Lathe for processing galvanizing equipment

By designing water spray combination, filter mesh and power combination on the lathe, the problem of insufficient iron filings and coolant treatment capacity in galvanizing equipment processing is solved, efficient cleaning and cooling is achieved, filtration smoothness and processing effect are ensured, and filtration is smooth and processing effect is extended. The life of the equipment.

CN119188404APending Publication Date: 2024-12-27HENAN TENGYANG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202411415004.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The iron filings and coolant processing capacity generated by existing lathes during processing is insufficient, resulting in environmental pollution and equipment wear. The traditional lathes have average processing capacity, making it difficult to meet the efficient cleaning and cooling needs of galvanized equipment.

Method used

A lathe for processing galvanized equipment is designed, including protective box, water spray combination, liquid pooling frame, filter net and power combination. The galvanized equipment is cleaned and cooled through the water spray combination. The water is filtered through the filter net and regularly Clean the filter with a brush and a linear motor, the power combination is combined with a submersible pump and a linear motor to achieve multi-area water jet, the fan improves the processing effect, and the fixed combination is fixed and rotated galvanized equipment through a servo motor and an electric push rod.

Benefits of technology

It realizes efficient cleaning and cooling of galvanized equipment, avoids filter clogging, ensures filtration smoothness, reduces the impact of waste on subsequent processing, meets the different processing needs of galvanized equipment, and extends the service life of the equipment.

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Abstract

The invention discloses a lathe for machining galvanizing equipment, and belongs to the technical field of galvanizing equipment machining, the lathe comprises a lathe body, and the top end of the lathe body is connected with a fixing assembly used for fixing the galvanizing equipment needing to be machined; the protection box is detachably connected to the top end of the lathe body, openings are formed in the bottom end and the side face of the protection box, and a water spraying combination for spraying water to cool the galvanizing equipment is installed on the inner top wall of the protection box; a funnel-shaped discharging channel is formed in the top end of the lathe body, a liquid collecting frame is embedded in the inner wall of the discharging channel, an inclined filtering frame is arranged in an inner cavity of the liquid collecting frame, and a filtering net used for filtering impurities is connected to the inner wall of the filtering frame; the liquid collecting box is fixedly connected with the lathe body through a plurality of connecting plates, the lower half portion of the liquid collecting frame is located in an inner cavity of the liquid collecting box, and the bottom end of the liquid collecting box is constructed to be an inclined face. According to the lathe for machining of the galvanizing equipment, not only can filtering and cleaning be conducted, but also different machining requirements can be met.
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Description

Technical Field

[0001] The invention belongs to the technical field of galvanizing equipment processing, in particular to a lathe for galvanizing equipment processing. Background Art

[0002] A lathe is a machine tool that mainly uses a turning tool to perform turning processing on a rotating workpiece. Existing lathes will generate a lot of iron chips during operation. If they are not cleaned and collected in time, it will affect the environment of the workshop. Long-term accumulation will also cause wear and tear on the lathe and may even cause equipment failure. On the current lathes, only a collection tray is set up at the bottom of the lathe to handle the coolant and iron chips, but the processing capacity of traditional lathes is average.

[0003] After searching, the Chinese patent document (authorization announcement number CN212239192U) is a lathe for machining, including a lathe body, a box body fixedly connected to the left side of the bottom of the lathe body, a water tank fixedly connected to the right side of the box body, a material collecting cover connected to the right side of the top of the box body, a first partition fixedly connected to the right side of the bottom of the box body, the top of the left side of the first partition is fixedly connected to the bottom of the box body and the second partition is fixedly connected to the left side of the first partition, which has the advantage of convenient recycling of iron filings and coolant. Although it can be recycled, the processing capacity is average. Summary of the invention

[0004] The object of the present invention is to provide a lathe for processing galvanizing equipment to solve the problems raised in the background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a lathe for processing galvanizing equipment, comprising:

[0006] A lathe body, the top of which is connected with a fixing assembly for fixing the galvanizing equipment to be processed;

[0007] A protection box is detachably connected to the top of the lathe body, the bottom and sides of the protection box are both provided with openings, and a water spray assembly for spraying water to cool down the galvanizing equipment is installed on the inner top wall of the protection box;

[0008] A funnel-shaped discharge channel is provided at the top of the lathe body, a liquid collecting frame is embedded in the inner wall of the discharge channel, an inclined filter frame is provided in the inner cavity of the liquid collecting frame, and a filter screen for filtering debris is connected to the inner wall of the filter frame;

[0009] The liquid collecting box is connected and fixed to the lathe body through a plurality of connecting plates. The lower half of the liquid collecting frame is located in the inner cavity of the liquid collecting box. The bottom end of the liquid collecting box is constructed as an inclined surface. The liquid collecting box supplies water to the water spraying assembly through a power assembly.

[0010] The inner wall of the liquid collecting frame is connected with an inclined liquid collecting plate, the inner wall of the liquid collecting frame is also connected with a C-shaped card plate, the inner wall of the card plate is connected with a waterproof linear motor, and the moving part of the waterproof linear motor is connected with a cleaning brush for cleaning the filter.

[0011] As a preferred embodiment, the clamping plate is located between the liquid collecting plate and the filter frame, and the inclination angles of the clamping plate and the cleaning brush are the same as the inclination angle of the filter frame.

[0012] As a preferred embodiment, the power combination includes:

[0013] Submersible pump, installed on the side of the liquid collecting box;

[0014] The submersible pump is connected with the liquid collecting box through the water inlet pipe, and the submersible pump is connected with the water spraying assembly through the water outlet pipe.

[0015] As a preferred embodiment, the water spraying assembly comprises:

[0016] Two first linear motors are mounted on the inner top wall of the protective box;

[0017] The side support plate is detachably connected to the bottom ends of the moving parts of the two first linear motors. The second linear motor is installed at the bottom end of the side support plate. The moving part of the second linear motor is connected to the nozzle through a connecting block, and the water outlet pipe passes through the protective box and is connected to the nozzle.

[0018] As a preferred embodiment, the fixed combination includes:

[0019] Two fixed plates are installed on the top of the lathe body, two auxiliary electric push rods are embedded in the side of the fixed plate, and the moving parts of the two auxiliary electric push rods are commonly connected to the movable plate;

[0020] The rotating rod is rotatably connected with the movable plate, and a servo motor for providing power to the rotating rod is connected to the side of one of the movable plates.

[0021] As a preferred embodiment, a fixing piece for fixing the galvanizing equipment is detachably connected to the side of the rotating rod.

[0022] As a preferred embodiment, a vertical linear motor is installed on the vertical inner wall of the protection box, and a moving part of the vertical linear motor is connected to a processing part for processing the galvanizing equipment.

[0023] As a preferred embodiment, a movable door is rotatably connected to the side of the protective box, and a perspective window is embedded in the side of the movable door.

[0024] As a preferred embodiment, a maintenance door is rotatably connected to the side of the liquid collecting frame for convenient removal of the filter frame and debris, and a perspective window is also embedded in the side of the liquid collecting frame.

[0025] As a preferred embodiment, a plurality of fans are embedded in the top of the protection box, the fans are connected to a curved pipe through a ventilation hopper, and the curved pipe is connected to a blowing pipe toward the center of the lathe body.

[0026] Compared with the prior art, the technical effects and advantages of the present invention are as follows:

[0027] When the lathe for processing galvanizing equipment is in use, the water spray of the water spray combination can clean and cool the galvanizing equipment. The water enters the liquid collecting frame through the discharge channel. Part of the liquid passes through the blocking of the liquid collecting plate and falls along the card plate to the filter screen of the filter frame and is filtered by the filter screen. Since the filter screen is inclined, the falling liquid will impact the debris at the front end of the filter screen to avoid the filter screen being blocked. In addition, the waterproof linear motor is regularly controlled to drive the cleaning brush to move back and forth, thereby re-cleaning the filter screen to ensure the smoothness of the filtration. The opening of the maintenance door is convenient for removing debris and replacing a new filter frame.

