Inverted-cone-shaped twisted surface aluminum plate curtain wall and construction method thereof
Through the ferrule-type connecting structure and adjustable adapters, the difficulty of keel installation and gap between aluminum plate joints in the construction of inverted conical twisted surface aluminum plate curtain wall is solved, and the aesthetics and construction efficiency of the curtain wall are improved.
Patent Information
- Application Number
- CN202410971538.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2024-12-17
AI Technical Summary
The construction of the inverted conical twisted surface aluminum panel curtain wall is complicated, the installation of keel is difficult, and the drop is prone to occur at the joints of the aluminum panel units, which affects the aesthetics.
The main keel and the secondary keel are installed and positioned by a ferrule-type connecting structure, and the aluminum panel unit is connected through an adjustable adapter to adjust the installation angle to reduce the seam drop. The keel is divided into multiple units for easy installation and adjustment, ensuring The matching of keels with building structure.
It reduces the difficulty of installing keels, improves installation efficiency, enhances the aesthetics and stability of the curtain wall, shortens the construction cycle and reduces costs.
Smart Images

Figure CN119145563A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, and in particular to an inverted cone-shaped twisted surface aluminum plate curtain wall and a construction method thereof. Background Art
[0002] With the rapid development of urban construction, in order to improve the aesthetics of urban buildings, curtain walls are usually used to decorate the exterior walls of buildings. Curtain walls use a variety of strong, light and beautiful building materials to replace the traditional brick or window-wall combination exterior wall construction method. It is an exterior wall construction method that surrounds the main structure of the building to make the entire building beautiful, functional and safe.
[0003] In recent years, the exterior shapes of curtain walls of large sports venues and super-large space buildings have shown a trend of diversification. The inverted cone twisted surface aluminum plate curtain wall is increasingly used in the exterior wall decoration of large sports venues because it can highlight the agility and smooth curve elements of the building. However, the irregular shape of the inverted cone twisted surface aluminum plate curtain wall makes its construction more complicated and difficult, especially in the installation of the keel. The keel of the inverted cone twisted surface aluminum plate curtain wall has a twisted curvature, which further increases the difficulty of manufacturing and installing the keel. The main keel and the secondary keel are difficult to install and position. Due to the existence and accumulation of keel manufacturing errors and installation errors, it is easy to cause the keel to not match the position of the building embedded parts, seriously affecting the installation efficiency and construction period of the curtain wall.
[0004] In addition, the aluminum plate of the existing inverted cone twisted surface aluminum plate curtain wall is assembled into a curved surface by flat aluminum plate units, which easily forms a drop at the joint of two adjacent aluminum plate units. The two adjacent aluminum plate units cannot transition smoothly, resulting in the outer surface of the curtain wall being uneven and uneven after the construction of the entire aluminum plate curtain wall is completed, which has a poor visual appearance and seriously affects the aesthetics of the curtain wall. Summary of the invention
[0005] In view of this, in order to overcome the shortcomings of the prior art problems, the present invention provides an inverted cone-shaped twisted aluminum plate curtain wall, the main keel and the secondary keel of the curtain wall adopt a plug-in connection structure, so as to facilitate the installation and positioning of the secondary keel and the main keel, and at the same time, the keel of the double-span curtain wall is used as a keel unit, and the keel unit is installed and constructed with the main body of the building structure after it is manufactured, and the two adjacent keel units also adopt a plug-in connection structure, which is convenient for the installation and adjustment of the keel unit and the main body of the building, and can effectively offset the error accumulation during the manufacture and installation of the keel unit, avoid the situation that the keel does not match the post-embedded parts on the main body of the building structure, reduce the difficulty of keel installation, and improve the installation efficiency. In addition, the aluminum panel unit is connected to the keel through an angle-adjustable adapter, which is convenient for adjusting the installation angle of adjacent aluminum panel units, and can effectively reduce the drop of two adjacent aluminum panel units, and make the two adjacent aluminum panels transition smoothly as much as possible, thereby effectively improving the aesthetics of the curtain wall. At the same time, the present invention also provides a construction method of an inverted cone-shaped twisted aluminum plate curtain wall.
[0006] To achieve the above purpose, the technical solution of the inverted cone-shaped twisted surface aluminum plate curtain wall provided by the present invention is: An inverted cone-shaped twisted aluminum plate curtain wall, including: The keel is connected to the main body of the building structure, and the keel has a plurality of keel units connected in sequence. The keel unit comprises two main keels arranged adjacent to each other on the main body of the building structure, a secondary keel arranged between the two main keels and connecting the two main keels, a cantilevered secondary keel connected to the outer side of one main keel, and an insert arranged on the outer side of the other main keel. When the keel unit is connected to the main body of the building structure, two adjacent keel units are connected through a cantilevered secondary keel mounted on the insert, and the insert realizes the positioning connection of the two adjacent keel units. The main keel is arranged obliquely on the main body of the building structure, and the main keel is arc-shaped, with a curved arc convex in a direction away from the main body of the building structure. The panel unit is connected with the keel, and the panel unit comprises an aluminum panel and an auxiliary frame, and the aluminum panel is fixedly connected with the auxiliary frame.
