Water quenching cooling equipment for casting wheel hub and integrated wheel hub manufacturing machine
By designing a water quenching cooling device for casting wheel hubs, using the water spraying method of fixed water jet pipes and mobile water jet pipes, combined with the up and down movement of the clamps and brackets, the problem of airbag formation during hub cooling is solved, and rapid cooling is achieved and improve mechanical properties.
Patent Information
- Application Number
- CN202411648208.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-19
AI Technical Summary
In the water quenching cooling process of casting hubs, the surrounding water boils due to the high temperature of the hub, forming airbags, affecting the cooling rate and reducing mechanical properties.
A water quenching cooling device is designed to spray water using fixed water jet pipes and mobile water jet pipes. The hub is clamped by a clamp and a bracket and moves up and down quickly to avoid airbag formation and accelerate water flow to quickly cool the hub.
It effectively avoids the formation of airbags, accelerates the cooling speed of the wheel hub, improves mechanical performance, and further accelerates the flow of water through the turbine and high-pressure nozzles, improving the cooling effect.
Smart Images

Figure CN119144797B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting equipment, and in particular to a water quenching cooling device for casting a wheel hub and an integrated wheel hub production and manufacturing machine. Background Art
[0002] In the automotive industry, low-pressure cast wheels are stronger than traditional cast wheels. Low-pressure cast wheels of the same specifications are 5%-10% lighter than traditional cast wheels, and material utilization can be increased by about 10%.
[0003] During the water quenching cooling process of the casting, the equipment will place the wheel hub casting that has just been formed from the mold into water at 60-80 degrees Celsius for cooling. In this process, due to the high temperature of the wheel hub casting, it will cause the surrounding water to boil, and water vaporization will occur on the surface of the wheel hub to form air pockets, which will significantly affect the cooling rate and cause the mechanical properties of the corresponding position of the wheel hub to decrease. Summary of the invention
[0004] The purpose of the present invention is to overcome the defects of the prior art and provide a water quenching cooling device for casting wheel hubs and an integrated wheel hub production and manufacturing machine, so as to solve the problem that in the water quenching cooling process of existing wheel hub castings, air pockets are formed on the surface of the wheel hub due to boiling of the surrounding water body caused by the high temperature of the wheel hub, which in turn significantly affects the cooling speed and causes the mechanical properties of the corresponding position of the wheel hub to decrease.
[0005] The technical solution to achieve the above purpose is:
[0006] The present invention provides a water quenching cooling device for a casting wheel hub, comprising:
[0007] a water tank having an opening at the top;
[0008] A fixed water spray pipe disposed in the water tank, wherein the fixed water spray pipe is provided with a plurality of water spray ports;
[0009] A bracket arranged in the water tank and capable of being raised and lowered and adjusted, the bracket being provided with a rotatable rotating disk, and the rotating disk being supported with a plurality of rotatable supporting rollers;
[0010] A movable water spray pipe connected to the bracket, the movable water spray pipe passes through the rotating disk and is connected to a high-pressure nozzle;
[0011] A wheel hub clamp that can be moved and adjusted in the vertical direction, the wheel hub clamp is arranged on the side of the water tank, the wheel hub clamp is provided with a pair of clamping jaws with adjustable clamping spacing, and a rotatable limiting roller is provided on the top of each clamping jaw corresponding to the clamped wheel hub;
[0012] an air outlet provided at the opening of the water tank;
[0013] When the wheel hub is water quenched, the wheel hub clamp clamps the corresponding wheel hub and moves downward in the vertical direction, so that the wheel hub enters the water tank from the opening and is then placed on the supporting roller. The wheel hub clamp and the bracket move up and down synchronously, so that the wheel hub passes through the water spray port of the fixed water spray pipe in an up and down manner, and the water spray port of the fixed water spray pipe and the high-pressure nozzle of the movable water spray pipe spray cold water to cool the wheel hub.
[0014] When cooling the wheel hub, the water quenching cooling equipment of the present invention uses a wheel hub clamp to clamp the wheel hub, and the upper and lower parts of the wheel hub are clamped by limiting rollers and supporting rollers. The wheel hub clamp and the bracket move up and down synchronously, so that the wheel hub passes through the water spray port of the fixed water spray pipe in an up and down manner. The water spray port of the fixed water spray pipe and the high-pressure nozzle of the movable water spray pipe both spray cold water to cool the wheel hub, so that the surface of the wheel hub can be cooled quickly, and in the process of moving up and down, boiling water can be prevented from vaporizing on the surface of the wheel hub, thereby avoiding the formation of air bags, and solving the problem that the formation of air bags affects the cooling speed and causes the reduction of mechanical properties.
[0015] A further improvement of the water quenching cooling device for a casting wheel hub of the present invention is that the wheel hub clamp comprises a mounting frame, a guide rod arranged on the mounting frame, and a telescopic driving member arranged on the mounting frame and arranged with corresponding clamping jaws;
[0016] The clamping claw is sleeved on the guide rod;
[0017] The telescopic driving member is telescopically adjustable, and the telescopic driving member is connected to the corresponding clamping claw, and the corresponding clamping claw is moved and adjusted along the guide rod by telescopic adjustment, so as to adjust the clamping distance between the two clamping claws;
[0018] A pair of clamping plates are arranged at the bottom of the clamping jaws, and rotatable rollers are arranged at the ends of the clamping plates.
[0019] A further improvement of the water quenching cooling device for a casting wheel hub of the present invention is that it further comprises a bracket arranged corresponding to the wheel hub fixture, the bracket is provided with a horizontal sliding mechanism, and the horizontal sliding mechanism is connected to a vertical sliding mechanism;
[0020] The horizontal sliding mechanism can carry the vertical sliding mechanism to adjust the position along the horizontal direction;
[0021] The vertical sliding mechanism is connected to the wheel hub fixture and can adjust the position of the wheel hub fixture along the vertical direction.
[0022] A further improvement of the water quenching cooling device for a casting wheel hub of the present invention is that a turbine is connected to the rotating disk, and the turbine is arranged at the bottom of the bracket.
[0023] A further improvement of the water quenching cooling device for casting wheel hubs of the present invention is that it further comprises a wheel hub conveying mechanism disposed at the front side of the water tank, wherein the wheel hub conveying mechanism is used to convey the wheel hub to be water quenched;
[0024] A detection switch which can be vertically moved and adjusted is provided on the side of the wheel hub conveying mechanism, and the detection switch can locate the upper surface of the wheel hub conveyed on the wheel hub conveying mechanism through vertical movement and adjustment.
[0025] A further improvement of the water quenching cooling device for casting wheel hubs of the present invention is that it further comprises a wheel hub clamping mechanism disposed on a side of the wheel hub conveying mechanism away from the water tank, and the wheel hub clamping mechanism is disposed on one side of the wheel hub conveying mechanism;
[0026] The wheel hub clamping mechanism is provided with a pair of rotatable and adjustable clamping members, the clamping distance of the pair of clamping members is adjustable, the corresponding wheel hub is clamped by adjusting the clamping distance, and the clamped wheel hub is flipped 180° by rotation adjustment, and then the wheel hub is placed on the wheel hub conveying mechanism.
[0027] A further improvement of the water quenching cooling device for a casting wheel hub of the present invention is that it also includes a wheel hub wiping mechanism arranged at the rear side of the water tank, the wheel hub wiping mechanism includes a bottom wiping disc arranged near the water tank and rotatable, a rotating rag roller arranged near the bottom wiping disc and movable up and down, and a plurality of transverse rag rollers and a plurality of vertical rag rollers arranged near the rotating rag roller;
[0028] The transverse rag roller and the vertical rag roller are both rotatable.
[0029] The present invention also provides a wheel hub manufacturing integrated machine, comprising:
[0030] The water quenching cooling equipment for casting wheel hub;
[0031] A wheel hub conveying mechanism provided at the front side of the water quenching cooling device, used for conveying the wheel hub to be water quenched;
[0032] A wheel hub clamping mechanism disposed on a side of the wheel hub conveying mechanism away from the water quenching cooling device;
[0033] A wheel hub die-casting mechanism disposed on a side of the wheel hub conveying mechanism away from the water quenching cooling device, wherein the wheel hub die-casting mechanism and the wheel hub clamping mechanism are disposed on opposite sides of the wheel hub conveying mechanism;
[0034] A filter net feeding mechanism disposed near the wheel hub die-casting mechanism, used for clamping the filter net and placing the clamped filter net on the mold of the wheel hub die-casting mechanism;
[0035] The wheel hub wiping mechanism arranged at the rear side of the water quenching cooling device is used to wipe off water stains on the wheel hub.
