A kind of fish ball quick-cooking and boiling processing equipment
By designing the quick boiling processing equipment for fish balls, using heat insulation plates, water pumps, electric three-way valves, filter plates and foam removal mechanisms, the taste changes and water quality pollution caused by the reuse of water sources in the fish balls boiling device are solved, and the problem of water quality pollution caused by the reuse of water sources in the fish balls boiling device is realized. Efficient and environmentally friendly boiling processing ensures the hygienic quality and production efficiency of fish balls.
Patent Information
- Application Number
- CN202411690275.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-11-25
AI Technical Summary
After a long time of use, the water source is reused, resulting in a change in the taste of the fish balls, and the accumulation of impurities and microorganisms in the water, affecting the cleanliness of the water and the hygiene quality of the fish balls.
A quick-formed fish ball boiling processing equipment is designed, including boiling tank, heat insulation plate, water pump, electric three-way valve, filter plate and foam removal mechanism. The heat insulation plate reduces heat loss, and the water pump and electric three-way valve realize water. The circulating flow and fresh water supplement, filter plates and defoaming mechanism remove froth and impurities to keep the water clean.
Effectively reduce the heat loss during boiling, reduce energy consumption, maintain the stability of the water temperature, and improve the boiling efficiency; through the circulation of water and the replenishment of fresh water, the cleanliness of the water is maintained, ensuring the fish balls hygienic quality; the use of foam removal mechanism reduces the workload of manually cleaning foam and improves production efficiency.
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Figure CN119157280B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food processing, in particular to a quick-making and boiling fish ball processing device. Background Art
[0002] Fish balls are a kind of delicacy made from meat paste. Generally, they are first made into spherical, peach-shaped and other shapes through molds, and then heated to shape. Since the newly formed fish balls are still relatively soft, under the action of their own gravity, the fish balls will produce large deformations during the transportation process. At this time, if they are directly heated at high temperature to shape, the fish balls will have uneven shapes and individual differences will be too great, which will affect the product appearance and taste. Therefore, the fish balls need to be boiled in water to shape them.
[0003] Upon inquiry, an energy-saving and environmentally friendly fish ball boiling device with application number 201820638213.0 on the Chinese Patent Network can recover the water vapor emitted into the air during the cooking process of fish balls through a steam recovery tank, and can effectively separate the steam to be recovered into steam and condensed water. The device not only ensures the quality of the fish balls, but also can recycle the steam and condensed water. It is not only energy-saving and environmentally friendly, but also provides a good working environment for the staff. However, when the boiling device is used for a long time, the water source in the boiling tank will be reused. The reused water source will not only cause the taste of the fish balls to change, but also with the increase in the number of uses, various impurities will accumulate in the water, such as fish ball debris, protein, fat, minerals, etc. These impurities will make the water turbid and affect the transparency and cleanliness of the water. In particular, microorganisms will breed and multiply in the water, resulting in excessive bacteria and mold.
[0004] In view of the above problems, the present invention provides a kind of fish ball quick-making boiling processing equipment. Summary of the invention
[0005] Based on the existing technical problems of fish ball processing, the invention proposes a quick-processing equipment for boiling fish balls.
[0006] The invention provides a quick-cooking and boiling fish ball processing equipment, comprising a boiling device, the boiling device comprising a boiling tank, the lower surface array of the boiling tank is fixedly connected with supporting legs, the two side surfaces and the lower surface of the boiling tank are respectively fixedly connected with heat insulation plates adapted thereto, a water pump is arranged on one side of the boiling tank, a water outlet end of the water pump is fixedly connected with a pipeline, an inner wall of one end of the pipeline is fixedly connected with the inner wall of the boiling tank, an electric three-way valve is arranged on one side of the water pump, a water supply box is arranged on one side of the electric three-way valve, three holes of the electric three-way valve are respectively fixedly connected with the inner wall of the water supply box, the inner wall of the boiling tank and the inner wall of the water inlet of the water pump through water pipes, a filter plate is slidably inserted into the inner wall of the boiling tank near one side of the electric three-way valve, a defoaming mechanism is arranged on one side of the filter plate, a sewage tank is arranged directly below the boiling tank, and the sewage tank is located directly below the filter plate.
