Efficient copper wire braiding machine

Abstract

The invention provides an efficient copper wire braiding machine which comprises a lower supporting frame, a transmission motor is arranged on the upper surface of the lower supporting frame, a mounting side plate is arranged on one side of the transmission motor, a lubricating roller is movably connected to the surface of the mounting side plate, and a braiding box body is arranged on one side of the lubricating roller. A tightness adjusting mechanism is arranged at the position, on one side of the lubricating roller, in the knitting box body, a discharging hole is formed in the position, on one side of the tightness adjusting mechanism, of the outer surface of the knitting box body, and a rack sliding groove is formed below the discharging hole. And the surface is damaged.

Description

Technical Field

[0001] The invention mainly relates to the technical field of copper wire weaving, and in particular to a high-efficiency copper wire weaving machine. Background Art

[0002] During the production and processing of copper wire, multiple copper wires are braided and twisted to form a copper wire with stronger mechanical strength, making it more resistant to tension, compression and impact. This is especially important in cables, ropes and other applications that need to withstand large mechanical loads. Wrapping copper wire can protect the internal wires or cables from physical damage such as wear, cutting or erosion by environmental factors such as ultraviolet rays, chemicals, water and moisture.

[0003] In the invention patent application with application number CN202410449371.1, application publication date 2024.06.11, and name "A High-efficiency Copper Wire Braiding Machine", a wire-releasing mechanism is included, the wire-releasing mechanism includes a wire-releasing wheel, the copper wire is wound around the outer wall of the wire-releasing wheel, the wire-releasing wheel is used to relax the copper wire, an adjustment mechanism is provided at one end of the wire-releasing mechanism, the adjustment mechanism rotates synchronously with the wire-releasing mechanism, the adjustment mechanism includes a driving component and a moving component, the driving component is used to drive the moving component to move, the moving component includes a slider, a connecting hole is formed through the side wall of the slider, one end of the copper wire passes through the connecting hole, and the device can guide the route of movement of the copper wire under the action of the wire wheel, so that the copper wire moves along the prescribed route, reduces the swaying and shaking of the copper wire during the movement, and thereby reduces the swaying and shaking of the copper wire and the entanglement with each other, thereby making the movement of the copper wire smoother.

[0004] The inventor discovered the following defect during the operation of a specific embodiment: when the braiding machine is braiding copper wire, the copper wire rubs against the surface of the wire wheel, scratching the surface of the copper wire and damaging the surface. Summary of the invention

[0005] 1. Technical problem to be solved by the invention: The present invention provides a high-efficiency copper wire braiding machine to solve the problem in the above background technology that when copper wire is braided, the copper wire rubs on the surface of the wire wheel, causing scratches on the surface of the copper wire and damage to the surface.

[0006] 2. Technical solution: In order to achieve the above-mentioned purpose, the technical solution provided by the present invention is as follows: it includes a lower support frame, a transmission motor is arranged on the upper surface of the lower support frame, a mounting side plate is arranged on one side of the transmission motor, a lubrication roller is movably connected to the surface of the mounting side plate, a weaving box is arranged on one side of the lubrication roller, a tension adjustment mechanism is arranged on the inside of the weaving box on one side of the lubrication roller, a discharge hole is arranged on one side of the tension adjustment mechanism on the outer surface of the weaving box, and a rack slide groove is arranged below the discharge hole.

[0007] Furthermore, the transmission motor surface is connected with a transmission belt, and the lubrication roller forms a transmission structure with the transmission motor through the transmission belt. The lubrication roller forms a rotating structure on the surface of the mounting side plate through the transmission motor, and the tension adjustment mechanism is installed inside the weaving box.

[0008] Furthermore, the mounting side plate includes a vertical plate body, a coarse roller mounting hole is arranged on the central surface of the vertical plate body, a fixing plate is arranged in a ring on the surface surrounding the coarse roller mounting hole, a threading hole is arranged on one side of the fixing plate, a mounting center axis is arranged on the surface of the fixing plate on one side of the threading hole, and one end of the mounting center axis is threadedly connected to a limiting nut.

