Drawing device for machining heat-resistant cold heading steel wire and operation method of drawing device

By using the steel wire drawing device to automatically replace the mold with the measuring arc plate to detect the wire diameter and the counterweight cutting piece in the steel wire drawing device, the problem of diameter detection and replacement difficulties caused by the mold breakage in the steel wire drawing device is solved, and high efficiency is achieved wire processing and automatic mold replacement.

CN119187263AInactive Publication Date: 2024-12-27JIAXING FENGCHENG HARDWARE CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411211700.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2024-12-27
Estimated Expiration
Not applicable · inactive patent

Smart Images

  • Figure CN119187263A_ABST
    Figure CN119187263A_ABST
Patent Text Reader

Abstract

The drawing device comprises a supporting shell, a first loading frame is slidably embedded in the upper portion of the inner wall of the supporting shell, two vertical rods at the top of the first loading frame slidably penetrate through the upper surface of the supporting shell, and a vertically-arranged outer cover is fixedly installed on the upper surface of the supporting shell; a balancing weight is attached to the upper portion of the inner wall of the outer cover, and the center of the lower end face of the balancing weight is vertically and fixedly connected with the upper end of a vertical rod of the first loading frame. The second loading frame is vertically arranged under the first loading frame, and the middle axes of the second loading frame and the first loading frame are each provided with a mouth mold in a sliding and penetrating mode. According to the drawing device for machining the heat-resistant cold heading steel wire and the operation method of the drawing device, the diameter size of the drawn steel wire can be detected in the using process, so that the machining quality of the steel wire is effectively guaranteed, and meanwhile, the device can automatically replace a damaged drawing die.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of steel wire drawing devices, in particular to a drawing device for heat-resistant cold heading steel wire processing and an operating method thereof. Background Art

[0002] In the process of steel wire processing, in order to process the rough steel wire into a specific diameter, it is necessary to use a drawing device to draw the thicker steel wire into a specific diameter. However, there are still some problems with the existing steel wire drawing device:

[0003] For example, a steel wire cold drawing device with publication number CN107900130B, in particular, relates to a high-efficiency steel wire cold drawing device. The technical problem to be solved by the present invention is to provide a steel wire cold drawing device for hardware production that can be applied to most enterprises, is simple to operate, does not require high technical expertise, works safely and reliably, and is compact and efficient. In order to solve the above technical problems, the present invention provides such a steel wire cold drawing device for hardware production, including a bottom plate, a left plate, a condensing device, a support rod, a right plate, a wire drawing die, a motor, a first pulley, a cam, a guide plate, a movable plate, a first spring, a lifting rod, a processing box, a pressure plate, a guide rod, a push plate, a slide rail, a slider, a wedge block, a connecting rod, a second pulley, a disc, a flat belt, a connecting rod, a contact wheel, a fixed plate, a second spring and a feed hopper;

[0004] In the above device, the wire drawing die will be damaged after long-term use, resulting in the processed wire becoming thicker. During use, it is difficult to detect the diameter of the drawn wire, thereby failing to ensure the processing quality of the wire. At the same time, it is difficult for the device to automatically replace the damaged drawing die.

[0005] In view of the above problems, it is urgent to carry out innovative design based on the original wire drawing device. Summary of the invention

[0006] The object of the present invention is to provide a drawing device for processing heat-resistant cold heading steel wire and an operating method thereof, so as to solve the problem that the existing steel wire drawing device proposed in the above-mentioned background technology will cause damage to the steel wire drawing die after long-term use, resulting in the processed steel wire becoming thicker. During its use, it is difficult to detect the diameter of the drawn steel wire, thereby unable to ensure the processing quality of the steel wire. At the same time, it is difficult for the device to automatically replace the damaged drawing die.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a drawing device for processing heat-resistant cold heading steel wire and an operating method thereof, comprising:

[0008] A support shell, the upper part of whose inner wall is slidably embedded with a first loading frame, two vertical rods at the top of the first loading frame are slidably arranged to penetrate the upper surface of the support shell, and a vertically arranged outer cover is fixedly installed on the upper surface of the support shell, a counterweight is fitted on the upper part of the inner wall of the outer cover, and the center of the lower end surface of the counterweight is vertically fixedly connected to the upper end of the vertical rod of the first loading frame;

[0009] Also includes:

[0010] The second loading frame is vertically arranged directly below the first loading frame, and a die is slidably installed at the middle axis of the second loading frame and the first loading frame, and the two ends of the die are arranged flush with the side walls of the first loading frame and the second loading frame, the inner wall of the support shell contacts the corresponding end surface of the die to form a limiting structure, and the die is horizontally arranged to form a wire drawing deformation structure, the outer wall of the second loading frame is fixedly connected with a horizontally arranged guide block, and the guide block is fitted on the inner wall of the support shell, and a locking mechanism is fitted on the bottom of the guide block, and the locking mechanism is installed through the outer wall of the support shell, the outer wall of the guide block is fixedly connected with an end of a handle, and the end of the handle is fitted in a vertical groove on the side wall of the support shell;

[0011] A support platform is horizontally arranged at the bottom of the side wall of the support shell, the bottom surface of the support platform is fixedly installed on the base, and the end surface of the base is fixedly connected to the outer wall of the support shell, and a symmetrically distributed sprocket assembly is rotatably installed on the upper part of the support platform, and a detection mechanism is fixedly connected to the transmission chain belt of the sprocket assembly.

