Spring winding device and method for spring production

By designing automated spring winding equipment, the problems of complex operation and easy damage to the winding rod in the prior art are solved, and efficient spring production and long life of the winding rod are achieved.

CN119187399BActive Publication Date: 2025-03-18东莞市品邦精密弹簧有限公司
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Patent Information

Application Number
CN202411621976.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-03-18
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

The existing spring winding equipment is complex in operation, affecting production efficiency, and the winding rod is prone to wear and damage.

Method used

An automated spring winding equipment is designed, using sliding tables and telescopic equipment to realize automatic replacement and cleaning of winding rods, automatic loading and winding of metal wires through turntables and pressing wheels, and automatic loading and cooling of springs is achieved by using arc-shaped covers and lifting parts.

Benefits of technology

It improves the efficiency of spring production, reduces manual operation, extends the service life of the winding rod, and realizes automatic cleaning of the winding rod and automatic spring discharge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a spring winding device and method for spring production, which belongs to the technical field of spring production. A spring winding device for spring production includes a bracket, and also includes: a strip groove, which is arranged on the bracket, wherein a slide is slidably installed in the strip groove, and a first telescopic device for driving the slide to slide horizontally is fixedly installed on the bracket; a rotating shaft rotatably connected to the slide, wherein a turntable is fixedly installed on the rotating shaft, and a plurality of circumferentially distributed winding rods are rotatably installed on the turntable, a pressure wheel cooperating with the winding rods is installed on the turntable, and a driving part for driving the plurality of winding rods to rotate is provided on the turntable; a switching part is arranged on the slide; the present invention can automatically replace the winding rods to complete the processing of multiple springs, prevent a single winding rod from being quickly worn and damaged under continuous high temperature, and improve the service life of the winding rod.
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Description

Technical Field

[0001] The present invention relates to the technical field of spring production, and in particular to a spring winding device and method for spring production. Background Art

[0002] A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external force and return to their original shape after the external force is removed. They are also called "springs" and are generally made of spring steel. There are many types of springs. According to their shapes, there are mainly coil springs, scroll springs, leaf springs, special-shaped springs, etc. During production, springs need to be spirally wound through winding equipment.

[0003] In the prior art, the spring winding work requires manual delivery of the heated metal wire to the winding equipment. After the winding is completed, the winding equipment needs workers to assist in removing the wound spring and then throw it into the coolant for cooling. The whole operation process is relatively complicated, which affects the production efficiency of the spring. When the number of springs produced is large, the winding rod in the winding equipment will be subjected to multiple heating, stress and wear, and the winding rod used for winding the spring is prone to wear and damage. Summary of the invention

[0004] The purpose of the present invention is to solve the problem in the prior art that the entire operation process of spring winding is relatively complicated, seriously affecting the spring production efficiency and the winding rod is easy to wear, and to propose a spring winding device and method for spring production.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A spring winding device for spring production comprises a bracket, and also comprises: a strip groove arranged on the bracket, wherein a slide is slidably installed in the strip groove, and a first telescopic device for driving the slide to slide horizontally is fixedly installed on the bracket; a rotating shaft rotatably connected to the slide, wherein a turntable is fixedly installed on the rotating shaft, and a plurality of circumferentially distributed winding rods are rotatably installed on the turntable, a pressure wheel cooperating with the winding rods is installed on the turntable, and a driving part for driving the plurality of winding rods to rotate is provided on the turntable; a switching part is arranged on the slide, wherein when the slide slides in one direction, the switching part drives the rotating shaft to rotate.

[0007] In order to make multiple winding rods rotate synchronously, preferably, the driving part includes a ring gear rotatably connected to the turntable, a motor is fixedly mounted on the turntable, a driving gear meshing with the ring gear is fixedly mounted on the output shaft of the motor, and a driven gear meshing with the ring gear is fixedly mounted on the winding rod.

