Calender capable of adjusting tension

By designing guidance, positioning and tensioning mechanisms in the calender, the problems of material guidance and tensioning treatment are solved, the material conveying stability and sheet strength are improved, the operation is simplified, the operation danger of staff is reduced, and the operation is improved. Output quality.

CN119189173APending Publication Date: 2024-12-27NINGDE ZANQIANG STEEL BAR PROCESSING CO LTD
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Patent Information

Application Number
CN202411278807.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The existing calenders cannot effectively guide and tension the calendered materials during use, resulting in the material being easily folded or wrinkled, affecting the quality of the discharge, and the staff is less safe during operation and needs to be manually loaded. Falling material, inconvenient operation.

Method used

A calender with adjustable tension is designed, including a guide mechanism, a positioning mechanism and a tensioning mechanism, through a guide assembly, a return assembly, a discharge assembly, a drive assembly, a reset assembly, a positioning assembly, a servo motor, a transmission assembly and a tensioning assembly. The tightening components realize automatic guidance, positioning and tensioning of materials, improve material conveying stability and plated strength, and reduce the operating risks of staff.

Benefits of technology

Through automatic guidance and tensioning treatment, the material conveying stability and flaking strength are improved, the operational danger of staff is reduced, and the material breakage and wrinkle during the discharge process is avoided, the operation process is simplified, and the discharge is improved. quality.

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Abstract

The invention relates to the technical field of calenders, and discloses a tension-adjustable calender which comprises a base, a main body frame is fixedly connected to the top of the base, calendering equipment is fixedly connected to the top in the main body frame, and a guide mechanism is arranged below the calendering equipment; positioning mechanisms are arranged at the positions, corresponding to the guide mechanisms, of the front side and the rear side of the body frame, and tensioning mechanisms are arranged on the front side and the rear side of the body frame. According to the calender capable of adjusting the tension, the guide mechanism and the sliding barrel are arranged to guide materials falling through calendering equipment, so that the materials cannot fall from the right side of the blanking guide frame, it is guaranteed that the blanking guide frame can conduct limiting bending on the materials when the materials are conveyed rightwards, and the stability of material conveying is improved; and meanwhile, the slidable material returning plate enables a worker to decide whether to discharge materials or not according to the specific state of the materials, so that the worker does not need to stretch the hands below the calendering equipment, and the safety of the worker is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of calenders, in particular to a calender with adjustable tension. Background Art

[0002] The calender is composed of two or more rollers, which are arranged according to the heating method. It can be divided into cold pressing and hot pressing. Cold pressing is suitable for materials that do not require heating, such as graphite film, graphite sheet, absorbing material, shielding material, magnetic material, non-ferrous metal material, etc. Hot pressing is divided into water heating, electric heating, oil heating and electromagnetic heating. They are all machines that press and extend rubber, silicone, silicone rubber, phase change material, PTFE or plastic into a film of a certain thickness and surface shape at a certain temperature, and can coat fiber curtain canvas or steel cord with glue. The calender can be divided into two-roller, three-roller, four-roller and five-roller calenders according to the number of rollers; according to the arrangement of the rollers, it can be divided into "L" type, "T" type, "F" type, "Z" type and "S" type.

[0003] The calender needs to repeatedly calender the material before discharging it for three reasons: first, to improve uniformity, make the ingredients evenly distributed, and eliminate internal defects; second, to adjust the performance, control the thickness and dimensional accuracy, and improve the physical properties; third, to improve production efficiency and product quality stability, optimize process parameters, and adapt to large-scale production. However, the existing calender cannot guide the calendered material when in use, and the staff needs to manually take over the falling material. The staff's hands directly reach under the roller structure, which is very dangerous and inconvenient for the staff to take the material to complete the repeated calendering operation. At the same time, the existing calender cannot tension the material during the discharging process. The sheeted material after calendering is prone to folding or wrinkling, which affects the discharging quality and is inconvenient to use. Summary of the invention

[0004] The object of the present invention is to provide a calender with adjustable tension to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a calender with adjustable tension, comprising a base, a main frame fixedly connected to the top of the base, a calendering device fixedly connected to the top of the main frame, a guide mechanism arranged below the calendering device, a positioning mechanism arranged at the front and rear sides of the main frame corresponding to the position of the guide mechanism, and a tensioning mechanism arranged at the front and rear sides of the main frame.