[0012] Preferably, the diameters of the ports on both sides of the die are different, a vertical cutting piece is fixedly connected to the center of the bottom surface of the first loading frame, and the gate knives at the bottom of the cutting piece are symmetrically distributed above both sides of the second loading frame, and the cutting piece is slidably embedded in the vertical knife groove opened on the inner wall of the supporting shell, and the width of the knife groove of the supporting shell is smaller than the maximum diameter of the die, so that the second loading frame can drive the cutting piece to move.

[0013] Preferably, an upper sealing cover and a lower sealing cover are respectively installed through the upper and lower sides of the support shell, and the upper sealing cover and the lower sealing cover are threadedly connected to the support shell, and the diameters of the upper sealing cover and the lower sealing cover are larger than the maximum diameter of the die for easy disassembly, the lower sealing cover is horizontally arranged below the second loading frame, and the end face of the upper sealing cover is horizontally fitted on the side wall of the first loading frame, so that the upper sealing cover can be detached from the support shell.

[0014] Preferably, the locking mechanism includes a connecting plate, which is vertically arranged on the side of the second loading frame, and a force block and a limit block are fixedly connected to the side wall of the connecting plate, and the force block and the limit block are distributed on the upper and lower sides of the guide block. The limit block is a right-angled triangle structure, and a guide block is fitted on the top of the limit block to form a supporting structure. The force block is an isosceles triangle structure, and the inclined surface of the force block is directly below the trigger block, and the trigger block is horizontally fixedly connected to the outer wall of the first loading frame, so that the trigger block can contact the force block.

[0015] Preferably, the connecting plate is fitly embedded on the inner wall of the supporting shell, and a symmetrically distributed guide rod is fixedly installed on the side of the connecting plate away from the force-bearing block, and the guide rod slides through the supporting shell and the storage tube, and the convex ring on the guide rod body is fitly arranged on the inner wall of the storage tube, and a spring is fixedly connected between the end face of the convex ring of the guide rod and the end of the storage tube, so that the guide rod can compress the spring.

[0016] Preferably, the foot plates on both sides of the counterweight block slide through the outer cover setting, symmetrically distributed electric cylinders are fixedly installed on both sides of the outer cover, and the output rods of the electric cylinders pass through the through holes on the counterweight block foot plates, and a tension ring is provided at the bottom end of the electric cylinder output rod, a horizontally set outer cylinder is fixedly installed on the outer wall of the outer cover, and a horizontal locking block is fitted on the inner wall of the outer cylinder, and the locking block slides through the outer cover setting, and the end of the locking block is fitly embedded in the locking groove opened on the counterweight block, so that the counterweight block can drive the first loading frame to move.

[0017] Preferably, the bottom of the locking block on one side away from the counterweight block is fixedly connected to the upper end of the transmission rod, and the lower end of the transmission rod is fixedly connected to the toothed plate, and the toothed plate is horizontally penetrated and embedded in the base to form a sliding guide structure, and a power gear is arranged on the tooth edge side of the toothed plate to form a meshing transmission structure, and the power gear is fixedly mounted on the transmission shaft of the sprocket assembly, and the power gear is fitted on the upper surface of the support platform, and a mounting shell is arranged below the power gear, and the mounting shell is fixedly mounted on the support platform, and the lower end of the transmission shaft of the sprocket assembly rotates and penetrates the mounting shell, and a coil spring is fixedly connected between the inner wall of the mounting shell and the end of the transmission shaft of the sprocket assembly, so that the power gear can drive the toothed plate to move.

[0018] Preferably, the detection mechanism includes a measuring arc plate, which has two diameter detection structures symmetrically distributed around the center of the steel wire, and the protruding teeth on the measuring arc plate are interlocked with each other, and the measuring arc plate is fixedly mounted on a corresponding slider, and the slider is fitted in a slide groove on the storage rack, and the side of the storage rack away from the slider is fixedly connected to the conveying chain belt of the sprocket assembly, and a vertically arranged force-bearing rod is fixedly connected to the upper end surface of the slider, so that the slider can move on the storage rack.

[0019] Preferably, a horizontal plate is fitted on the top of the sliding block, and a protrusion in the middle of the horizontal plate is slidably embedded in the top of the support platform, and the lower end of a pressure rod is threadedly connected to the top of the support platform, and the pressure rod slides through the protrusion of the horizontal plate to form a detachable positioning structure, a corresponding guide groove is opened on the horizontal plate, and a force-bearing rod is fitted on the end of the guide groove, and the guide groove is inclined outward away from the side of the force-bearing rod, so that the force-bearing rod can move in the guide groove.

