A demoulding and material taking method and demoulding and material taking device after polymer material synthesis

After the polymer material is synthesized, the material is drilled into the cooled polymer material by using a threaded material extraction tool and slowly removing the material, the problem of difficulty in removing the thermoplastic elastomer material is solved, and a safe, fast and damage-free extraction process is achieved, ensuring the purity and biosafety of the material.

CN119141485BActive Publication Date: 2025-03-04WENZHOU AOTONG MEDICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411594883.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-03-04
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

After the polymer material is synthesized, it is difficult to quickly and conveniently remove the thermoplastic elastomer material from a small-diameter cylindrical reactor made of glass reaction tanks or polytetrafluoroethylene. The existing methods are difficult to operate, have high safety risks or require the use of organic solvents, which affects the purity and biosafety of the material.

Method used

A method and device for removing material is adopted to remove the stirring paddle while it is hot during the initial stage of the polymer material synthesis reaction, and the synthesis container is quickly cooled to room temperature after the reaction is completed. The threaded material is drilled into the cooled polymer material by using a threaded material extraction tool, and the material is slowly removed through a screw structure to avoid damage to the container and the use of organic solvents.

Benefits of technology

The safe, fast and damage-free removal of polymer materials is achieved, ensuring the safety of experimental operations and the purity and biosafety of polymer materials.

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Abstract

A demoulding and material taking method and demoulding and material taking device after polymer material synthesis, wherein the demoulding and material taking device is used to drill into a solid polymer synthetic material cooled to room temperature, the drill bit of the demoulding and material taking device is firmly connected to the polymer synthetic material, and the polymer synthetic material is slowly lifted from the bottom of a reaction container by the cooperation of the threaded structure of a screw until it is completely taken out. This method does not require destruction of the reaction container, nor does it require slow dissolution of the polymer synthetic material by adding additional organic solvents, thereby ensuring the safety and efficiency of experimental operations as well as the purity and biosafety of the polymer synthetic material.
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Description

Technical Field

[0001] The invention relates to the technical field of polymer material synthesis, and in particular to a demoulding and material taking method and a demoulding and material taking device after polymer material synthesis. Background Art

[0002] When synthesizing polymer materials, especially when synthesizing a small amount of polymer materials in the laboratory, it is often difficult to quickly and conveniently take out the thermoplastic elastomer material at the bottom of the synthesis container after the synthesis reaction is completed and cooled. For the commonly used glass reaction tanks or small-diameter cylindrical reactors made of polytetrafluoroethylene, it is difficult to take out the material after preparing the synthetic reactants. The following methods are generally used:

[0003] 1. After breaking the bottom of the glass jar or polytetrafluoroethylene reactor, the polymer synthetic material in the vessel is taken out. However, this method is difficult to operate. The safety risk of breaking the glassware is high, the operation is difficult, and it is easy to produce impurities such as broken slag. The bottom of the polytetrafluoroethylene material is generally difficult to break easily, and the bottom of the cylindrical reactor needs to be cut, which is difficult to operate and easy to contaminate the synthesized material.

[0004] Second, add a good solvent that can dissolve the polymer synthetic material into a glass jar or a polytetrafluoroethylene reactor. After the polymer synthetic material is partially dissolved, pour the solution containing the polymer synthetic material from the vessel into other containers, and then repeatedly add the good solvent to continue to dissolve the remaining synthetic material until it is completely taken out. Then, add the solution into a poor solvent for the polymer synthetic material to precipitate the synthesized polymer material, and finally dry it. This method requires a long time to dissolve the polymer synthetic material and the subsequent precipitation process in the poor solvent, and the added organic solvent may affect the purity of the obtained polymer synthetic material, especially some medical materials need to be non-biotoxic, and the addition of organic solvents will cause them to pollute. Summary of the invention

[0005] In order to solve the technical defects in the prior art, the present invention provides a demoulding and material taking method and a demoulding and material taking device after the synthesis of a polymer material.

[0006] The technical solution adopted by the present invention is: a method for demoulding and taking out materials after the synthesis of polymer materials, comprising the following steps:

[0007] S1. In the early stage of the polymer material synthesis reaction, the stirring paddle placed in the synthesis container is taken out from the reaction material while it is still hot;

[0008] S2. When the reaction is finished, the synthesis container is taken out from the heating furnace and placed in liquid nitrogen to quickly cool the synthesis container and the polymer synthesis material inside to room temperature;

[0009] S3, opening the synthesis container, drilling the main body of the material taking tool into the polymer synthetic material cooled to room temperature, and using the screw structure on the main body of the material taking tool to make it threadedly connected with the polymer synthetic material so as not to fall off;

[0010] S4. The screw and the polymer synthetic material fixed on the screw head can be slowly taken out from the synthesis container by matching the handle on the rear end of the material taking tool with the thread of the screw structure of the material taking tool;

[0011] S5. By rotating the screw in the opposite direction, the taken-out polymer synthetic material can be separated from the main body of the material taking tool, thus completing the demoulding and material taking operation.