[0006] The guide mechanism includes a guide component, a return component, a discharge component and a drive component. The guide component is arranged in the main frame below the calendering equipment, the return component is arranged in the base, the discharge component is arranged on the top of the base, and the drive component is arranged on the front and rear sides of the discharge component.

[0007] The positioning mechanism comprises a reset component and a positioning component. The reset component is arranged at the front and rear sides outside the main frame corresponding to the position of the guide component, and the positioning component is arranged inside the reset component.

[0008] The tensioning mechanism includes a second driving component, a transmission component and a tensioning component. The second driving component is arranged on the front and rear sides outside the main frame, the transmission component is arranged on the front and rear sides of the main frame, and the tensioning component is arranged on the left and right sides of the transmission component.

[0009] According to the above technical solution, the guide assembly includes a fixed shaft, which is fixedly connected to the front and rear sides of the main frame and is located below the calendering equipment. The outer ring of the fixed shaft is rotatably connected to a discharge drum, and a blanking guide frame is arranged above the discharge drum. A return plate is arranged on the left side of the top of the blanking guide frame, and the return plate is slidably connected to the base. The tops of the front and rear sides of the return plate are fixedly connected to limit slide bars, and the limit slide bars are slidably connected to the front and rear sides of the main frame.

[0010] According to the above technical solution, the return material assembly includes an adjusting rotating rod, which is transmission-connected to the right bottom of the return material plate, a groove is opened in the base corresponding to the position of the adjusting rotating rod, the inner ring of the adjusting rotating rod is fixedly connected to a rotating rod, the rotating rod is rotatably connected to the base, and a turntable is fixedly connected to the front side of the rotating rod, a rocker is fixedly connected to the front side of the turntable, the outer ring of the turntable is rotatably connected to a sleeve frame, the outer ring of the sleeve frame is fixedly connected to a fixed arm, and the fixed arm is fixedly connected to the front side of the base.

[0011] According to the above technical solution, the discharging assembly includes a long-section material conveying bracket, which is fixedly connected to the top of the base and located below the discharging drum. A segmented bracket is arranged on the right side of the long-section material conveying bracket. The long-section material conveying bracket and the segmented bracket are rotatably connected with a transmission roller on the left and right sides. The outer ring of the transmission roller is transmission-connected with a material conveying crawler. A supporting roller is arranged on the inner side of the transmission roller, and the outer ring of the supporting roller is in contact with the upper and lower sides of the supporting roller.

[0012] According to the above technical solution, the driving component 1 includes a driving motor, which is fixedly connected to the top of the base and located at the left front position of the long-section feeding bracket. A rotating shaft 1 is fixedly connected to the right side of the driving motor. The right end of the rotating shaft 1 is rotatably connected to a support frame 1, and the support frame 1 is fixedly connected to the top of the base. A worm 1 is fixedly connected to the outer ring of the rotating shaft 1 corresponding to the position of the transmission rotating rod. A worm wheel 1 is meshed with the top of the worm gear 1, and the worm wheel 1 is fixedly connected to the front side of the transmission rotating rod. The outer ring of the rotating shaft 1 is located in the middle position on the front side of the segmented bracket and is rotatably connected to a reinforcement frame, and the reinforcement frame is fixedly connected to the front side of the segmented bracket.

[0013] According to the above technical solution, the reset assembly includes a fixed rod, which is fixedly connected to the front and rear sides of the outside of the main frame, a connecting plate is fixedly connected to the outside of the fixed rod, a sliding cylinder is slidably connected to the outer ring of the fixed rod, a compression spring is fixedly connected to the inner side of the sliding cylinder, the compression spring is sleeved on the outer ring of the fixed rod, and the compression spring is fixedly connected to the outside of the main frame.

[0014] According to the above technical solution, the positioning assembly includes a convex rod, which is fixedly connected to the inner side of the outer ring of the slide tube, a triangular block is fixedly connected to the inner side of the convex rod, a triangular slider is attached to the right side of the triangular block, the triangular slider is fixedly connected to the outer side of the limiting slide rod, the outer ring of the convex rod is sleeved with a limiting sleeve, the limiting sleeve is fixedly connected to the inner side of the connecting plate, a telescopic slide rod is fixedly connected to the outer side of the triangular block, the telescopic slide rod is slidably connected in the connecting plate, and a pull rod is fixedly connected to the outer side of the telescopic slide rod.

