Prestressed pipe grouting device

By designing a prestressed pipe sector grinding device, using the combined structure of the pull -out pipe and the excreted pipe to solve the problem of the air entering the grinding material during the mixing process, reducing the production of bubbles, and improving the quality and construction quality.

CN119163014BActive Publication Date: 2025-01-28ANHUI TRAFFIC CONTROL IND CONSTR CO LTD
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Patent Information

Application Number
CN202411676190.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-01-28
Estimated Expiration
2044-11-22

AI Technical Summary

Technical Problem

During the stirring process, air enters the slurry, causing bubbles to occur inside the slurry, reducing density and durability, and affecting construction quality.

Method used

Design a prestressed pipe squeeze mixing device, including installing the base, the mixing barrel and the inlet barrel. The partition is set in the feed barrel to divide it into the feeding cavity and the gas pumping cavity. Enter the gas cavity and discharge from the discharge pipe.

Benefits of technology

Reduce the air in the stirring barrel, thereby reducing the generation of bubbles inside the grinding material, improving the quality of the grinding, ensuring the smooth progress of the pipeline squeeze, and improving the density and durability of the grouting material after construction.

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Abstract

The present invention provides a prestressed pipeline grouting device, which relates to the technical field of grouting equipment, including a mounting base, a stirring barrel arranged above the mounting base, a feed barrel arranged above the stirring barrel, the bottom of the feed barrel being connected to the inside of the stirring barrel through a feeding pipe, a partition arranged in the feed barrel, the partition dividing the feed barrel into a feeding chamber and a suction chamber, a driving component arranged in the feed chamber, a suction component arranged in the suction chamber, a discharge pipe and an extraction pipe arranged on the side walls of the feed barrel, one end of the discharge pipe being connected to the inside of the suction chamber, the other end of the discharge pipe being connected to the outside of the feed barrel, one end of the extraction pipe being connected to the inside of the suction chamber, the other end of the extraction pipe extending into the stirring barrel and being provided with a suction block, and the bottom of the stirring barrel being connected with a discharge pipe. In the present invention, the air in the stirring barrel can be drawn into the suction chamber through the extraction pipe and discharged from the discharge pipe, thereby reducing the air in the stirring barrel, thereby reducing the generation of bubbles inside the grouting material, improving the grouting quality, and ensuring the smooth progress of the pipeline grouting.
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Description

Technical Field

[0001] The invention relates to the technical field of grouting equipment, and in particular to a prestressed pipeline grouting device. Background Art

[0002] The prestressed pipe grouting device is a crucial equipment in prestressed concrete structures. It is mainly used to press grouting material into prestressed pipes to ensure the compactness of the pipes and the durability of the concrete structure.

[0003] For example, the application with the authorization announcement number CN216787129U discloses a grouting device for the prestressed construction of subway continuous beams, including a mixing barrel, the bottom of which is connected to a grouting channel, and a slurry outlet hole is arranged at the front side of the grouting channel, a cover is installed above the mixing barrel, and a support column is arranged on one side of the cover, a sleeve is sleeved on the surface of the support column, and hydraulic push rods are arranged on both sides of the bottom of the sleeve, a bottom bucket is arranged at the bottom of the mixing barrel, and a connecting channel is connected to the bottom of the bottom bucket, and a valve is installed in the middle of the connecting channel. In the grouting device for the prestressed construction of subway continuous beams, the grouting channel and the slurry outlet hole are interconnected through the setting of the grouting channel, and the hydraulic push rod is used to push the extrusion plate to move to one side, so as to squeeze the cement slurry inside the grouting channel out of the grouting channel, and the outer edge surface of the spring scraper and the inner wall of the grouting channel are mutually supported and fitted.

[0004] However, there is a large amount of air in the mixing barrel. When the air enters the grouting material during the mixing process, bubbles will be generated inside the grouting material, thereby reducing the density and durability of the grouting material and affecting the construction quality. Summary of the invention

[0005] The present invention provides a prestressed pipe grouting device, which is used to solve the technical problem that air enters the grouting material during the current stirring process, generates bubbles inside the grouting material, thereby reducing the density and durability of the grouting material and affecting the construction quality.