[0036] A further improvement of the integrated wheel hub manufacturing machine of the present invention is that the filter net loading mechanism is used to clamp the filter net and place the clamped filter net on the mold of the wheel hub die-casting mechanism;
[0037] The filter screen feeding mechanism comprises a pair of claws hinged in the middle, and the pair of claws are cross-connected;
[0038] A push spring is provided on the outer side of the top of the clamping claw, and the push spring applies elastic force to the top of the clamping claw so that the tops of a pair of clamping claws are close to each other, thereby making the bottoms of a pair of clamping claws close to each other;
[0039] The filter net feeding mechanism is provided with a driving member located on the inner side of the top of a pair of claws. The driving member can push the top of the pair of claws to make the tops of the pair of claws move away from each other, thereby making the bottoms of the pair of claws also move away from each other, thereby clamping the corresponding filter net.
[0040] A further improvement of the wheel hub manufacturing integrated machine of the present invention is that the filter net feeding mechanism further includes a rotatable rotating disk arranged below the clamping claw, a plurality of vertical shafts erected on the rotating disk, a retaining ring supported between the clamping claw and the corresponding vertical shaft, and a lifting and lowering adjustable supporting claw arranged below the rotating disk corresponding to the clamping claw;
[0041] A plurality of filter screens are sleeved on the vertical shaft;
[0042] A plurality of toggle teeth are provided on the inner side of the retaining ring, and a tip of the toggle tooth is formed near the inner side of the retaining ring. The size formed by connecting the tips of the plurality of toggle teeth is adapted to the maximum diameter of the first filter screen on the corresponding vertical axis;
[0043] The side of the rotating disk is provided with a notch corresponding to the claw;
[0044] The supporting claw can pass through the corresponding notch to lift the filter screen on the corresponding vertical shaft, so that the first filter screen on the vertical shaft passes through the retaining ring and is clamped on the bottom of the clamping claw.
[0045] The water quenching cooling device for casting wheel hub and the integrated wheel hub manufacturing machine of the present invention have the following beneficial effects:
[0046] The present invention arranges two groups of cold water pipelines in the water tank to cool the bottom and the periphery of the wheel hub at the same time. The wheel hub cooling method adopts rapid up and down movement, which can accelerate the flow of water flow and enable the inner surface of the wheel hub to be quickly cooled.
[0047] A turbine is arranged under the rotating disk, and the up and down movement of the bracket can make the turbine rotate under the action of the water flow, thereby accelerating the flow of the water flow and improving the cooling effect.
[0048] When the bracket moves up and down, the turbine will rotate forward and reverse, driving the rotating disk to rotate, which not only accelerates the cooling of the inner surface of the hub by the water flow, but also enables the contact position between the supporting roller and the hub to be cooled.
[0049] After the wheel hub has cooled down, first blow dry the water stains by blowing air, and then use the wheel hub wiping mechanism to wipe off the remaining water stains on the wheel hub surface to ensure that no water stains remain on the wheel hub surface.
[0050] Rollers are set on the wheel hub fixture, and the wheel hubs are in point contact with each other, which is conducive to wheel hub cooling.
[0051] The automatic filter feeding mechanism can automatically place the filter on the mold, and the toggle teeth arranged on the retaining ring can prevent the excess filter from being taken away. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Figure 1 It is a three-dimensional structural schematic diagram of the integrated machine for manufacturing wheel hub of the present invention.
[0053] Figure 2 It is a front view of the integrated machine for manufacturing wheel hub of the present invention.
[0054] Figure 3 It is a schematic structural diagram of the water quenching cooling equipment for casting wheel hub of the present invention.
[0055] Figure 4 This is a schematic diagram of the three-dimensional structure of the water quenching cooling device for casting wheel hub of the present invention without the water tank.
[0056] Figure 5 The side view of the water quenching cooling device for casting wheel hub of the present invention is shown in which the water tank is omitted and the vertical frame, the sliding frame and the vertical lifting drive are arranged.
[0057] Figure 6 It is a three-dimensional structural schematic diagram of a vertical frame, a sliding frame and a vertical lifting drive member in a water quenching cooling device for a casting wheel hub according to the present invention.
[0058] Figure 7 The present invention is a schematic diagram of the three-dimensional structure of the bracket, the movable water spray pipe and the high-pressure nozzle in the water tank of the water quenching cooling device for casting wheel hub.
[0059] Figure 8 for Figure 7 A cross-sectional view of the structure shown.
[0060] Fig. 9The present invention is a schematic diagram of the three-dimensional structure of the connection between the bracket, the horizontal sliding mechanism, the longitudinal sliding mechanism and the wheel hub clamp in the water quenching cooling device for casting wheel hub.
[0061] Fig.10 for Fig. 9 Front view of the structure shown.
[0062] Fig.11 It is a schematic diagram of the three-dimensional structure of a wheel hub fixture in a water quenching cooling device for a casting wheel hub according to the present invention.
[0063] Fig.12 The present invention is a schematic diagram of the three-dimensional structure of a detection switch on a wheel hub conveying mechanism of a water quenching cooling device for a casting wheel hub.
[0064] Fig.13 The present invention is a schematic diagram of the three-dimensional structure of the wheel hub clamping mechanism of the water quenching cooling device for casting wheel hub.
[0065] Fig.14 for Fig.13 Side view of the structure shown.
[0066] Fig.15 It is a three-dimensional structural schematic diagram of the installation structure of the rotating rag roller of the water quenching cooling device for the casting wheel hub of the present invention.
[0067] Fig.16 It is a three-dimensional structural schematic diagram of the installation structure of the transverse rag roller and the longitudinal rag roller of the water quenching cooling device for the casting wheel hub of the present invention.
[0068] Fig.17 It is a three-dimensional structural schematic diagram of the filter screen feeding mechanism in the integrated wheel hub manufacturing machine of the present invention.
[0069] Fig.18 The present invention is a schematic structural diagram of a rotating disk, a vertical shaft and a retaining ring for providing a filter screen in the integrated wheel hub manufacturing machine.
[0070] Fig.19 It is a schematic diagram of the connection structure of the clamping claws in the integrated machine for manufacturing the wheel hub of the present invention.
[0071] Fig. 20 for Fig.19 A local enlarged schematic diagram of A1 in the figure.
[0072] Fig.21 for Fig.19 A local enlarged schematic diagram of A2 in the figure.
[0073] Fig. 22 It is a partial enlarged schematic diagram of the installation location of the clamping claws in the integrated wheel hub manufacturing machine of the present invention. DETAILED DESCRIPTION
[0074] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0075] See also Figure 1 The present invention provides a water quenching cooling device for a cast wheel hub and an integrated wheel hub production and manufacturing machine, which are used to solve the problem that when the cast wheel hub is placed in water for cooling, the surrounding water boils due to the high temperature, and then the local water on the surface vaporizes to form air bags, which significantly affects the cooling speed, and then causes the mechanical properties of the corresponding position of the wheel hub to decrease. The water quenching cooling process of the present invention adopts a fixed water spray pipe and a movable water spray pipe to spray water. The wheel hub is clamped by a wheel hub clamp and a bracket and moves up and down quickly at the water spray port of the fixed water spray pipe, which avoids the formation of air bags on the surface of the wheel hub and accelerates the flow of water, so that the surface of the wheel hub can be quickly cooled. The water quenching cooling device for a cast wheel hub and the integrated wheel hub production and manufacturing machine of the present invention are described below in conjunction with the accompanying drawings.
[0076] See also Figure 3 , showing a schematic structural diagram of a water quenching cooling device for a casting wheel hub according to the present invention. Figure 4 , shows a schematic diagram of the three-dimensional structure of the water quenching cooling device for casting wheel hub of the present invention after omitting the water tank. Figure 3 and Figure 4 , the water quenching cooling equipment for casting wheel hub of the present invention is described.