[0015] According to the above technical solution, the second driving component includes a servo motor, which is fixedly connected to the front and rear sides of the base. The right side of the servo motor is fixedly connected to a second rotating shaft, and the right end of the second rotating shaft is rotatably connected to a second support frame, which is fixedly connected to the outside of the main frame, and the outer ring of the second rotating shaft is fixedly connected to a second worm.

[0016] According to the above technical solution, the transmission assembly includes worm gear 2, which is meshed with the top of the outer ring of worm gear 2, the inner ring of worm gear 2 is fixedly connected to a rotating shaft, the outer ring of the rotating shaft is fixedly connected to a transmission gear, the outer ring of the rotating shaft is located outside the main frame and is rotatably connected to a fixed frame 1, the fixed frame 1 is fixedly connected to the outside of the main frame, the inner side of the rotating shaft is rotatably connected to a rear fixed frame 2, and the fixed frame 2 is fixedly connected to the inside of the main frame.

[0017] According to the above technical solution, the tensioning assembly includes a sliding rack, which is meshed with the left and right sides of the transmission gear, and the sliding rack is slidably connected in the main frame. A movable slide rod is fixedly connected to the outer side of the sliding rack, and the movable slide rod is slidably connected in the main frame. A lifting shaft is fixedly connected to the outer side of the movable slide rod, and the lifting shaft is slidably connected in the main frame. The outer ring of the lifting shaft is rotatably connected to a tensioning drum, and a limiting slide is fixedly connected to the front and rear sides of the lifting shaft, and the inner side of the limiting slide is in contact with the outer side of the main frame.

[0018] Compared with the prior art, the present invention provides a calender with adjustable tension, which has the following beneficial effects: 1. The calender with adjustable tension guides the material falling through the calendering equipment through the setting of the guide mechanism and the slide cylinder, so that the material will not fall on the right side of the blanking guide frame, ensuring that the blanking guide frame can limit the material when the material is transmitted to the right, thereby increasing the stability of material transportation. At the same time, the slidable return plate allows the staff to decide whether to discharge the material according to the specific state of the material, so that the staff does not need to put their hands under the calendering equipment, thereby increasing the safety of the staff, and the material that does not meet the standard can be discharged to the left and continue to be in the calendering equipment. The circulation increases the density of the material, increases the structural strength of the material after it is formed into sheets, and improves the material's bearing capacity during subsequent tensioning processing, making it easier for staff to tension the discharged material without breaking it, making it easier for staff to use. After the material has been repeatedly calendered, the staff only needs to adjust the return plate downward to make the material fall to the top of the conveyor belt, so that the material continues to move to the right at the top of the conveyor belt to pass over the top of the tensioning drum below, so that the subsequent tensioning drums on the upper and lower sides can cooperate to directly complete the tensioning processing of the material.

[0019] 2. The calender with adjustable tension, through the positioning mechanism, in the process of the return plate moving upward, drives the triangular slider to slide to the upper right through the limit slide bar, and squeezes the triangular block outward through the corresponding inclined surfaces of the triangular slider and the triangular block, and then completes the positioning of the triangular slider through the flat surface fitting of the triangular block and the triangular slider, so that the staff only needs to control the return plate to move directly upward to the top to complete the positioning of the return plate and the recovery of the fallen materials. At the same time, the staff only needs to pull the pull rod outward, and the return plate can slide downward under the action of gravity, so that the staff can quickly complete the change of the position status of the return plate. The operation is simple and convenient for the staff to use.

[0020] 3. The calender with adjustable tension has a tensioning mechanism. The staff only needs to start the servo motors on the front and rear sides to control the tensioning drums on the upper and lower sides to move inward synchronously, so that the tensioning drums on the upper and lower sides support the extruded materials to be transmitted to the right in a multi-stage Z-shaped state. The staff only needs to control the distance that the tensioning drums on the upper and lower sides move inward across the center line to control the degree of tensioning of the material when the device is in use, which is convenient for the staff to tension the synchronous material and adjust it. The operation is simple and convenient for the staff to use. At the same time, the tensioning drums on the upper and lower sides are in contact with the upper and lower sides of the material during the process of tensioning the material to smooth the material, so that the material is smoothed during the discharging process without wrinkles, and there is no need for the staff to manually smooth it later, which is convenient for the staff to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a front schematic diagram of the present invention; Figure 2 is a front cross-sectional view of the present invention; Figure 3 It is a sectional view of the structure of the guide assembly part; Figure 4 It is a schematic diagram of the partial structure of the guide component; Figure 5 This is an exploded diagram of the output component and the drive component. Figure 6 It is a schematic diagram of the partial structure of the positioning mechanism; Figure 7 It is a partial structural diagram of the tensioning mechanism; Figure 8 It is a schematic diagram of the structure of the transmission component part; Fig. 9 It is a partial structural diagram of the tensioning component.