[0007] Furthermore, the keel unit also includes an attached frame, which is arranged between two adjacent secondary keels and connected to the main keel and the secondary keel. When two adjacent keel units are connected, the attached frame is connected and fixed to the core sleeve on the main keel.
[0008] Furthermore, both sides of the main keel are provided with inserts for positioning and installing the secondary keel and the attached frame, and the secondary keel and the attached frame are respectively sleeved on the inserts and fixedly connected to the inserts.
[0009] Furthermore, the auxiliary frame of the panel unit is connected to the main keel through an adjustable adapter, the auxiliary frame of the panel unit is connected to the secondary keel through an L-shaped angle code, and the auxiliary frame of the panel unit is connected to the auxiliary frame through an L-shaped angle code.
[0010] Furthermore, the adjustable adapter comprises: The transfer fixing seat is tightly connected to the main keel, and the transfer fixing seat has a cylindrical support shaft for adjusting the installation angle, and the support shaft is arranged parallel to the main keel. The transfer movable part has a base plate fastened to the auxiliary frame of the panel unit and a supporting part arranged on the base plate. The supporting part is a shaft sleeve connected to the supporting shaft sleeve of the transfer fixing seat. The supporting part is connected to the supporting shaft sleeve and can rotate relatively, and is locked by a locking screw.
[0011] The technical solution of the construction method of the inverted cone-shaped twisted surface aluminum plate curtain wall provided by the present invention is: A construction method for an inverted cone-shaped twisted surface aluminum plate curtain wall, comprising the following construction steps: S1. Create curtain wall BIM model; S2. Use a 3D laser scanner to perform 3D laser scanning on the main body of the building structure to obtain point cloud data of the main body of the building structure, and use BIM technology to reverse model based on the point cloud data to obtain a main body model of the building structure; S3, merging the main building structure model obtained in step S2 and the curtain wall model created in step S1 at the same origin, performing a collision check, and optimizing and adjusting the curtain wall model at the collision points checked to ensure that the curtain wall model completely wraps the main building structure model; S4, analyzing the keels in the curtain wall model optimized and adjusted in step S3, dividing the keels in the curtain wall model into multiple keel units by forming a keel unit with two adjacent main keels and a secondary keel and an attached frame located on the same side of the two main keels; S5, analyzing the panels in the curtain wall model optimized and adjusted in step S3, and dividing the panels into a plurality of panel units according to the grid formed by the main keels and the secondary keels in the curtain wall model; S5, factory processing S51, Panel unit production Numbering of panel units in the curtain wall model; Extract the processing data of the panel unit from the curtain wall model; export the panel unit number and processing data to the CAD processing drawing, and output the CAD processing drawing to the factory for cutting and processing; S52, keel production Number the main keels, secondary keels and attached frames in the curtain wall model; Extract the processing data of the main keel, secondary keel and attached frame from the curtain wall model; export the numbers and processing data of the main keel, secondary keel and attached frame to the CAD processing drawing, and output the CAD processing drawing to the factory for cutting and processing; S53, adapter production Extract the processing data of the adapter that connects the main keel to the main body of the building structure from the curtain wall model, export the processing data of the adapter to the CAD processing drawing, and output the CAD processing drawing to the factory for cutting and processing; S6, keel unit on-site assembly S61. According to the keel unit assembly drawing, on the hardened assembly site at the construction site, use a total station to lay out the layout points of the assembly frame, and set up a three-dimensional assembly frame; S62, the total station locates the main keel installation position on the assembly frame, and then places the main keel made in the factory in step S52 on the assembly frame. S63, using a total station to locate the installation position of the secondary keel and the attached frame on the main keel, spot-welding the core insert to the installation position of the secondary keel and the attached frame on the main keel, and after re-measurement using the total station again, welding the core insert to the main keel; S64, the secondary keel and the auxiliary frame manufactured in the factory in step S52 are mounted on the insert, and are fixed by welding to the insert; S65. According to the coordinates of the connection points between the keel unit and the main body of the building structure in the curtain wall model, the connection points are located on the assembled keel units by using a total station, and reflective sheets are attached to the located connection points; S7. Installation and construction of keel units and main building structures; S71. According to the connection point between the keel and the main body of the building structure in the curtain wall model, locate the installation position of the post-embedded parts and the adapter on the main body of the building structure by using a total station, and after re-measurement, install the post-embedded parts and the adapter on the main body of the building structure; S72, hoisting the assembled keel unit to the outer wall of the main body of the building structure, first positioning the lower end of the main keel of the keel unit with the rear embedded part of the main body of the building structure and then temporarily fixing it, and then positioning the upper end of the main keel of the keel unit with the adapter on the upper part of the main body of the building