[0020] The method of using the wire pulling device is as follows:

[0021] S1: As shown in the figure, the steel wire passes through the die on the second loading rack for drawing operation, and the steel wire is pulled by an external winding device. At the same time, the thinned steel wire passes through the measuring arc plate in the detection mechanism for diameter quality detection. If the die on the second loading rack is damaged after long-term use, the diameter of the steel wire drawn by the device will become thicker than the standard diameter. Since the two measuring arc plates form a diameter detection structure for the steel wire, the thickened steel wire will exert pressure on the measuring arc plate to generate friction, so that the steel wire can drive the measuring arc plate to move;

[0022] S2: The slider is driven to move by the moving measuring arc plate, so that the slider can drive the conveying chain belt on the sprocket assembly to rotate synchronously through the storage rack, and at the same time, the force rod on the top of the slider will move along the guide groove on the horizontal plate, and the sprocket assembly will drive the power gear to rotate synchronously, and the transmission shaft of the sprocket assembly will stretch the coil spring to deform, and the rotating power gear will drive the meshing tooth plate to move, and the tooth plate will drive the locking block to slide in the outer cylinder through the transmission rod, so that the locking block is disengaged from the locking groove on the counterweight block;

[0023] S3: At this time, the counterweight block will slide downward along the inner wall of the outer cover for a certain distance under the action of its own weight, and the first loading frame and the cutter will be driven downward by the counterweight block, and the steel wire on the second loading frame will be cut off by the gates on both sides of the cutter. The counterweight block will continue to drive the first loading frame to move downward, and the trigger block on the side wall of the first loading frame will move synchronously. At this time, the trigger block will press against the force-bearing block and apply pressure, so that the force-bearing block can drive the connecting plate to move, and the connecting plate drives the guide rod and the limit block to move synchronously. The guide rod compresses the spring in the storage cylinder, and at the same time, the limit block will move away from the guide block to release the support relationship, so that the second loading frame can drive the damaged die to fall downward;

[0024] S4: Afterwards, the end of the steel wire between the measuring arc plates can continue to drive the slider to move. Since the force-bearing rod on the top of the slider is fitted in the guide groove of the horizontal plate, and one end of the guide groove is tilted outward, when the force-bearing rod moves into the inclined part of the guide groove, the force-bearing rod will drive the slider to move in the storage rack, and the slider drives the corresponding measuring arc plate to move, so that the two measuring arc plates are slightly opened to release the steel wire. The coil spring is used to drive the sprocket assembly to reset, and the worker can cut off a small amount of unqualified part of the end of the pulled steel wire;

[0025] S5: When the counterweight moves into place and contacts the top of the support shell, the first loading frame will no longer move. At this time, the new die on the first loading frame will face the wire feed port opened on the side wall of the support shell. The feed port and the discharge port on the support shell are much larger than the diameter of the wire. At the same time, the damaged die on the second loading frame will face the downward sealing cover, and the wire drawing structure can be automatically replaced, and the wire drawing process can be continued. The user can remove the damaged die on the second loading frame by opening the lower sealing cover, and the electric cylinder is used to drive the counterweight to reset.

[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: the drawing device for processing heat-resistant cold heading steel wire and the operating method thereof can detect the diameter of the drawn steel wire during use, thereby effectively ensuring the processing quality of the steel wire, and the device can automatically replace the damaged drawing die. The specific contents are as follows:

[0027] 1. The measuring arc plate is symmetrically distributed around the center of the steel wire, and two diameter detection structures are formed. The convex teeth on the measuring arc plate are interlocked with each other. The measuring arc plate is fixedly installed on the corresponding slider, and the slider is fitted in the slide groove on the storage rack. The side of the storage rack away from the slider is fixedly connected to the conveyor chain of the sprocket assembly. A vertically arranged force rod is fixedly connected to the upper end surface of the slider, and a horizontal plate is fitted on the top of the slider. A corresponding guide groove is opened on the horizontal plate, and a force rod is fitted on the end of the guide groove. The measuring arc plate is arranged behind the steel wire die. When the die is damaged, the steel wire with a thicker diameter drawn out will exert pressure on the measuring arc plate, so that the steel wire can drive the measuring arc plate to move through friction, thereby completing the steel wire drawing quality inspection;

[0028] 2. The second loading frame is vertically arranged directly below the first loading frame, and the middle axes of the second loading frame and the first loading frame are both slidably penetrated by a die, and a force block and a limit block are fixedly connected to the side wall of the connecting plate, and the force block and the limit block are distributed on the upper and lower sides of the guide block, and the limit block is in a right-angled triangle structure, and a guide block is fitted on the top of the limit block to form a supporting structure, and the force block is in an isosceles triangle structure, and the inclined surface of the force block is directly below the trigger block, and the trigger block is horizontally fixedly connected to the outer wall of the first loading frame, when the first loading frame moves downward, the trigger block can apply pressure to the force block, so that the force block can drive the limit block to move through the connecting plate, and the limit block no longer locks the guide block on the second loading frame, and at this time the first loading frame can push the second loading frame to move downward, so that the new die on the first loading frame can move to the working position, and the second loading frame can drive the broken die to move downward. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall external structure of the present invention;