[0006] In order to solve the above technical problems, the present invention discloses a prestressed pipe grouting device, comprising: an installation base, a stirring barrel is arranged above the installation base, a feeding barrel is arranged above the stirring barrel, the bottom of the feeding barrel is connected with the inside of the stirring barrel through a feeding pipe, a partition is arranged in the feeding barrel, the partition divides the feeding barrel into a feeding chamber and a suction chamber, a driving component is arranged in the feeding chamber, a suction component is arranged in the suction chamber, a discharge pipe and an extraction pipe are respectively arranged on the side walls of the feeding barrel, one end of the discharge pipe is connected with the inside of the suction chamber, and the other end of the discharge pipe is connected with the outside of the feeding barrel, a first one-way valve is arranged in the discharge pipe, one end of the extraction pipe is connected with the inside of the suction chamber, the other end of the extraction pipe extends into the stirring barrel and is provided with an extraction block, a second one-way valve is arranged in the extraction pipe, a discharge pipe is arranged at the bottom of the stirring barrel, the discharge pipe is connected with the input end of a discharge pump, and a grouting pipe is arranged at the output end of the discharge pump.

[0007] Preferably, a feed pipe is connected to the feed barrel, and a feed funnel is arranged at the upper end of the feed pipe.

[0008] Preferably, the driving assembly includes a rotating shaft, both ends of which are rotatably connected to the front and rear inner walls of the feed barrel respectively, the rotating shaft is rotatably connected to the center of the partition, and a plurality of receiving plates are arranged on the rotating shaft, which are slidably connected to the inner wall of the feed barrel.

[0009] Preferably, the air extraction component includes a plurality of air extraction blades, the plurality of air extraction blades are arranged on the outer wall of the rotating shaft, the plurality of air extraction blades are distributed in a circular array about the central axis of the rotating shaft, and the air extraction blades are located in the air extraction cavity.

[0010] Preferably, an air inlet cavity is provided inside the air pumping block, a plurality of air pumping holes are provided on the outer wall of the air pumping block, the air pumping holes are connected with the inside of the air inlet cavity, and the lower end of the extraction tube is connected with the inside of the air inlet cavity.

[0011] Preferably, a mixing barrel is arranged inside the stirring barrel, the upper end of the mixing barrel is rotatably connected to the inner wall of the upper end of the stirring barrel, the lower end of the feed pipe is connected to the inside of the mixing barrel, and a discharge pipe is arranged at the center of the lower end of the mixing barrel, and the discharge pipe adopts a telescopic pipe.

[0012] Preferably, an extrusion plate is arranged below the vacuum block, the outer periphery of the extrusion plate is slidingly connected to the inner wall of the mixing barrel, a slurry discharge cavity is arranged inside the extrusion plate, the lower end of the discharge pipe is rotationally connected to the center of the extrusion plate, the interior of the discharge pipe is connected to the slurry discharge cavity, a plurality of slurry discharge holes are arranged on the lower surface of the extrusion plate, and the slurry discharge holes are connected to the interior of the slurry discharge cavity.

[0013] Preferably, a stirring shaft is arranged inside the mixing barrel, the upper end of the stirring shaft is connected to the top wall of the mixing barrel, a plurality of stirring blades are arranged on the outer wall of the stirring shaft, a gear ring is arranged on the outer wall of the mixing barrel, the outer wall of the gear ring is provided with teeth, a motor is arranged on the inner wall of the upper end of the mixing barrel, a first gear is arranged at the output end of the motor, and the first gear is meshed with the teeth on the outer wall of the gear ring.

[0014] Preferably, a plurality of sliding holes are provided in the extrusion plate, and a sliding rod is slidably provided in the sliding hole, the lower end of the sliding rod extends below the extrusion plate, and the upper end of the sliding rod extends above the extrusion plate and is provided with a baffle.

[0015] Preferably, a plurality of stirring columns are arranged on the bottom wall of the mixing barrel, and the plurality of stirring columns are distributed in a circular array about the central axis of the discharge pipe, the upper ends of the stirring columns are rotatably connected to the bottom wall of the mixing barrel, a plurality of through holes corresponding to the stirring columns are arranged in the extrusion plate, the lower ends of the stirring columns pass through the through holes and extend to the bottom of the extrusion plate, and the stirring columns are slidably connected to the inner walls of the through holes up and down.