structure and then temporarily fixing it, S73, re-measure the reflective sheet on the keel unit by using a total station. When the coordinate point position of the reflective sheet meets the requirements, fix the main keel of the keel unit to the post-embedded parts and adapters on the main body of the building structure, thus completing the installation construction of one keel unit and the main body of the building structure; S74. Install the next keel unit adjacent to the completed keel unit on the main building structure according to the installation sequence of the keel units in the curtain wall model. Hoist the next keel unit to the main body of the building structure, and put the cantilevered secondary keel of the keel unit on the insert on the main keel of the completed keel unit. Use the total station to locate the reflective sheet on the keel unit, and adjust the installation position of the keel unit until the coordinate point of the reflective sheet meets the design requirements. First, locate the lower end of the main keel of the keel unit and the rear embedded part of the main body of the building structure, and then temporarily fix it. Then, locate the upper end of the main keel of the keel unit and the adapter on the upper part of the main body of the building structure, and then temporarily fix it. S75, re-measure the reflective sheet on the keel unit by the total station again. After the coordinate point of the reflective sheet meets the design requirements, fix the main keel of the keel unit to the post-embedded parts and adapters on the main body of the building structure, and weld and fix the secondary keel and the attached frame to the core of the keel unit that has been constructed on the outer wall of the main body of the building structure; Repeat the above steps S74 and S75 until all keel units are installed with the main body of the building structure, thus completing the installation of the keel with the main body of the building structure; S8, panel unit installation and construction; Through the total station, according to the curtain wall model, locate the installation position of the adjustable adapter on the keel, then connect the panel unit made in the factory in step S51 to the adjustable adapter, adjust the installation angle of the two adjacent panel units, ensure that the adjacent panels are arc-smooth, and after the adjustment, fix the panel unit to the secondary keel and the attached frame through the L-shaped angle code.
[0012] Furthermore, in step S52, when the main keel is cut, the main keel is cut into main keel segments according to the bending points and bending sizes of the main keel in the curtain wall model, and the connecting slopes at the connections of adjacent main keel segments and the connecting surfaces between the main keel and the main body of the building structure are processed.
[0013] Furthermore, in the step S52, when the main keel is manufactured in the factory, a fixed frame is first manufactured, and then the main keel segment is placed in the fixed frame, and the main keel segment is assembled into a main keel structure, and then a straight line is hung to remeasure the size of the main keel bending arc, and the main keel segment and the frame are wedged with a wedge, and finally welded at the bending arc, and the welding is carried out according to the secondary weld. After the welding is completed, a weld flaw detection test is carried out.
[0014] Furthermore, the horizontality of the fixed tire frame is ±1 mm.
[0015] The beneficial effects of the present invention are: 1. The keel of the present invention is divided into a plurality of keel units. When the keel units are connected to the main body of the building structure, adjacent keel units are connected by a plug-in connection structure. The plug-in connection structure is convenient for adjusting the installation position of the keel unit during installation and construction, and can effectively offset the accumulated errors during the manufacture and installation of the keel units, thereby avoiding the mismatch between the keel and the post-embedded parts on the main body of the building structure, reducing the difficulty of keel installation, and improving installation efficiency. The main keel of the present invention is connected to the secondary keel and the attached frame by a plug-in connection structure, which is convenient for positioning and installing the secondary keel and the attached frame on the main keel.
[0016] 2. The setting of the attached frame of the present invention effectively improves the connection strength between the panel unit and the keel, enhances the stability of the curtain wall, and ensures the service life and safety of the curtain wall.
[0017] 3. The keel unit of the present invention comprises two adjacent main keels, a secondary keel and an attached frame between the two main keels, and a cantilevered secondary keel and an attached frame connected to the outside of one of the main keels, that is, the keel unit of the present invention is relatively large in size, and is connected to the main body of the building structure after the keel unit is manufactured. Compared with the traditional construction method in which the main and secondary keels are directly connected to the main body of the building structure after being processed in the factory, the large-plate keel unit of the present invention is manufactured in the factory, which can effectively ensure the quality of the keel, improve the efficiency of keel installation, save labor, shorten the cycle and facilitate management.
[0018] 4. The panel unit of the present invention is connected to the main keel through an adjustable adapter, which can realize the adjustment of the installation angle of the panel unit. By adjusting the installation angle of the panel unit, the distance between adjacent panel units and the keel can be made as similar as possible, thereby effectively reducing the drop between two adjacent panel units at the joint, making the adjacent panel units transition smoothly, so that the installed aluminum plate curtain wall is smooth and fluent at the joint, thereby improving the aesthetics of the curtain wall.