[0022] In the figure: 1. guide mechanism; 11. guide assembly; 1101. fixed shaft; 1102. discharging drum; 1103. blanking guide frame; 1104. return plate; 1105. limit slide bar; 12. return assembly; 1201. adjustment roller; 1202. turn bar; 1203. turntable; 1204. rocker; 1205. sleeve frame; 1206. fixed arm; 13. discharging assembly; 1301 , long section feeding bracket; 1302, segmented bracket; 1303, transmission roller; 1304, feeding crawler; 1305, support roller; 14, driving component 1; 1401, driving motor; 1402, rotating shaft 1; 1403, supporting frame 1; 1404, worm 1; 1405, worm wheel 1; 1406, reinforcement frame; 2, positioning mechanism; 21, reset component; 2101, fixing rod; 2 102, connecting plate; 2103, slide; 2104, compression spring; 22, positioning assembly; 2201, convex rod; 2202, triangular block; 2203, triangular slider; 2204, limit sleeve; 2205, telescopic slide; 2206, pull rod; 3, tensioning mechanism; 31, driving assembly 2; 3101, servo motor; 3102, rotating shaft 2; 3103, supporting frame 2; 3104 , worm gear 2; 32, transmission assembly; 3201, worm gear 2; 3202, rotating shaft; 3203, transmission gear; 3204, fixed frame 1; 3205, fixed frame 2; 33, tensioning assembly; 3301, sliding rack; 3302, moving slide bar; 3303, lifting shaft; 3304, tensioning drum; 3305, limiting slide; 4, base; 41, main frame; 5, calendering equipment. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] The present invention provides a technical solution: Embodiment 1

[0025] Combination Figures 1 to 5 A calender with adjustable tension includes a base 4, a main frame 41 is fixedly connected to the top of the base 4, a calendering device 5 is fixedly connected to the top of the main frame 41, a guide mechanism 1 is arranged below the calendering device 5, a positioning mechanism 2 is arranged at the front and rear sides of the main frame 41 corresponding to the position of the guide mechanism 1, and a tensioning mechanism 3 is arranged at the front and rear sides of the main frame 41.

[0026] The guide mechanism 1 includes a guide component 11, a return component 12, a discharge component 13 and a drive component 14. The guide component 11 is arranged in the main frame 41 and is located below the calendering device 5. The return component 12 is arranged in the base 4, the discharge component 13 is arranged on the top of the base 4, and the drive component 14 is arranged on the front and rear sides of the discharge component 13.

[0027] The guide assembly 11 includes a fixed shaft 1101, which is fixedly connected to the front and rear sides of the main frame 41 and is located below the calendering device 5. The outer ring of the fixed shaft 1101 is rotatably connected to a discharge drum 1102, and a blanking guide frame 1103 is arranged above the discharge drum 1102. A return plate 1104 is arranged on the top left side of the blanking guide frame 1103, and the return plate 1104 is slidably connected to the base 4. The top of the front and rear sides of the return plate 1104 is fixedly connected to a limiting slide bar 1105, and the limiting slide bar 1105 is slidably connected to the front and rear sides of the main frame 41. The return assembly 12 includes an adjusting roller 1201, which is transmission-connected to the bottom right side of the return plate 1104, and a groove is provided in the base 4 corresponding to the position of the adjusting roller 1201. The inner ring of the adjusting roller 1201 is fixedly connected to a rotating rod 1202, and the rotating rod 1202 is rotatably connected to the base 4. The front side of the inner rotating rod 1202 is fixedly connected to a rotating disk 1203, the front side of the rotating disk 1203 is fixedly connected to a rocker 1204, the outer ring of the rotating disk 1203 is rotatably connected to a sleeve frame 1205, the outer ring of the sleeve frame 1205 is fixedly connected to a fixed arm 1206, the fixed arm 1206 is fixedly connected to the front side of the base 4, the discharging assembly 13 includes a long section feeding bracket 1301, the long section feeding bracket 1301 is fixedly connected to the top of the base 4 and is located at the discharging drum Below 1102, a segmented bracket 1302 is provided on the right side of the long-section material conveying bracket 1301, and a transmission roller 1303 is rotatably connected to the left and right sides of the long-section material conveying bracket 1301 and the segmented bracket 1302. The outer ring of the transmission roller 1303 is transmission-connected to the material conveying crawler 1304, and a supporting roller 1305 is provided on the inner side of the transmission roller 1303. The outer ring of the supporting roller 1305 fits with the upper and lower sides of the supporting roller 1305.