[0030] Figure 2 This is a schematic diagram of the installation structure of the counterweight block of the present invention;

[0031] Figure 3 This is a schematic diagram of the outer cylinder installation structure of the present invention;

[0032] Figure 4 This is a schematic diagram of the tooth plate installation structure of the present invention;

[0033] Figure 5 This is a schematic diagram of the power gear transmission structure of the present invention;

[0034] Figure 6 This is a schematic diagram of the coil spring installation structure of the present invention;

[0035] Figure 7 This is a schematic diagram of the arc plate installation structure for measuring the present invention;

[0036] Figure 8 This is a schematic diagram of the installation structure of the first loading rack of the present invention;

[0037] Fig. 9 This is a schematic diagram of the installation structure of the cutter member of the present invention;

[0038] Fig.10 This is a schematic diagram of the installation structure of the mouth die of the present invention;

[0039] Fig.11 This is a schematic diagram of the installation structure of the load-bearing block of the present invention.

[0040] In the figure: 1, support shell; 2, first loading frame; 3, die; 4, cutter; 5, trigger block; 6, second loading frame; 7, guide block; 8, locking mechanism; 801, connecting plate; 802, force block; 803, limit block; 804, guide rod; 805, storage cylinder; 806, spring; 9, lower sealing cover; 10, upper sealing cover; 11, handle; 12, counterweight block; 13, outer cover; 14, lock Fixed block; 15, outer cylinder; 16, transmission rod; 17, tooth plate; 18, base; 19, power gear; 20, sprocket assembly; 21, support platform; 22, mounting shell; 23, coil spring; 24, detection mechanism; 2401, measuring arc plate; 2402, slider; 2403, force rod; 2404, storage rack; 2405, horizontal plate; 2406, guide groove; 2407, pressure rod; 25, electric cylinder. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] See also Figure 1-11 The present invention provides a technical solution: a drawing device for heat-resistant cold heading steel wire processing and an operating method thereof, comprising:

[0043] A support shell 1, a first loading frame 2 is slidably embedded in the upper part of the inner wall thereof, two vertical rods at the top of the first loading frame 2 are slidably arranged to penetrate the upper surface of the support shell 1, and a vertically arranged outer cover 13 is fixedly installed on the upper surface of the support shell 1, a counterweight block 12 is fitted on the upper part of the inner wall of the outer cover 13, and the upper end of the vertical rod of the first loading frame 2 is vertically fixedly connected to the center of the lower end surface of the counterweight block 12;

[0044] Also includes:

[0045] The second loading frame 6 is vertically arranged directly below the first loading frame 2, and the middle axes of the second loading frame 6 and the first loading frame 2 are both slidably penetrated by a die 3, and the two ends of the die 3 are flush with the side walls of the first loading frame 2 and the second loading frame 6, the inner wall of the support shell 1 contacts the corresponding end faces of the die 3 to form a limiting structure, and the die 3 is horizontally arranged to form a wire drawing deformation structure, the outer wall of the second loading frame 6 is fixedly connected with a horizontally arranged guide block 7, and the guide block 7 is fitted on the inner wall of the support shell 1, and a locking mechanism 8 is fitted on the bottom of the guide block 7, and the locking mechanism 8 is penetrated and installed on the outer wall of the support shell 1, the outer wall of the guide block 7 is fixedly connected with the end of a handle 11, and the end of the handle 11 is fitted in the vertical groove on the side wall of the support shell 1;

[0046] The support platform 21 is horizontally arranged at the bottom of the side wall of the support shell 1, the bottom surface of the support platform 21 is fixedly installed on the base 18, and the end surface of the base 18 is fixedly connected to the outer wall of the support shell 1, and a symmetrically distributed sprocket assembly 20 is rotatably installed on the upper part of the support platform 21, and a detection mechanism 24 is fixedly connected to the conveying chain belt of the sprocket assembly 20.

[0047] The detection mechanism 24 includes a measuring arc plate 2401, which has two diameter detection structures symmetrically distributed around the center of the steel wire, and the protruding teeth on the measuring arc plate 2401 are interlocked with each other, and the measuring arc plate 2401 is fixedly installed on the corresponding slider 2402, and the slider 2402 is fitted in the slide groove on the storage rack 2404. The side of the storage rack 2404 away from the slider 2402 is fixedly connected to the conveyor chain belt of the sprocket assembly 20, and the upper end surface of the slider 2402 is fixedly connected to a vertically arranged force-bearing rod 2403. When the diameter of the steel wire after drawing is too thick, the steel wire will exert pressure on the measuring arc plate 2401, so that the steel wire can pull the measuring arc plate 2401 to move. The measuring arc plate 2401 will drive the slider 2402 to move synchronously, and a horizontal plate 2405 is fitted on the top of the slider 2402, and the middle convex block of the horizontal plate 2405 is slidably embedded in the top of the support platform 21, and the lower end of the pressure rod 2407 is threadedly connected to the top of the support platform 21, and the pressure rod 2407 slides through the convex block of the horizontal plate 2405 to form a detachable positioning structure, and a corresponding guide groove 2406 is opened on the horizontal plate 2405, and the end of the guide groove 2406 is fitted with a force rod 2403, and the guide groove 2406 is inclined outward away from the side of the force rod 2403. At this time, the force rod 2403 on the top of the slider 2402 will slide along the guide groove 2406.