[0028] The galvanizing equipment is processed using a lathe, and the water spray assembly cooperates with the power assembly to work. The submersible pump of the power assembly pumps water and sprays water from the nozzle. The cooperation of the water spray assembly and the first linear motor and the second linear motor realizes multi-area water spraying, which indirectly improves the processing effect. The blowing of multiple fans assists the air to enter the gathering frame from the discharge channel, which also improves the processing effect and reduces the impact of the generated waste on subsequent processing. The design of the elbow prevents the splashing waste from affecting the fan.

[0029] The galvanizing equipment processing lathe has an extension of the fixed combined auxiliary electric push rod, so that the two fixing parts can fix the galvanizing equipment to be processed. At this time, the servo motor can indirectly drive the galvanizing equipment to rotate, so as to meet the subsequent processing in the rotating state. The servo motor can also not rotate, and due to the locking function of the servo motor itself, the subsequent processing of the galvanizing equipment in the static state can be met.

[0030] The lathe used for galvanizing equipment processing can not only filter and clean, but also meet different processing needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of the present invention;

[0032] Figure 2 This is a front view of the present invention after removing the movable door;

[0033] Figure 3 For the present invention Figure 2 The main view of the fixed combination;

[0034] Figure 4 It is a structural schematic diagram of the movable plate and the fixing member of the present invention;

[0035] Figure 5 It is a schematic diagram of the structure of the liquid collecting frame of the present invention;

[0036] Figure 6 A top view of the liquid collecting frame of the present invention;

[0037] Figure 7 is a cross-sectional view of the liquid collecting frame of the present invention;

[0038] Figure 8 It is a structural schematic diagram of the filter frame of the present invention;

[0039] Fig. 9 It is a structural schematic diagram of the fan of the present invention;

[0040] Fig.10 It is a schematic structural diagram of the first linear motor of the present invention.

[0041] Description of reference numerals:

[0042] In the figure:

[0043] 1. Lathe body; 2. Protection box; 3. Fixed assembly; 4. Water spray assembly; 5. Liquid collecting frame; 6. Filter frame; 7. Filter screen; 8. Liquid collecting box; 9. Connecting plate; 10. Power assembly; 11. Liquid collecting plate; 12. Card plate; 13. Waterproof linear motor; 14. Cleaning brush; 15. Vertical linear motor; 16. Workpiece; 17. Movable door; 18. Inspection door; 19. Fan; 20. Bend pipe; 21. Blowing pipe;

[0044] 31. Fixed plate; 32. Auxiliary electric push rod; 33. Movable plate; 34. Rotating rod; 35. Servo motor; 36. Fixed part;

[0045] 41. first linear motor; 42. side support plate; 43. second linear motor; 44. nozzle;

[0046] 101. Submersible pump; 102. Water inlet pipe; 103. Water outlet pipe. DETAILED DESCRIPTION

[0047] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0048] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0049] See also Figures 1 to 10 , this embodiment includes:

[0050] The size and shape of the lathe body 1 are not subject to the illustration;

[0051] A protection box 2 is detachably connected to the top of the lathe body 1, and the bottom and side of the protection box 2 have openings;

[0052] A funnel-shaped discharge channel is provided at the top of the lathe body 1, and the cross section is similar to an isosceles trapezoid. A liquid collecting frame 5 is embedded in the inner wall of the discharge channel, and an inclined filter frame 6 is provided in the inner cavity of the liquid collecting frame 5. A filter screen 7 for filtering debris is connected to the inner wall of the filter frame 6;