[0007] The defoaming mechanism realizes the removal of floating foam generated by the boiled fish balls in the boiled tank.
[0008] Preferably, the steel plate on the side of the boiling tank is hollow, and a heating rod is arranged in an internal array of the steel plate. Aluminum silicate fibers are filled between the surface of the heating rods and the inner wall of the steel plate, and graphite is filled between the surface of the heating rods and the inner wall of the steel plate. The aluminum silicate fibers and the graphite are filled in two equal parts inside the steel plate, and the surface of the aluminum silicate fibers and the surface of the graphite are in contact with each other. A controller is fixedly connected to the outer side of the boiling tank, one end of the water pump is electrically connected to one end of the controller through a cable, and one end of the electric three-way valve is electrically connected to one end of the controller through a cable.
[0009] Preferably, a turbidity meter is embedded in the inner wall of the boiling tank, a temperature sensor is arranged on one side of the turbidity meter, and both the turbidity meter and the temperature sensor are located below the water line in the boiling tank.
[0010] Preferably, a spring array is arranged at one end of the pipe inside the boiling tank, one end of the spring is fixedly connected to a cover plate matched with the outer diameter of the pipe, and the lower end of the cover plate is rotatably connected to the inner bottom wall of the boiling tank.
[0011] Preferably, a sewage outlet is provided on the inner bottom wall of the boiling tank, and the sewage outlet is located directly above the sewage tank. A guardrail is arranged in an array on the surface of the sewage outlet, and the distance between the guardrails in the array and the gap between the filter plates are smaller than the diameter of the fish balls. A first cylinder is fixedly connected to the outer surface of the boiling tank, and a piston rod of the first cylinder is rotatably connected to a water blocking plate matched with the length and width of the sewage outlet through a bearing, and one end of the water blocking plate is rotatably connected to the lower surface of the boiling tank through a hinge.
[0012] Preferably, a heating plate is provided on the inner bottom wall of the water supply tank.
[0013] Preferably, the defoaming mechanism includes a guide plate fixed to the outer surface of the heat insulation plate, a motor is provided on one side of the guide plate, a fixing ring is provided on the upper end of the outer shell of the motor, the inner wall of the fixing ring is fixedly connected to a bearing, the inner ring of the bearing is fixedly connected to a second cylinder, the bottom end of the cylinder body of the second cylinder is fixedly connected to the output shaft of the motor, the piston rod of the second cylinder is fixedly connected to a fixing rod, a water inlet groove is provided inside the fixing rod, a water inlet is provided on the surface of the fixing rod, the inner wall of the water inlet groove is fixedly connected to the inner wall of the water inlet, a nozzle is fixedly connected to the lower surface of one end of the fixing rod, the inner wall of the water inlet end of the nozzle is fixedly connected to the inner wall of the water inlet groove, the lower end of the nozzle is fixedly connected to a connecting rod, the lower end of the connecting rod is fixedly connected to a support rod, and the surface of the support rod is symmetrically hinged with a cleaning filter plate through a flat hinge.
[0014] Preferably, the surface array of the nozzle is provided with water spray holes, the lower end of each of the water spray holes faces the upper surface of the cleaning filter plate, and the angle between the cleaning filter plate and the horizontal plane is the same as the angle between the guide plate and the horizontal plane.
[0015] Preferably, the upper surface array of each cleaning filter plate is provided with protrusions.
[0016] Preferably, an air bag is provided on the lower surface of each cleaning filter plate.
[0017] The beneficial effects of the present invention are:
[0018] By setting the side steel plates of the boiling tank to be hollow and the heat insulation board to be installed, the heat loss during the boiling process can be effectively reduced, the energy consumption can be reduced, the water temperature can be kept stable, and the boiling efficiency can be improved.
[0019] By setting up a water pump, pipes and an electric three-way valve, the inlet and outlet of water can be flexibly controlled, so that fresh water in the water supply tank can be used to supplement the water in the boiling tank and the water can circulate, making the water temperature more uniform and ensuring that the fish balls are heated evenly. This helps to maintain the cleanliness of the water in the boiling tank and ensure the sanitary quality of the fish balls.