[0048] The bottom of the locking block 14 on one side away from the counterweight block 12 is fixedly connected to the upper end of the transmission rod 16, and the lower end of the transmission rod 16 is fixedly connected to the tooth plate 17, and the tooth plate 17 is horizontally penetrated and embedded in the base 18 to form a sliding guide structure, and a power gear 19 is arranged on the tooth edge of the tooth plate 17 to form a meshing transmission structure, and the power gear 19 is fixedly installed on the transmission shaft of the sprocket assembly 20, and the power gear 19 is fitted on the upper surface of the support platform 21, and a mounting shell 22 is arranged below the power gear 19. The mounting shell 22 is fixedly mounted on the support platform 21, and the lower end of the transmission shaft of the sprocket assembly 20 rotates and penetrates the mounting shell 22, and a coil spring 23 is fixedly connected between the inner wall of the mounting shell 22 and the end of the transmission shaft of the sprocket assembly 20, and the rotating sprocket assembly 20 drives the power gear 19 to rotate. At this time, the power gear 19 will drive the tooth plate 17 to move synchronously, and the tooth plate 17 drives the top locking block 14 to move through the transmission rod 16, and the foot plates on both sides of the counterweight block 12 slide and penetrate the outer cover 13, and the outer cover 13 is provided. The cover 13 is fixedly mounted with symmetrically distributed electric cylinders 25 on both sides, and the output rods of the electric cylinders 25 pass through the openings on the foot plates of the counterweight 12, and a tension ring is arranged at the bottom of the output rods of the electric cylinders 25. A horizontally arranged outer cylinder 15 is fixedly mounted on the outer wall of the outer cover 13, and a horizontal locking block 14 is fitted on the inner wall of the outer cylinder 15, and the locking block 14 slides through the outer cover 13, and the end of the locking block 14 fits in the locking groove provided on the counterweight 12, at which time the locking block 14 will be away from the counterweight 12, so that The counterweight block 12 can fall on the outer cover 13, and the counterweight block 12 drives the first loading frame 2 to move synchronously. Due to the different diameters of the ports on both sides of the die 3, a vertical cutting piece 4 is fixedly connected to the center of the bottom surface of the first loading frame 2, and the gate knives at the bottom of the cutting piece 4 are symmetrically distributed above both sides of the second loading frame 6, and the cutting piece 4 is slidably embedded in the vertical knife groove opened on the inner wall of the supporting shell 1. The width of the knife groove of the supporting shell 1 is smaller than the maximum diameter of the die 3, and the cutting piece 4 at the bottom of the first loading frame 2 is used to cut the steel wire.

[0049] The locking mechanism 8 includes a connecting plate 801, which is vertically arranged on the side of the second loading frame 6, and a force block 802 and a limit block 803 are fixedly connected to the side wall of the connecting plate 801, and the force block 802 and the limit block 803 are distributed on the upper and lower sides of the guide block 7, and the limit block 803 is a right-angled triangle structure, and the top of the limit block 803 is fitted with the guide block 7 to form a supporting structure, the force block 802 is an isosceles triangle structure, and the inclined surface of the force block 802 is directly below the trigger block 5, and the trigger block 5 is horizontally fixedly connected to the outer wall of the first loading frame 2, and the first loading frame 2 can drive the trigger block 5 to press against the force block 802, so that the force block 8 02 drives the limit block 803 to move synchronously through the connecting plate 801. At this time, the limit block 803 no longer locks the guide block 7. The connecting plate 801 is fitted and embedded in the inner wall of the supporting shell 1. A symmetrically distributed guide rod 804 is fixedly installed on the side of the connecting plate 801 away from the force block 802, and the guide rod 804 slides through the supporting shell 1 and the storage tube 805. The convex ring on the rod body of the guide rod 804 is fitted on the inner wall of the storage tube 805. A spring 806 is fixedly connected between the convex ring end face of the guide rod 804 and the end of the storage tube 805. The guide rod 804 on the connecting plate 801 will compress the spring 806. At this time, the second loading frame 6 can fall from the working position.

[0050] An upper sealing cover 10 and a lower sealing cover 9 are respectively installed on the upper and lower sides of the support shell 1, and the upper sealing cover 10 and the lower sealing cover 9 are threadedly connected to the support shell 1, and the diameters of the upper sealing cover 10 and the lower sealing cover 9 are larger than the maximum diameter of the die 3 for easy disassembly, and the lower sealing cover 9 is horizontally arranged below the second loading frame 6, and the end face of the upper sealing cover 10 is horizontally fitted on the side wall of the first loading frame 2, so that the lower sealing cover 9 can be detached from the support shell 1.

