400 includes a bearing feeding assembly 410, a bearing lifting assembly 420, a bearing detection assembly 430 and a bearing transplanting assembly 440. The bearing feeding assembly 410 includes a vibration material frame 411, a bearing feed plate 412, a bearing material stop plate 413, a bearing feeding track 414, a bearing feeding platform 415, and a track material stop plate 416. The vibration material frame 411 is installed on the assembly platform 120, and an exciter is installed on the assembly platform 120. The exciter is connected to the vibration material frame 411, and the bearing 030 in the vibration material frame 411 is subjected to the excitation force generated by the exciter to generate movement. The bearing feed plate 412 is bent into three sections, the first section and the tail section are arranged in parallel, the length of the first section is less than the length of the tail section, and the middle section is an arc that fits the inner surface of the vibration material frame 411. The bearing feed plate 412 is U-shaped as a whole. A feed arc hole is provided in the vertical direction on the middle section, a through hole is provided on the side wall of the vibration material frame 411, and the bearing feed plate 412 is fixed on the vibration material frame 411 by bolts passing through the feed arc hole and the through hole. Through the overlap position of the feed arc hole and the through hole, the bearing feed plate 412 is vertically arranged and the lower end face is spaced at a fixed height from the bottom of the vibration material frame 411, and the fixed height is greater than the thickness of the bearing 030 and less than twice the thickness of the bearing 030. The bearing stopper plate 413 is fixedly connected to the bearing feed plate 412, and the bearing stopper plate 413 is vertically arranged and the lower end face is close to the bottom of the vibration material frame 411. The bearing stopper plate 413 and the bearing feed plate 412 enclose a parallelogram-like bearing feed area. There is a gap between the first section of the bearing feed plate 412 and the bearing stopper plate 413, and the gap needs to be less than the thickness of the bearing 030. The bearing feeding track 414 is composed of two parallel guide plates, which are arranged vertically, and the lower end faces thereof are fitted to the bottom of the vibration material frame 411. The bearing feeding track 414 is fixedly connected to the tail section of the bearing feed plate 412 by bolts. One end of the bearing feeding track 414 away from the bearing feeding area passes through the outside of the vibration material frame 411. The bearing feeding platform 415 is fixedly arranged on the assembly platform 120, and the bearing feeding platform 415 is flush with the bottom of the vibration material frame 411, and the bearing feeding track 414 is fitted to the bearing feeding platform 415. A plurality of track baffles 416 are also fixedly installed in the bearing feeding track 414, and the plurality of track baffles 416 are arranged vertically, and the lower end faces thereof are spaced at a fixed height from the bottom of the vibration material frame 411 or the upper end face of the bearing feeding platform 415, and the fixed height is greater than the thickness of the bearing 030 and less than twice the thickness of the bearing 030.
[0050] The bearing lifting assembly 420 includes a bearing positioning block 421 and a bearing lifting cylinder 422. The bearing positioning block 421 is fixedly arranged at one end of the bearing feeding platform 415 away from the vibrating material frame 411, and is provided with a guide groove 4211 connected to the bearing feeding track 414 and a lifting through hole 4212 penetrating the bearing positioning block 421. The lifting through hole 4212 is connected to the guide groove 4211. The cylinder body of the bearing lifting cylinder 422 is fixed below the bearing positioning block 421, and its piston rod is fixed with a lifting support plate, which can move in the lifting through hole 4212.
[0051] The bearing detection assembly 430 includes two bearing detection parts 431, and the bearing detection parts 431 are fixed at vertical intervals. The bearing transplanting assembly 440 includes a bearing transplanting drag chain 441, a bearing transplanting frame 442, a bearing transplanting cylinder 443 and a bearing transplanting gripper 444. One end of the bearing transplanting drag chain 441 is fixedly connected to the bearing transplanting bracket of the assembly platform 120, and the other end is fixedly connected to the bearing transplanting frame 442. The bearing transplanting frame 442 is slidably connected to the bearing transplanting bracket in the horizontal direction. The cylinder body of the bearing transplanting cylinder 443 is fixed on the bearing transplanting frame 442, and its piston rod can be extended vertically and connected to the bearing transplanting gripper 444. The bearing transplanting gripper 444 has two claws that can move in the horizontal direction.