[0008] In order to make the pressure wheel translate automatically, further, a threaded rod arranged parallel to the winding rod is rotatably installed on the turntable, a guide rod parallel to the threaded rod is fixedly connected to the turntable, and the threaded rod is connected to the winding rod through a chain drive, wherein a slider slidably connected to the guide rod is threadedly connected to the threaded rod, a second telescopic device is fixedly installed on the slider, and the pressure wheel is rotatably installed on the telescopic end of the second telescopic device.

[0009] In order to automatically switch between different winding rods to complete the winding of the spring, preferably, the switching part includes a worm rotatably connected to the slide, a worm wheel is fixedly mounted on the outer wall of the rotating shaft, and the worm is meshingly connected to the worm wheel, wherein a rotating rod is rotatably connected to the slide, a passive gear is mounted on the rotating rod through a one-way bearing, a rack matching the passive gear is fixedly mounted on the bracket, and transmission gears are fixedly mounted on the shaft ends of the passive gear and the worm, and the two transmission gears are meshingly connected.

[0010] In order to dissipate heat from the winding rod, preferably, an inner hole is provided on one end of the winding rod close to the turntable, an exhaust hole connected to the inner hole is provided on the outer wall of the winding rod, and a blowing part for exhausting air into the interior is provided in the port of the inner hole.

[0011] In order to automatically blow air into the inner hole, the blowing part further includes a circular groove arranged in the inner hole port, a circular ring is sleeved in the circular groove, a fan blade is fixedly installed on the inner wall of the circular ring, a ball is installed on the outer wall of the circular ring, and an anti-slip pattern is provided at one end of the circular groove away from the inner hole port.

[0012] In order to make the spring fall downward in a vertical state, preferably, the bracket is provided with an arc-shaped cover with an opening facing upward, a discharge port is provided at the bottom of the arc-shaped cover, and the bracket is provided with a lifting part for driving the arc-shaped cover to shake up and down.

[0013] In order to make the arc cover vibrate up and down, the lifting part further includes a mounting frame fixedly connected to the bracket, a lifting block is slidably connected in the mounting frame, and the arc cover is fixedly connected to the lifting block, wherein an elastic member is installed between the lifting block and the inner top of the mounting frame, a top rod is fixedly connected to the arc cover and is attached to the outer wall of the turntable, and a plurality of protrusions arranged at equal intervals are fixedly installed on the outer wall of the turntable.

[0014] In order to facilitate the loading of the metal wire, preferably, a flat storage box is fixedly connected to the bracket, the lower end side wall of the storage box is provided with a discharge hole, a heating coil is fixedly installed in the discharge hole, the end of the discharge hole is facing one of the laterally arranged winding rods, a first conveying wheel is installed on the inner bottom of the storage box, and two second conveying wheels symmetrically arranged up and down are fixedly installed on the port of the discharge hole.

[0015] A spring winding method for spring production, the operating steps are as follows:

[0016] Step 1: one end of the heated metal wire is pressed against the outer wall of the winding rod;

[0017] Step 2: Rotate the winding rod to complete the winding of the spring;

[0018] Step 3: Rotate the turntable at a fixed angle so that the horizontal winding rod tilts downward, and another unloaded winding rod replaces the processing station;

[0019] Step 4: Make the processed spring fall downward from the outer wall of the winding rod;

[0020] Step 5: Repeat steps 1 to 4 above.

[0021] Compared with the prior art, the present invention provides a spring winding device for spring production, which has the following beneficial effects:

[0022] 1. The spring winding equipment for spring production can complete the automatic feeding of the metal wire by stacking the metal wires for processing the springs and placing them in a storage box, and then conveying a metal wire at the bottom of the storage box to the discharge hole through a first conveying wheel, thereby indirectly improving the processing efficiency of the springs and reducing the work intensity of the staff.