[0012] The synthesis container is a small-caliber cylindrical vessel.

[0013] The synthesis container is a glass vessel or a polytetrafluoroethylene synthesis tank commonly used in experiments.

[0014] The polymer synthetic material is an integral solid polymer synthetic material at room temperature.

[0015] The solid polymer synthetic material which is an integral body at room temperature is a thermoplastic elastomer material.

[0016] In step S4, the handle is placed against the mouth of the synthesis container, and the screw and the polymer synthesis material fixed to the screw head are lifted from the synthesis container together by rotating the handle until they are finally separated from the synthesis container.

[0017] A demoulding and material-removing device for polymer synthetic materials comprises a main body, the front end of the main body is a threaded drill structure, the rear end of the main body is a screw structure with threads, and also comprises a handle, the middle of the handle is provided with a threaded hole, the handle is threadedly matched with the screw structure of the main body through the threaded hole, the two ends of the handle extend horizontally to the left and right to form a support rod, and the support rod is supported and matched with the bottle mouth of a synthetic container of the polymer synthetic material.

[0018] It also includes a locking piece, which includes a horizontal hole and a vertical hole. The horizontal hole and the vertical hole intersect to form a cross-shaped channel structure. A vertical through hole is also provided in the middle of the support rod. The support rod is horizontally inserted into the horizontal hole of the locking piece, and the locking piece can rotate longitudinally around the support rod through the horizontal hole.

[0019] The lower opening of the vertical hole of the locking member is an elliptical opening, and the locking member includes a locking position in which only the lower opening of the vertical hole is aligned with the through hole of the support rod by rotating downward around the support rod.

[0020] The locking member also includes a movable position where the lower opening and the upper opening of the vertical hole are aligned with the through hole of the support rod by rotating around the support rod, and the screw structure of the main body passes through the aligned through hole and the vertical hole.

[0021] The beneficial effects of the present invention are as follows: the present invention provides a demoulding and material removal method and a demoulding and material removal device after the synthesis of a polymer material, wherein the demoulding and material removal device is used to drill into a solid polymer synthetic material cooled to room temperature, the drill bit of the demoulding and material removal device is firmly connected to the polymer synthetic material, and the polymer synthetic material is slowly lifted from the bottom of the synthesis container by the thread cooperation of the screw rod until it is completely removed, the method does not require the destruction of the synthesis container, and does not require the addition of additional organic solvents to dissolve the polymer synthetic material, thereby ensuring the safety of the experimental operation as well as the purity and biosafety of the polymer synthetic material. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the threaded drill bit structure of the demoulding and material taking device of the present invention.

[0023] Figure 2 It is a schematic diagram of the locking position structure of the locking member of the demoulding and material taking device of the present invention.

[0024] Figure 3 It is a schematic diagram of the side structure of the locking position of the locking member of the demoulding and material taking device of the present invention.

[0025] Figure 4 It is a schematic diagram of the active position structure of the locking member of the demoulding and material taking device of the present invention.

[0026] Figure 5 It is a schematic diagram of the side structure of the active position of the locking member of the demoulding and material taking device of the present invention.

[0027] Among them, 1 is a main body, 2 is a handle, 3 is a locking piece, 11 is a threaded drill structure, 12 is a screw structure, 21 is a support rod, and 31 is a vertical hole. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Example 1

[0030] As the instruction manual Figure 1-5As shown, a demoulding and material taking device for polymer synthetic materials includes a main body 1, the front end of the main body 1 is a threaded drill structure 11, the rear end of the main body 1 is a screw structure 12 with threads, and also includes a handle 2, the middle of the handle 2 is provided with a threaded hole, the handle 2 is threadedly matched with the screw structure 12 of the main body 1 through the threaded hole, the two ends of the handle 2 extend horizontally to the left and right to form a support rod 21, and the support rod 21 is supported and matched with the bottle mouth of the synthetic container of the polymer synthetic material. The demoulding and material taking device also includes a locking member 3, the locking member includes a horizontal hole and a vertical hole 31, the horizontal hole and the vertical hole 31 cross to form a cross-shaped channel structure, the middle of the support rod 21 is also provided with a vertically arranged through hole, the support rod 21 is horizontally inserted into the horizontal hole of the locking member 3, and the locking member 3 can rotate longitudinally around the support rod 21 through the horizontal hole. The lower opening of the vertical hole 31 of the locking member 3 is an elliptical opening, and the locking member 3 includes a locking position in which only the lower opening of the vertical hole 31 is aligned with the through hole of the support rod 21 by rotating downward around the support rod 21. The locking member 3 also includes an active position in which both the lower opening and the upper opening of the vertical hole 31 are aligned with the through hole of the support rod 21 by rotating around the support rod 21, and the screw structure 12 of the main body 1 passes through the aligned through hole and the vertical hole 31.