[0009] Furthermore, there are several fixed disks distributed in a ring shape around the surface of the coarse roller mounting hole. The lubrication roller forms a rotating structure on the surface of the coarse roller mounting hole. The copper wire raw material is installed on one side of the fixed disk through the installation center axis and the limit nut, and the copper wire passes through the vertical plate body through the threading hole.

[0010] Furthermore, the lubrication roller includes a hollow roller body, a sponge ring is sleeved and connected to the surface of one side of the hollow roller body, an oil seepage hole is arranged at the contact position between the surface of the hollow roller body and the inner diameter of the sponge ring, a belt pulley is arranged on one side of the sponge ring, a filling port is arranged on the surface of one end of the hollow roller body, a lubricating oil cavity is arranged inside the hollow roller body, an isolation plate is arranged on one side of the lubricating oil cavity, and a plurality of copper wire grooves are arranged on the surface around the sponge ring.

[0011] Furthermore, the hollow roller body forms a transmission structure through a belt pulley and a transmission motor, and forms a rotating structure on the surface of the mounting side plate. The lubricating oil cavity is filled with lubricating oil through a filling port, and the sponge ring forms a rotating structure through the hollow roller body.

[0012] Furthermore, the tension adjustment mechanism includes a supporting slide rod fixedly connected to one side of the hollow roller body, the supporting slide rod surface is fixedly connected to a fixed ring seat, the inner surface of the fixed ring seat is movably connected to a folding rod, the other end surface of the folding rod is movably connected to a sliding ring, a sliding push ring is provided on one side of the sliding ring, a movable rack is provided at the lower end of the sliding push ring, the lower end surface of the movable rack is meshingly connected to an adjustment motor, and a limiting ring is fixedly connected to the inner wall surface of the discharge hole.

[0013] Furthermore, the supporting slide rod and the fixed ring seat form a rotating structure through a hollow roller body, the sliding push ring and the sliding ring form a sliding structure on the surface of the supporting slide rod, the outer end of the folding rod is provided with a groove for supporting the copper wire, the movable rack is slidably connected on the surface of the rack slide groove, and the movable rack pushes the sliding push ring and the sliding ring to slide on the surface of the supporting slide rod under the action of the adjustment motor, and the folding rod forms a telescopic structure on the surface of the supporting slide rod through the movable push ring and the sliding ring.

[0014] 3. Beneficial effects: Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: The present invention has a reasonable design. Before copper wire weaving, the copper wire raw material tube is placed on the installation center axis on one side of the fixed disk, and then the limiting nut is installed on one side of the installation center axis. The copper wire raw material tube is installed on the surface of the installation center axis, and then the copper wire is passed through the threading hole to pass through the surface of the copper wire groove. Different numbers of copper wires are installed on the surface of the installation center axis according to the weaving requirements to prepare for copper wire weaving. When weaving, the transmission motor is started, and the transmission motor drives the transmission belt to make the hollow roller body form a rotating structure on the surface of the mounting side plate, so that the sponge ring on the surface of the hollow roller body, the hollow roller body and the folding rod rotate, thereby driving the copper wire groove and the copper wire outside the folding rod to rotate, and driving the copper wire to perform winding and weaving operations. During this process, the hollow roller body rotates, and the lubricating oil inside the lubricating oil cavity flows into the sponge ring through the oil seepage hole, so that the surface of the copper wire passing through the copper wire groove is coated with lubricating oil, thereby realizing lubrication of the copper wire surface and avoiding wear caused by friction on the copper wire surface. When the tightness between multiple copper wires needs to be adjusted, the adjustment motor is controlled to drive the moving rack and the sliding push ring to slide on the surface of the supporting sliding rod. The sliding push ring pushes the sliding ring to control the unfolding angle of the folding rod, thereby controlling the angle of the copper wire during weaving, thereby realizing the adjustment of the tightness between the copper wires. When a tighter tightness is required, the sliding push ring pushes the sliding ring toward the direction of the hollow roller body. When a looser tightness is required, the sliding push ring is pushed back. Under the squeezing of the copper wire, the sliding ring automatically returns to one end of the sliding push ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 This is a three-dimensional schematic diagram of installing a side panel according to the present invention; Figure 3 It is a three-dimensional schematic diagram of the lubrication roller of the present invention; Figure 4 It is a schematic diagram of the lubrication roller of the present invention; Figure 5 It is a schematic diagram of the folding rod of the present invention; Figure 6 It is a schematic diagram of the tension adjustment mechanism of the present invention.