[0052] The vibrator is started, and the bearing 030 is vibrated in the vibration frame 411 and moves toward the bearing feeding area. The bearings 030 enter the bearing feeding track 414 horizontally one by one, and the track blocking plate 416 prevents the bearings 030 from stacking in the bearing feeding track 414. The bearing 030 continues to advance in the bearing feeding track 414, passes through the bearing feeding platform 415, enters the guide groove 4211 of the bearing positioning block 421, and then enters the lifting through hole 4212, and is supported by the lifting support plate. At this time, the bearing detection component 431 located at the bottom detects the parts, drives the piston rod of the bearing lifting cylinder 422 to extend, so that the bearing 030 entering the lifting through hole 4212 is lifted. At this time, the bearing detection component 431 located at the top detects the parts, drives the bearing transfer drag chain 441 to move, drives the bearing transfer clamp 444 to move to the top of the bearing 030, drives the piston rod of the bearing transfer cylinder 443 to extend, and the bearing transfer clamp 444 grabs the lifted bearing 030 downward, and the bearing transfer assembly 440 drives the grabbed bearing 030 to move to the bearing assembly position.
[0053] Reference Figure 8 The gear bearing press-fitting mechanism 500 includes a press-fitting cylinder 510 and a press-fitting member 520. The cylinder body of the press-fitting cylinder 510 is fixed on the press-fitting bracket of the assembly platform 120. The piston rod of the press-fitting cylinder 510 can move in the vertical direction and is fixedly connected to the press-fitting member 520. The press-fitting member 520 is arranged horizontally and is used to press the bearing 030 into the gear 020.
[0054] Reference Figure 9-11 The inner circlip feeding mechanism 600 includes an inner circlip feeding platform 610, an inner circlip stacking assembly 620, an inner circlip feeding assembly 630, an inner circlip detection assembly 640 and an inner circlip transplanting assembly 650. The inner circlip feeding platform 610 is fixedly arranged on the assembly platform 120, and is higher than the assembly platform 120 and is located at a suitable working height. The inner circlip feeding platform 610 is horizontally provided with an inner circlip sliding groove, the starting end of which passes through the inner circlip feeding platform 610 and is connected to the outside, and the end does not pass through the inner circlip feeding platform 610.
[0055] The inner circlip stacking assembly 620 includes an inner circlip stacking member 621, an inner circlip pressing block 622 and an inner circlip pressing plate 623. The inner circlip stacking member 621 is vertically fixed on the inner circlip feeding platform 610, and the inner circlip stacking member 621 includes an inner circlip stacking fixing plate 6211, an inner circlip stacking connecting rod 6212 and an inner circlip stacking guide rod 6213. The inner circlip stacking fixing plate 6211 is fixedly connected to the inner circlip feeding platform 610. The inner circlip stacking connecting rod 6212 is a slender rod with a rectangular cross section, which is vertically arranged. The inner circlip stacking connecting rod 6212 is connected between the inner circlip stacking fixing plate 6211 and the inner circlip stacking guide rod 6213; the inner circlip stacking guide rod 6213 is a slender rod vertically arranged, and the side connected to the inner circlip stacking connecting rod 6212 is set as a plane, and the side away from the inner circlip stacking connecting rod 6212 is set as an arc surface, which can fit the inner ring of the inner circlip 040. The inner circlip stacking fixing plate 6211 and the inner circlip stacking connecting rod 6212 overlap in the vertical plane. The inner circlips 040 are sleeved on the inner circlip stacking piece 621 one by one from top to bottom to form a stacked inner circlip material group. The inner ring of the inner circlip 040 is fitted to the arc surface of the inner circlip stacking guide rod 6213, and the inner circlip stacking connecting rod 6212 passes through the circlip gap of the inner circlip 040. The inner circlip pressing block 622 is slidably sleeved on the inner circlip stacking guide rod 6213, and contacts the upper surface of the uppermost inner circlip 040, so that the inner circlip pressing block 622 presses the stacked inner circlip material group. The inner circlip pressing plate 623 is fixedly connected to the inner circlip feeding platform 610, and the inner circlip pressing plate 623 is fitted to the upper surface of the inner circlip feeding platform 610. The inner circlip pressing plate 623 is vertically provided with an inner circlip guide groove connected to the inner circlip sliding groove, and the cross section of the inner circlip guide groove matches the inner circlip 040, and the inner circlip guide groove provides guidance and positioning for the inner circlip 040 stacked at the bottom.