[0019] 5. The construction method of the present invention is simple and easy to operate, has low construction cost, low difficulty in quality control, good appearance, and can effectively improve the construction efficiency of the curtain wall, shorten the construction period, and reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic structural diagram of the keel of the inverted cone-shaped twisted surface curtain wall of the present invention; Figure 2 It is a schematic diagram of the assembly structure of two adjacent keel units of the present invention; Figure 3 It is a schematic diagram of the connection structure of the main keel, the secondary keel and the attached frame of the present invention; Figure 4 It is a schematic diagram of the connection structure between the panel unit and the keel of the present invention; Figure 5 It is a structural schematic diagram of the adapter for connecting the main keel with the main body of the building structure of the present invention; Reference numerals: Main keel 1, secondary keel 2, attached frame 3, core insert 4, keel unit 5, panel unit 6, L-shaped angle code 7, attached frame 8, aluminum panel 9, adapter fixing seat 10, adapter movable part 11, support shaft 12, bottom plate 13, support part 14, connecting square tube 15, connecting plate 16, connecting channel steel 17, round steel pipe ring beam 19, post-embedded parts 20, adapter 21. DETAILED DESCRIPTION
[0021] The present invention is further described in detail below in conjunction with the accompanying drawings: like Figure 1 , Figure 2 and Figure 3 As shown, an inverted cone-shaped twisted surface aluminum plate curtain wall, which includes: a keel and a panel unit 6, wherein the keel is connected to the main body of the building structure, the keel has a plurality of keel units 5 connected in sequence, the keel unit 5 has two main keels 1 arranged adjacent to each other on the main body of the building structure, a secondary keel 2 arranged between the two main keels 1 and connecting the two main keels 1, wherein a cantilevered secondary keel 2 is connected to the outside of one main keel 1, and an insert 4 is arranged on the outside of the other main keel 1, the keel unit 5 also includes an attached frame 3, the attached frame 3 is arranged between two adjacent secondary keels 2 and connected to the main keel 1 and the secondary keel 2, and when two adjacent keel units 5 are connected, the attached frame 3 is fittedly connected and fixed to the insert 4 on the main keel 1. When the keel unit 5 is connected to the main body of the building structure, two adjacent keel units 5 are connected by a cantilevered secondary keel 2 mounted on the insert 4, and the insert 4 realizes the positioning connection of the two adjacent keel units 5. The main keel 1 is arranged obliquely on the main body of the building structure, and the main keel 1 is arc-shaped, and has a curved arc protruding in the direction away from the main body of the building structure. Inserts 4 for positioning and installing the secondary keel 2 and the attached frame 3 are provided on both sides of the main keel 1. The secondary keel 2 and the attached frame 3 are respectively mounted on the insert 4 and fixedly connected to the insert 4. The panel unit 6 is connected to the keel, and the panel unit 6 has an aluminum panel 9 and an attached frame 8. The aluminum panel 9 is fixedly connected to the attached frame 8. The attached frame 8 of the panel unit 6 is connected to the main keel 1 through an adjustable adapter, and the attached frame 8 of the panel unit 6 is connected to the secondary keel 2 through an L-shaped angle code 7, and the attached frame 8 of the panel unit 6 is connected to the attached frame 3 through an L-shaped angle code 7.
[0022] like Figure 4As shown, the adjustable adapter includes an adapter fixing seat 10 and an adapter movable member 11, the adapter fixing seat 10 is fastened to the main keel 1, the adapter fixing seat 10 has a cylindrical support shaft 12 for adjusting the installation angle, the support shaft 12 is arranged parallel to the main keel 1, the adapter movable member 11 has a base plate 13 fastened to the auxiliary frame 8 of the panel unit 6 and a support portion 14 arranged on the base plate 13, the support portion 14 is a shaft sleeve fittedly connected to the support shaft 12 of the adapter fixing seat 10, the support portion 14 is fittedly connected to the support shaft 12 and can rotate relatively, and is locked by a locking screw, and the locking screw in this embodiment adopts a self-tapping screw.