[0016] The technical solution of the present invention has the following advantages: the present invention provides a prestressed pipe grouting device, which relates to the technical field of grouting equipment, includes an installation base, a mixing barrel is arranged above the installation base, a feeding barrel is arranged above the mixing barrel, the bottom of the feeding barrel is connected with the inside of the mixing barrel through a feeding pipe, a partition is arranged in the feeding barrel, the partition divides the feeding barrel into a feeding chamber and a vacuum chamber, a driving component is arranged in the feeding chamber, a vacuum component is arranged in the vacuum chamber, a discharge pipe and an extraction pipe are respectively arranged on the side walls of the feeding barrel, one end of the discharge pipe is connected with the inside of the vacuum chamber, and the other end of the discharge pipe is connected with the outside of the feeding barrel, a first one-way valve is arranged in the discharge pipe, one end of the extraction pipe is connected with the inside of the vacuum chamber, the other end of the extraction pipe extends into the mixing barrel and is provided with an extraction block, a second one-way valve is arranged in the extraction pipe, a discharge pipe is arranged at the bottom of the mixing barrel, the discharge pipe is connected with the input end of a discharge pump, and a grouting pipe is arranged at the output end of the discharge pump. In the present invention, the air in the mixing barrel can be sucked into the suction chamber through the extraction pipe and discharged from the discharge pipe, thereby reducing the air in the mixing barrel, thereby reducing the generation of bubbles inside the grouting material, improving the grouting quality, ensuring the smooth progress of pipeline grouting, improving the density and durability of the grouting material after construction, and enhancing the construction quality.

[0017] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the devices particularly pointed out in the written description and the drawings of the description.

[0018] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 This is a schematic diagram of the overall structure of a prestressed pipe grouting device of the present invention;

[0021] Figure 2 This is a schematic diagram of the internal structure of a prestressed pipe grouting device of the present invention;

[0022] Figure 3 It is a side view of the internal structure of the feed barrel in the present invention;

[0023] Figure 4 For the present invention Figure 2 A magnified view of the structure at center;

[0024] Figure 5 For the present invention Figure 2 A magnified view of the structure at B in the middle;

[0025] Figure 6 It is a schematic diagram of the toggle lever in the present invention.

[0026] In the figure: 1. installation base; 2. mixing barrel; 3. feed barrel; 4. feed pipe; 5. partition; 6. feed chamber; 7. suction chamber; 8. discharge pipe; 9. extraction pipe; 10. suction block; 11. discharge pipe; 12. discharge pump; 13. grouting pipe; 14. feed pipe; 15. feed hopper; 16. rotating shaft; 17. receiving plate; 18. suction blade; 19. suction hole; 20. mixing barrel; 21. discharge pipe; 22. extrusion plate; 23. slurry discharge chamber; 24. slurry discharge hole; 25. stirring shaft; 26. stirring blade; 27. gear ring; 28. motor; 29. ​​first gear; 30. sliding rod; 31. baffle; 32. stirring column; 33. gear ring; 34. second gear; 35. mounting groove; 36. toggle rod. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0028] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0029] Example 1

[0030] The embodiment of the present invention provides a prestressed pipe grouting device, such as Figure 1-Figure 6As shown, it includes: an installation base 1, a mixing barrel 2 is arranged above the installation base 1, a feeding barrel 3 is arranged above the mixing barrel 2, the bottom of the feeding barrel 3 is connected with the inside of the mixing barrel 2 through a feeding pipe 4, a partition 5 is arranged in the feeding barrel 3, the partition 5 divides the feeding barrel 3 into a feeding chamber 6 and a suction chamber 7, a driving component is arranged in the feeding chamber 6, a suction component is arranged in the suction chamber 7, a discharge pipe 8 and an extraction pipe 9 are respectively arranged on the side walls of the feeding barrel 3, one end of the discharge pipe 8 is connected with the inside of the suction chamber 7, and the other end of the discharge pipe 8 is connected with the outside of the feeding barrel 3, a first one-way valve is arranged in the discharge pipe 8, one end of the extraction pipe 9 is connected with the inside of the suction chamber 7, the other end of the extraction pipe 9 extends to the mixing barrel 2 and is provided with an extraction block 10, a second one-way valve is arranged in the extraction pipe 9, a discharge pipe 11 is arranged at the bottom of the mixing barrel 2, the discharge pipe 11 is connected with the input end of a discharge pump 12, and a grouting pipe 13 is arranged at the output end of the discharge pump 12.