[0056] The inner retaining spring feeding assembly 630 includes an inner retaining spring feeding cylinder 631 and an inner retaining spring feeding plate 632. The cylinder body of the inner retaining spring feeding cylinder 631 is fixed on the inner retaining spring stand of the assembly platform 120, and its piston rod is fixedly connected to the initial end of the inner retaining spring feeding plate 632. The inner retaining spring feeding plate 632 is an elongated thin plate, and its length direction is consistent with the extension direction of the inner retaining spring sliding groove. The inner retaining spring feeding plate 632 can slide in the inner retaining spring sliding groove. The end of the inner retaining spring feeding plate 632 faces the retaining spring material group, and the end of the inner retaining spring feeding plate 632 is set to a smooth end, which can abut against the outer ring of the inner retaining spring 040 away from the retaining spring gap. The smooth end can be set as follows Fig.10 The plane shown in (a) can also be set as Fig.10 (b) The concave arc surface matches the arc shape of the inner retaining ring 040.
[0057] The inner retaining spring detection assembly 640 includes an inner retaining spring stacking detection member 641, and the inner retaining spring stacking detection member 641 includes a detection sensor. The detection sensor is used to detect whether there is an inner retaining spring 040 at the height of the position. The inner retaining spring transplanting assembly 650 includes an inner retaining spring transfer cylinder 651, an inner retaining spring transfer member 652 and a blanking sleeve 653. The cylinder body of the inner retaining spring transfer cylinder 651 is vertically fixed on the assembly platform 120, and its piston rod is fixedly connected to the inner retaining spring transfer member 652. The blanking sleeve 653 is fixedly connected to the inner retaining spring feeding platform 610, and is provided with a vertically through blanking hole, which is connected to the inner retaining spring sliding groove.
[0058] During the feeding process of the inner retaining spring 040, the piston rod of the inner retaining spring feeding cylinder 631 is driven to retract, driving the inner retaining spring feeding plate 632 to slide in the direction close to the inner retaining spring stacking member 621. After the smooth end of the inner retaining spring feeding plate 632 abuts against the outer ring of the inner retaining spring 040, the inner retaining spring 040 at the bottom layer is driven to move to the end of the inner retaining spring sliding groove, and then slide to the position corresponding to the blanking hole of the blanking sleeve 653, and the feeding of the inner retaining spring 040 is completed. At this time, the inner retaining spring transfer cylinder 651 is driven to move, driving the inner retaining spring transfer member 652 to approach the inner retaining spring 040 in the blanking sleeve 653, and the inner retaining spring 040 falls from the blanking hole to the turntable 130 under the action of the inner retaining spring transfer member 652, completing the feeding of the inner retaining spring 040.
[0059] Reference Fig.12The bearing gear transplanting mechanism 700 includes a bearing gear drag chain 710, a bearing gear transplanting frame 720, a bearing gear transplanting cylinder 730 and a bearing gear transplanting clamp 740. One end of the bearing gear drag chain 710 is fixedly connected to the transplanting frame of the assembly platform 120, and the other end is fixedly connected to the bearing gear transplanting frame 720. The bearing gear transplanting frame 720 is slidably connected to the transplanting frame in the horizontal direction. The cylinder body of the bearing gear transplanting cylinder 730 is fixed on the bearing gear transplanting frame 720, and its piston rod can be extended vertically and connected to the bearing gear transplanting clamp 740. The bearing gear transplanting clamp 740 has two claws that can move radially in the horizontal direction.