[0020] By setting up the defoaming mechanism, the floating foam can be removed quickly and effectively, so that the quality of the produced fish balls is better, and at the same time the workload of manual cleaning of the floating foam is reduced, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of a quick-cooking and boiling fish ball processing device proposed by the present invention;
[0022] Figure 2A side view of a fish ball quick-cooking and boiling processing device proposed by the present invention;
[0023] Figure 3 A kind of fish ball quick boiling processing equipment proposed by the present invention Figure 2 The enlarged view of point A in the middle;
[0024] Figure 4 A turbidity meter location diagram of a fish ball quick-cooking water-boiling processing equipment proposed by the present invention;
[0025] Figure 5 A three-dimensional diagram of a guide plate of a fish ball quick-cooking and boiling processing equipment proposed by the present invention;
[0026] Figure 6 A top view of a fish ball quick-cooking and boiling processing device proposed by the present invention;
[0027] Figure 7 A kind of fish ball quick boiling processing equipment proposed by the present invention Figure 6 The enlarged view of point B in the middle;
[0028] Figure 8 A cross-sectional view of a boiling tank of a fish ball quick boiling processing equipment proposed by the present invention;
[0029] Fig. 9 A kind of fish ball quick boiling processing equipment proposed by the present invention Figure 8 Enlarged view of point C in the middle;
[0030] Fig.10 A cross-sectional view of a fixing rod of a fish ball quick-cooking and boiling processing device proposed by the present invention;
[0031] Fig.11 A kind of fish ball quick boiling processing equipment proposed by the present invention Fig.10 The enlarged view of point D in the middle;
[0032] Fig.12 An exploded view of a fixing rod of a fish ball quick-cooking and boiling processing equipment proposed by the present invention;
[0033] Fig.13 A bottom view of a cleaning filter plate of a fish ball quick-cooking water-boiling processing device proposed by the present invention;
[0034] Fig.14 The present invention provides a cross-sectional view of a fixing ring of a fish ball quick-processing boiling equipment.
[0035] In the figure: 1. water boiling device; 10. turbidity meter; 11. water boiling tank; 12. insulation board; 13. heating rod; 14. aluminum silicate fiber; 15. controller; 16. temperature sensor; 17. cover plate; 18. spring; 19. sewage outlet; 110. guardrail; 111. water blocking plate; 112. first cylinder; 2. support leg; 3. water pump; 4. pipeline; 5. electric three-way valve; 6. water supply tank; 7. filter plate; 8. defoaming mechanism; 80. guide plate; 81. motor; 82. second cylinder; 83. fixing rod; 84. water inlet; 85. nozzle; 86. connecting rod; 87. support rod; 88. cleaning filter plate; 89. air bag; 9. sewage tank. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0037] Reference Figure 1-Figure 14 , a kind of fish ball quick boiling processing equipment, such as Figure 1-Figure 3 As shown, in order to achieve an assembly line boiling effect, a boiling device 1 is provided, which includes a boiling tank 11, a lower surface array of the boiling tank 11 is fixedly connected with a support leg 2, and the two side surfaces and the lower surface of the boiling tank 11 are respectively fixedly connected with a heat insulation board 12 adapted thereto, and the setting of the heat insulation board 12 can effectively reduce the heat loss during the boiling process, reduce energy consumption, maintain the stability of the water temperature, and thus improve the boiling efficiency.
[0038] In order to ensure the boiling temperature in the boiling tank 11, a water pump 3 is provided on one side of the boiling tank 11, and a pipe 4 is fixedly connected to the water outlet end of the water pump 3. The inner wall of one end of the pipe 4 is fixedly connected to the inner wall of the boiling tank 11. The cooperation of the water pump 3 and the pipe 4 can realize the circulation of water, make the water temperature more uniform, ensure that the fish balls are heated evenly, and improve the product quality.
[0039] An electric three-way valve 5 is provided on one side of the water pump 3, and a water supply tank 6 is provided on one side of the electric three-way valve 5. The three holes of the electric three-way valve 5 are fixedly connected with the inner wall of the water supply tank 6, the inner wall of the boiling tank 11 and the inner wall of the water inlet of the water pump 3 through water pipes. The setting of the electric three-way valve 5 can flexibly control the inflow and outflow of water, realize the replenishment of the water in the boiling tank 11 with fresh water in the water supply tank 6 and the discharge of sewage generated by long-term boiling operation in the boiling tank 11, which helps to maintain the cleanliness of the water in the boiling tank 11 and ensure the sanitary quality of the fish balls.