[0016] Reference numerals: 1. Lower support frame; 2. Transmission motor; 3. Install side panel; 301. Vertical plate body; 302. Coarse roller installation hole; 303. Fixed plate; 304. Threading hole; 305. Install center axis; 306. Limit nut; 4. Lubrication roller; 401. Hollow roller body; 402. Sponge ring; 403. Oil seepage hole; 404. Belt pulley; 405. Filling port; 406. Lubricating oil chamber; 407. Isolation plate; 408. Copper wire groove; 5. Braiding box; 6. Tension adjustment mechanism; 601. Support slide rod; 602. Fixed ring seat; 603. Folding rod; 604. Sliding ring; 605. Sliding push ring; 606. Moving rack; 607. Adjustment motor; 608. Limit ring; 7. Discharge hole; 8. Rack slide groove. DETAILED DESCRIPTION

[0017] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0020] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0021] Refer to the attached Figure 1-6 , including a lower support frame 1, a transmission motor 2 is arranged on the upper surface of the lower support frame 1, a mounting side plate 3 is arranged on one side of the transmission motor 2, a lubrication roller 4 is movably connected to the surface of the mounting side plate 3, a weaving box 5 is arranged on one side of the lubrication roller 4, a tension adjustment mechanism 6 is arranged inside the weaving box 5 on one side of the lubrication roller 4, a discharge hole 7 is arranged on one side of the tension adjustment mechanism 6 on the outer surface of the weaving box 5, a rack slide 8 is arranged below the discharge hole 7, a transmission belt is connected to the surface of the transmission motor 2, and the lubrication roller 4 forms a transmission structure with the transmission motor 2 through the transmission belt, the lubrication roller 4 forms a rotating structure on the surface of the mounting side plate 3 through the transmission motor 2, the tension adjustment mechanism 6 is installed inside the weaving box 5, the device realizes the lubrication of the copper wire through the lubrication roller 4, and realizes the adjustment of the tightness between the copper wires through the tension adjustment mechanism 6.

[0022] The mounting side plate 3 includes a vertical plate body 301, a coarse roller mounting hole 302 is provided on the central surface of the vertical plate body 301, a fixing plate 303 is provided in a ring shape around the coarse roller mounting hole 302, a threading hole 304 is provided on one side of the fixing plate 303, a mounting center axis 305 is provided on one side of the threading hole 304 on the surface of the fixing plate 303, one end of the mounting center axis 305 is threadedly connected to a limiting nut 306, a plurality of fixing plates 303 are provided and distributed in a ring shape around the coarse roller mounting hole 302, the lubricating roller 4 forms a rotating structure on the surface of the coarse roller mounting hole 302, the copper wire raw material is installed on the surface of one side of the fixing plate 303 through the mounting center axis 305 and the limiting nut 306, and the copper wire passes through the vertical plate body 301 through the threading hole 304.

[0023] In this embodiment, before copper wire weaving, the copper wire raw material tube is placed on the installation center axis 305 on one side of the fixed disk 303, and then the limiting nut 306 is installed on one side of the installation center axis 305 to install the copper wire raw material tube on the surface of the installation center axis 305, and then the copper wire is passed through the threading hole 304 to pass through the surface of the copper wire groove 408. Different quantities are installed on the surface of the installation center axis 305 according to the weaving requirements to prepare for copper wire weaving.