[0060] Six assembly stations are arranged on the turntable 130, and each station is provided with an assembly seat 131, and the six assembly seats 131 are arranged rotationally symmetrically around the center of the turntable 130. A protrusion is fixedly arranged on the assembly seat 131, and the gear 020 and the bearing 030 can be inserted on the protrusion. As the turntable 130 rotates, the gear 020 is first placed on the assembly seat 131; then the bearing 030 is placed on the assembly seat 131 and contacts with the gear 020; then the bearing 030 is pressed into the gear 020 by the gear bearing pressing mechanism 500; the inner retaining spring feeding mechanism 600 presses the inner retaining spring 040 into the bearing gear; the turntable 130 continues to rotate, and the bearing gear moves to the bottom of the bearing gear transfer mechanism 700, and the bearing gear transfer mechanism 700 transfers the bearing gear to the clutch assembly position.
[0061] Reference Figure 13-Figure 15 The external retaining spring feeding mechanism 800 includes an external retaining spring feeding platform 810, an external retaining spring stacking assembly 820, an external retaining spring feeding assembly 830, an external retaining spring detection assembly 840 and an external retaining spring transplanting assembly 850. The external retaining spring feeding platform 810 is fixedly arranged on the assembly platform 120, and is higher than the assembly platform 120 and is located at a suitable working height. The external retaining spring feeding platform 810 is provided with an external retaining spring sliding groove 811, an external retaining spring feeding groove 812 and an external retaining spring detection groove 813. The external retaining spring sliding groove 811 is a horizontal groove, and its starting end passes through the external retaining spring feeding platform 810 and is connected to the outside, and the end does not pass through the external retaining spring feeding platform 810. The external retaining spring feeding groove 812 is arranged at the end of the external retaining spring sliding groove 811 and is connected to the external retaining spring sliding groove 811. The side of the external retaining spring feeding groove 812 away from the external retaining spring sliding groove 811 is arranged in an arc shape that fits the outer ring of the external retaining spring 050. The external retaining spring detection groove 813 is horizontally arranged at the end of the external retaining spring sliding groove 811 , the external retaining spring detection groove 813 is perpendicular to the external retaining spring sliding groove 811 , and the external retaining spring detection groove 813 is connected to the external retaining spring sliding groove 811 and the external retaining spring feeding groove 812 .
[0062] The outer retaining spring stacking assembly 820 includes an outer retaining spring stacking piece 821, an outer retaining spring pressing block 822 and an outer retaining spring pressing plate 823. The outer retaining spring stacking piece 821 is vertically fixed on the outer retaining spring feeding platform 810, and the outer retaining spring stacking piece 821 includes an outer retaining spring stacking fixing plate 8211, an outer retaining spring stacking connecting rod 8212 and an outer retaining spring stacking guide rod 8213. The outer retaining spring stacking fixing plate 8211 is used to connect with the outer retaining spring feeding platform 810; the outer retaining spring stacking connecting rod 8212 is a slender rod with a rectangular cross section, which is vertically arranged, and the outer retaining spring stacking connecting rod 8212 is connected between the outer retaining spring stacking fixing plate 8211 and the outer retaining spring stacking guide rod 8213; the outer retaining spring stacking guide rod 8213 is a vertically arranged slender rod, and the side connected to the outer retaining spring stacking connecting rod 8212 is set as a plane, and the side away from the outer retaining spring stacking connecting rod 8212 is set as an arc surface, which can fit the inner ring of the outer retaining spring 050. The outer retaining spring stacking fixing plate 8211 and the outer retaining spring stacking connecting rod 8212 are arranged perpendicular to each other. The outer retaining springs 050 are sleeved on the outer retaining spring stacking piece 821 from top to bottom one by one to form a stacked outer retaining spring material group. The inner ring of the outer retaining spring 050 is fitted to the arc surface of the outer retaining spring stacking guide rod 8213, and the outer retaining spring stacking connecting rod 8212 passes through the retaining spring gap of the outer retaining spring 050. The outer retaining spring pressing block 822 is slidably sleeved on the outer retaining spring stacking guide rod 8213, and contacts the upper surface of the uppermost outer retaining spring 050, so that the outer retaining spring pressing block 822 presses the stacked outer retaining spring material group. The outer retaining spring pressing block 822 can slide upward and disengage from the outer retaining spring stacking guide rod 8213, so as to facilitate the replenishment of the outer retaining spring 050. The outer retaining spring pressing plate 823 is fixedly connected to the outer retaining spring feeding platform 810, and the outer retaining spring pressing plate 823 is fitted to the upper surface of the outer retaining spring feeding platform 810. The external retaining spring pressing plate 823 is vertically provided with an external retaining spring guide groove connected to the external retaining spring sliding groove 811, and the cross-section of the external retaining spring guide groove matches the external retaining spring 050, and the external retaining spring guide groove provides guiding and positioning for the external retaining spring 050 stacked at the bottom.