[0077] like Figure 3 and Figure 4 As shown, the water quenching cooling device for casting wheel hub of the present invention comprises a water tank 21, a fixed water spray pipe 22, a bracket 23, a movable water spray pipe 24, a wheel hub fixture 25 and an exhaust port 212; an opening 211 is provided on the top of the water tank 21, and the interior of the water tank 21 is enclosed to form a closed space; Figure 5 As shown, the fixed water spray pipe 22 is arranged inside the water tank 21, and a plurality of water spray ports 223 are arranged on the fixed water spray pipe 22; Figure 7 and Figure 8 As shown, the bracket 23 is arranged in the water tank 21 and can be raised and lowered. The bracket 23 is provided with a rotatable rotating disk 231, and the rotating disk 231 is supported with a plurality of rotatable supporting rollers 232; the movable water spraying pipe 24 is connected to the bracket 23 and can be raised and lowered together with the bracket 23. The movable water spraying pipe 24 passes through the rotating disk 231 and is connected to a high-pressure nozzle 241; Figures 9 to 11As shown, the hub clamp 25 can be moved and adjusted along the vertical direction. The hub clamp 25 is arranged beside the water tank 21. The hub clamp 25 is provided with a pair of clamping jaws 251 with adjustable clamping spacing. A rotatable limiting roller 252 is provided on each clamping jaw 251 corresponding to the top of the clamped hub 10; the exhaust port 212 is provided at the opening 211 of the water tank 21; preferably, the exhaust port 212 is provided around the opening 211; when the hub 10 is water quenched, The wheel hub clamp 25 clamps the corresponding wheel hub 10 and moves downward in the vertical direction, so that the wheel hub 10 enters the water tank 21 from the opening 211 and is then placed on the supporting roller 232. The wheel hub clamp 25 and the bracket 23 move up and down synchronously, so that the wheel hub 10 moves up and down through the water spray port 223 of the fixed water spray pipe 22, and the water spray port 223 of the fixed water spray pipe 22 and the high-pressure nozzle 241 of the movable water spray pipe 24 spray cold water to cool the wheel hub 10.
[0078] Combination Figure 4 and Figure 5 As shown, initially, the bracket 23 is located above the fixed water spray pipe 22. After the bracket 23 supports the wheel hub 10, the supporting rollers 232 on the bracket 23 and the limiting rollers 252 on the wheel hub clamp 25 clamp the wheel hub 10 up and down, and then the bracket 23 and the wheel hub clamp 25 are moved downward synchronously, and the wheel hub 10 moves downward through the water spray port 223 of the fixed water spray pipe 22. In this way, the cold water sprayed from the water spray port 223 can cool the periphery of the wheel hub 10, and the bracket 23 and the wheel hub clamp 25 can move up and down quickly, which can avoid the formation of water vaporization on the surface of the wheel hub 10 to produce air bags, thereby solving the problem of the formation of air bags affecting the cooling rate and causing the reduction of mechanical properties. The high-pressure nozzle 241 of the mobile water spray pipe 24 has a plurality of nozzles inclined upwardly. When the wheel hub 10 is placed on the supporting roller 232, each nozzle can be aligned with the bottom surface of the wheel hub 10. When the bracket 23 and the wheel hub fixture 25 move up and down rapidly, the high-pressure nozzle 241 moves up and down rapidly along with the bracket 23, and the cold water sprayed from the nozzle of the high-pressure nozzle 241 can cool the bottom surface of the wheel hub. In the process of the bracket 23 and the wheel hub fixture 25 moving up and down rapidly, the water flow can be accelerated, and the inner surface of the wheel hub 10 can be cooled.
[0079] Furthermore, if Figures 3 to 5As shown, the side of the water tank 21 is provided with a first water inlet 214, a second water inlet 215 and a drain 216, the first water inlet 214 is connected to the mobile water spray pipe 24, the second water inlet 215 is connected to the fixed water spray pipe 22, and the drain 216 is connected to a drain pipe. A water supply pipe can be connected to the first water inlet 214 and the second water inlet 215, and the water supply pipe can provide cold water to the first water inlet 214 and the second water inlet 215 through a water suction pump; the drain pipe can be connected to a drain pump, which can pump out the water in the water tank 21, send the pumped water to the cooling device for cooling, and then supply it to the first water inlet 214 and the second water inlet 215 through the water suction pump, so as to realize the circulation of cold water, ensure that the water sprayed from the fixed water spray pipe 22 and the mobile water spray pipe 24 in the water tank 21 is cold water, which can play a good cooling role on the wheel hub.
[0080] Furthermore, if Figure 4 and Figure 5 As shown, the fixed water spray pipe 22 includes an annular pipe 221 and a plurality of water spray branches 222 connected to the top of the annular pipe 221. The water spray branches 222 are arranged vertically upward and bent at the ends toward the inside of the annular pipe 221. The water spray ports 223 at the ends of the water spray branches 222 are arranged toward the inside of the annular pipe 221. The inner size of the annular pipe 221 is larger than the size of the bracket 23, so that the bracket 23 can pass through the inner side of the annular pipe 221 when it is lifted, moved and adjusted. The annular pipe 221 is connected to the second water inlet 215 through another connecting branch.
[0081] Furthermore, if Figure 7 and Figure 8 As shown, the mobile water spray pipe 24 includes a vertical part and a transverse part, wherein the vertical part passes through the bracket 23 and the rotating disk 231 and is connected to the high-pressure nozzle 241 at the end; the transverse part is connected to the vertical part, and the other end of the transverse part is connected to the first water inlet 214. The transverse part is preferably a hard pipe, and the vertical part is a soft pipe. A support rod 235 is provided on the bracket 23 corresponding to the vertical part. The support rod 235 is used to support and connect the vertical part. When the bracket 23 is lifted, moved and adjusted, the part located above the support rod 235 can be lifted, moved and adjusted together through the flexible deformation of the vertical part.
[0082] Furthermore, if Figure 7 and Figure 8 As shown, the rotating disk 231 is connected to a turbine 233, which is arranged at the bottom of the bracket 23. When the bracket 23 moves up and down, the blades of the turbine 233 will rotate forward and reverse, and then the turbine 233 drives the rotating disk 231 to rotate, which not only accelerates the flow of water to cool the inner surface of the hub, but also enables the contact position of the supporting roller 232 and the hub 10 to be cooled. The rotating disk 231 is rotatably connected to the bracket 23 through the bearing 234.
[0083] Furthermore, if Figure 5 and Figure 6 As shown, a vertical frame 271 is provided on the side of the water tank 21, a sliding frame 272 is slidably provided on the vertical frame 271, a vertical lifting driving member 274 driving and connecting the sliding frame 272 is provided on the vertical frame 271, the end of the sliding frame 272 is arranged corresponding to the opening 211 of the water tank 21, and the end of the sliding frame 272 is connected to the bracket 23 through a chain 273, and then when the vertical lifting driving member 274 drives the sliding frame 272 to be lifted and moved along the vertical frame 271, the sliding frame 272 can be lifted and moved together with the bracket 23 through the chain 273. Preferably, a transmission shaft is provided on the top of the vertical frame 271, a synchronous wheel is sleeved and fixed on the transmission shaft, and a synchronous belt is sleeved on the synchronous wheel, one end of the synchronous belt is connected and fixed to the middle of the vertical frame 271, and the other end is connected and fixed to the sliding frame 272. The top of the vertical lifting drive member 274 is connected to the transmission shaft. When the vertical lifting drive member 274 is lifted or lowered, it drives the transmission shaft to be lifted or lowered, and the transmission shaft then drives the sliding frame 272 to be lifted or lowered stably through the synchronous belt. The arrangement of the transmission shaft, synchronous wheel and synchronous belt can improve the stability of the lifting and lowering adjustment of the sliding frame 272.
[0084] like Figure 5 and Figure 7 As shown, a vertical guide rod 236 is provided inside the water tank 21. Two vertical guide rods 236 are provided. The bracket 23 is sleeved on the vertical guide rod 236 and can be adjusted for lifting and moving along the vertical guide rod 236. The vertical guide rod 236 plays a guiding and limiting role in the lifting and moving adjustment of the bracket 23.