[0023] 2. The spring winding equipment for spring production drives the pressure wheel away from the wound spring through the second telescopic device, and then drives the slide table to translate in the opposite direction through the first telescopic device, while making the motor rotate in the opposite direction. The rotating shaft will drive the turntable to rotate, and the turntable can drive the originally horizontal winding rod to tilt downward, and make another unloaded winding rod replace the processing station, so that the winding rod can be automatically replaced to complete the processing of the next spring, preventing a single winding rod from being quickly worn and damaged under continuous high temperature, thereby improving the service life of the winding rod.

[0024] 3. The spring winding equipment for spring production will dump the wound spring downward through the downwardly inclined winding rod, and the spring will automatically complete the unloading work, which has higher processing efficiency. The rotating winding rod will also make the spring on the outer wall easier to fall off, and at the same time, the iron filings on the outer wall will be shaken off, realizing the automatic cleaning of the winding rod.

[0025] 4. The spring winding equipment for spring production, when the winding rod is tilted downward, the end of the winding rod will be blocked by the arc cover, so the winding rod tilted downward will not pour out the spring on the outer wall, and when the winding rod is completely vertical downward, that is, toward the discharge port, the downward vertical winding rod will pour out the spring on the outer wall, so that the spring falls vertically into the cooling pool, so that the fallen spring can buffer the impact force by itself and is not easily deformed.

[0026] 5. The spring winding equipment used in the spring production drives multiple protrusions to press the ejector rod in turn through the rotating turntable, and the arc cover vibrates up and down, so that the spring on the outer wall of the winding rod can vibrate, thereby shaking off the iron filings on the spring and the outer wall of the winding rod, which is convenient for the subsequent cleaning of the spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A schematic diagram of the axonometric structure of a spring winding device for spring production proposed by the present invention from a first perspective;

[0028] Figure 2 A schematic diagram of the axonometric structure of a spring winding device for spring production proposed by the present invention from a second perspective;

[0029] Figure 3 A schematic diagram of the partial axonometric structure of a spring winding device for spring production proposed by the present invention Figure 1 ;

[0030] Figure 4 A schematic diagram of the partial axonometric structure of a spring winding device for spring production proposed by the present invention Figure 2 ;

[0031] Figure 5 This is a schematic diagram of the axonometric structure of a support of a spring winding device for spring production proposed by the present invention;

[0032] Figure 6 This is a schematic diagram of the isometric structure of an arc cover of a spring winding device for spring production proposed by the present invention;

[0033] Figure 7 A schematic diagram of a partial cross-section structure of a spring winding device for spring production proposed by the present invention;

[0034] Figure 8 The present invention is a schematic diagram of the axonometric structure of a material storage box of a spring winding device for spring production proposed by the present invention.

[0035] In the figure: 1, bracket; 2, rotating shaft; 3, turntable; 4, strip groove; 5, first telescopic device; 6, slide; 7, winding rod; 8, slider; 9, second telescopic device; 10, pressure wheel; 11, ring gear; 12, motor; 13, driving gear; 14, driven gear; 15, threaded rod; 16, chain drive; 17, worm; 18, worm wheel; 19, passive gear; 20, rack; 21, transmission gear; 22, circular groove; 23, circular ring; 24, fan blade; 25, arc cover; 26, discharge port; 27, installation frame; 28, lifting block; 29, elastic member; 30, top rod; 31, protrusion; 32, exhaust hole; 33, storage box; 34, discharge hole; 35, heating coil; 36, first conveying wheel; 37, second conveying wheel; 38, guide rod; 39, inner hole; 40, rotating rod. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0037] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0038] Embodiment 1:

[0039] Reference Figure 1-Figure 8 , a spring winding device for spring production, comprising a bracket 1, and also comprising: a strip groove 4 with an elongated appearance, which is laterally arranged on the bracket 1, wherein a slide 6 that can slide laterally is slidably installed in the strip groove 4, and a first telescopic device 5 that drives the slide 6 to slide laterally is fixedly installed on the bracket 1, and the first telescopic device 5 is an electric telescopic rod; a rotating shaft 2 rotatably connected to the slide 6, wherein a turntable 3 is fixedly installed on the rotating shaft 2, and a plurality of circumferentially distributed winding rods 7 are rotatably installed on the turntable 3, and the winding rods 7 are used for winding springs. The number of winding rods 7 is 4-12, and the preferred number of the present application is 4, and a pressure wheel 10 cooperating with the winding rod 7 is installed on the turntable 3, and the pressure wheel 10 is used to press the metal wire on the winding rod 7, and the turntable 3 is provided with a driving part for driving the plurality of winding rods 7 to rotate; a switching part, which is arranged on the slide 6, wherein when the slide 6 slides in one direction, the switching part drives the rotating shaft 2 to rotate.

[0040] The spring 7 is automatically removed from the machine after the spring swivels 5 and the spring swivels 6 are removed from the machine after the spring swivels 5 are removed.

[0041] A flat material storage box 33 is fixedly connected to the above-mentioned bracket 1. The material storage box 33 is used to store stacked metal wires. A discharge hole 34 is provided on the lower side wall of the material storage box 33. A heating coil 35 is fixedly installed in the discharge hole 34. The heating coil 35 is used to heat the metal wire. The end of the discharge hole 34 faces one of the transversely arranged winding rods 7. A first conveying wheel 36 is installed at the inner bottom of the material storage box 33. Two second conveying wheels 37 symmetrically arranged up and down are fixedly installed on the port of the discharge hole 34. The first conveying wheel 36 and the second conveying wheel 37 are both driven by a driving source, which can be an electric motor.

[0042] Specifically, when in use, the metal wires for processing springs are stacked and placed in the storage box 33, and then a metal wire at the bottom of the storage box 33 is conveyed toward the discharge hole 34 by the first conveying wheel 36. During the conveying, the metal wire is heated by the heating coil 35, and then the metal wire is conveyed to one of the transversely arranged winding rods 7 by the second conveying wheel 37, thereby completing the automatic loading of the metal wire, indirectly improving the processing efficiency of the springs and reducing the workload of the staff.

[0043] Embodiment 2:

[0044] Reference Figure 1-Figure 4 as well as Figure 6-Figure 7 , which is basically the same as the first embodiment, and furthermore, a specific implementation scheme of the specific driving unit.

[0045] The driving part includes a ring gear 11 rotatably connected to the turntable 3, a motor 12 is fixedly mounted on the turntable 3, a driving gear 13 meshing with the ring gear 11 is fixedly mounted on the output shaft of the motor 12, and a driven gear 14 meshing with the ring gear 11 is fixedly mounted on the winding rod 7. In order to prevent mutual interference between the driving gear 13 and the driven gear 14, the ring gear 11 can be widened so that the two are not on the same annular path when running.

[0046] Specifically, when it is necessary to drive the winding rod 7 to rotate, the motor 12 is started, and the motor 12 drives the ring gear 11 to rotate through the driving gear 13, and the ring gear 11 rotates multiple driven gears 14, and the driven gears 14 drive all the winding rods 7 to rotate synchronously.

[0047] A threaded rod 15 parallel to the winding rod 7 is rotatably mounted on the turntable 3, a guide rod 38 parallel to the threaded rod 15 is fixedly connected to the turntable 3, the threaded rod 15 is connected to the winding rod 7 via a chain drive 16, the chain drive 16 is composed of two sprockets and a chain, wherein a slider 8 slidably connected to the guide rod 38 is threadedly connected to the threaded rod 15, a second telescopic device 9 is fixedly mounted on the slider 8, the second telescopic device 9 is an electric telescopic rod, and a pressure wheel 10 is rotatably mounted on the telescopic end of the second telescopic device 9.