[0024] The lubrication roller 4 includes a hollow roller body 401, a sponge ring 402 is sleeved on one side of the hollow roller body 401, an oil seepage hole 403 is provided at the contact position between the surface of the hollow roller body 401 and the inner diameter of the sponge ring 402, a belt pulley 404 is provided on one side of the sponge ring 402, a filling port 405 is provided on one end surface of the hollow roller body 401, a lubricating oil cavity 406 is provided inside the hollow roller body 401, an isolation plate 407 is provided on one side of the lubricating oil cavity 406, a plurality of copper wire grooves 408 are provided on the surrounding surface of the sponge ring 402, the hollow roller body 401 forms a transmission structure with the transmission motor 2 through the belt pulley 404, and a rotating structure is formed on the surface of the mounting side plate 3, the lubricating oil cavity 406 is filled with lubricating oil through the filling port 405, and the sponge ring 402 forms a rotating structure through the hollow roller body 401.

[0025] In this embodiment, when weaving is performed, the transmission motor 2 is started, and the transmission motor 2 drives the transmission belt to make the hollow roller body 401 form a rotating structure on the surface of the mounting side plate 3, so that the sponge ring 402 on the surface of the hollow roller body 401, the hollow roller body 401 and the folding rod 603 rotate, thereby driving the copper wire groove 408 and the copper wire outside the folding rod 603 to rotate, and driving the copper wire to perform winding and weaving operations. During this process, the hollow roller body 401 rotates, and the lubricating oil inside the lubricating oil chamber 406 flows into the sponge ring 402 through the oil seepage hole 403, so that the surface of the copper wire passing through the copper wire groove 408 is coated with lubricating oil, thereby lubricating the surface of the copper wire and avoiding wear caused by friction on the surface of the copper wire.

[0026] The tension adjustment mechanism 6 includes a support slide rod 601 fixedly connected to one side of the hollow roller body 401, the surface of the support slide rod 601 is fixedly connected to a fixed ring seat 602, the inner surface of the fixed ring seat 602 is movably connected to a folding rod 603, the other end surface of the folding rod 603 is movably connected to a sliding ring 604, one side of the sliding ring 604 is provided with a sliding push ring 605, the lower end of the sliding push ring 605 is provided with a moving rack 606, the lower end surface of the moving rack 606 is meshedly connected to an adjustment motor 607, the inner wall surface of the discharge hole 7 is fixedly connected to a limiting ring 608, The support slide rod 601 and the fixed ring seat 602 form a rotating structure through the hollow roller body 401, and the sliding push ring 605 and the sliding ring 604 form a sliding structure on the surface of the support slide rod 601. The outer end of the folding rod 603 is provided with a groove for supporting the copper wire. The movable rack 606 is slidably connected on the surface of the rack slide groove 8, and the movable rack 606 pushes the sliding push ring 605 and the sliding ring 604 to slide on the surface of the support slide rod 601 under the action of the adjustment motor 607. The folding rod 603 forms a telescopic structure on the surface of the support slide rod 601 through the movable push ring 605 and the sliding ring 604.

[0027] In this embodiment, when the tightness between multiple copper wires needs to be adjusted, the adjustment motor 607 is controlled to drive the movable rack 606 and the sliding push ring 605 to slide on the surface of the supporting slide rod 601. The sliding push ring 605 pushes the sliding ring 604 to control the unfolding angle of the folding rod 603, thereby controlling the angle of the copper wire during weaving, thereby achieving the adjustment of the tightness between the copper wires. When a tighter tightness is required, the sliding push ring 605 pushes the sliding ring 604 toward the hollow roller body 401. When a looser tightness is required, the sliding push ring 605 is pushed back. Under the squeezing of the copper wire, the sliding ring 604 automatically returns to one end of the sliding push ring 605.

[0028] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A high-efficiency copper wire braiding machine, characterized in that: The invention comprises a lower support frame (1), a transmission motor (2) is arranged on the upper surface of the lower support frame (1), a mounting side plate (3) is arranged on one side of the transmission motor (2), a lubrication roller (4) is movably connected to the surface of the mounting side plate (3), a braiding box (5) is arranged on one side of the lubrication roller (4), a tension adjustment mechanism (6) is arranged inside the braiding box (5) on one side of the lubrication roller (4), a discharge hole (7) is arranged on one side of the tension adjustment mechanism (6) on the outer surface of the braiding box (5), and a rack slide groove (8) is arranged below the discharge hole (7).