[0085] The exhaust port 212 is connected to high-pressure gas for blowing air. After the wheel hub 10 is cooled, the bracket 23 and the wheel hub fixture 25 move upward through the exhaust port 212. The air blown out through the exhaust port 212 can dry the water stains on the wheel hub 10.
[0086] Furthermore, the exhaust port 212 is formed on a blowing strip 213, which is installed on the top of the water tank 21 and arranged corresponding to the side of the opening 211. The blowing strip 213 can be connected to an air compressor to dry the water stains on the hub 10. Alternatively, the blowing strip 213 is connected to a gas pipeline in a workshop of the equipment, and high-pressure gas is provided through the gas pipeline to dry the water stains on the hub 10.
[0087] In a specific embodiment of the present invention, Fig.11As shown, the hub clamp 25 comprises a mounting frame 253, a guide rod 254 arranged on the mounting frame 253, and a telescopic driving member 255 arranged on the mounting frame 253 and arranged with the corresponding clamping jaw 251; the clamping jaw 251 is sleeved on the guide rod 254; the telescopic driving member 255 is telescopically adjustable, and the telescopic driving member 255 is connected to the corresponding clamping jaw 251, and the corresponding clamping jaw 251 is moved and adjusted along the guide rod 254 through telescopic adjustment, so as to adjust the clamping distance between the two clamping jaws 251; a pair of clamping plates 2511 are provided at the bottom of the clamping jaw 251, and a rotatable roller 2512 is provided at the end of the clamping plate 2511.
[0088] When the wheel hub is clamped by the wheel hub clamp 25, the roller 2512 achieves point contact with the side surface of the wheel hub, which helps to stabilize the clamping of the wheel hub.
[0089] Furthermore, the telescopic driving member 255 is preferably an electric cylinder or a pneumatic cylinder.
[0090] The clamping distance of the clamping jaws 251 can be adjusted so as to be adaptable to the clamping of wheel hubs of different models.
[0091] Furthermore, if Fig. 9 and Fig.10 As shown, it also includes a bracket 26 arranged corresponding to the wheel hub clamp 25, and a horizontal sliding mechanism 261 is provided on the bracket 26, and a vertical sliding mechanism 262 is connected to the horizontal sliding mechanism 261; the horizontal sliding mechanism 261 can lead the vertical sliding mechanism 262 to adjust the position along the horizontal direction; the vertical sliding mechanism 262 is connected to the wheel hub clamp 25, and can lead the wheel hub clamp 25 to adjust the position along the vertical direction.
[0092] Combination Figure 3 As shown, the bracket 26 is supported on one side of the water tank 21, and the horizontal sliding mechanism 261 brings the vertical sliding mechanism 262 and the hub clamp 25 to adjust the position along the horizontal direction. Specifically, the horizontal sliding mechanism 261 can bring the hub clamp 25 to move horizontally to the position of clamping the hub, so that the hub clamp 25 clamps the hub, and then moves horizontally to the position of the water tank 21, and uses the vertical sliding mechanism 262 to move downward to put the hub into the water tank 21 for cooling. After cooling, the vertical sliding mechanism 262 brings the hub to move upward again to move the hub out of the water tank 21, and then the horizontal sliding mechanism 261 brings the hub clamp 25 to move along the horizontal direction, and then the cooled hub is placed in the next work station.
[0093] In a preferred embodiment, the horizontal sliding mechanism 261 includes a horizontal slide rail, a slide plate slid on the horizontal slide rail, and a horizontal sliding drive member connected to the slide plate. The slide plate is connected to the vertical sliding mechanism 262. The horizontal sliding drive member can drive the slide plate to move and adjust along the horizontal slide rail. The horizontal sliding drive member is preferably an electric cylinder; or the horizontal sliding drive member is a motor, and a horizontal rack is provided at the horizontal slide rail. A first power gear is provided on the motor shaft of the motor, and the first power gear is engaged with the horizontal rack. The motor can drive the first power gear to rotate, and then the first power gear can be moved and adjusted along the horizontal rack, thereby realizing movement and adjustment along the horizontal direction.
[0094] In another preferred embodiment, the vertical sliding mechanism 262 includes a vertical sliding drive member disposed on the slide plate of the horizontal sliding mechanism 261, the vertical sliding drive member can be telescopically adjusted, the end of the vertical sliding drive member is connected to the hub clamp 25, the telescopic movement of the vertical sliding drive member can drive the hub clamp 25 to move and adjust along the vertical direction, and the vertical sliding drive member is preferably an electric cylinder or a pneumatic cylinder. In another preferred embodiment, the vertical sliding mechanism 262 includes a motor disposed on the slide plate of the horizontal sliding mechanism 261, the motor shaft of the motor is provided with a second power gear, the second power gear is engaged with a vertical rack, and a guide frame for guiding the vertical rack is also provided on the slide plate, the motor drives the second power gear to rotate, and then the second power gear drives the vertical rack to move and adjust along the vertical direction.
[0095] Furthermore, if Fig. 9 and Fig.10 As shown, blowing strips 213 are provided on both sides of the wheel hub clamp 25 corresponding to the clamped wheel hubs. The blowing strips 213 are provided with exhaust ports. The blowing strips 213 can be connected to an air supply device or an air supply pipeline to dry the water stains on the wheel hub 10.
[0096] In a specific embodiment of the present invention, Figure 1 and Figure 2 As shown, the water quenching cooling equipment of the present invention also includes a hub conveying mechanism 31 arranged on the front side of the water tank 21, and the hub conveying mechanism 31 is used to convey the hub 10 to be water quenched and cooled; a detection switch 32 that can be vertically moved and adjusted is provided on the side of the hub conveying mechanism 31, and the detection switch 32 can be positioned on the upper surface of the hub 10 conveyed on the hub conveying mechanism 31 through vertical movement and adjustment.
[0097] The hub conveying mechanism 31 is preferably a hub conveyor belt, which is supported on the front side of the water tank 21. A baffle 311 is provided on the side of the hub conveyor belt close to the water tank 21. The baffle 311 is used to block the conveyed hub 10 to facilitate the hub clamp 25 to clamp the hub 10.
[0098] Combination Fig.12 As shown, the detection switch 32 includes a fixed frame 321, a fixed slide rail 322 is arranged on the fixed frame 321, a sliding seat 323 is slidably arranged on the fixed slide rail 322, and a driving vertical driving member 325 is also arranged on the fixed frame 321, the vertical driving member 325 is drivingly connected to the sliding seat 323, and the vertical driving member 325 can drive the sliding seat 323 to move and adjust along the fixed slide rail 322, and the detection switch 32 is connected to the sliding seat 323, so as to realize the movement and adjustment of the detection switch 32. In a preferred embodiment, the vertical driving member 325 is an electric cylinder, which is connected to the sliding seat 323 to drive the sliding seat 323 to move and adjust. In another preferred embodiment, the vertical driving member 325 is a motor and a driving screw, the motor is drivingly connected to the driving screw, and can drive the driving screw to rotate, and the sliding seat 323 is threadedly connected to the driving screw, so that when the driving screw rotates, the sliding seat 323 can move and adjust along the driving screw. The fixing frame 321 can be erected on the hub conveying mechanism 31 , or the fixing frame 321 can be fixed on the bracket 26 .
[0099] Furthermore, limit switches 324 are provided at the top and bottom of the fixing frame 321 . When the sliding seat 323 moves and touches the limit switches 324 , the limit switches 324 are used to control the vertical driving member 325 to stop driving the sliding seat 323 .
[0100] Furthermore, the detection switch 32 is a photoelectric switch.
[0101] When the wheel hub conveying mechanism 31 conveys the wheel hub to the position of the baffle 311, the detection switch 32 adjusts its position upward along the vertical direction until the upper surface of the wheel hub 10 is detected. The detection switch 32 is positioned to the height of the wheel hub 10, and can provide precise positioning for the vertical adjustment of the wheel hub clamp 25. When the wheel hub clamp 25 moves downward vertically for adjustment, the wheel hub clamp 25 moves down until the detection switch 32 detects the roller on the wheel hub clamp, and the roller just contacts the upper surface of the wheel hub. At this time, the wheel hub clamp 25 stops moving downward and clamps the wheel hub.