[0023] In this embodiment, the upper end of the main body of the building structure is a ring beam made of a round steel pipe, and the lower part of the main body of the building structure is a ring beam made of reinforced concrete. The upper end of the keel of the aluminum curtain wall is connected to the main keel 1 of the keel with the round steel pipe ring beam 19 through an adapter 21, and the keel of the aluminum curtain wall is connected to the concrete ring beam 18 at the lower part of the main body of the building structure through a post-embedded part 20. Figure 5 As shown, the adapter 21 includes a connecting square tube 15, a connecting plate 16, and a connecting channel steel 17. One end of the connecting square tube 15 is fixedly connected to the round steel tube ring beam. The connecting plate 16 is fixed on the connecting square tube 15. Two connecting channel steels 17 are fixedly arranged on the connecting plate 16. The two connecting channel steels 17 clamp the upper part of the main keel 1, and the connecting channel steel 17 is provided with long holes for inserting bolts. The connecting channel steel 17 is fastened to the main keel 1 with bolts inserted in the long holes. The connecting plate 16 can be set to seal the lower end of the connecting square tube 15 or to be located on the side of the connecting square tube 15. When the connecting plate 16 is located on the side of the connecting square tube 15, reinforcing ribs are arranged between the connecting square tube 15 and the connecting plate 16.
[0024] A method for constructing an inverted cone-shaped twisted aluminum plate curtain wall, comprising the following construction steps: S1. Create curtain wall BIM model; S2. Use a 3D laser scanner to perform 3D laser scanning on the main body of the building structure to obtain point cloud data of the main body of the building structure, and use BIM technology to reverse model based on the point cloud data to obtain a main body model of the building structure; S3, merging the main building structure model obtained in step S2 and the curtain wall model created in step S1 at the same origin, performing a collision check, and optimizing and adjusting the curtain wall model at the collision points checked to ensure that the curtain wall model completely wraps the main building structure model; S4, analyzing the keels in the curtain wall model optimized and adjusted in step S3, using two adjacent main keels 1 and the secondary keels 2 and the attached frame 3 located on the same side of the two main keels 1 to form a keel unit 5, and dividing the keels in the curtain wall model into multiple keel units 5; S5, analyzing the panel in the curtain wall model optimized and adjusted in step S3, and dividing the panel into a plurality of panel units 6 according to the grid formed by the main keel 1 and the secondary keel 2 in the curtain wall model; S5, factory processing S51, Panel production Number the panel units 6 in the curtain wall model; Extract the processing data of the panel unit 6 in the curtain wall model; export the number and processing data of the panel unit 6 to the CAD processing drawing, and output the CAD processing drawing to the factory for cutting and processing; S52, keel production Number the main keel 1, secondary keel 2 and attached frame 3 in the curtain wall model; Extract the processing data of the main keel 1, the secondary keel 2 and the attached frame 3 from the curtain wall model; export the numbers and processing data of the main keel 1, the secondary keel 2 and the attached frame 3 to the CAD processing drawing, and output the CAD processing drawing to the factory for cutting and processing; When cutting the main keel 1, the secondary keel 2 and the attached frame 3, a CNC plasma intersecting wire cutting machine can be used to cut and cut the materials. The CAD processing drawing can be directly input into the CNC plasma intersecting wire cutting machine. The CNC plasma intersecting wire cutting machine can cut any shape, angle and end face groove, which can effectively improve the cutting efficiency and accuracy. When cutting the main keel 1, according to the bending point and bending size of the main keel 1 in the curtain wall model, the main keel 1 is cut into main keel 1 sections, and the connecting slopes of the adjacent main keel 1 sections and the connecting surfaces between the main keel 1 and the main body of the building structure are processed. When the main keel 1 is manufactured in the factory, a fixed tire frame is manufactured first, and the horizontality of the fixed tire frame is ±1mm. After the fixed tire frame is manufactured, the main keel 1 section is placed in the fixed tire frame, and the main keel 1 section is assembled into the main keel 1 structure, and then the full-length straight line is hung to remeasure the arc size of the main keel 1, and the main keel 1 section and the tire frame are wedged with a wedge, and finally welded at the arc. The welding is carried out according to the secondary weld, and the weld must not have defects such as cracks, pores, slag inclusions, etc. After welding is completed, a weld flaw detection test is carried out.
[0025] S53, adapter 21 production Extracting processing data of the adapter 21 connecting the main keel 1 and the main body of the building structure from the curtain wall model, exporting the processing data of the adapter 21 to a CAD processing drawing, and outputting the CAD processing drawing to the factory for material cutting and processing; When the adapter 21 is cut, a numerically controlled plasma intersecting wire cutting machine is also used for cutting.
[0026] S6, keel unit 5 on-site assembly S61. According to the assembly drawing of keel unit 5, on the hardened assembly site at the construction site, use a total station to lay out the layout points of the assembly cradle, and set up a three-dimensional assembly cradle. The levelness of the erected assembly cradle is ±1mm. S62, the total station locates the installation position of the main keel 1 on the assembly frame, and then places the main keel 1 manufactured in the factory in step S52 on the assembly frame, and wedges the main keel 1 and the assembly frame together; S63, locate the installation positions of the secondary keel 2 and the attached frame 3 on the main keel 1 by using a total station, spot weld the ferrule 4 to the installation positions of the secondary keel 2 and the attached frame 3 on the main keel 1, and weld the ferrule 4 to the main keel 1 after re-measurement by the total station; S64, the secondary keel 2 and the auxiliary frame 3 manufactured in the factory in step S52 are mounted on the insert 4, and are welded and fixed to the insert 4; S65. According to the coordinates of the connection points between the keel unit 5 and the main body of the building structure in the curtain wall model, the connection points are located on the assembled keel unit 5 by using a total station, and reflective sheets are pasted on the located connection points.