[0040] A controller 15 is fixedly connected to the outer side of the boiling tank 11, one end of the water pump 3 is electrically connected to one end of the controller 15 through a cable, one end of the electric three-way valve 5 is electrically connected to one end of the controller 15 through a cable, and a filter plate 7 is slidably inserted into the inner wall of the boiling tank 11 near the electric three-way valve 5. By setting the electric three-way valve 5, water circulation in the boiling tank 11 can be realized, thereby driving the fish balls to move to one end of the boiling tank 11. At the same time, the entry of fresh water can be controlled to ensure the water quality of the fish balls. The water changing process does not require manual participation, thereby avoiding manual heat radiation.
[0041] In order to solve the problem of a large amount of floating foam generated during the boiling process of fish balls, Figure 10-Figure 14 As shown, a defoaming mechanism 8 is provided on one side of the filter plate 7, and the defoaming mechanism 8 keeps the water surface clean and improves the appearance quality of the fish balls.
[0042] In order to solve the problem of centralized treatment of wastewater discharged from the boiling tank 11 due to substandard water quality during the boiling process, a sewage tank 9 is provided directly below the boiling tank 11. The sewage tank 9 is located directly below the filter plate 7. The sewage tank 9 can collect the filtered sewage in time, facilitate subsequent centralized treatment, and reduce pollution to the environment.
[0043] In order to solve the problem of uniform heating of the water boiling tank 11, as Figure 3 As shown, heating rods 13 are arranged in an array inside the steel plate on the side of the boiling tank 11. The heating rods 13 arranged in the array can provide a uniform heating source on the side of the boiling tank 11, so that the water in the tank is heated more evenly, ensuring that the fish balls are heated uniformly during the boiling process.
[0044] Aluminum silicate fibers 14 are filled between the surface of the heating rod 13 and the inner wall of the steel plate, and graphite is filled between the surface of the heating rod 13 and the inner wall of the steel plate. The aluminum silicate fibers 14 and the graphite are filled in two equal parts inside the steel plate, and the surface of the aluminum silicate fibers 14 is in contact with the surface of the graphite. The aluminum silicate fibers 14 filled in the interlayer have excellent thermal insulation properties, which can effectively reduce heat loss to the outside and reduce energy consumption. Graphite has good thermal conductivity and can quickly transfer the heat generated by the heating rod to the inner steel plate, thereby improving the heating efficiency, so that the water in the boiling tank 11 can quickly reach the required boiling temperature and shorten the production time.
[0045] In order to monitor the water quality in the water boiling tank 11 in real time, Figure 4As shown, a turbidity meter 10 is embedded in the inner wall of the boiling tank 11. The turbidity meter 10 adopts Yunjing Tianhe TH-ZS10, and the probe is an online COD turbidity sensor. The probe of the turbidity meter 10 is located below the water line in the boiling tank 11. The embedded turbidity meter 10 can monitor the turbidity of the water in the boiling tank 11 in real time, which helps to timely understand the content of impurities and pollutants in the water, so as to judge whether the water quality is suitable for continuing the boiling operation or replenishing a new water source or replacing sewage.
[0046] In order to monitor the temperature of the water in the water boiling tank 11 in real time, Figure 4 As shown, a temperature sensor 16 is provided on one side of the turbidity meter 10. The temperature sensor 16 is located below the water line in the boiling tank 11. Different types of fish balls may require specific boiling temperatures and times. The temperature sensor 16 is located below the water line and can accurately measure the temperature of the water actually involved in the boiling. Accurate temperature measurement can ensure the best processing effect.