[0051] The method of using the wire pulling device is as follows:

[0052] S1: As shown in the figure, the steel wire passes through the die 3 on the second loading frame 6 for a drawing operation, and the steel wire is pulled by an external winding device. At the same time, the thinned steel wire passes through the measuring arc plate 2401 in the detection mechanism 24 for diameter quality detection. If the die 3 on the second loading frame 6 is damaged after long-term use, the diameter of the steel wire drawn by the device will become thicker than the standard diameter. Since the two measuring arc plates 2401 form a diameter detection structure for the steel wire, the thickened steel wire will exert pressure on the measuring arc plate 2401 to generate friction, so that the steel wire can drive the measuring arc plate 2401 to move;

[0053] S2: The movable measuring arc plate 2401 is used to drive the slider 2402 to move, so that the slider 2402 can drive the conveyor chain on the sprocket assembly 20 to rotate synchronously through the storage rack 2404, and at the same time, the force rod 2403 on the top of the slider 2402 will move along the guide groove 2406 on the horizontal plate 2405. At this time, the sprocket assembly 20 will drive the power gear 19 to rotate synchronously, and the transmission shaft of the sprocket assembly 20 will stretch the coil spring 23 to deform, and the rotating power gear 19 will drive the meshing tooth plate 17 to move, and the tooth plate 17 will drive the locking block 14 to slide in the outer cylinder 15 through the transmission rod 16, so that the locking block 14 is disengaged from the locking groove on the counterweight 12;

[0054] S3: At this time, the counterweight block 12 will slide downward along the inner wall of the outer cover 13 for a certain distance under the action of its own weight, and the counterweight block 12 will drive the first loading frame 2 and the cutting blade 4 to fall downward, and the gates on both sides of the cutting blade 4 will be used to cut off the steel wire on the second loading frame 6. The counterweight block 12 will continue to drive the first loading frame 2 to move downward, and the trigger block 5 on the side wall of the first loading frame 2 will move synchronously. At this time, the trigger block 5 will press against the force block 802 and apply pressure, so that the force block 802 can drive the connecting plate 801 to move, and the connecting plate 801 drives the guide rod 804 and the limit block 803 to move synchronously, and the guide rod 804 will compress the spring 806 in the storage tube 805, and at the same time, the limit block 803 will move away from the guide block 7 to release the support relationship, so that the second loading frame 6 can drive the damaged die 3 to fall downward;

[0055] S4: Afterwards, the end of the steel wire between the measuring arc plates 2401 can continue to drive the slider 2402 to move. Since the force rod 2403 on the top of the slider 2402 is fitted in the guide groove 2406 of the horizontal plate 2405, and one end of the guide groove 2406 is tilted outward, when the force rod 2403 moves into the inclined part of the guide groove 2406, the force rod 2403 will drive the slider 2402 to move in the storage rack 2404, and the slider 2402 drives the corresponding measuring arc plates 2401 to move, so that the two measuring arc plates 2401 are slightly opened to release the steel wire, and the coil spring 23 is used to drive the sprocket assembly 20 to reset, and the worker can cut off a small amount of unqualified part of the end of the pulled steel wire;

[0056] S5: When the counterweight 12 moves into position and contacts the top of the support shell 1, the first loading frame 2 will no longer move. At this time, the new die 3 on the first loading frame 2 will face the steel wire feed port opened on the side wall of the support shell 1. The feed port and the discharge port on the support shell 1 are much larger than the diameter of the steel wire. At the same time, the damaged die 3 on the second loading frame 6 will face the downward sealing cover 9, and the automatic replacement of the steel wire drawing structure can be completed automatically, and the steel wire drawing process can be continued. The user can remove the damaged die 3 on the second loading frame 6 by opening the lower sealing cover 9, and the electric cylinder 25 is used to drive the counterweight 12 to reset.

[0057] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0058] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0059] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A drawing device for processing heat-resistant cold heading steel wire, comprising: A support shell (1) is provided with a first loading frame (2) slidably embedded in the upper part of the inner wall thereof, two vertical rods at the top of the first loading frame (2) are slidably penetrated through the upper surface of the support shell (1), and a vertically arranged outer cover (13) is fixedly installed on the upper surface of the support shell (1), a counterweight (12) is fitted on the upper part of the inner wall of the outer cover (13), and the upper end of the vertical rod of the first loading frame (2) is vertically fixedly connected to the center of the lower end surface of the counterweight (12); It is characterized by further comprising: A second loading frame (6) is vertically arranged directly below the first loading frame (2); a die (3) is slidably installed at the middle axis of the second loading frame (6) and the first loading frame (2); and two ends of the die (3) are arranged flush with the side walls of the first loading frame (2) and the second loading frame (6); the inner wall of the support shell (1) contacts the corresponding end faces of the die (3) to form a limiting structure, and the die (3) is arranged horizontally to form a wire drawing deformation structure; a horizontally arranged guide block (7) is fixedly connected to the outer wall of the second loading frame (6), and the guide block (7) is fitted on the inner wall of the support shell (1); a locking mechanism (8) is fitted at the bottom of the guide block (7), and the locking mechanism (8) is installed through the outer wall of the support shell (1); an end of a handle (11) is fixedly connected to the outer wall of the guide block (7), and the end of the handle (11) is fitted in the vertical groove on the side wall of the support shell (1); A support platform (21) is horizontally arranged at the bottom of the side wall of the support shell (1); the bottom surface of the support platform (21) is fixedly mounted on the base (18), and the end surface of the base (18) is fixedly connected to the outer wall of the support shell (1); a symmetrically distributed sprocket assembly (20) is rotatably mounted on the upper part of the support platform (21), and a detection mechanism (24) is fixedly connected to the conveying chain belt of the sprocket assembly (20).