[0048] Specifically, after the metal wire is loaded, the second telescopic device 9 drives the pressure wheel 10 to press on one end of the metal wire, so that one end of the metal wire is pressed tightly against the outer wall of the winding rod 7, and the automatic fixing of the metal wire can be automatically completed. When the winding rod 7 rotates, the rotating winding rod 7 will drive the threaded rod 15 to rotate through the chain drive 16, and the threaded rod 15 will drive the slider 8 to translate along the axis of the winding rod 7, thereby driving the pressure wheel 10 to translate, and the winding rod 7 can automatically complete the winding of the spring.

[0049] Embodiment three:

[0050] Reference Figure 1-Figure 5 , which is basically the same as the second embodiment, and further discloses a specific implementation scheme of the switching unit.

[0051] The above-mentioned switching part includes a worm 17 rotatably connected to the slide 6, a worm wheel 18 is fixedly installed on the outer wall of the rotating shaft 2, and the worm 17 is meshingly connected with the worm wheel 18, wherein a rotating rod 40 is rotatably connected to the slide 6, a passive gear 19 is installed on the rotating rod 40 through a one-way bearing, a rack 20 that cooperates with the passive gear 19 is fixedly installed on the bracket 1, and transmission gears 21 are fixedly installed on the shaft ends of the passive gear 19 and the worm 17, and the two transmission gears 21 are meshingly connected.

[0052] Specifically, after the winding is completed, the pressure wheel 10 is driven away from the spring that has been wound by the second telescopic device 9, and then the slide 6 is driven to translate in the opposite direction by the first telescopic device 5, so that the motor 12 rotates in the opposite direction, and the reversed threaded rod 15 drives the pressure wheel 10 to move in the opposite direction and reset. During this period, the slide 6 drives the passive gear 19 to roll along the surface of the rack 20, and the passive gear 19 drives the rotating rod 40 to rotate. The rotating rod 40 drives the worm 17 to rotate through two mutually meshing transmission gears 21, and the worm 17 drives the rotating shaft 2 to rotate through the worm wheel 18, and the rotating shaft 2 drives the rotating disk 3 to rotate, and the rotating disk 3 can drive the originally horizontal winding rod 7 to tilt downward, and make the other side of the winding rod 7 tilt downward. By replacing the processing station with an unloaded winding rod 7, the winding rod 7 can be automatically replaced to complete the processing of the next spring, preventing the single winding rod 7 from being quickly worn and damaged under continuous high temperature, thereby improving the service life of the winding rod 7, and the downwardly inclined winding rod 7 will tilt the wound spring downward, and the spring will automatically complete the unloading work, which has higher processing efficiency, and the rotating winding rod 7 will also make the spring on the outer wall easier to fall off, and at the same time shake off the iron filings on the outer wall, thereby realizing the automatic cleaning of the winding rod 7. When the passive gear 19 reverses, since the passive gear 19 is installed on the rotating rod 40 through a one-way bearing, the passive gear 19 will idle on the rotating rod 40 instead of driving the rotating rod 40 to reverse.

[0053] Embodiment 4:

[0054] Reference Figure 7 , which is basically the same as the third embodiment, and further, a specific implementation scheme for dissipating heat around the rod 7 is specifically added.

[0055] An inner hole 39 is provided on the end of the winding rod 7 close to the turntable 3, and an exhaust hole 32 connected to the inner hole 39 is provided on the outer wall of the winding rod 7. A blowing part for exhausting air into the inner part is provided in the port of the inner hole 39, and the blowing part includes a circular groove 22 arranged in the port of the inner hole 39, a circular ring 23 is sleeved in the circular groove 22, a fan blade 24 is fixedly mounted on the inner wall of the circular ring 23, and a ball bearing that reduces friction is mounted on the outer wall of the circular ring 23. An anti-slip pattern for increasing friction is provided at one end of the circular groove 22 away from the port of the inner hole 39, and an anti-slip pattern is also provided on the side of the circular ring 23 close to the anti-slip pattern.