[0047] In order to regulate the water entering the water boiling tank 11 from the water pump 3 and to prevent the water from flowing back into the water pump 3, as shown in FIG. Figure 6-Figure 7 As shown, a spring 18 is arranged in an array at one end of the pipe 4 located inside the boiling tank 11, and a cover plate 17 adapted to the outer diameter of the pipe 4 is fixedly connected to one end of the spring 18, and the lower end of the cover plate 17 is rotatably connected to the inner bottom wall of the boiling tank 11. The springs 18 and the cover plate 17 arranged in the array can buffer and regulate the water flow out of the pipe 4. When the water pump 3 is working, the impact force of the water will be partially absorbed by the spring 18, so that the water flow will not enter the boiling tank 11 too turbulently, thereby achieving a smoother water flow injection; when the water pump 3 stops working, the cover plate 17 can be closed under the action of its own gravity and the restoring force of the spring 18, thereby reducing the impurities in the boiling tank 11 from flowing back to the water pump 3 or other components through the pipe 4, thereby reducing the equipment maintenance cost and the risk of failure.
[0048] In order to facilitate the drainage of the water boiling tank 11, Figure 8-Figure 9 As shown, a sewage outlet 19 is provided on the inner bottom wall of the boiling tank 11, and the sewage outlet 19 is located directly above the sewage tank 9. The setting of the sewage outlet 19 facilitates the timely discharge of impurities and dirt deposited at the bottom of the boiling tank 11, and the sewage can be directly and smoothly discharged into the sewage tank 9 for centralized treatment.
[0049] The surface array of the sewage outlet 19 is provided with guardrails 110, and the distance between the array-shaped guardrails 110 and the gap between the filter plates 7 are smaller than the diameter of the fish balls. The guardrails 110 arranged in the array and the gap between the filter plates 7 are smaller than the diameter of the fish balls. The guardrails 110 can effectively prevent the fish balls from accidentally flowing out when the water in the boiling tank 11 is discharged, and the filter plates 7 effectively block the fish balls from entering the defoaming area where the defoaming mechanism 8 is located, effectively isolating the floating foam from the fish balls.
[0050] A first cylinder 112 is fixedly connected to the outer surface of the boiling tank 11, and a piston rod of the first cylinder 112 is rotatably connected to a water blocking plate 111 that matches the length and width of the sewage outlet 19 through a bearing. One end of the water blocking plate 111 is rotatably connected to the lower surface of the boiling tank 11 through a hinge. The first cylinder 112 adjusts the water blocking plate 111 that forms a seal with the sewage outlet 19 to open, discharge sediment and part of the sewage, and improve the cleanliness of the water in the boiling tank 11.
[0051] A heating plate is provided on the inner bottom wall of the water supply tank 6; specifically, through the above structure, the heating plate can heat the water in the water supply tank 6 in advance, so that it reaches a temperature suitable for boiling before entering the boiling tank 11. Compared with directly heating all the water in the boiling tank 11, the time required for the water in the boiling tank 11 to reach the set temperature is shortened, thereby improving production efficiency.
[0052] In order to realize the removal action of the foam removal mechanism 8 on the foam produced by the boiled fish balls in the boiled tank 11, as shown in FIG. Figure 10-Figure 14 As shown, the defoaming mechanism 8 includes a guide plate 80 fixed on the outer surface of the heat insulation plate 12 , and the guide plate 80 facilitates the floating foam to be guided into the sewage tank 9 .
[0053] A motor 81 is provided on one side of the guide plate 80, and a fixing ring is provided on the upper end of the outer shell of the motor 81. The inner wall of the fixing ring is fixedly connected with a bearing, and the inner ring of the bearing is fixedly connected with a second cylinder 82. The bottom end of the cylinder body of the second cylinder 82 is fixedly connected to the output shaft of the motor 81, and the piston rod of the second cylinder 82 is fixedly connected to a fixing rod 83. Under the action of the motor 81, the inclined cleaning filter plate 88 rotates forward to the top of the guide plate 80, and then the second cylinder 82 descends, so that the lower surface of the cleaning filter plate 88 contacts the upper surface of the guide plate 80. The above arrangement facilitates the removal of floating foam in the boiling tank 11.