[0031] Example 2

[0032] The demoulding and material taking method is carried out using the demoulding and material taking device of Example 1:

[0033] S1, taking out the stirring blade placed in the thermoplastic elastomer material of the small-caliber polytetrafluoroethylene synthesis kettle while it is still hot;

[0034] S2, cooling the polytetrafluoroethylene synthesis reactor including the thermoplastic elastomer material inside to room temperature;

[0035] S3, drilling the main body of the material taking tool into the thermoplastic elastomer material cooled to room temperature, and using the screw structure on the main body of the material taking tool to connect the main body with the thermoplastic elastomer material through threads so as not to fall off;

[0036] S4, by placing a handle on the material taking tool against the bottle mouth of the synthesis container, and rotating the handle to lift the screw and the polymer synthesis material fixed on the screw head from the polytetrafluoroethylene synthesis kettle until they are finally separated from the polytetrafluoroethylene synthesis kettle;

[0037] S5. The thermoplastic elastomer material is separated from the main body of the material removal tool by rotating the screw in the opposite direction, thus completing the demoulding and material removal operation.

[0038] This method does not require the destruction of the synthesis container, nor does it require the addition of additional organic solvents to dissolve the polymer synthetic materials, thereby ensuring the safety of the experimental operation and the purity and biosafety of the polymer synthetic materials.

Claims

1. A demoulding and material removal device for polymer synthetic materials, comprising a main body (1), characterized in that: The front end of the main body (1) is a threaded drill structure (11), the rear end of the main body (1) is a screw structure (12) with threads, and also includes a handle (2), the middle of the handle (2) is provided with a threaded hole, the handle (2) is threadedly matched with the screw structure (12) of the main body (1) through the threaded hole, the two ends of the handle (2) extend horizontally to the left and right to form a support rod (21), the support rod (21) is supported and matched with the bottle mouth of the synthetic container of the polymer synthetic material, and also includes a locking part (3), the locking part The locking member (3) comprises a horizontal hole and a vertical hole (31), the horizontal hole and the vertical hole (31) intersecting to form a cross-shaped channel structure, the support rod (21) being horizontally inserted into the horizontal hole of the locking member (3), and the locking member (3) can be longitudinally rotated around the support rod (21) through the horizontal hole, the lower opening of the vertical hole (31) of the locking member (3) is an elliptical opening, and the locking member (3) comprises a locking position in which only the lower opening of the vertical hole (31) is aligned with the threaded hole in the middle of the handle (2) by rotating downward around the support rod (21).

2. A demoulding and material taking device for polymer synthetic materials according to claim 1, characterized in that: The locking member (3) further comprises a movable position in which the lower opening and the upper opening of the vertical hole (31) are aligned with the threaded hole in the middle of the handle (2) by rotating around the support rod (21), and the screw structure (12) of the main body (1) passes through the aligned threaded hole and the vertical hole (31).

3. A method for demoulding and taking out materials after synthesis of polymer materials using the demoulding and taking out device according to claim 1, characterized in that: The following steps are involved: S1. In the early stage of the polymer material synthesis reaction, the stirring paddle placed in the synthesis container is taken out from the reaction material while it is hot, the synthesis container is a small-caliber cylindrical container, the synthesis container is a glass container or a polytetrafluoroethylene synthesis tank commonly used in experiments, and the polymer synthesis material is a whole solid polymer synthesis material at room temperature; S2. When the reaction is finished, the synthesis container is taken out from the heating furnace and placed in liquid nitrogen to quickly cool the synthesis container and the polymer synthesis material inside to room temperature; S3, opening the synthesis container, drilling the main body of the material taking device into the polymer synthetic material cooled to room temperature, and using the threaded drill bit structure on the main body of the material taking device to make it connected with the polymer synthetic material through threads so as not to fall off; S4. By matching the handle on the rear end of the material taking device with the threads of the screw structure of the material taking device, the polymer synthetic material fixed by the screw and the threaded drill structure can be slowly taken out from the synthetic container; S5. By rotating the screw in the opposite direction, the taken-out polymer synthetic material can be separated from the main body of the material taking device, thus completing the demoulding and material taking operation.

4. The demoulding and material taking method according to claim 3, characterized in that: The solid polymer synthetic material which is an integral body at room temperature is a thermoplastic elastomer material.

5. The demoulding and material taking method according to claim 3, characterized in that: In step S4, the handle is placed against the mouth of the synthesis container, and the high molecular synthesis material fixed by the screw and the threaded drill structure is lifted from the bottom of the synthesis container by rotating the handle until it finally leaves the synthesis container.

Citation Information

Patent Citations

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