[0056] Specifically, when the turntable 3 gradually drives the winding rod 7 to rotate to a horizontal state, the ring 23 will move away from the side with the anti-slip pattern in the circular groove 22, and the friction between the ring 23 and the circular groove 22 is small, so the rotating winding rod 7 will drive the ring 23 to rotate slowly or even not rotate. When the winding rod 7 tilts downward, the ring 23 will rest on the side with the anti-slip pattern, so the rotating winding rod 7 will drive the ring 23 to rotate at a faster speed or even at the same speed as the winding rod 7. At this time, the rotating ring 23 will blow air into the inner hole 39 through the fan blades 24, and the airflow will be discharged through the exhaust hole 32, so the winding rod 7 can be cooled and some iron cuttings on the winding rod 7 and the outer wall of the spring can be blown off.

[0057] Embodiment five:

[0058] Reference Figure 1-Figure 3 as well as Figure 6 , which is basically the same as the fourth embodiment, and further, a specific implementation scheme for making the spring fall in a vertical state is specifically added.

[0059] The bracket 1 is provided with an arc-shaped cover 25 with an opening upward, and a discharge port 26 is provided at the bottom of the arc-shaped cover 25. The bracket 1 is provided with a lifting part for driving the arc-shaped cover 25 to shake up and down, and the lifting part includes a mounting frame 27 fixedly connected to the bracket 1, and a lifting block 28 is slidably connected in the mounting frame 27. The arc-shaped cover 25 is fixedly connected to the lifting block 28, wherein an elastic member 29 is installed between the lifting block 28 and the inner top of the mounting frame 27, and the elastic member 29 can be a spring. A top rod 30 that is attached to the outer wall of the turntable 3 is fixedly connected to the arc-shaped cover 25, and a plurality of equally spaced protrusions 31 are fixedly installed on the outer wall of the turntable 3. The number of the protrusions 31 is 20-40, and the preferred number in this application is 28.

[0060] When the rod 7 is tilted downward, the end of the rod 7 will be blocked by the arc cover 25, so the downwardly tilted rod 7 will not pour out the spring on the outer wall, and when the rod 7 is completely vertical downward, that is, toward the discharge port 26, the downwardly vertical rod 7 will pour out the spring on the outer wall, so that the spring will fall vertically into the cooling pool, so that the fallen spring can buffer the impact force by itself and is not easily deformed. During the rotation of the turntable 3, the rotating turntable 3 will drive the multiple protrusions 31 to press the push rod 30 in sequence. When the push rod 30 is pressed, it will drive the arc cover 25 to move downward. When the push rod 30 is not pressed, the elastic member 29 will drive the lifting block 28 and the arc cover 25 to move upward and reset. Therefore, under the action of the multiple protrusions 31, the arc cover 25 will vibrate up and down, so that the spring on the outer wall of the rod 7 can be vibrated, so that the iron filings on the spring and the outer wall of the rod 7 can be shaken off, which is convenient for the subsequent cleaning of the spring.

[0061] A spring winding method for spring production, the operating steps are as follows:

[0062] Step 1: one end of the heated metal wire is pressed against the outer wall of the winding rod 7;

[0063] Step 2: Rotate the winding rod 7 to complete the winding of the spring;

[0064] Step 3: Rotate the turntable 3 at a fixed angle so that the horizontal winding rod 7 tilts downward, and another unloaded winding rod 7 replaces the processing station;

[0065] Step 4: Make the processed spring fall downward from the outer wall of the winding rod 7;

[0066] Step 5: Repeat steps 1 to 4 above.

[0067] When the spring winding equipment for spring production is used, the metal wires for processing springs are stacked and placed in a storage box 33, and then a metal wire at the bottom of the storage box 33 is transported toward the discharge hole 34 by the first conveying wheel 36. During the transportation, the metal wire is heated by the heating coil 35, and then the metal wire is transported to one of the transversely arranged winding rods 7 by the second conveying wheel 37, thereby completing the automatic feeding of the metal wire, indirectly improving the processing efficiency of the spring and reducing the workload of the staff.