[0054] A water inlet trough is provided inside the fixed rod 83, and a water inlet 84 is provided on the surface of the fixed rod 83. The inner wall of the water inlet 84 is fixedly connected to the inner wall of the water inlet trough. A nozzle 85 is fixedly connected to the lower surface of one end of the fixed rod 83. The inner wall of the water inlet end of the nozzle 85 is fixedly connected to the inner wall of the water inlet trough. A connecting rod 86 is fixedly connected to the lower end of the nozzle 85. A supporting rod 87 is fixedly connected to the lower end of the connecting rod 86. A cleaning filter plate 88 is symmetrically hinged on the surface of the supporting rod 87 through a flat hinge. At the same time, the clean water entering from the water inlet 84 flows through the water inlet trough and the nozzle 85 to disperse the floating foam on the surface of the cleaning filter plate 88. The dispersed floating foam enters the sewage tank 9 through the guide plate 80. The cleaning filter plate 88 symmetrically hinged by the flat hinge folds when entering the water, reducing the contact between the water surface and the cleaning filter plate 88, thereby reducing the resistance between the two, further facilitating the removal of the floating foam, and also reducing the workload of manual cleaning of the floating foam, thereby improving production efficiency.
[0055] In order to achieve the function of the nozzle 85 to thoroughly clean the foam on the surface of the filter plate 88, Figure 11-Figure 12 As shown, a water spray hole array is provided on the surface of the nozzle 85, and the lower end of each water spray hole faces the upper surface of the cleaning filter plate 88. The angle between the cleaning filter plate 88 and the horizontal plane is the same as the angle between the guide plate 80 and the horizontal plane. The water spray holes provided in the surface array of the nozzle 85 spray water toward the upper surface of the cleaning filter plate 88, which can wash away the floating foam attached to the cleaning filter plate 88, keep the cleaning filter plate 88 clean, and thus continuously and effectively perform the defoaming work; the cleaning filter plate 88 and the guide plate 80 have the same angle with the horizontal plane, so that the water flow sprayed by the nozzle 85 and the washed floating foam can flow in a specific direction, which is convenient for unified collection and treatment.
[0056] In order to achieve better adhesion of the floating foam to the surface of the cleaning filter plate 88 during the cleaning process, Fig.12 As shown, the upper surface of each cleaning filter plate 88 is provided with an array of protrusions, which can increase the contact area and friction between the cleaning filter plate 88 and the floating foam, making it easier for the floating foam to adhere to the cleaning filter plate 88, thereby improving the efficiency of capturing the floating foam; when the nozzle 85 sprays water, the protrusions can play a certain blocking and diversion role on the water flow, thereby promoting the stirring of the water flow, which helps to break up larger floating foam clumps, making them easier to be washed away by water, and improving the speed and quality of foam removal.
[0057] In order to realize the hinged cleaning filter plate 88, it is easier to enter the water, such as Fig.13 As shown, an air bag 89 is provided on the lower surface of each cleaning filter plate 88, and the air bag 89 increases the buoyancy of the cleaning filter plate 88, so that before the cleaning filter plate 88 hinged to the support rod 87 by the flat hinge completely enters the water, the hinge degree of the two cleaning filter plates 88 is reduced, making it easier for the cleaning filter plate 88 to enter the water under the action of the connecting rod 86, the nozzle 85 and the second cylinder 82.