[0027] S7, installation and construction of keel unit 5 and main building structure; S71, according to the connection point between the keel and the main body of the building structure in the curtain wall model, locate the installation position of the post-embedded component 20 and the adapter 21 on the main body of the building structure by using a total station, and after re-measurement, install the post-embedded component 20 and the adapter 21 on the main body of the building structure; S72, hoisting the assembled keel unit 5 to the outer wall of the main body of the building structure, first positioning the lower end of the main keel 1 of the keel unit 5 with the rear embedded part 20 of the main body of the building structure and then temporarily fixing it, and then positioning the upper end of the main keel 1 of the keel unit 5 with the adapter 21 on the upper part of the main body of the building structure and then temporarily fixing it, S73, re-measure the reflective sheet on the keel unit 5 by the total station, and after the coordinate point position of the reflective sheet meets the requirements, fix the main keel 1 of the keel unit 5 to the post-embedded part 20 and the adapter 21 on the main body of the building structure, and weld the lower end of the main keel 1 to the post-embedded part 20, and the welding is required to be full, and the weld must not have defects such as cracks, pores, slag inclusions, etc. The upper end of the main keel 1 is fastened to the adapter 21 by bolts, and the bolts are prevented from loosening, and the installation construction of one keel unit 5 and the main body of the building structure is completed; S74, according to the installation sequence of the keel units 5 in the curtain wall model, install the next keel unit 5 adjacent to the completed keel unit 5 on the main body of the building structure, The next keel unit 5 is hoisted to the main body of the building structure, and the cantilevered secondary keel 2 of the keel unit 5 is mounted on the insert 4 on the main keel 1 of the completed keel unit 5. The reflective sheet on the keel unit 5 is positioned by a total station, and the installation position of the keel unit 5 is adjusted until the coordinate point of the reflective sheet meets the design requirements. The lower end of the main keel 1 of the keel unit 5 is first positioned and temporarily fixed with the rear embedded part 20 of the main body of the building structure, and then the upper end of the main keel 1 of the keel unit 5 is positioned and temporarily fixed with the adapter 21 on the upper part of the main body of the building structure. S75, re-measure the reflective sheet on the keel unit 5 by the total station, and after the coordinate point of the reflective sheet meets the design requirements, fix the main keel 1 of the keel unit 5 to the post-embedded part 20 and the adapter 21 on the main body of the building structure, and weld and fix the secondary keel 2 and the attached frame 3 to the ferrule 4 on the keel unit 5 that has been constructed on the external wall of the main body of the building structure; Repeat the above steps S74 and S75 until all keel units 5 are installed with the main body of the building structure, thus completing the installation of the keel with the main body of the building structure; S8, panel installation and construction; Through the total station, according to the curtain wall model, the installation position of the adjustable adapter is located on the keel, and then the panel unit 6 manufactured in the factory in step S51 is connected to the adjustable adapter, and the installation angles of the two adjacent panel units 6 are adjusted to ensure that the adjacent panels are arc-smooth. After the adjustment is completed, the panel unit 6 is fixedly connected to the secondary keel 2 and the attached frame 3 through the L-shaped angle code 7.
[0028] It should be noted that the above embodiments are illustrative of the technical solution of the present invention rather than limiting. Equivalent substitutions made by ordinary technicians in the relevant technical field or other modifications made according to the prior art should be included in the scope of rights required by the present invention as long as they do not exceed the concept and scope of the technical solution of the present invention.
Claims
1. An inverted cone-shaped twisted aluminum plate curtain wall, characterized in that: include: A keel, wherein the keel is connected to the main body of the building structure, and the keel comprises a plurality of keel units (5) connected in sequence. A keel unit (5), the keel unit (5) comprising two main keels (1) arranged adjacent to each other on a main body of a building structure, a secondary keel (2) arranged between the two main keels (1) and connecting the two main keels (1), a cantilevered secondary keel (2) connected to the outside of one of the main keels (1), and an insert (4) arranged on the outside of the other main keel (1). When the keel unit (5) is connected to the main body of the building structure, two adjacent keel units (5) are connected via a cantilevered secondary keel (2) mounted on the insert (4), and the insert (4) realizes the positioning connection of the two adjacent keel units (5). The main keel (1) is arranged obliquely on the main body of the building structure, and the main keel (1) is arc-shaped, having a curved arc that bulges away from the main body of the building structure. A panel unit (6), the panel unit (6) being connected to a keel, the panel unit (6) comprising an aluminum panel (9) and an auxiliary frame (8), the aluminum panel (9) being fixedly connected to the auxiliary frame (8).