[0068] After the metal wire is loaded, the second telescopic device 9 drives the pressure wheel 10 to press on one end of the metal wire, so that one end of the metal wire is pressed tightly against the outer wall of the winding rod 7, and then the motor 12 and the first telescopic device 5 are started at the same time. The motor 12 will drive the ring gear 11 to rotate through the driving gear 13, and the ring gear 11 will rotate multiple driven gears 14, and the driven gears 14 will drive the winding rod 7 to rotate, and the first telescopic device 5 will drive the slide 6 to move horizontally, and the slide 6 will drive the turntable 3 to move horizontally synchronously, and the turntable 3 can drive the rotating winding rod 7 to move horizontally, and the rotating winding rod 7 will drive the threaded rod 15 to rotate through the chain drive 16, and the threaded rod 15 will drive the slider 8 to translate along the axis of the winding rod 7, thereby driving the pressure wheel 10 to translate, and the winding rod 7 can automatically complete the winding of the spring.

[0069] After the winding is completed, the pressure wheel 10 is driven away from the wound spring by the second telescopic device 9, and then the slide 6 is driven to translate in the opposite direction by the first telescopic device 5, so that the motor 12 rotates in the opposite direction, and the reversed threaded rod 15 drives the pressure wheel 10 to move in the opposite direction and reset. During this period, the slide 6 drives the passive gear 19 to roll along the surface of the rack 20, and the passive gear 19 drives the rotating rod 40 to rotate. The rotating rod 40 drives the worm 17 to rotate through two mutually meshing transmission gears 21, and the worm 17 drives the rotating shaft 2 to rotate through the worm wheel 18, and the rotating shaft 2 will rotate. The turntable 3 is driven to rotate, and the turntable 3 can drive the originally horizontal winding rod 7 to tilt downward, and another unloaded winding rod 7 can replace the processing station, so that the winding rod 7 can be automatically replaced to complete the processing of the next spring, thereby preventing the single winding rod 7 from being quickly worn and damaged under continuous high temperature, thereby improving the service life of the winding rod 7, and the downwardly tilted winding rod 7 will tilt the wound spring downward, and the spring will automatically complete the unloading work, so that the processing efficiency is higher, and the rotating winding rod 7 will also make the spring on the outer wall easier to fall off, and at the same time make the iron filings on the outer wall shake off, thereby realizing the automatic cleaning of the winding rod 7.

[0070] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A spring winding device for spring production, comprising a bracket (1), characterized in that: Also includes: A strip groove (4) is arranged on the bracket (1), A slide table (6) is slidably installed in the strip groove (4), and a first telescopic device (5) for driving the slide table (6) to slide horizontally is fixedly installed on the bracket (1); Rotate the rotating shaft (2) connected to the slide (6), A rotating disk (3) is fixedly mounted on the rotating shaft (2), a plurality of circumferentially distributed winding rods (7) are rotatably mounted on the rotating disk (3), a pressing wheel (10) matched with the winding rods (7) is mounted on the rotating disk (3), and a driving unit for driving the plurality of winding rods (7) to rotate is provided on the rotating disk (3); A switching part is arranged on the slide (6), When the slide table (6) slides in one direction, the switching part drives the rotating shaft (2) to rotate; The driving part comprises a ring gear (11) rotatably connected to the rotating disk (3); a motor (12) is fixedly mounted on the rotating disk (3); a driving gear (13) meshingly connected to the ring gear (11) is fixedly mounted on the output shaft of the motor (12); and a driven gear (14) meshingly connected to the ring gear (11) is fixedly mounted on the winding rod (7); A threaded rod (15) arranged parallel to the winding rod (7) is rotatably mounted on the rotating disk (3), a guide rod (38) parallel to the threaded rod (15) is fixedly connected to the rotating disk (3), and the threaded rod (15) is connected to the winding rod (7) via a chain drive (16). The threaded rod (15) is threadedly connected to a slider (8) which is slidably connected to the guide rod (38); a second telescopic device (9) is fixedly mounted on the slider (8); and the pressure wheel (10) is rotatably mounted on the telescopic end of the second telescopic device (9).