[0031] The working principle and beneficial effects of the above technical scheme are as follows: the mixing barrel 2 is installed on the mounting base 1 through a support frame, and the raw materials for preparing the grouting material are put into the feed barrel 3. The prepared raw materials drive the driving component to move and flow into the mixing barrel 2 through the feed pipe 4. After being stirred and mixed evenly in the mixing barrel 2, the grouting material is made. Then, the discharge valve on the discharge pipe 11 is opened, and the discharge pump 12 is started. Then, the grouting operation can be carried out into the pipeline through the grouting pipe 13, so that the grouting material is injected into the pipeline and fills the pipeline evenly and fully. When the prepared raw materials flow through the feed chamber 6, the exhaust component in the exhaust chamber 7 works to enable the air in the mixing barrel 2 to enter the exhaust pipe 9 through the exhaust pipe, and flow into the exhaust chamber 7 through the exhaust pipe 9, and finally be discharged from the exhaust pipe 8 to the outside of the feed barrel 3. The setting of the first one-way valve and the second one-way valve can ensure the one-way flow of air. In the present invention, the air in the mixing barrel 2 can be sucked into the exhaust chamber 7 through the extraction pipe 9 and discharged from the discharge pipe 8, thereby reducing the air in the mixing barrel 2, thereby reducing the generation of bubbles inside the grouting material, improving the grouting quality, ensuring the smooth grouting of the pipeline, and improving the density and durability of the grouting material after construction, thereby improving the construction quality. In addition, the reduction of bubbles in the grouting material can improve the fluidity and filling performance of the grouting material, so that the grouting material can fully fill the prestressed pipe, thereby improving the overall stability of the structure.

[0032] Example 2

[0033] On the basis of the above-mentioned embodiment 1, Figure 1 , Figure 2 As shown, a feed pipe 14 is connected to the feed barrel 3 , and a feed funnel 15 is arranged at the upper end of the feed pipe 14 .

[0034] The working principle and beneficial effects of the above technical solution are as follows: the raw materials for preparing the grouting material are first put into the feed funnel 15, and then enter the feed cavity 6 of the feed barrel 3 through the feed pipe 14. By setting the feed funnel 15, the feeding of the grouting material is facilitated.

[0035] Example 3

[0036] On the basis of Example 1 or 2, Figure 2 , Figure 3 As shown, the driving assembly includes a rotating shaft 16, the two ends of the rotating shaft 16 are respectively rotatably connected to the inner walls of the front and rear sides of the feed barrel 3, the rotating shaft 16 is rotatably connected to the center of the partition 5, and a plurality of receiving plates 17 are arranged on the rotating shaft 16, and the receiving plates 17 are slidably connected to the inner wall of the feed barrel 3;

[0037] The air extraction component includes a plurality of air extraction blades 18 , which are arranged on the outer wall of the rotating shaft 16 , and are distributed in a circular array about the central axis of the rotating shaft 16 . The air extraction blades 18 are located in the air extraction cavity 7 .

[0038] The working principle and beneficial effects of the above technical scheme are as follows: when the raw materials for preparing the grouting material are put into the feed barrel 3, the raw materials for preparing the grouting material can drive the receiving plate 17 to move, thereby driving the rotating shaft 16 to rotate in the feed barrel 3. The rotation of the rotating shaft 16 can drive the exhaust blade 18 in the exhaust chamber 7 to rotate. When the exhaust blade 18 rotates, the gas in the exhaust chamber 7 can be discharged to the outside of the exhaust chamber 7 through the exhaust pipe 8, and then the exhaust pipe 9 exhausts air from the mixing barrel 2 into the exhaust chamber 7, reducing the air in the mixing barrel 2, thereby reducing the generation of bubbles inside the grouting material, and improving the density and durability of the grouting material after construction.

[0039] Example 4

[0040] On the basis of any one of Examples 1-3, Figure 4 As shown, an air inlet cavity is arranged inside the air pumping block 10, and a plurality of air pumping holes 19 are arranged on the outer wall of the air pumping block 10. The air pumping holes 19 are connected with the inside of the air inlet cavity, and the lower end of the extraction pipe 9 is connected with the inside of the air inlet cavity.

[0041] The working principle and beneficial effects of the above technical solution are as follows: when the vacuum assembly is working, the air in the mixing barrel 2 enters the air inlet cavity through the vacuum hole 19 and then flows into the vacuum cavity 7 through the extraction pipe 9.