2. The inverted cone-shaped twisted surface aluminum plate curtain wall according to claim 1, characterized in that: The keel unit (5) further comprises an auxiliary frame (3), wherein the auxiliary frame (3) is arranged between two adjacent secondary keels (2) and connected to the main keel (1) and the secondary keel (2); when two adjacent keel units (5) are connected, the auxiliary frame (3) is connected and fixed to the insert (4) on the main keel (1).
3. The inverted cone-shaped twisted surface aluminum plate curtain wall according to claim 2 is characterized in that: Inserts (4) for positioning and installing the secondary keel (2) and the attached frame (3) are provided on both sides of the main keel (1); the secondary keel (2) and the attached frame (3) are respectively mounted on the inserts (4) and fixedly connected to the inserts (4).
4. The inverted cone-shaped twisted surface aluminum plate curtain wall according to any one of claims 1 to 3, characterized in that: The auxiliary frame (8) of the panel unit (6) is connected to the main keel (1) via an adjustable adapter, the auxiliary frame (8) of the panel unit (6) is connected to the secondary keel (2) via an L-shaped corner code (7), and the auxiliary frame (8) of the panel unit (6) is connected to the auxiliary frame (3) via an L-shaped corner code (7).
5. The inverted cone-shaped twisted surface aluminum plate curtain wall according to claim 4, characterized in that: The adjustable adapter comprises: The adapter fixing seat (10) is tightly connected to the main keel (1), and the adapter fixing seat (10) has a cylindrical support shaft (12) for adjusting the installation angle, and the support shaft (12) is arranged parallel to the main keel (1). A transfer movable part (11), the transfer movable part (11) comprising a base plate (13) fastened to the auxiliary frame (8) of the panel unit (6) and a support part (14) arranged on the base plate (13), the support part (14) being a shaft sleeve fittedly connected to the support shaft (12) of the transfer fixing seat (10), the support part (14) being fittedly connected to the support shaft (12) and being able to rotate relative to each other, and being locked by a locking screw.
6. The construction method of the inverted cone-shaped twisted surface aluminum plate curtain wall according to any one of claims 1 to 5, characterized in that: The construction steps include: S1. Create curtain wall BIM model; S2. Use a 3D laser scanner to perform 3D laser scanning on the main body of the building structure to obtain point cloud data of the main body of the building structure, and use BIM technology to reverse model based on the point cloud data to obtain a main body model of the building structure; S3, merging the main building structure model obtained in step S2 and the curtain wall model created in step S1 at the same origin, performing a collision check, and optimizing and adjusting the curtain wall model at the collision points checked to ensure that the curtain wall model completely wraps the main building structure model; S4, analyzing the keels in the curtain wall model optimized and adjusted in step S3, using two adjacent main keels (1) and the secondary keels (2) and the attached frame (3) located on the same side of the two main keels (1) to form a keel unit (5), and dividing the keels in the curtain wall model into a plurality of keel units (5); S5, analyzing the panel in the curtain wall model optimized and adjusted in step S3, and dividing the panel into a plurality of panel units (6) according to the grid formed by the main keel (1) and the secondary keel (2) in the curtain wall model; S5, factory processing S51, Panel unit (6) production Number the panel units (6) in the curtain wall model; Extract processing data of the panel unit (6) from the curtain wall model; export the number and processing data of the panel unit (6) to a CAD processing drawing, and output the CAD processing drawing to a factory for cutting and processing; S52, keel production Numbering the main keel (1), the secondary keel (2) and the attached frame (3) in the curtain wall model; Extracting the processing data of the main keel (1), the secondary keel (2) and the attached frame (3) from the curtain wall model; exporting the numbers and processing data of the main keel (1), the secondary keel (2) and the attached frame (3) to a CAD processing drawing, and outputting the CAD processing drawing to the factory for cutting and processing; S53, adapter (21) production Extracting processing data of the adapter (21) connecting the main keel (1) and the main body of the building structure from the curtain wall model, exporting the processing data of the adapter (21) to a CAD processing drawing, and outputting the CAD processing drawing to a factory for cutting and processing; S6, keel unit (5) on-site assembly S61. According to the assembly drawing of the keel unit (5), on the hardened assembly site at the construction site, use a total station to lay out the layout points of the assembly frame, and set up a three-dimensional assembly frame; S62, the total station locates the installation position of the main keel (1) on the assembly frame, and then places the main keel (1) manufactured in the factory in step S52 on the assembly frame. S63, using a total station to locate the installation positions of the secondary keel (2) and the attached frame (3) on the main keel (1), spot-welding the insert (4) to the installation positions of the secondary keel (2) and the attached frame (3) on the main keel (1), and after re-measurement using the total station again, welding the insert (4) to