[0053] The liquid collecting box 8 is connected and fixed to the lathe body 1 through a plurality of connecting plates 9, and the lower half of the liquid collecting frame 5 is located in the inner cavity of the liquid collecting box 8;

[0054] The inner wall of the liquid collecting frame 5 is connected with an inclined liquid collecting plate 11, and the inner wall of the liquid collecting frame 5 is also connected with a C-shaped card plate 12. The inclination angle of the liquid collecting plate 11 and the inclination angle of the card plate 12 are selected according to actual needs. The inner wall of the card plate 12 is connected with a waterproof linear motor 13, and the moving part of the waterproof linear motor 13 is connected with a cleaning brush 14 for cleaning the filter screen 7. The card plate 12 is between the liquid collecting plate 11 and the filter frame 6. The inclination angles of the card plate 12 and the cleaning brush 14 are the same as the inclination angle of the filter frame 6. The waste generated by the processing of the workpiece 16 enters the gathering frame 5 along the discharge channel, and part of the water and waste are blocked by the liquid gathering plate 11 and fall to the position of the clamping plate 12, and fall along the clamping plate 12 to the filter screen 7 of the filter frame 6 and are filtered by the filter screen 7. Since the filter screen 7 is inclined, the falling liquid will impact the debris at the front end of the filter screen 7 to prevent the filter screen 7 from being blocked, and the waterproof linear motor 13 is regularly controlled to drive the cleaning brush 14 to move back and forth, so as to clean the filter screen 7 again to ensure the smoothness of the filtration.

[0055] The bottom end of the liquid collecting box 8 is configured as an inclined surface. The liquid collecting box 8 supplies water to the water spraying assembly 4 through the power assembly 10. The power assembly 10 includes:

[0056] A submersible pump 101 is installed on the side of the liquid collecting box 8;

[0057] The submersible pump 101 is connected to the liquid collecting box 8 through the water inlet pipe 102 , and the submersible pump 101 is connected to the water spraying assembly 4 through the water outlet pipe 103 .

[0058] The inner top wall of the protection box 2 is equipped with a water spray assembly 4 for spraying water to cool down the galvanizing equipment. The water spray assembly 4 includes:

[0059] Two first linear motors 41 are mounted on the inner top wall of the protection box 2;

[0060] The side support plate 42 is detachably connected to the bottom end of the moving part of the two first linear motors 41. The second linear motor 43 is installed at the bottom end of the side support plate 42. The moving part of the second linear motor 43 is connected to the nozzle 44 through a connecting block. The water outlet pipe 103 passes through the protective box 2 and is connected to the nozzle 44. The vertical linear motor 15 is controlled to adjust the position of the workpiece 16. The first linear motor 41 follows the movement and turns on the workpiece 16 to process the galvanizing equipment. When water spraying is required for cooling, the submersible pump 101 is turned on to pump water and the auxiliary nozzle 44 sprays water.

[0061] The top of the lathe body 1 is connected with a fixing assembly 3 for fixing the galvanizing equipment to be processed, and the fixing assembly 3 includes:

[0062] Two fixed plates 31 are installed at the top of the lathe body 1. Two auxiliary electric push rods 32 are embedded in the side of the fixed plate 31. The moving parts of the two auxiliary electric push rods 32 are commonly connected to a movable plate 33.

[0063] The rotating rod 34 is rotatably connected to the movable plate 33, and a servo motor 35 for providing power to the rotating rod 34 is connected to the side of one of the movable plates 33. A fixing part 36 for fixing the galvanizing equipment is detachably connected to the side of the rotating rod 34. A vertical linear motor 15 is installed on the vertical inner wall of the protective box 2. The moving part of the vertical linear motor 15 is connected to a processing part 16 for processing the galvanizing equipment. Different fixing parts 36 and processing parts 16 are selected according to the workpiece of the galvanizing equipment. One of the staff members puts the galvanizing equipment at a designated position between the two fixing parts 36, and the other staff member remotely controls the auxiliary electric push rod 32 to extend, thereby indirectly fixing the two fixing parts 36 to the galvanizing equipment. If rotation is required at this time, the servo motor 35 can be turned on to indirectly drive the fixing part 36 and the galvanizing equipment to rotate.