2. A spring winding device for spring production according to claim 1, characterized in that: The switching part comprises a worm (17) rotatably connected to the slide (6), a worm wheel (18) is fixedly mounted on the outer wall of the rotating shaft (2), and the worm (17) is meshingly connected with the worm wheel (18). The slide (6) is rotatably connected to a rotating rod (40), a passive gear (19) is mounted on the rotating rod (40) via a one-way bearing, a rack (20) matched with the passive gear (19) is fixedly mounted on the bracket (1), and transmission gears (21) are fixedly mounted on the shaft ends of the passive gear (19) and the worm (17), and the two transmission gears (21) are meshingly connected.

3. A spring winding device for spring production according to claim 1, characterized in that: An inner hole (39) is provided on one end of the winding rod (7) close to the rotating disk (3), an exhaust hole (32) is provided on the outer wall of the winding rod (7) and is communicated with the inner hole (39), and a blowing portion for exhausting air into the inner hole (39) is provided in the port of the inner hole (39).

4. A spring winding device for spring production according to claim 3, characterized in that: The blowing part comprises a circular groove (22) arranged in the end of the inner hole (39), a circular ring (23) is sleeved in the circular groove (22), a fan blade (24) is fixedly mounted on the inner wall of the circular ring (23), a ball bearing is mounted on the outer wall of the circular ring (23), and an anti-slip pattern is provided at one end of the circular groove (22) away from the end of the inner hole (39).

5. A spring winding device for spring production according to claim 1, characterized in that: The support (1) is provided with an arc-shaped cover (25) with an opening facing upward, a discharge port (26) is provided at the bottom of the arc-shaped cover (25), and a lifting part for driving the arc-shaped cover (25) to shake up and down is provided on the support (1).

6. A spring winding device for spring production according to claim 5, characterized in that: The lifting part comprises a mounting frame (27) fixedly connected to the bracket (1), a lifting block (28) is slidably connected inside the mounting frame (27), and the arc cover (25) is fixedly connected to the lifting block (28). An elastic member (29) is installed between the lifting block (28) and the inner top of the mounting frame (27), a top rod (30) is fixedly connected to the arc cover (25) and is attached to the outer wall of the turntable (3), and a plurality of convex blocks (31) arranged at equal intervals are fixedly installed on the outer wall of the turntable (3).

7. A spring winding device for spring production according to claim 1, characterized in that: A flat material storage box (33) is fixedly connected to the bracket (1), a discharge hole (34) is provided on the lower side wall of the material storage box (33), a heating coil (35) is fixedly installed in the discharge hole (34), the end of the discharge hole (34) faces one of the transversely arranged winding rods (7), a first conveying wheel (36) is installed on the inner bottom of the material storage box (33), and two second conveying wheels (37) symmetrically arranged up and down are fixedly installed on the port of the discharge hole (34).

8. A spring winding method for spring production, comprising a spring winding device for spring production according to any one of claims 1 to 7, characterized in that: The steps are as follows: Step 1: one end of the heated metal wire is pressed against the outer wall of the winding rod (7); Step 2: rotating the winding rod (7) to complete the winding of the spring; Step 3: rotating the turntable (3) at a fixed angle so that the winding rod (7) in a horizontal state tilts downward, and another unloaded winding rod (7) replaces the processing station; Step 4: allowing the processed spring to fall downward from the outer wall of the winding rod (7); Step 5: Repeat steps 1 to 4 above.

Citation Information

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