2. The high-efficiency copper wire braiding machine according to claim 1, characterized in that: The surface of the transmission motor (2) is connected to a transmission belt, and the lubrication roller (4) forms a transmission structure with the transmission motor (2) through the transmission belt. The lubrication roller (4) forms a rotating structure on the surface of the mounting side plate (3) through the transmission motor (2), and the tension adjustment mechanism (6) is installed inside the braiding box (5).

3. The high-efficiency copper wire braiding machine according to claim 1, characterized in that: The mounting side plate (3) comprises a vertical plate body (301), a coarse roller mounting hole (302) being arranged on the central surface of the vertical plate body (301), a fixing plate (303) being arranged in an annular manner on the surrounding surface of the coarse roller mounting hole (302), a threading hole (304) being arranged on one side of the surface of the fixing plate (303), a mounting center axis (305) being arranged on one side of the threading hole (304) on the surface of the fixing plate (303), and one end of the mounting center axis (305) being threadedly connected to a limiting nut (306).

4. The high-efficiency copper wire braiding machine according to claim 3, characterized in that: A plurality of fixed disks (303) are provided and distributed in an annular manner on the surface surrounding the coarse roller mounting hole (302); the lubricating roller (4) forms a rotating structure on the surface of the coarse roller mounting hole (302); the copper wire raw material is installed on the surface of one side of the fixed disk (303) through the installation center shaft (305) and the limit nut (306); and the copper wire passes through the vertical plate body (301) through the threading hole (304).

5. The high-efficiency copper wire braiding machine according to claim 1, characterized in that: The lubricating roller (4) comprises a hollow roller body (401), a sponge ring (402) is sleeved and connected to the surface of one side of the hollow roller body (401), an oil seepage hole (403) is provided at a position where the surface of the hollow roller body (401) contacts the inner diameter of the sponge ring (402), a belt pulley (404) is provided on one side of the sponge ring (402), a filling port (405) is provided on the surface of one end of the hollow roller body (401), a lubricating oil cavity (406) is provided inside the hollow roller body (401), an isolation plate (407) is provided on one side of the lubricating oil cavity (406), and a plurality of copper wire grooves (408) are provided on the surrounding surfaces of the sponge ring (402).

6. The high-efficiency copper wire braiding machine according to claim 5, characterized in that: The hollow roller body (401) forms a transmission structure with the transmission motor (2) through a belt pulley (404), and forms a rotating structure on the surface of the mounting side plate (3); the lubricating oil chamber (406) is filled with lubricating oil through a filling port (405); and the sponge ring (402) forms a rotating structure through the hollow roller body (401).

7. The high-efficiency copper wire braiding machine according to claim 1, characterized in that: The tension adjustment mechanism (6) includes a support slide rod (601) fixedly connected to one side of the hollow roller body (401); a fixed ring seat (602) is fixedly connected to the surface of the support slide rod (601); a folding rod (603) is movably connected to the inner surface of the fixed ring seat (602); a sliding ring (604) is movably connected to the other end surface of the folding rod (603); a sliding push ring (605) is provided on one side of the sliding ring (604); a movable rack (606) is provided at the lower end of the sliding push ring (605); an adjustment motor (607) is meshedly connected to the lower end surface of the movable rack (606); and a limiting ring (608) is fixedly connected to the inner wall surface of the discharge hole (7).

8. The high-efficiency copper wire braiding machine according to claim 6, characterized in that: The support slide rod (601) and the fixed ring seat (602) form a rotating structure through the hollow roller body (401); the sliding push ring (605) and the sliding ring (604) form a sliding structure on the surface of the support slide rod (601); the outer end of the folding rod (603) is provided with a groove for supporting the copper wire; the movable rack (606) is slidably connected on the surface of the rack slide groove (8); and the movable rack (606) pushes the sliding push ring (605) and the sliding ring (604) to slide on the surface of the support slide rod (601) under the action of the adjustment motor (607); and the folding rod (603) forms a telescopic structure on the surface of the support slide rod (601) through the movable push ring (605) and the sliding ring (604).

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