[0042] Example 5

[0043] On the basis of any one of Examples 1-4, Figure 2 As shown, a mixing barrel 20 is arranged inside the mixing barrel 2, the upper end of the mixing barrel 20 is rotatably connected to the inner wall of the upper end of the mixing barrel 2, the lower end of the feed pipe 4 is connected to the inside of the mixing barrel 20, and a discharge pipe 21 is arranged at the center position of the lower end of the mixing barrel 20, and the discharge pipe 21 adopts a telescopic pipe.

[0044] The working principle and beneficial effects of the above technical solution are as follows: the raw materials for preparing the grouting material flow into the mixing barrel 20 through the feed pipe 4, can be preliminarily mixed inside the mixing barrel 20 to form a grouting amount, and then flow into the mixing barrel 2 through the discharge pipe 21 for secondary mixing, thereby improving the mixing uniformity of the raw materials for preparing the grouting material.

[0045] Example 6

[0046] On the basis of Example 5, Figure 2 , Figure 4 As shown, an extrusion plate 22 is arranged below the vacuum block 10, and the outer periphery of the extrusion plate 22 is slidably connected to the inner wall of the mixing barrel 2, a slurry discharge cavity 23 is arranged inside the extrusion plate 22, the lower end of the discharge pipe 21 is rotatably connected to the center of the extrusion plate 22, the interior of the discharge pipe 21 is connected to the slurry discharge cavity 23, and a plurality of slurry discharge holes 24 are arranged on the lower surface of the extrusion plate 22, and the slurry discharge holes 24 are connected to the interior of the slurry discharge cavity 23.

[0047] The working principle and beneficial effects of the above technical solution are as follows: initially, the extrusion plate 22 contacts the bottom wall of the mixing barrel 2. When the slurry in the discharge pipe 21 flows into the slurry outlet cavity 23, the slurry can flow out from the slurry outlet hole 24, thereby lifting the extrusion plate 22. As the slurry gradually increases, the extrusion plate 22 gradually slides upward along the inner wall of the mixing barrel 2. Under the partition effect of the extrusion plate 22, the air above the extrusion plate 22 can be reduced from flowing into the bottom of the extrusion plate 22, and the air below the extrusion plate 22 is reduced. At the same time, the extrusion plate 22 Downward squeezing can squeeze out the air mixed in the grouting material and extract it through the extraction pipe 9, further reducing the generation of bubbles inside the grouting material during the stirring and mixing process and improving the quality of the grouting material. During the grouting process, as the grouting material in the mixing barrel 2 decreases, the squeezing plate 22 gradually slides downward, and the edge of the squeezing plate 22 can scrape off the grouting material attached to the inner wall of the mixing barrel 2, thereby reducing the waste of the grouting material and automatically scraping and cleaning the inner wall of the mixing barrel 2, reducing the frequency of manual cleaning and alleviating the labor intensity of the staff.

[0048] Example 7

[0049] On the basis of Example 6, Figure 2 , Figure 5 As shown, a stirring shaft 25 is arranged inside the mixing barrel 20, the upper end of the stirring shaft 25 is connected to the top wall of the mixing barrel 2, a plurality of stirring blades 26 are arranged on the outer wall of the stirring shaft 25, a gear ring 27 is arranged on the outer wall of the mixing barrel 20, the outer wall of the gear ring 27 has teeth, a motor 28 is arranged on the inner wall of the upper end of the mixing barrel 2, a first gear 29 is arranged on the output end of the motor 28, and the first gear 29 is meshed with the teeth on the outer wall of the gear ring 27.

[0050] The working principle and beneficial effects of the above technical solution are as follows: starting the motor 28, the rotation of the motor 28 can drive the first gear 29 to rotate, the rotation of the first gear 29 can drive the gear ring 27 to rotate, the rotation of the gear ring 27 drives the mixing barrel 20 to rotate inside the mixing barrel 2, when the mixing barrel 20 rotates, the prepared raw materials inside the mixing barrel 20 move with the mixing barrel 20, and the prepared raw materials are blocked by the stirring blades 26 during the movement, thereby accelerating the mixing of the prepared raw materials and improving the mixing efficiency of the slurry.