[0064] The side of the protective box 2 is rotatably connected to a movable door 17, and a perspective window is embedded in the side of the movable door 17. The side of the liquid collecting frame 5 is rotatably connected to an inspection door 18 for convenient removal of the filter frame 6 and debris, and a perspective window is also embedded in the side of the liquid collecting frame 5. When not in operation, the inspection door 18 can be opened to facilitate removal of debris and replacement of a new filter frame.

[0065] A plurality of fans 19 are embedded in the top of the protective box 2. The fan 19 is connected to a curved pipe 20 through a ventilation hopper. The curved pipe 20 is connected to an air blowing pipe 21 facing the center of the lathe body 1. The air blowing of the plurality of fans 19 assists the air to enter the gathering frame 5 from the discharge channel, thereby improving the processing effect and reducing the influence of the generated waste on the subsequent processing. The design of the curved pipe 20 prevents the splashing waste from affecting the fan 19.

[0066] The lathe body 1, the waterproof linear motor 13, the vertical linear motor 15, the workpiece 16, the fan 19, the auxiliary electric push rod 32, the servo motor 35, the first linear motor 41, the second linear motor 43, and the submersible pump 101 are all set as the prior art. The working principle, size and model are irrelevant to the function of the present application, so they are not described in detail. The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0067] How it works

[0068] The galvanizing equipment processing lathe selects different fixing parts 36 and processing parts 16 according to the workpiece of the galvanizing equipment. One of the workers puts the galvanizing equipment at a designated position between the two fixing parts 36, and the other worker remotely controls the auxiliary electric push rod 32 to extend, thereby indirectly making the two fixing parts 36 fix the galvanizing equipment. At this time, if rotation is required, the servo motor 35 can be turned on to indirectly drive the fixing part 36 and the galvanizing equipment to rotate.

[0069] Before opening the workpiece 16, close the movable door 17, control the vertical linear motor 15 to adjust the position of the workpiece 16, and the first linear motor 41 follows the movement. Open the workpiece 16 to process the galvanizing equipment. When water spraying is required for cooling, turn on the submersible pump 101, the submersible pump 101 pumps water, and the auxiliary nozzle 44 sprays water. The water and the waste generated by the processing of the workpiece 16 enter the gathering frame 5 along the discharge channel. Part of the water and waste are blocked by the liquid gathering plate 11 and fall to the position of the card plate 12. They fall along the card plate 12 to the filter screen 7 of the filter frame 6 and are filtered by the filter screen 7. Since the filter screen 7 is inclined, the falling liquid will impact the debris at the front end of the filter screen 7 to prevent the filter screen 7 from being blocked. In addition, the waterproof linear motor 13 is regularly controlled to drive the cleaning brush 14 to move back and forth, so as to clean the filter screen 7 again to ensure the smoothness of the filtration. When not working, the card-opening inspection door 18 is convenient for removing debris and replacing a new filter frame.

[0070] It should be noted that, in this document, relational terms such as one and two are merely used to distinguish one entity or operation from another entity or operation, but do not necessarily require or imply any actual relationship or order between these entities or operations.