[0102] Furthermore, if Figure 1 , Figure 2 , Fig.13 and Fig.14 As shown, it also includes a hub clamping mechanism 33 arranged on the side of the hub conveying mechanism 31 away from the water tank 21. The hub clamping mechanism 33 is arranged on one side of the hub conveying mechanism 31; the hub clamping mechanism 33 is provided with a pair of rotatable and adjustable clamping members 331, and the clamping distance of the pair of clamping members 331 is adjustable. The corresponding hub 10 is clamped by adjusting the clamping distance, and the clamped hub 10 is flipped 180° by rotation adjustment, and then the hub 10 is placed on the hub conveying mechanism 31.
[0103] The wheel hub is turned 180° by the wheel hub clamping mechanism 33 and placed on the wheel hub conveying mechanism 31, so that the wheel hub bead seat and the spoke on the wheel hub can be set downward, and the inner wheel rim of the wheel hub is set upward. In this way, when entering the water tank for cooling, the wheel hub bead seat and the spoke set downward can first contact with water for cooling, and the thickness of the wheel hub bead seat and the spoke is greater than the inner wheel rim of the wheel hub, so that the wheel hub surface can be cooled evenly, the efficiency of water quenching cooling is improved, and the mechanical properties of the wheel hub casting are improved. If the inner wheel rim of the thinner wheel hub contacts water for cooling first, its cooling speed will be faster than that of the thicker wheel hub bead seat and the spoke, and different cooling rates will affect the strength of the wheel hub.
[0104] Furthermore, the wheel hub clamping mechanism 33 includes a transverse slide rail 332, a bottom slide frame 333 slidably mounted on the transverse slide rail 332, a vertical frame 3331 erected on the bottom slide frame 333, a vertical slide rail disposed on the vertical frame 3331, a first carrier plate 334 slidably mounted on the vertical slide rail, a first driving member 338 disposed on the bottom slide frame 333 and drivingly connected to the first carrier plate 334, a rotating driving member 337 disposed on the first carrier plate 334, and a second carrier plate 335 connected to the rotating driving member 337, wherein the first driving member 338 can drive the first carrier plate 334 to rotate along the vertical slide rail. The first carrier plate 334 can be moved and adjusted along the vertical slide rail, and the movement and adjustment of the first carrier plate 334 can be moved and adjusted together with the rotating driving member 337 and the second carrier plate 335; the rotating driving member 337 can drive the second carrier plate 335 to rotate and adjust; the clamping member 331 is movably and adjustable on the second carrier plate 335, and a second driving member 336 is provided on the second carrier plate 335, and the second driving member 336 is drivingly connected with the corresponding clamping member 331, and the second driving member 336 is telescopically adjusted to move and adjust the corresponding clamping member 331, thereby adjusting the spacing between the clamping members 331. A rotatable wheel 3311 is provided on the side of the clamping member 331 corresponding to the wheel hub 10.
[0105] In a preferred embodiment, the first driving member 338 is a motor and a screw, the motor drives the screw to rotate, the screw is threadedly connected to the first carrier plate 334, and the rotation of the screw can make the first carrier plate 334 move and adjust along the screw. In another preferred embodiment, the first driving member 338 is an electric cylinder or a pneumatic cylinder, which is connected to the first carrier plate 334 and can drive the first carrier plate 334 to move and adjust.
[0106] Preferably, the second driving member 336 is an electric cylinder or a pneumatic cylinder.
[0107] In a preferred embodiment, a third driving member is further included which is drivingly connected to the bottom slide 333, and the third driving member can drive the bottom slide 333 to move and adjust along the transverse slide rail 332. The third driving member can be an electric cylinder or a pneumatic cylinder, which is arranged at the end of the transverse slide rail 332 and drivingly connected to the bottom slide 333; or the third driving member is a motor, which is arranged on the bottom slide 333, and a rack is arranged on the transverse slide rail 332, and a gear is connected to the motor shaft of the motor, and the gear is engaged with the rack, and the motor drives the gear to rotate, and then the gear can move and adjust along the rack, and then the bottom slide 333 is moved and adjusted along the rack.
[0108] In a specific embodiment of the present invention, Figure 1 and Figure 2 As shown, it also includes a hub wiping mechanism 34 arranged at the rear side of the water tank 21, and the hub wiping mechanism 34 includes a bottom wiping disc 341 arranged close to the water tank 21 and rotatable, a rotating rag roller 342 arranged close to the bottom wiping disc 341 and movable up and down, and a plurality of transverse rag rollers 343 and a plurality of vertical rag rollers 344 arranged close to the rotating rag roller 342; both the transverse rag roller 343 and the vertical rag roller 344 are rotatable.
[0109] After the wheel hub 10 is cooled in the water tank 21, the wheel hub 10 is transported to the wheel hub wiping mechanism 34 by the wheel hub clamp 25, the horizontal sliding mechanism 261 and the vertical sliding mechanism 262 to wipe off the residual water stains on the surface. The wheel hub 10 is first placed on the bottom wiping plate 341, and the bottom wiping plate 341 can wipe off the water stains on the bottom surface of the wheel hub 10 by rotating. The wheel hub 10 is clamped by the wheel hub clamp 25 when wiping off the water stains. After the bottom water stains are wiped off, the wheel hub clamp 25, the horizontal sliding mechanism 261 and the vertical sliding mechanism 262 transport the wheel hub to the rotating rag roller 342. Preferably, a wheel hub conveyor belt 346 is provided on the side of the bottom wiping plate 341 away from the water tank 21, and the wheel hub clamp 25 can place the wheel hub 10 on the wheel hub conveyor belt 346. The rotating rag roller 342 is arranged on the hub conveyor belt 346 and can be adjusted to move up and down. When the hub 10 is transported to the rotating rag roller 342, the hub conveyor belt 346 can stop transporting, and the rotating rag roller 342 moves downward and extends into the interior of the hub 10. Then, the rotating rag roller 342 wipes off the water stains remaining on the inner surface of the hub 10 by rotating. After wiping clean, the rotating rag roller 342 moves upward, and the hub conveyor belt 346 continues to transport the hub 10 to the next station. Fig.16As shown, the horizontal rag roller 343 and the vertical rag roller 344 are supported on the hub conveyor belt 346 through a support frame 345, and the support frame 345 is arranged close to the rotating rag roller 342. The hub 10 is transported to the support frame 345 by the hub conveyor belt 346, and then passes through the horizontal rag roller 343 and the vertical rag roller 344. The rotating horizontal rag roller 343 can wipe off the water stains remaining on the upper surface of the hub 10, and the rotating vertical rag roller 344 can wipe off the water stains remaining on the side of the hub 10. After the hub 10 passes through the horizontal rag roller 343 and the vertical rag roller 344, the water quenching cooling process of the hub 10 is completed. At this time, the hub 10 can be transferred to the next process for processing, or stored in a warehouse.
[0110] Furthermore, if Figure 1 and Figure 2 As shown, the bottom wiping disc 341 is supported on the rear side of the water tank 21 by a wiping frame, a rotatable bottom wiping disc 341 is arranged on the top of the wiping frame, a driving motor is arranged on the wiping frame, and the bottom wiping disc 341 is driven by the driving motor to rotate. A wiping rag is sleeved on the bottom wiping disc 341.
[0111] Furthermore, if Figure 1 , Figure 2 and Fig.15 As shown, the rotating rag roller 342 includes a rag frame 3421 supported on a hub conveyor belt 346, an up-and-down moving driving member 3422 arranged on the top of the rag frame 3421, and a moving plate 3423 arranged at the bottom of the up-and-down moving driving member 3422; the rotating rag roller 342 is rotatably arranged on the moving plate 3423, and a plurality of rag strips are connected to the rotating rag roller 342. A motor for driving the rotating rag roller 342 to rotate is arranged on the moving plate 3423, and the moving plate 3423 is arranged in the rag frame 3421. Two limiting guide rods 3424 are arranged between the moving plate 3423 and the top of the rag frame 3421. The limiting guide rods 3424 are arranged vertically and can play a role of limiting and guiding the up-and-down movement adjustment of the moving plate 3423. The up-and-down moving driving member 3422 is preferably an electric cylinder or a pneumatic cylinder installed on the top of the rag frame 3421.