[0063] The external retaining spring feeding assembly 830 includes an external retaining spring feeding cylinder 831 and an external retaining spring feeding plate 832. The cylinder body of the external retaining spring feeding cylinder 831 is fixed on the external retaining spring stand of the assembly platform 120, and its piston rod is fixedly connected to the initial end of the external retaining spring feeding plate 832. The external retaining spring feeding plate 832 is an elongated thin plate, and its length direction is consistent with the extension direction of the external retaining spring sliding groove 811. The external retaining spring feeding plate 832 can slide in the external retaining spring sliding groove 811. The end of the external retaining spring feeding plate 832 faces the external retaining spring material group, and the end of the external retaining spring feeding plate 832 is set to a tip, and the tip can be inserted into the retaining spring gap, such as Fig.10 (c) shown.
[0064] The external retaining spring detection assembly 840 includes an external retaining spring stacking detection member 841 and an external retaining spring feeding detection member 842. The external retaining spring stacking detection member 841 includes an external retaining spring detection sensor. The detection sensor is fixed to the external retaining spring stand, and its height is adjustable. After installation, the height of the detection sensor is defined as a specific height. The detection sensor is used to detect whether there is an external retaining spring 050 at the specific height. The external retaining spring feeding detection member 842 is set at both ends of the external retaining spring detection groove 813, and is used to detect whether there is an external retaining spring 050 at the position of the external retaining spring detection groove 813. The external retaining spring transplanting assembly 850 includes an external retaining spring transplanting frame 851, an external retaining spring transplanting cylinder 852 and an external retaining spring transplanting suction cup 853. The external retaining spring transplanting frame 851 is fixedly connected to the moving end of the clutch transplanting drag chain 231. The external retaining spring transplanting frame 851 slides in the horizontal direction. The cylinder body of the outer circlip transplanting cylinder 852 is fixed on the outer circlip transplanting frame 851, and its piston rod can be vertically extended and connected with the outer circlip transplanting sucker 853. The outer circlip transplanting sucker 853 can absorb the outer circlip 050 in the outer circlip feed trough 812.
[0065] During the feeding process of the outer retaining spring 050, the piston rod of the outer retaining spring feeding cylinder 831 is retracted, driving the outer retaining spring feeding plate 832 to slide in the direction close to the outer retaining spring stacking piece 821, and the tip of the outer retaining spring feeding plate 832 is inserted into the retaining spring gap of the outer retaining spring 050 at the bottom layer, driving the outer retaining spring 050 at the bottom layer to move in the outer retaining spring sliding groove 811. When the outer ring of the outer retaining spring 050 abuts against the outer retaining spring feeding groove 812, the feeding of the outer retaining spring 050 is completed. At this time, the outer retaining spring feeding detection part 842 detects the outer retaining spring 050 in the outer retaining spring detection groove 813, drives the clutch transfer drag chain 231 to move, drives the outer retaining spring transfer suction cup 853 to approach the outer retaining spring feeding groove 812, and the outer retaining spring transfer suction cup 853 can absorb the outer retaining spring 050. After picking up, the outer retaining spring transfer assembly 850 transfers the outer retaining spring 050 to the clutch assembly position. At the same time, the piston rod of the outer retaining spring feeding cylinder 831 is reset and extended, and under the gravity of the outer retaining spring pressing block 822 and the outer retaining spring material group, the outer retaining spring material group moves downward as a whole, and the preparation work for the next feeding of the outer retaining spring 050 is completed. When the outer retaining spring stacking detection member 841 cannot detect the outer retaining spring 050, the outer retaining spring pressing block 822 is removed and the outer retaining spring 050 is replenished.