[0058] Reference Figure 1-Figure 14 , a processing method of a fish ball quick-cooking water-boiling processing equipment, the operating steps are as follows:
[0059] Step 1: First, open the electric three-way valve 5, connect the water supply tank 6, and the water pump 3 starts to pump the water in the water supply tank 6 into the water boiling tank 11 through the pipe 4. The cover plate 17 connected to the end of the pipe 4 by the spring 18 is forced to turn outward, and the water flows smoothly into the water boiling tank 11 until the water in the water boiling tank 11 reaches the specified water level. The electric three-way valve 5 stops working, and the cover plate 17 returns to its original state under the action of the spring 18. The cover plate 17 forms a seal with the end face of the pipe 4 to prevent backflow. While supplying water, the heat insulation board 12 works synchronously, and the heat is quickly transferred to the water source through the graphite through the steel plate;
[0060] Step 2: When the value of the temperature sensor 16 reaches a temperature suitable for boiling water, the controller 15 controls the power of the heating rod 13 to decrease, but the heating rod 13 continues to heat, and the temperature sensor 16 monitors the water temperature in real time, thereby controlling the power of the heating rod 13;
[0061] Step 3: After being formed, the fish balls enter the boiling tank 11 one after another, the electric three-way valve 5 is opened and the water inlet end of the water pump 3 is adjusted to be connected with the boiling tank 11, the water pump 3 starts to work, and the water in the boiling tank 11 is pumped out, and the pumped water passes through the water pump 3 and the pipeline 4 and enters the boiling tank 11 again, forming a water cycle, and the fish balls are brought to one side of the filter plate 7 under the action of the water flow;
[0062] Step 4: The turbidity meter 10 starts working during the water boiling operation. When the turbidity meter 10 detects that the water quality has deteriorated, the controller 15 controls the second cylinder 82 to work, and the cleaning filter plate 88 immersed in the water is raised. When the inclined cleaning filter plate 88 rises, the floating foam on the water surface adheres to its surface, and part of the water falls into the water boiling tank 11 through the holes of the cleaning filter plate 88. Until the second cylinder 82 drives the cleaning filter plate 88 to be lifted to a height where it can be removed from the water boiling tank 11, it stops working, and the controller 15 controls the motor 81 to move the cleaning filter plate 88 upward. The cleaning filter plate 88 is rotated to the top of the guide plate 80, and the second cylinder 82 descends. When the lower surface of the cleaning filter plate 88 contacts the upper surface of the guide plate 80, the water inlet 84 is connected to the external water pipe, and clean water begins to enter. The clean water flows through the water inlet tank and the nozzle 85 to rinse the upper surface of the cleaning filter plate 88. After the cleaning is completed, the nozzle 85 stops working, and the controller 15 controls the motor 81 to rotate in the opposite direction and the second cylinder 82 drives the cleaning filter plate 88 to re-enter the water in the boiling tank 11, and repeats the defoaming action.
[0063] Step 5. After the defoaming is completed, the sediment generated by long-term boiling in the sealed sewage outlet 19 is discharged by controlling the first cylinder 112 of the controller 15 to open the water blocking plate 111, and then the water blocking plate 111 is closed. Part of the discharged sewage enters the sewage tank 9. While the defoaming is being performed, the water in the water supply tank 6 is always kept at a temperature suitable for boiling. When the water blocking plate 111 is closed, the electric three-way valve 5 adjusts the water supply tank 6 to be connected with the water pump 3, and a new water source enters the boiling tank 11 through the pipeline until the water volume reaches the specified waterline position. The electric three-way valve 5 adjusts the boiling tank 11 to be connected with the water inlet end of the water pump 3 again. Under the action of water circulation, the water quality is quickly changed, and the turbidity meter 10 continues to detect the water quality. If the water quality still does not meet the standard, repeat steps 4 and 5 until the boiling operation can continue.
[0064] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A quick-cooking and boiling fish ball processing device, comprising a boiling device (1), characterized in that: The water boiling device (1) comprises a water boiling tank (11), the lower surface of the water boiling tank (11) is fixedly connected to a support leg array (2), the two side surfaces and the lower surface of the water boiling tank (11) are respectively fixedly connected to heat insulation plates (12) adapted thereto, a water pump (3) is arranged on one side of the water boiling tank (11), the water outlet end of the water pump (3) is fixedly connected to a pipe (4), the inner wall of one end of the pipe (4) is fixedly connected to the inner wall of the water boiling tank (11), and an electric three-way valve (5) is arranged on one side of the water pump (3); A water supply box (6) is provided on one side of the electric three-way valve (5); the three holes of the electric three-way valve (5) are fixedly connected to the inner wall of the water supply box (6), the inner wall of the water boiling tank (11) and the inner wall of the water inlet of