[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lathe for processing galvanizing equipment, characterized in that: include: A lathe body (1), the top end of which is connected to a fixing assembly (3) for fixing a galvanizing device to be processed; A protection box (2) is detachably connected to the top of the lathe body (1), the bottom and side of the protection box (2) both have openings, and the inner top wall of the protection box (2) is equipped with a water spray assembly (4) for spraying water to cool down the galvanizing equipment; A funnel-shaped discharge channel is provided at the top of the lathe body (1), a liquid collecting frame (5) is embedded in the inner wall of the discharge channel, an inclined filter frame (6) is provided in the inner cavity of the liquid collecting frame (5), and a filter screen (7) for filtering debris is connected to the inner wall of the filter frame (6); A liquid collecting box (8) is connected and fixed to the lathe body (1) via a plurality of connecting plates (9); the lower half of the liquid collecting frame (5) is located in the inner cavity of the liquid collecting box (8); the bottom end of the liquid collecting box (8) is configured as an inclined surface; and the liquid collecting box (8) supplies water to the water spraying assembly (4) via a power assembly (10); The inner wall of the liquid collecting frame (5) is connected to an inclined liquid collecting plate (11), the inner wall of the liquid collecting frame (5) is also connected to a C-shaped card plate (12), the inner wall of the card plate (12) is connected to a waterproof linear motor (13), and the moving part of the waterproof linear motor (13) is connected to a cleaning brush (14) for cleaning the filter screen (7).

2. A lathe for processing galvanizing equipment according to claim 1, characterized in that: The clamping plate (12) is located between the liquid collecting plate (11) and the filter frame (6); the inclination angles of the clamping plate (12) and the cleaning brush (14) are the same as the inclination angle of the filter frame (6).

3. A lathe for processing galvanizing equipment according to claim 1, characterized in that: The power assembly (10) comprises: A submersible pump (101) is installed on the side of the liquid collecting box (8); The submersible pump (101) is connected to the liquid collecting box (8) via a water inlet pipe (102), and the submersible pump (101) is connected to the water spraying assembly (4) via a water outlet pipe (103).

4. A lathe for processing galvanizing equipment according to claim 1, characterized in that: The water spray assembly (4) comprises: Two first linear motors (41) are mounted on the inner top wall of the protection box (2); The side support plate (42) is detachably connected to the bottom ends of the moving parts of the two first linear motors (41); a second linear motor (43) is installed at the bottom end of the side support plate (42); the moving part of the second linear motor (43) is connected to a nozzle (44) via a connecting block; and the water outlet pipe (103) passes through the protective box (2) and is connected to the nozzle (44).

5. A lathe for processing galvanizing equipment according to claim 1, characterized in that: The fixed combination (3) comprises: Two fixed plates (31) are both mounted on the top of the lathe body (1); two auxiliary electric push rods (32) are embedded in the side of the fixed plate (31); and the moving parts of the two auxiliary electric push rods (32) are commonly connected to a movable plate (33); The rotating rod (34) is rotatably connected to the movable plate (33), and a servo motor (35) for providing power to the rotating rod (34) is connected to a side surface of one of the movable plates (33).

6. A lathe for processing galvanizing equipment according to claim 5, characterized in that: A fixing piece (36) for fixing the galvanizing equipment is detachably connected to the side surface of the rotating rod (34).

7. A lathe for processing galvanizing equipment according to claim 1, characterized in that: A vertical linear motor (15) is installed on the vertical inner wall of the protection box (2), and a moving part of the vertical linear motor (15) is connected to a processing part (16) for processing the galvanizing equipment.

8. A lathe for processing galvanizing equipment according to claim 7, characterized in that: The side of the protection box (2) is rotatably connected to a movable door (17), and a perspective window is embedded in the side of the movable door (17).

9. A lathe for processing galvanizing equipment according to claim 1, characterized in that: The side of the liquid collecting frame (5) is rotatably connected with an inspection door (18) for conveniently removing the filter frame (6) and debris, and the side of the liquid collecting frame (5) is also embedded with a perspective window.

10. A lathe for processing galvanizing equipment according to claim 1, characterized in that: A plurality of fans (19) are embedded in the top of the protection box (2); the fans (19) are connected to a curved pipe (20) through a ventilation hopper; and the curved pipe (20) is connected to an air blowing pipe (21) directed toward the center of the lathe body (1).