the main keel (1); S64, the secondary keel (2) and the auxiliary frame (3) manufactured in the factory in step S52 are mounted on the insert (4), and are fixed to the insert (4) by welding; S65, according to the coordinates of the connection points between the keel unit (5) and the main body of the building structure in the curtain wall model, locate the connection points on the assembled keel unit (5) by using a total station, and affix reflective sheets to the located connection points; S7, installation and construction of the keel unit (5) and the main building structure; S71, according to the connection point between the keel and the main body of the building structure in the curtain wall model, locate the installation position of the post-embedded component (20) and the adapter (21) on the main body of the building structure by using a total station, and after re-measurement, install the post-embedded component (20) and the adapter (21) on the main body of the building structure; S72, hoisting the assembled keel unit (5) to the outer wall of the main body of the building structure, first positioning the lower end of the main keel (1) of the keel unit (5) with the rear embedded part (20) of the main body of the building structure and then temporarily fixing them, and then positioning the upper end of the main keel (1) of the keel unit (5) with the adapter (21) on the upper part of the main body of the building structure and then temporarily fixing them, S73, re-measure the reflective sheet on the keel unit (5) by using a total station. When the coordinate position of the reflective sheet meets the requirements, fix the main keel (1) of the keel unit (5) to the post-embedded part (20) and the adapter (21) on the main body of the building structure, thereby completing the installation construction of one keel unit (5) and the main body of the building structure; S74, according to the installation sequence of the keel units (5) in the curtain wall model, installing the next keel unit (5) adjacent to the completed keel unit (5) on the main body of the building structure, The next keel unit (5) is hoisted to the main body of the building structure, and the cantilevered secondary keel (2) of the keel unit (5) is mounted on the insert (4) on the main keel (1) of the completed keel unit (5). The reflective sheet on the keel unit (5) is positioned by a total station, and the installation position of the keel unit (5) is adjusted until the coordinate point of the reflective sheet meets the design requirements. The lower end of the main keel (1) of the keel unit (5) is first positioned and temporarily fixed to the rear embedded part (20) of the main body of the building structure, and then the upper end of the main keel (1) of the keel unit (5) is positioned and temporarily fixed to the adapter (21) on the upper part of the main body of the building structure. S75, re-measure the reflective sheet on the keel unit (5) by the total station, and after the coordinate point of the reflective sheet meets the design requirements, fix the main keel (1) of the keel unit (5) to the post-embedded part (20) and the adapter (21) on the main body of the building structure, and weld and fix the secondary keel (2) and the attached frame (3) to the inserted core (4) on the keel unit (5) that has been constructed on the external wall of the main body of the building structure; Repeat the above steps S74 and S75 until all the keel units (5) are installed with the main body of the building structure, thus completing the installation of the keel with the main body of the building structure; S8, panel unit (6) installation and construction; By using a total station, the installation position of the adjustable adapter is located on the keel according to the curtain wall model, and then the panel unit (6) manufactured in the factory in step S51 is connected to the adjustable adapter, and the installation angle of two adjacent panel units (6) is adjusted to ensure that the adjacent panels are arc-smooth. After the adjustment is completed, the panel unit (6) is fixedly connected to the secondary keel (2) and the attached frame (3) by using an L-shaped angle code (7).
7. The construction method of the inverted cone-shaped twisted surface aluminum plate curtain wall according to claim 6 is characterized in that: In the step S52, when the main keel (1) is cut, the main keel (1) is cut into main keel (1) segments according to the bending points and bending sizes of the main keel (1) in the curtain wall model, and the connecting slopes at the connection points of adjacent main keel (1) segments and the connecting surfaces between the main keel (1) and the main body of the building structure are processed.
8. The construction method of the inverted cone-shaped twisted surface aluminum plate curtain wall according to claim 7 is characterized in that: In the step S52, when the main keel (1) is manufactured in the factory, a fixed frame is first manufactured, and then the main keel (1) section is placed in the fixed frame, and the main keel (1) section is assembled into a main keel (1) structure, and then a straight line is hung to re-measure the arc size of the main keel (1), and the main keel (1) section and the frame are wedged with a wedge, and finally the arc is welded, and the welding is carried out according to the secondary weld. After the welding is completed, a weld flaw detection test is carried out.
9. The construction method of the inverted cone-shaped twisted surface aluminum plate curtain wall according to claim 8, characterized in that: The horizontality of the fixed tire frame is ±1mm.