[0066] Reference Fig.16The clutch gear assembly mechanism 900 includes a gear press-fitting assembly 910 and an integral transplanting assembly 920. The gear press-fitting assembly 910 includes a press-fitting platform 911, a press-fitting seat 912, a press-fitting clamp 913 and a press-fitting cylinder 914. The press-fitting platform 911 is connected to the assembly platform 120, and the press-fitting seat 912 is cylindrical as a whole, and it rotates around its own central axis and is connected to the press-fitting platform 911; a convex column is fixedly arranged at the center of the press-fitting seat 912. There are two press-fitting clamps 913, and a clamping groove is provided at one end of the press-fitting clamp 913 toward the press-fitting seat 912, and the clamping groove is V-shaped. The two press-fitting clamps 913 are located on the same straight line, and the two clamping grooves are arranged opposite to each other, and the press-fitting seat 912 is located between the two press-fitting clamps 913. The press-fitting clamp 913 can be driven by a cylinder to achieve horizontal sliding, and the two press-fitting clamps 913 move toward or away from each other. The cylinder body of the press-fitting cylinder 914 is fixed on the clutch transfer frame 232, and its piston rod moves in the vertical direction and is fixedly installed with a press-fitting head.
[0067] The clutch transfer assembly 230 drives the captured clutch 010 to move to the clutch assembly position; that is, the clutch 010 is placed on the press-fit seat 912, and the clutch 010 is installed on the convex column of the press-fit seat 912. The two press-fit clamps 913 are driven to move toward each other, so that the clutch 010 is clamped in the two clamping grooves to fix the clutch 010. The bearing gear transfer mechanism 700 places the bearing gear on the mounting boss 011, then loosens the two press-fit clamps 913, drives the press-fit seat 912 to rotate, and then drives the two press-fit clamps 913 to clamp, and then installs another bearing gear.
[0068] The integral transplanting assembly 920 includes an integral transplanting drag chain 921. One end of the integral transplanting drag chain 921 is fixedly connected to the assembly platform 120, and the other end is fixedly connected to the press-fitting platform 911, so that the press-fitting platform 911 can slide in the horizontal direction.
[0069] The clutch feeding mechanism 200 provides the clutch 010 to the clutch gear assembly mechanism 900 along the first horizontal direction, the first horizontal direction is parallel to the width direction of the frame 100 and points to the central axis of the frame 100, and the feeding path of the clutch 010 deviates from the diameter direction of the clutch stacking disk 211. The gear feeding mechanism 300 provides the gear 002 to the turntable 130 along the first horizontal direction, and the feeding path of the gear 002 deviates from the diameter direction of the gear stacking disk 311 and also deviates from the diameter direction of the turntable 130. The center line of the clutch stacking disk 211 and the gear stacking disk 311 is perpendicular to the center line of the gear stacking disk 311 and the turntable 130. The distance between the feeding path of the clutch 010 and the feeding path of the gear 020 is greater than the center distance between the clutch stacking disk 211 and the gear stacking disk 311. The bearing feeding mechanism 400 provides the bearing 030 to the rotating disk 130 along the second horizontal direction, the second horizontal direction is parallel to the length direction of the frame 100, and the feeding path of the bearing 030 coincides with the diameter direction of the rotating disk 130. The inner retaining spring feeding mechanism 600 provides the inner retaining spring 040 to the rotating disk 130 along the third horizontal direction, the third horizontal direction is opposite to the first horizontal direction. The feeding path of the inner retaining spring 040 deviates from the diameter direction of the rotating disk 130. The bearing gear transplanting mechanism 700 provides the bearing gear to the clutch gear assembly mechanism 900 along the second horizontal direction, and the feeding path of the bearing gear coincides with the diameter direction of the rotating disk 130. The outer retaining spring feeding mechanism 800 provides the outer retaining spring 050 to the clutch gear assembly mechanism 900 along the third horizontal direction, and the feeding path of the outer retaining spring 050 is located on the same straight line as the feeding path of the clutch 010. The clutch gear assembly mechanism 900 outputs the clutch assembly along the second horizontal direction, and the feeding path of the clutch assembly and the feeding path of the bearing gear are located on the same straight line.