2. A drawing device for heat-resistant cold heading steel wire processing according to claim 1, characterized in that: The diameters of the ports on both sides of the die (3) are different. A vertical cutting piece (4) is fixedly connected to the center of the bottom surface of the first loading frame (2), and the gates at the bottom of the cutting piece (4) are symmetrically distributed above both sides of the second loading frame (6). The cutting piece (4) is slidably embedded in a vertical knife groove provided on the inner wall of the support shell (1), and the width of the knife groove of the support shell (1) is smaller than the maximum diameter of the die (3).

3. A drawing device for heat-resistant cold heading steel wire processing according to claim 2, characterized in that: An upper sealing cover (10) and a lower sealing cover (9) are respectively installed through the upper and lower sides of the support shell (1), and the upper sealing cover (10) and the lower sealing cover (9) are threadedly connected to the support shell (1), and the diameters of the upper sealing cover (10) and the lower sealing cover (9) are larger than the maximum diameter of the die (3) for easy disassembly, the lower sealing cover (9) is horizontally arranged below the second loading frame (6), and the end surface of the upper sealing cover (10) is horizontally arranged on the side wall of the first loading frame (2).

4. A drawing device for heat-resistant cold heading steel wire processing according to claim 1, characterized in that: The locking mechanism (8) comprises a connecting plate (801), the connecting plate (801) is vertically arranged on the side of the second loading frame (6), and a force-bearing block (802) and a limiting block (803) are fixedly connected to the side wall of the connecting plate (801); The force-bearing block (802) and the limiting block (803) are distributed on the upper and lower sides of the guide block (7); the limiting block (803) is in a right-angled triangle structure, and the top of the limiting block (803) is fitted with the guide block (7) to form a supporting structure; the force-bearing block (802) is in an isosceles triangle structure, and the inclined surface of the force-bearing block (802) is directly below the trigger block (5), and the trigger block (5) is horizontally fixedly connected to the outer wall of the first loading frame (2).

5. A drawing device for heat-resistant cold heading steel wire processing according to claim 4, characterized in that: The connecting plate (801) is fitted and embedded on the inner wall of the supporting shell (1); a symmetrically distributed guide rod (804) is fixedly installed on the side of the connecting plate (801) away from the force-bearing block (802); the guide rod (804) slides through the supporting shell (1) and the storage tube (805); the convex ring on the guide rod (804) is fitted on the inner wall of the storage tube (805); and a spring (806) is fixedly connected between the convex ring end surface of the guide rod (804) and the end of the storage tube (805).

6. A drawing device for heat-resistant cold heading steel wire processing according to claim 1, characterized in that: The foot plates on both sides of the counterweight (12) slide through the outer cover (13), symmetrically distributed electric cylinders (25) are fixedly installed on both sides of the outer cover (13), and the output rods of the electric cylinders (25) pass through the through holes on the foot plates of the counterweight (12), and the bottom ends of the output rods of the electric cylinders (25) are provided with tension rings, a horizontally arranged outer cylinder (15) is fixedly installed on the outer wall of the outer cover (13), and a horizontal locking block (14) is fitted on the inner wall of the outer cylinder (15), and the locking block (14) slides through the outer cover (13), and the end of the locking block (14) is fitted and embedded in a locking groove provided on the counterweight (12).

7. A drawing device for heat-resistant cold heading steel wire processing according to claim 6, characterized in that: The bottom of the locking block (14) on one side away from the counterweight block (12) is fixedly connected to the upper end of the transmission rod (16), and the lower end of the transmission rod (16) is fixedly connected to the tooth plate (17), and the tooth plate (17) is horizontally penetrated and embedded in the base (18) to form a sliding guide structure, and a power gear (19) is arranged on the tooth edge side of the tooth plate (17) to form a meshing transmission structure, and the power gear (19) is fixedly mounted on the transmission shaft of the sprocket assembly (20), and the power gear (19) is closely arranged on the upper surface of the support platform (21), and a mounting shell (22) is arranged below the power gear (19), and the mounting shell (22) is fixedly mounted on the support platform (21), and the lower end of the transmission shaft of the sprocket assembly (20) is rotatably penetrated through the mounting shell (22), and a coil spring (23) is fixedly connected between the inner wall of the mounting shell (22) and the end of the transmission shaft of the sprocket assembly (20).