[0051] Example 8

[0052] On the basis of Example 7, Figure 2 As shown, a plurality of stirring columns 32 are arranged on the bottom wall of the mixing barrel 20, and the plurality of stirring columns 32 are distributed in a circular array about the central axis of the discharge pipe 21, and the upper ends of the stirring columns 32 are rotatably connected to the bottom wall of the mixing barrel 20, and a plurality of through holes corresponding to the stirring columns 32 are arranged in the extrusion plate 22, and the lower ends of the stirring columns 32 pass through the through holes and extend to the bottom of the extrusion plate 22, and the stirring columns 32 are slidably connected to the inner wall of the through holes up and down.

[0053] The working principle and beneficial effects of the above technical solution are as follows: the rotation of the mixing barrel 20 can drive the stirring column 32 to rotate, and when the stirring column 32 rotates, the grouting material under the extrusion plate 22 can be stirred, thereby further improving the preparation efficiency of the grouting material and making the grouting material mixed more evenly.

[0054] Example 9

[0055] On the basis of Example 8, Figure 2 , Figure 5 , Figure 6 As shown, a gear ring 33 is arranged between the mixing barrel 20 and the extrusion plate 22, the outer wall of the gear ring 33 is fixedly connected to the inner wall of the mixing barrel 2, the inner side of the gear ring 33 is provided with teeth, a second gear 34 is arranged on the stirring column 32, the second gear 34 is meshed with the teeth on the inner side of the gear ring 33, a plurality of mounting grooves 35 are arranged near the lower end of the stirring column 32, a toggle rod 36 is arranged in the mounting groove 35, and the upper end of the toggle rod 36 is hingedly connected to the inner wall of the upper end of the mounting groove 35.

[0056] The working principle and beneficial effects of the above technical solution are as follows: when the mixing barrel 20 rotates, the stirring column 32 can be driven to rotate, and the second gear 34 on the stirring column 32 is engaged with the teeth on the inner side of the ring gear 33 to drive the stirring column 32 to rotate. When the stirring column 32 rotates, the toggle rod 36 at the lower end of the stirring column 32 rotates toward the outside of the mounting groove 35 under the action of centrifuge, and the slurry in the lower position is stirred and mixed by the toggle rod 36, thereby improving the mixing effect of the slurry. When the extrusion plate 22 slides to the toggle rod 36, the toggle rod 36 can be retracted into the mounting groove 35, which will not affect the downward sliding of the extrusion plate 22, thereby ensuring the cleaning effect of the extrusion plate 22.

[0057] Example 10

[0058] On the basis of Example 8 or 9, Figure 2 , Figure 4 As shown, a plurality of sliding holes are provided in the extrusion plate 22 , and a sliding rod 30 is slidably provided in the sliding hole. The lower end of the sliding rod 30 extends to below the extrusion plate 22 , and the upper end of the sliding rod 30 extends to above the extrusion plate 22 and is provided with a baffle 31 .

[0059] The working principle and beneficial effects of the above technical solution are as follows: when the stirring column 32 rotates, it can drive the extrusion plate 22 to rotate in the mixing barrel 2. The rotation of the extrusion plate 22 drives the sliding rod 30 to rotate. The sliding rod 30 can stir the grouting material in the upper position, and cooperate with the stirring of the toggle rod 36 to further improve the mixing effect of the grouting material, improve the uniformity of the grouting material, and improve the density and durability of the grouting material after construction.

[0060] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0061] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A prestressed pipe grouting device, characterized in that: include: A base (1) is installed, a stirring barrel (2) is arranged above the base (1), a feed barrel (3) is arranged above the stirring barrel (2), the bottom of the feed barrel (3) is connected to the inside of the stirring barrel (2) through a feed pipe (4), a partition (5) is arranged inside the feed barrel (3), the partition (5) divides the feed barrel (3) into a feed chamber (6) and a suction chamber (7), a driving component is arranged inside the feed chamber (6), a suction component is arranged inside the suction chamber (7), a discharge pipe (8) and a suction pipe (9) are respectively arranged on the side walls of the feed barrel (3), and the discharge pipe (8) is connected to the inside of the stirring barrel (2) through a feed pipe (4). One end of the discharge pipe (8) is connected to the interior of the air extraction chamber (7), the other end of the discharge pipe (8) is connected to the outside of the feed barrel (3), a first one-way valve is arranged in the discharge pipe (8), one end of the extraction pipe (9) is connected to the interior of the air extraction chamber (7), the other end of the extraction pipe (9) extends into the mixing barrel (2) and is provided with an air extraction block (10), a second one-way valve is arranged in the extraction pipe (9), a discharge pipe (11) is arranged at the bottom of the mixing barrel (2), the discharge pipe (11) is connected to the input end of the discharge pump (12), and a grouting pipe (13) is arranged at the output end of the discharge pump (12); The driving assembly comprises a rotating shaft (16), the two ends of the rotating shaft (16) are respectively rotatably connected to the front and rear inner walls of the feed barrel (3), the rotating shaft (16) is rotatably connected to the center of the partition (5), and a plurality of receiving plates (17) are arranged on the rotating shaft (16), and the receiving plates (17) are slidably connected to the inner wall of the feed barrel (3); The air extraction component comprises a plurality of air extraction blades (18), the plurality of air extraction blades (18) being arranged on the outer wall of the rotating shaft (16), the plurality of air extraction blades (18) being distributed in a ring array about the central axis of the rotating shaft (16), and the air extraction blades (18) being located in the air extraction cavity (7).