[0112] Furthermore, if Figure 1 , Figure 2 and Fig.16 As shown, a plurality of rag strips are provided on the transverse rag roller 343, and the transverse rag roller 343 is rotatably arranged on the top of the support frame 345. A sprocket is provided at the end of the transverse rag roller 343, and a driving motor is provided on the top of the support frame 345. A sprocket is also provided on the driving motor, and a transmission chain is provided between the sprocket and the sprocket at the end of the transverse rag roller 343, so that the driving motor can drive the transverse rag roller 343 to rotate.
[0113] The vertical rag roller 344 is also provided with a plurality of rag strips, and the vertical rag roller 344 is rotatably arranged on both sides of the support frame 345. The vertical rag roller 344 is located on both sides of the hub 10, and a sprocket is provided on the top of the vertical rag roller 344. A driving motor is also provided at the top of the support frame 345 corresponding to the vertical rag roller 344, and a sprocket is also connected to the driving motor. A transmission chain is provided between the sprocket and the sprocket on the top of the vertical rag roller 344, so that the driving motor can drive the vertical rag roller 344 to rotate.
[0114] The working process of the water quenching cooling device for casting wheel hub of the present invention is described below.
[0115] like Figure 1 and Figure 2 As shown, after the wheel hub is cast, the wheel hub clamping mechanism 33 clamps the wheel hub 10 and flips the wheel hub 10 180° so that the wheel hub bead seat and the spokes on the wheel hub 10 can be set downward, and then the wheel hub 10 is placed on the wheel hub conveying mechanism 31.
[0116] The wheel hub conveying mechanism 31 conveys the wheel hub 10 until it contacts the baffle 311, and then the detection switch 32 moves upward in the vertical direction until the upper surface of the wheel hub 10 is detected. The wheel hub clamp 25 moves to the top of the wheel hub 10 through the horizontal sliding mechanism 261, and then moves downward through the vertical sliding mechanism 262 until the detection switch 32 detects the limiting roller 252 of the wheel hub clamp 25. At this time, the limiting roller 252 just contacts the upper surface of the wheel hub 10, stops the downward movement of the wheel hub clamp 25, and uses the wheel hub clamp 25 to clamp the wheel hub 10.
[0117] Then the vertical sliding mechanism 262 moves upward for adjustment, and the horizontal sliding mechanism 261 moves the wheel hub clamp 25 and the wheel hub 10 thereon to the top of the water tank 21, and the vertical sliding mechanism 262 moves downward for adjustment again to place the wheel hub 10 on the supporting roller 232, and the top and bottom of the wheel hub 10 are clamped by the limiting roller 252 and the supporting roller 232. The wheel hub clamp 25, the limiting roller 252 and the supporting roller 232 can adapt to different models of wheel hubs 10.
[0118] The vertical lifting drive 274 drives the bracket 23 to move up and down through the chain 273. At the same time, the hub clamp 25 also moves up and down synchronously under the drive of the vertical sliding structure 262, so that the hub 10 can move up and down quickly in the water tank 21. The roller 2512 on the hub clamp 25 can prevent the hub 10 from moving up and down during the up and down movement.
[0119] While the bracket 23 and the wheel hub clamp 25 move up and down, cold water is provided to the fixed water spray pipe 22 and the movable water spray pipe 24 through a water suction pump, cold water is sprayed from the water spray port 223 of the fixed water spray pipe 22 and the nozzle of the high-pressure nozzle 241 of the movable water spray pipe 24, and the water in the water tank 21 is pumped out through a water pump at the drain port 216 of the water tank 21 for cooling circulation.
[0120] The wheel hub 10 moves up and down rapidly through the water spray port 223 of the fixed water spray pipe 22. The cold water sprayed from the water spray port 223 can cool the periphery of the wheel hub 10, and the cold water sprayed from the nozzle of the high-pressure nozzle 241 can cool the bottom surface of the wheel hub 10. The rapid up and down movement of the wheel hub 10 will drive the turbine 233 to rotate forward and reverse, and then drive the rotating disk 231 to rotate, which not only accelerates the flow of water to cool the inner surface of the wheel hub, but also enables the position where the supporting roller 232 contacts the wheel hub 10 to be cooled.
[0121] After cooling is completed, the bracket 23 and the wheel hub fixture 25 are moved to the top of the water tank, and the exhaust port 212 at the opening 211 of the water tank 21 can dry the water stains on the wheel hub 10 .
[0122] Then the hub clamp 25 is moved upward and adjusted through the vertical sliding mechanism 262, and then the hub clamp 25 and the hub 10 thereon are moved to the hub wiping mechanism 34 through the horizontal sliding mechanism 261 to wipe off the residual water stains, thereby completing the hub water quenching cooling process.
[0123] The present invention also provides a wheel hub manufacturing integrated machine, and the structure of the wheel hub manufacturing integrated machine is described below.
[0124] like Figure 1 and Figure 2 As shown, the hub manufacturing integrated machine of the present invention includes a water quenching cooling device for casting a hub, a hub conveying mechanism 31 arranged at the front side of the water quenching cooling device, a hub clamping mechanism 33 arranged at the side of the hub conveying mechanism 31 away from the water quenching cooling device, a hub die-casting mechanism 41 arranged at the side of the hub conveying mechanism 31 away from the water quenching cooling device, a filter net feeding mechanism 42 arranged near the hub die-casting mechanism 41, and a hub wiping mechanism 34 arranged at the rear side of the water quenching cooling device, wherein the hub conveying mechanism 31 is used to convey the hub 10 to be water quenched; the hub die-casting mechanism 41 and the hub clamping mechanism 33 are arranged on opposite sides of the hub conveying mechanism 31; the filter net feeding mechanism 42 is used to clamp the filter net and place the clamped filter net on the mold of the hub die-casting mechanism 41; the hub wiping mechanism 34 is used to wipe off water stains on the hub 10.
[0125] The water quenching cooling device for casting wheel hubs in the integrated wheel hub manufacturing machine of the present invention comprises the water tank 21 in the water quenching cooling device for casting wheel hubs of the present invention, the structure arranged in the water tank 21, the wheel hub fixture 25, the bracket 26, the horizontal sliding mechanism 261 and the vertical sliding mechanism 262. The wheel hub clamping mechanism 33 in the integrated wheel hub manufacturing machine of the present invention is the same in structure as the wheel hub clamping mechanism 33 described in the water quenching cooling device for casting wheel hubs of the present invention, the wheel hub conveying mechanism 31 in the integrated wheel hub manufacturing machine of the present invention is the same in structure as the wheel hub conveying mechanism 31 described in the water quenching cooling device for casting wheel hubs of the present invention, and the wheel hub wiping mechanism 34 in the integrated wheel hub manufacturing machine of the present invention is the same in structure as the wheel hub wiping mechanism 34 described in the water quenching cooling device for casting wheel hubs of the present invention. For details, please refer to the description of the above part of the present invention, which will not be repeated here.
[0126] The working principle of the integrated wheel hub manufacturing machine of the present invention is as follows: the filter net loading mechanism 42 places the filter net on the mold of the wheel hub die-casting mechanism 41, and the mold of the wheel hub die-casting mechanism 41 is closed to die-cast the wheel hub. The process of die-casting the wheel hub by the wheel hub die-casting mechanism 41 can be the same as the wheel hub die-casting process in the prior art. After the wheel hub die-casting is completed, the wheel hub clamping mechanism 33 moves and adjusts in the direction of the wheel hub die-casting mechanism 41, clamps the die-cast wheel hub and then moves and adjusts in the direction away from the wheel hub die-casting mechanism 41, so that the wheel hub 10 is located above the wheel hub conveying mechanism 31, and then the wheel hub clamping mechanism 33 flips 180° to place the wheel hub 10 on the wheel hub conveying mechanism 31. The following process is the same as the process and principle of the water quenching cooling process of the water quenching cooling equipment for casting wheel hubs of the present invention. For details, please refer to the description of the above part of the present invention, which will not be repeated here.