8. The drawing device for heat-resistant cold heading steel wire processing according to claim 1, characterized in that: The detection mechanism (24) comprises a measuring arc plate (2401), wherein the measuring arc plate (2401) has two diameter detection structures symmetrically distributed around the center of the steel wire, and the protruding teeth on the measuring arc plate (2401) are engaged with each other, and the measuring arc plate (2401) is fixedly mounted on the corresponding slider (2402); The slider (2402) is fitted in a slide groove on the storage rack (2404), and the side of the storage rack (2404) away from the slider (2402) is fixedly connected to the conveyor chain of the sprocket assembly (20), and a vertically arranged force-bearing rod (2403) is fixedly connected to the upper end surface of the slider (2402).

9. A drawing device for heat-resistant cold heading steel wire processing according to claim 8, characterized in that: A horizontal plate (2405) is fitted on the top of the slider (2402), and a convex block in the middle of the horizontal plate (2405) is slidably embedded in the top of the support platform (21), and the lower end of a pressure rod (2407) is threadedly connected to the top of the support platform (21), and the pressure rod (2407) slides through the convex block of the horizontal plate (2405) to form a detachable positioning structure, and a corresponding guide groove (2406) is opened on the horizontal plate (2405), and a force-bearing rod (2403) is fitted on the end of the guide groove (2406), and the guide groove (2406) is inclined outward away from the side of the force-bearing rod (2403).

10. The operating method of a drawing device for heat-resistant cold heading steel wire processing according to claim 1, characterized in that: The method of using the wire pulling device is as follows: S1: As shown in the figure, the steel wire passes through the die (3) on the second loading frame (6) for a drawing operation, and the steel wire is drawn by an external winding device. At the same time, the drawn thin steel wire passes through the measuring arc plate (2401) in the detection mechanism (24) for diameter quality detection. If the die (3) on the second loading frame (6) is damaged after long-term use, the diameter of the steel wire drawn by the device will become thicker than the standard diameter. Since the two measuring arc plates (2401) form a diameter detection structure for the steel wire, the thickened steel wire will exert pressure on the measuring arc plate (2401) to generate friction, so that the steel wire can drive the measuring arc plate (2401) to move; S2: The movable measuring arc plate (2401) is used to drive the slider (2402) to move, so that the slider (2402) can drive the conveyor chain on the sprocket assembly (20) to rotate synchronously through the storage rack (2404), and at the same time, the force rod (2403) on the top of the slider (2402) will move along the guide groove (2406) on the horizontal plate (2405), and the sprocket assembly (20) will drive the power gear (19) to rotate synchronously, and the transmission shaft of the sprocket assembly (20) will stretch the coil spring (23) to deform, and the rotating power gear (19) will drive the meshing tooth plate (17) to move, and the tooth plate (17) will drive the locking block (14) to slide in the outer cylinder (15) through the transmission rod (16), so that the locking block (14) is disengaged from the locking groove on the counterweight block (12); S3: At this time, the counterweight (12) will slide downward along the inner wall of the outer cover (13) for a certain distance under the action of its own weight, and the counterweight (12) will drive the first loading frame (2) and the cutting member (4) to fall downward, and the gates on both sides of the cutting member (4) will cut off the steel wire on the second loading frame (6). The counterweight (12) will continue to drive the first loading frame (2) to move downward, and the trigger block (5) on the side wall of the first loading frame (2) will move synchronously. At this time, the trigger block (5) ) will press against the force-bearing block (802) and apply pressure, so that the force-bearing block (802) can drive the connecting plate (801) to move, and the connecting plate (801) drives the guide rod (804) and the limit block (803) to move synchronously, and the guide rod (804) compresses the spring (806) in the storage tube (805), and at the same time the limit block (803) will move away from the guide block (7) to release the support relationship, so that the second loading frame (6) can drive the damaged die (3) to fall downward; S4: Afterwards, the ends of the steel wires between the measuring arc plates (2401) can continue to drive the slider (2402) to move. Since the force-bearing rod (2403) on the top of the slider (2402) is fitted in the guide groove (2406) of the horizontal plate (2405), and one end of the guide groove (2406) is tilted outward, when the force-bearing rod (2403) moves into the tilted portion of the guide groove (2406), the force-bearing rod (2403) will drive the slider (2402) to move in the storage rack (2404), and the slider (2402) drives the corresponding measuring arc plates (2401) to move, so that the two measuring arc plates (2401) are slightly opened to release the steel wires. The coil spring (23) is used to drive the sprocket assembly (20) to reset, and the worker can cut off a small amount of unqualified parts at the end of the pulled steel wire. S5: When the counterweight (12) moves into position and contacts the top of the support shell (1), the first loading frame (2) will no longer move. At this time, the new die (3) on the first loading frame (2) will face the wire feed port opened on the side wall of the support shell (1). The feed port and the discharge port on the support shell (1) are much larger than the diameter of the wire. At the same time, the damaged die (3) on the second loading frame (6) will face the downward sealing cover (9), and the wire drawing structure can be automatically replaced. The wire drawing process can be continued. The user can remove the damaged die (3) on the second loading frame (6) by opening the lower sealing cover (9). The electric cylinder (25) is used to drive the counterweight (12) to reset.

Citation Information

Patent Citations

  • A high-efficiency steel wire cold drawing device

    CN107900130B