2. A prestressed pipe grouting device according to claim 1, characterized in that: A feed pipe (14) is connected to the feed barrel (3), and a feed funnel (15) is provided at the upper end of the feed pipe (14).

3. A prestressed pipe grouting device according to claim 1, characterized in that: An air inlet cavity is arranged inside the air pumping block (10), a plurality of air pumping holes (19) are arranged on the outer wall of the air pumping block (10), the air pumping holes (19) are connected to the inside of the air inlet cavity, and the lower end of the extraction pipe (9) is connected to the inside of the air inlet cavity.

4. A prestressed pipe grouting device according to claim 1, characterized in that: A mixing barrel (20) is arranged inside the stirring barrel (2). The upper end of the mixing barrel (20) is rotatably connected to the inner wall of the upper end of the stirring barrel (2). The lower end of the feed pipe (4) is connected to the interior of the mixing barrel (20). A discharge pipe (21) is arranged at the center of the lower end of the mixing barrel (20). The discharge pipe (21) is a telescopic pipe.

5. A prestressed pipe grouting device according to claim 4, characterized in that: An extrusion plate (22) is arranged below the air extraction block (10); the outer periphery of the extrusion plate (22) is slidably connected to the inner wall of the mixing barrel (2); a pulp discharge cavity (23) is arranged inside the extrusion plate (22); the lower end of the discharge pipe (21) is rotatably connected to the center of the extrusion plate (22); the interior of the discharge pipe (21) is connected to the pulp discharge cavity (23); a plurality of pulp discharge holes (24) are arranged on the lower surface of the extrusion plate (22); the pulp discharge holes (24) are connected to the interior of the pulp discharge cavity (23).

6. A prestressed pipe grouting device according to claim 5, characterized in that: A stirring shaft (25) is arranged inside the mixing barrel (20), the upper end of the stirring shaft (25) is connected to the top wall of the mixing barrel (2), a plurality of stirring blades (26) are arranged on the outer wall of the stirring shaft (25), a gear ring (27) is arranged on the outer wall of the mixing barrel (20), the outer wall of the gear ring (27) is provided with teeth, a motor (28) is arranged on the inner wall of the upper end of the mixing barrel (2), a first gear (29) is arranged at the output end of the motor (28), and the first gear (29) is meshed with the teeth on the outer wall of the gear ring (27).

7. A prestressed pipe grouting device according to claim 6, characterized in that: A plurality of sliding holes are provided in the extrusion plate (22), and a sliding rod (30) is slidably provided in the sliding hole. The lower end of the sliding rod (30) extends below the extrusion plate (22), and the upper end of the sliding rod (30) extends above the extrusion plate (22) and is provided with a baffle (31).

8. The prestressed pipe grouting device according to claim 6, characterized in that: A plurality of stirring columns (32) are arranged on the bottom wall of the mixing barrel (20), and the plurality of stirring columns (32) are distributed in a ring array about the central axis of the discharge pipe (21). The upper ends of the stirring columns (32) are rotatably connected to the bottom wall of the mixing barrel (20). A plurality of through holes corresponding to the stirring columns (32) are arranged in the extrusion plate (22). The lower ends of the stirring columns (32) pass through the through holes and extend to below the extrusion plate (22). The stirring columns (32) are slidably connected to the inner wall of the through holes.

Citation Information

Patent Citations

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