[0127] In a specific embodiment of the present invention, Figure 1 and Fig.17 As shown, the filter net feeding mechanism 42 is used to clamp the filter net 428 and place the clamped filter net 428 on the mold of the wheel hub die-casting mechanism 41; Figures 19 to 22 As shown, the filter net feeding mechanism 42 includes a pair of claws 421 hinged in the middle, and the pair of claws 421 are cross-connected; a push-up spring 422 is provided on the outer side of the top of the claw 421, and the push-up spring 422 applies an elastic force to the top of the claw 421 so that the tops of the pair of claws 421 are close to each other, thereby making the bottoms of the pair of claws close to each other; the filter net feeding mechanism 42 is provided with a driving member 423 located on the inner side of the top of the pair of claws 421, and the driving member 423 can push the tops of the pair of claws 421 so that the tops of the pair of claws 421 are away from each other, thereby making the bottoms of the pair of claws 421 also away from each other, and then clamping the corresponding filter net 428.
[0128] like Fig.19As shown, a mounting seat 4211 is provided on the top cover of a pair of claws 421 , and the end of the push spring 422 is connected to the corresponding side wall of the mounting seat 4211 .
[0129] like Fig. 20 As shown, a claw baffle 4212 is provided at the lower part of the claw 421, and the claw baffle 4212 is used to limit the filter screen.
[0130] In a preferred embodiment, if Figures 19 to 22 As shown, the driving member 423 includes a telescopic rod arranged on the filter net feeding mechanism 42, a driving block 4231 hinged to the telescopic rod, and a driving rod 4232 connected to the driving block 4231, the end of the driving rod 4232 is arranged between the tops of a pair of claws 421, and a limit block 4233 is provided at the end of the driving rod 4232 corresponding to the top of the claw 421, and the telescopic rod is telescopically adjustable. The telescopic rod is extended to drive the driving block 4231 to rotate, and then drive the driving rod 4232 to rotate, and the two limit blocks 4233 at the ends of the driving rod 4232 prop up the tops of the claws 421, so that the bottoms of the claws 421 are also away from each other to prop up the inner hole of the filter net, thereby clamping the filter net. When the telescopic rod is retracted, the top of the claw 421 can be released from the support through the driving block 4231, the driving rod 4232 and the limit block 4233. The tops of the claws 421 are moved closer to each other under the action of the pushing spring 422, and the bottoms of the claws 421 are also moved closer to each other, so that the filter can be lowered.
[0131] Furthermore, if Fig.17 and Fig.19 As shown, the filter net feeding mechanism 42 includes a feeding frame 4291, a mounting frame 4295 arranged on the feeding frame 4291, and a secondary telescopic frame 4296 which can be raised and lowered and is arranged in the mounting frame 4295. The secondary telescopic frame 4296 is telescopically adjustable and can also be raised and lowered relative to the mounting frame 4295. A connecting plate is provided at the front of the secondary telescopic frame 4296, and a pair of claws 421 and a mounting seat 4211 are provided on the connecting plate.
[0132] A lifting limit rod 4298 is arranged in the installation frame 4295, and the top plate of the secondary telescopic frame 4296 is sleeved on the lifting limit rod 4298. The lifting limit rod 4298 plays a role of limiting and guiding the lifting and lowering of the secondary telescopic frame 4296.
[0133] A lifting power member 4297 is provided on the top of the installation frame 4295. The lifting power member 4297 is vertically arranged and can be telescopically adjusted. The bottom of the lifting power member 4297 is connected to the secondary telescopic frame 4296, and the secondary telescopic frame 4296 is lifted and lowered through telescopic adjustment.
[0134] The secondary telescopic frame 4296 includes a top plate, a first telescopic frame that can be relatively moved and adjusted with the top plate, a first pole disposed on the top plate and drivingly connected to the first telescopic frame, a second telescopic frame that can be relatively moved and adjusted with the first telescopic frame, and a second pole disposed on the first telescopic frame and drivingly connected to the second telescopic frame. The first pole and the second pole can be telescopically adjusted, and the corresponding first telescopic frame and the second telescopic frame can be telescopically adjusted by telescoping.
[0135] Furthermore, if Fig.17 , Fig.18 and Fig. 20 As shown, the filter net feeding mechanism 42 also includes a rotatable rotating disk 424 arranged below the claw 421, a plurality of vertical shafts 425 erected on the rotating disk 424, a retaining ring 426 supported between the claw 421 and the corresponding vertical shaft 425, and a lifting and lowering adjustable supporting claw 427 arranged below the rotating disk 424 corresponding to the claw 421; a plurality of filter nets 428 are sleeved on the vertical shaft 425; the retaining ring 426 is arranged above the corresponding vertical shaft 425, and a plurality of toggle teeth 4261 are arranged on the inner side of the retaining ring 426, and the toggle teeth 4261 A tip is formed on the inner side near the retaining ring 426, and the tip ends of multiple toggle teeth 4261 are connected to form a size slightly smaller than the maximum diameter of the first filter screen 428 on the corresponding vertical shaft 425, and the toggle teeth 4261 are elastic; a notch 4241 is provided on the side of the rotating disk 424 corresponding to the supporting claw 427; the supporting claw 427 can pass through the corresponding notch 4241 to lift the filter screen 428 on the corresponding vertical shaft 425, so that the first filter screen 428 on the vertical shaft 425 passes through the retaining ring 426 and is clamped on the bottom of the clamping claw 421.
[0136] A plurality of filters 428 are sleeved on the fixed shaft 425, each filter 428 is in a cone shape, and the size of the top is smaller than the size of the bottom. After the filter 428 on a fixed shaft 425 is used up, the rotating disk 424 rotates a certain angle to allow the next fixed shaft 425 to be located below the claw 421.
[0137] The rotating disk 424 is rotatably disposed on the loading frame 4291 , and a motor for driving the rotating disk 424 to rotate is disposed on the loading frame 4291 .
[0138] A vertical plate 4292 is provided on the feeding frame 4291, and a horizontal plate 4293 is rotatably connected to the top of the vertical plate 4292, and a retaining ring 426 is provided at the end of the horizontal plate 4293. A spring pin 4294 is provided at the rotation connection between the horizontal plate 4293 and the vertical plate 4292, and the spring pin 4294 can limit the rotation adjustment of the horizontal plate 4293. When placing the filter screen 428 on the fixed shaft 425 of the rotating disk 424, the spring pin 4294 can be pulled downward to rotate the horizontal plate 4293 to the side, so as to facilitate manual placement of the filter screen 428 on the fixed shaft 425. After the filter screen 428 is placed, the horizontal plate 4293 is rotated back to its original position, and the spring pin 4294 is used to limit the position.
[0139] A lifting drive mechanism 4271 is provided on the loading frame 4291 corresponding to the claw 427, and the lifting drive mechanism 4271 is connected to the claw 427 and can drive the claw 427 to perform lifting and lowering adjustment. The lifting drive mechanism 4271 is preferably a lead screw sliding mechanism or an electric cylinder.
[0140] In order to facilitate the claw 427 to lift the filter 428, a tray is sleeved on the fixed shaft 425, and the tray is arranged at the bottom of the fixed shaft 425. The filter 428 sleeved on the fixed shaft 425 is placed on the tray, and then the claw 427 can lift the filter 428 on the fixed shaft 425 upward by lifting the tray.
[0141] Initially, the claw 421 is located above the retaining ring 426, and the lifting drive mechanism 4271 drives the supporting claw 427 upward, and the supporting claw 427 drives the corresponding filter screen 428 on the fixed shaft 425 to move upward a certain distance, and the uppermost filter screen 428 on the fixed shaft 425 is clamped by the claw 421. When passing through the wave tooth 4261 on the retaining ring 426, the friction force between the claw 421 and the uppermost filter screen 428 is greater than the blocking force of the toggle tooth 4261 on the retaining ring 426, so that the toggle tooth 4261 is deformed, so that the uppermost filter screen 428 is taken out, and the filter screens 428 except the uppermost filter screen 428 will be removed by the toggle tooth 4261, and only the uppermost filter screen is clamped by the claw 421.
[0142] When the filter screen 428 is lifted up and clamped on the bottom of the claw 421, the driving member 423 extends to move the bottoms of the claws 421 away from each other to support the filter screen 428, thereby clamping the filter screen 428. Figure 1 and Figure 2As shown, the secondary telescopic frame 4296 is extended, allowing the claw 421 to move with the filter to the top of the mold of the hub die-casting mechanism 41, and then the lifting power part 4297 drives the secondary telescopic frame 4296 to move downward, allowing the filter to contact the mold, and the driving part 423 is retracted, and the bottoms of the claws 421 are close to each other, so that the filter is placed on the mold, realizing the automatic placement of the filter on the mold.