Claims
1. A clutch assembly integrated machine, characterized in that: It includes a frame, a clutch feeding mechanism, a gear feeding mechanism, a bearing feeding mechanism, a gear bearing pressing mechanism, an inner retaining spring feeding mechanism, a bearing gear transplanting mechanism, an outer retaining spring feeding mechanism and a clutch gear assembly mechanism; wherein, The frame is rotatably connected to a turntable; the gear feeding mechanism, the bearing feeding mechanism, the gear bearing pressing mechanism, the inner retaining spring feeding mechanism, and the bearing gear transplanting mechanism are sequentially arranged along the outer periphery of the turntable; The clutch feeding mechanism and the gear feeding mechanism both include a stacking assembly, a lifting assembly and a transplanting assembly; the stacking assembly is used to stack clutches or gears, and the clutches or gears perform a feeding circular motion as the stacking assembly rotates; the lifting assembly is used to lift the clutches or gears; the transplanting assembly grabs the lifted clutches or gears and sends them to the clutch gear assembly mechanism or the turntable; wherein the feeding paths of the clutches and gears deviate from the diameter of their own feeding circular motions, and the distance between the parallel clutch feeding path and the gear feeding path is greater than the distance between the centers of the feeding circular motions of the two; The bearing feeding mechanism comprises a bearing feeding assembly, a bearing lifting assembly and a bearing transplanting assembly; the bearing feeding assembly provides bearings to the bearing lifting assembly in a direction parallel to the gear feeding path, the bearing lifting assembly is used to lift the bearings, and the bearing transplanting assembly provides bearings to the gears on the turntable in a direction perpendicular to the gear feeding path; The gear bearing press-fitting mechanism is used to press the bearing into the gear; The inner circlip feeding mechanism and the outer circlip feeding mechanism both include a circlip stacking assembly, a circlip feeding assembly and a circlip transplanting assembly; the circlip stacking assembly is used to stack circlips, the circlip feeding assembly pushes the lowest circlip in the horizontal direction, and the circlip transplanting assembly is used to transfer the circlip in the direction opposite to the gear feeding path to the turntable or the clutch gear assembly mechanism; The bearing gear transfer mechanism transfers the bearing gear from the rotating disk to the clutch gear assembly mechanism in a direction perpendicular to the gear feeding path; The clutch gear assembly mechanism comprises a gear press assembly and an integral transfer assembly, wherein the gear press assembly is used to press and assemble the clutch and the bearing gear, and the integral transfer assembly transfers the clutch assembly to other mechanisms in a direction perpendicular to the clutch feeding path.
2. The clutch assembly integrated machine according to claim 1, characterized in that: The frame includes a feeding platform and an assembly platform, the height of the feeding platform is smaller than that of the assembly platform, the stacking components and the lifting components in the clutch feeding mechanism and the gear feeding mechanism are all located on the feeding platform; the stacking components in the clutch feeding mechanism and the gear feeding mechanism include a stacking disc, a stacking boss and a stacking rod; the stacking disc is rotatably connected to the feeding platform, the stacking boss is detachably placed in the placement hole of the stacking disc, the clutch or gear is stacked and penetrated on the stacking rod, a plurality of placement holes are provided, and the plurality of placement holes are rotationally symmetrically arranged about the center of the stacking disc.
3. The clutch assembly integrated machine according to claim 1, characterized in that: The bearing feeding assembly includes a vibrating material frame, a bearing feed plate, a bearing baffle plate, a bearing feeding track and a track baffle plate; the vibrating material frame is installed on a frame, and the bearings in the vibrating material frame are vibrated to generate movement, the bearing feed plate is vertically fixed on the vibrating material frame, and its lower end face has a gap with the bottom of the vibrating material frame, and the gap is for a single bearing to pass horizontally, and the bearing baffle plate is vertically fixed on the vibrating material frame, and its lower end face fits with the bottom of the vibrating material frame; the bearings enter the fixed bearing feeding track after passing through the feeding area enclosed by the bearing feed plate and the bearing baffle plate, and the bearing feeding track is connected to the bearing lifting assembly, and the track baffle plate is fixedly connected in the bearing feeding track to block the stacked bearings.