the water pump (3) through water pipes; a filter plate (7) is slidably inserted into the inner wall of the water boiling tank (11) near the side of the electric three-way valve (5); a defoaming mechanism (8) is provided on one side of the filter plate (7); a sewage tank (9) is provided directly below the water boiling tank (11); the sewage tank (9) is located directly below the filter plate (7); The defoaming mechanism (8) removes the floating foam generated by the boiled fish balls in the boiled tank (11); The defoaming mechanism (8) comprises a guide plate (80) fixed to the outer surface of the heat insulation plate (12), a motor (81) is arranged on one side of the guide plate (80), a fixing ring is arranged at the upper end of the outer shell of the motor (81), the inner wall of the fixing ring is fixedly connected to a bearing, the inner ring of the bearing is fixedly connected to a second cylinder (82), the bottom end of the cylinder body of the second cylinder (82) is fixedly connected to the output shaft of the motor (81), the piston rod of the second cylinder (82) is fixedly connected to a fixing rod (83), and the inner opening of the fixing rod (83) A water inlet groove is provided, a water inlet (84) is provided on the surface of the fixing rod (83), the inner wall of the water inlet groove is fixedly connected to the inner wall of the water inlet (84), a nozzle (85) is fixedly connected to the lower surface of one end of the fixing rod (83), the inner wall of the water inlet end of the nozzle (85) is fixedly connected to the inner wall of the water inlet groove, the lower end of the nozzle (85) is fixedly connected to a connecting rod (86), the lower end of the connecting rod (86) is fixedly connected to a supporting rod (87), and a cleaning filter plate (88) is symmetrically hinged on the surface of the supporting rod (87) through a flat hinge; The surface array of the nozzle (85) is provided with water spray holes, the lower end of each of the water spray holes faces the upper surface of the cleaning filter plate (88), and the angle between the cleaning filter plate (88) and the horizontal plane is the same as the angle between the guide plate (80) and the horizontal plane.
2. The fish ball quick-cooking and boiling processing equipment according to claim 1, characterized in that: The steel plate on the side of the boiling tank (11) is hollow, and a heating rod (13) is arranged in an array inside the steel plate. Aluminum silicate fibers (14) are filled between the surface of the heating rod (13) and the inner wall of the steel plate, and graphite is filled between the surface of the heating rod (13) and the inner wall of the steel plate. The aluminum silicate fibers (14) and the graphite are filled in equal parts inside the steel plate, and the surface of the aluminum silicate fibers (14) and the surface of the graphite are in contact with each other. A controller (15) is fixedly connected to the outer side of the boiling tank (11), one end of the water pump (3) is electrically connected to one end of the controller (15) through a cable, and one end of the electric three-way valve (5) is electrically connected to one end of the controller (15) through a cable.
3. The fish ball quick-cooking and boiling processing equipment according to claim 2 is characterized in that: A turbidity meter (10) is embedded in the inner wall of the water boiling tank (11), and a temperature sensor (16) is arranged on one side of the turbidity meter (10). Both the turbidity meter (10) and the temperature sensor (16) are located below the water line in the water boiling tank (11).
4. The fish ball quick-cooking and boiling processing equipment according to claim 1, characterized in that: A spring (18) is arranged in an array at one end of the pipe (4) located inside the boiling tank (11); one end of the spring (18) is fixedly connected to a cover plate (17) matching the outer diameter of the pipe (4); the lower end of the cover plate (17) is rotatably connected to the inner bottom wall of the boiling tank (11).
5. The fish ball quick-cooking and boiling processing equipment according to claim 1 is characterized in that: The inner bottom wall of the boiling tank (11) is provided with a sewage outlet (19), the sewage outlet (19) being located directly above the sewage tank (9), and the surface of the sewage outlet (19) is provided with a barrier rod (110) in an array, the distance between the barrier rods (110) in an array and the gap between the filter plates (7) are both smaller than the diameter of the fish balls, and the outer surface of the boiling tank (11) is fixedly connected with a first cylinder (112), the piston rod of the first cylinder (112) is rotatably connected with a water blocking plate (111) matching the length and width of the sewage outlet (19) through a bearing, and one end of the water blocking plate (111) is rotatably connected to the lower surface of the boiling tank (11) through a hinge.
6. The fish ball quick-cooking and boiling processing equipment according to claim 5, characterized in that: The inner bottom wall of the water supply box (6) is provided with a heating plate.
7. The fish ball quick-cooking and boiling processing equipment according to claim 6 is characterized by: The upper surface of each cleaning filter plate (88) is provided with convex points in an array.
8. The fish ball quick-cooking and boiling processing equipment according to claim 7, characterized in that: An air bag (89) is provided on the lower surface of each cleaning filter plate (88).
Citation Information
Patent Citations
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