[0143] The present invention is described in detail above in conjunction with the embodiments of the accompanying drawings. A person skilled in the art can make various variations of the present invention according to the above description. Therefore, certain details in the embodiments should not constitute a limitation of the present invention, and the scope of protection of the present invention shall be defined by the scope of the attached claims.
Claims
1. A water quenching cooling device for a casting wheel hub, characterized in that: include: a water tank having an opening at the top; A fixed water spray pipe disposed in the water tank, wherein the fixed water spray pipe is provided with a plurality of water spray ports; A bracket arranged in the water tank and capable of being raised and lowered and adjusted, the bracket being provided with a rotatable rotating disk, and the rotating disk being supported with a plurality of rotatable supporting rollers; A movable water spray pipe connected to the bracket, the movable water spray pipe passes through the rotating disk and is connected to a high-pressure nozzle; A wheel hub clamp that can be moved and adjusted in the vertical direction, the wheel hub clamp is arranged on the side of the water tank, the wheel hub clamp is provided with a pair of clamping jaws with adjustable clamping spacing, and a rotatable limiting roller is provided on the top of each clamping jaw corresponding to the clamped wheel hub; an air outlet provided at the opening of the water tank; When the wheel hub is water-quenched, the wheel hub clamp holds the corresponding wheel hub and moves downward along the vertical direction, so that the wheel hub enters the water tank from the opening and is then placed on the supporting roller. The wheel hub clamp and the bracket move up and down synchronously, so that the wheel hub passes through the water spray port of the fixed water spray pipe in an up and down manner, and the water spray port of the fixed water spray pipe and the high-pressure nozzle of the movable water spray pipe spray cold water to cool the wheel hub. The fixed water spray pipe includes an annular pipe and a plurality of water spray branch pipes connected to the top of the annular pipe, the water spray branch pipes are arranged vertically upward and bent toward the inside of the annular pipe at the ends, and the water spray ports at the ends of the water spray branch pipes are arranged toward the inside of the annular pipe; The movable water spray pipe comprises a vertical part and a horizontal part, the vertical part passes through the bracket and the rotating disk and is connected to the high-pressure nozzle at the end, the horizontal part is connected to the vertical part, and the other end of the horizontal part is connected to the first water inlet; The rotating disk is connected to a turbine, which is arranged at the bottom of the bracket. When the bracket moves up and down, the blades of the turbine are driven to rotate forward and reverse, and then the turbine drives the rotating disk to rotate, which not only accelerates the flow of water to cool the inner surface of the hub, but also enables the contact position between the supporting roller and the hub to be cooled.
2. The water quenching cooling device for casting wheel hub according to claim 1, characterized in that: The wheel hub clamp comprises a mounting frame, a guide rod arranged on the mounting frame, and a telescopic driving member arranged on the mounting frame and arranged with corresponding clamping claws; The clamping claw is sleeved on the guide rod; The telescopic driving member is telescopically adjustable, and the telescopic driving member is connected to the corresponding clamping claw, and the corresponding clamping claw is moved and adjusted along the guide rod by telescopic adjustment, so as to adjust the clamping distance between the two clamping claws; A pair of clamping plates are arranged at the bottom of the clamping jaws, and rotatable rollers are arranged at the ends of the clamping plates.
3. The water quenching cooling device for casting wheel hub according to claim 1, characterized in that: It also includes a bracket arranged corresponding to the wheel hub clamp, the bracket is provided with a horizontal sliding mechanism, and the horizontal sliding mechanism is connected to a vertical sliding mechanism; The horizontal sliding mechanism can carry the vertical sliding mechanism to adjust the position along the horizontal direction; The vertical sliding mechanism is connected to the wheel hub fixture and can adjust the position of the wheel hub fixture along the vertical direction.
4. The water quenching cooling device for a casting wheel hub according to claim 1, characterized in that: It also includes a wheel hub conveying mechanism disposed at the front side of the water tank, and the wheel hub conveying mechanism is used to convey the wheel hub to be water quenched and cooled; A detection switch which can be vertically moved and adjusted is provided on the side of the wheel hub conveying mechanism, and the detection switch can locate the upper surface of the wheel hub conveyed on the wheel hub conveying mechanism through vertical movement and adjustment.
5. The water quenching cooling device for casting wheel hub according to claim 4, characterized in that: It also includes a wheel hub clamping mechanism disposed on a side of the wheel hub conveying mechanism away from the water tank, and the wheel hub clamping mechanism is disposed on one side of the wheel hub conveying mechanism; The wheel hub clamping mechanism is provided with a pair of rotatable and adjustable clamping members, the clamping distance of the pair of clamping members is adjustable, the corresponding wheel hub is clamped by adjusting the clamping distance, and the clamped wheel hub is flipped 180° by rotation adjustment, and then the wheel hub is placed on the wheel hub conveying mechanism.
6. The water quenching cooling device for a casting wheel hub according to claim 1, characterized in that: It also includes a hub wiping mechanism disposed at the rear side of the water tank, the hub wiping mechanism including a bottom wiping disc disposed near the water tank and rotatable, a rotating rag roller disposed near the bottom wiping disc and movable up and down, and a plurality of transverse rag rollers and a plurality of vertical rag rollers disposed near the rotating rag roller; The transverse rag roller and the vertical rag roller are both rotatable.
7. A wheel hub manufacturing integrated machine, characterized in that: include: The water quenching cooling device for a cast wheel hub according to any one of claims 1 to 4; A wheel hub conveying mechanism provided at the front side of the water quenching cooling device, used for conveying the wheel hub to be water quenched; A wheel hub clamping mechanism disposed on a side of the wheel hub conveying mechanism away from the water quenching cooling device; A wheel hub die-casting mechanism disposed on a side of the wheel hub conveying mechanism away from the water quenching cooling device, wherein the wheel hub die-casting mechanism and the wheel hub clamping mechanism are disposed on opposite sides of the wheel hub conveying mechanism; A filter net feeding mechanism disposed near the wheel hub die-casting mechanism, used for clamping the filter net and placing the clamped filter net on the mold of the wheel hub die-casting mechanism; The wheel hub wiping mechanism arranged at the rear side of the water quenching cooling device is used to wipe off water stains on the wheel hub.
8. The integrated wheel hub manufacturing machine according to claim 7, characterized in that: The filter net feeding mechanism is used to clamp the filter net and place the clamped filter net on the mold of the wheel hub die-casting mechanism; The filter screen feeding mechanism comprises a pair of claws hinged in the middle, and the pair of claws are cross-connected; A push spring is provided on the outer side of the top of the clamping claw, and the push spring applies elastic force to the top of the clamping claw so that the tops of a pair of clamping claws are close to each other, thereby making the bottoms of a pair of clamping claws close to each other; The filter net feeding mechanism is provided with a driving member located on the inner side of the top of a pair of claws. The driving member can push the top of the pair of claws to make the tops of the pair of claws move away from each other, thereby making the bottoms of the pair of claws also move away from each other, thereby clamping the corresponding filter net.
9. The integrated wheel hub manufacturing machine according to claim 8, characterized in that: The filter screen feeding mechanism also includes a rotatable rotating disk arranged below the clamping claw, a plurality of vertical shafts erected on the rotating disk, a retaining ring supported between the clamping claw and the corresponding vertical shaft, and a lifting and lowering adjustable supporting claw arranged below the rotating disk corresponding to the clamping claw; A plurality of filter screens are sleeved on the vertical shaft; A plurality of toggle teeth are provided on the inner side of the retaining ring, and a tip of the toggle tooth is formed near the inner side of the retaining ring. The size formed by connecting the tips of the plurality of toggle teeth is adapted to the maximum diameter of the first filter screen on the corresponding vertical axis; The side of the rotating disk is provided with a notch corresponding to the claw; The supporting claw can pass through the corresponding notch to lift the filter screen on the corresponding vertical shaft, so that the first filter screen on the vertical shaft passes through the retaining ring and is clamped on the bottom of the clamping claw.
Citation Information
Patent Citations
Wheel hub automatic water soaking device
CN103736981A
A cooling spray mechanism for quenching and tempering equipment for wheel hub bearings
CN215162999U