4. The clutch assembly integrated machine according to claim 1, characterized in that: The clamping spring feeding mechanism includes a clamping spring feeding platform provided with a clamping spring sliding groove, the starting section of the clamping spring sliding groove passes through the clamping spring feeding platform and is connected to the outside, and the end does not pass through the clamping spring feeding platform; the clamping spring stacking assembly includes a clamping spring stacking piece, a clamping spring pressure block and a clamping spring pressure plate; the clamping spring stacking piece is fixedly connected to the clamping spring feeding platform, the clamping spring stacking piece is vertically arranged for stacking clamping springs, the clamping spring pressure block is slidably connected to the clamping spring stacking piece in the vertical direction, the pressure block is arranged above the stacked clamping springs, the clamping spring pressure plate is fixedly connected to the clamping spring feeding platform, and one side of the pressure plate is attached to the clamping spring feeding platform; the pressure plate is provided with a clamping spring guide groove for providing guidance to the clamping spring, and the clamping spring guide groove is connected to the clamping spring sliding groove; the clamping spring feeding assembly includes a clamping spring feeding plate that can slide in the clamping spring sliding groove, and the clamping spring feeding plate is used to push the clamping spring located at the bottom layer to the end of the clamping spring sliding groove.
5. The clutch assembly integrated machine according to claim 4, characterized in that: The end of the clamping spring feeding plate facing the stacked clamping springs is provided with a pointed end, and the pointed end is used for sliding through the gap of the clamping springs; or The end of the clamping spring feeding plate facing the stacked clamping springs is provided with a smooth end, and the smooth end is used for slidingly abutting against the side of the clamping spring away from the clamping spring gap.
6. The clutch assembly integrated assembly machine according to claim 4, characterized in that: The retaining spring stacking part includes a retaining spring stacking fixing plate, a retaining spring stacking connecting rod and a retaining spring stacking guide rod; the retaining spring stacking fixing plate is fixedly connected to the retaining spring feeding table, the retaining spring stacking connecting rod is arranged between the retaining spring stacking fixing plate and the retaining spring stacking guide rod, the retaining spring stacking connecting rod allows the retaining spring gap to pass through, the retaining spring stacking guide rod is provided with an arc surface for fitting with the inner ring of the retaining spring on the side away from the retaining spring stacking connecting rod, and the side on which the retaining spring stacking guide rod is connected to the retaining spring stacking connecting rod is set to a plane.
7. The clutch assembly integrated assembly machine according to claim 1, characterized in that: The clutch feeding mechanism and the gear feeding mechanism are both provided with a feeding detection component with adjustable height; the feeding detection component is used to detect the top clutch or gear in the stacked material lifted by the lifting component; the bearing feeding mechanism includes a bearing detection component, which is used to detect the bearing condition in the bearing lifting component; the inner retaining spring feeding mechanism and the outer retaining spring feeding mechanism are both provided with a retaining spring detection component with adjustable height, and the retaining spring detection component is used to detect whether the stacked retaining springs are less than a specific height.
8. The clutch assembly integrated assembly machine according to claim 7, characterized in that: The feeding platform is provided with a retaining spring detection groove which is perpendicular to the retaining spring sliding groove. The retaining spring detection groove is connected with the end of the retaining spring sliding groove. The retaining spring detection assembly is also used to detect whether there is a retaining spring in the retaining spring detection groove.
9. The clutch assembly integrated assembly machine according to claim 1, characterized in that: The gear press-fitting assembly comprises a press-fitting platform, a press-fitting seat and a press-fitting clamp; the press-fitting platform slides along the feeding path of the clutch assembly, the press-fitting seat is rotatably connected to the press-fitting platform for placing the clutch, and the press-fitting clamp is slidably connected to the press-fitting platform for clamping the clutch on the press-fitting seat.
Citation Information
Patent Citations
Clutch assembly assembling device and method
CN117066856A