[0028] Furthermore, the slide 2103 is arranged to guide the material falling through the calendering device 5, so that the material will not fall on the right side of the blanking guide frame 1103, ensuring that the blanking guide frame 1103 can limit the bending of the material when the material is transmitted to the right, thereby increasing the stability of material transportation. At the same time, the slidable return plate 1104 allows the staff to decide whether to discharge the material according to the specific state of the material, so that the material that does not meet the standard can be discharged to the left and continue to circulate in the calendering device 5, thereby increasing the density of the material, increasing the structural strength of the material after being formed into sheets, and improving the subsequent material tensioning process. The bearing capacity is improved, and at the same time, the staff does not need to put their hands under the calendering equipment 5, which increases the safety of the staff and makes it convenient for the staff to tension the discharged materials without breaking them. It is convenient for the staff to use. After the materials are repeatedly calendered, the staff only needs to adjust the return plate 1104 downward to make the materials fall down to the top of the feed track 1304, so that the materials on the top of the feed track 1304 continue to move to the right to pass over the top of the tensioning drum 3304 located below, so that the subsequent tensioning drums 3304 on the upper and lower sides can cooperate to directly complete the tensioning of the materials. Embodiment 2

[0029] See also Figure 1 and Figure 6 On the basis of the first embodiment, it is further obtained that the positioning mechanism 2 includes a reset component 21 and a positioning component 22, the reset component 21 is arranged at the front and rear sides outside the main frame 41 corresponding to the position of the guide component 11, and the positioning component 22 is arranged inside the reset component 21.

[0030] The driving assembly 14 includes a driving motor 1401, which is fixedly connected to the top of the base 4 and located at the left front position of the long section feeding bracket 1301. The right side of the driving motor 1401 is fixedly connected to a rotating shaft 1402, and the right end of the rotating shaft 1402 is rotatably connected to a support frame 1403, and the support frame 1403 is fixedly connected to the top of the base 4. The outer ring of the rotating shaft 1402 is fixedly connected to a worm 1404 corresponding to the position of the transmission rotating rod 1303, and the worm 1404 is fixedly connected to the outer ring of the rotating shaft 1402. The top of the rod 1404 is meshed with a worm gear 1405, which is fixedly connected to the front side of the transmission rotating rod 1303. The outer ring of the rotating shaft 1402 is located in the middle position of the front side of the segmented bracket 1302 and is rotatably connected to a reinforcement frame 1406, which is fixedly connected to the front side of the segmented bracket 1302. The reset assembly 21 includes a fixed rod 2101, which is fixedly connected to the front and rear sides of the main frame 41, and the outer side of the fixed rod 2101 is fixedly connected to the The connecting plate 2102 is connected, the outer ring of the fixed rod 2101 is slidably connected to the slide 2103, the inner side of the slide 2103 is fixedly connected to the compression spring 2104, the compression spring 2104 is sleeved on the outer ring of the fixed rod 2101, the compression spring 2104 is fixedly connected to the outer side of the main frame 41, the positioning assembly 22 includes a convex rod 2201, the convex rod 2201 is fixedly connected to the inner side of the outer ring of the slide 2103, the inner side of the convex rod 2201 is fixedly connected to the triangular block 2202, A triangular slider 2203 is attached to the right side of the triangular block 2202, and the triangular slider 2203 is fixedly connected to the outside of the limit slide rod 1105. The outer circle of the protruding rod 2201 is sleeved with a limit sleeve 2204, and the limit sleeve 2204 is fixedly connected to the inside of the connecting plate 2102. A telescopic slide rod 2205 is fixedly connected to the outside of the triangular block 2202, and the telescopic slide rod 2205 is slidably connected in the connecting plate 2102. A pull rod 2206 is fixedly connected to the outside of the telescopic slide rod 2205.

[0031] Furthermore: in the process of the return plate 1104 moving upward, the triangular slider 2203 is driven to slide to the upper right through the limit slide bar 1105, and the triangular slider 2203 is pressed outward by the corresponding inclined surfaces of the triangular block 2202, and then the triangular block 2202 is positioned by the plane fit between the triangular block 2202 and the triangular slider 2203, so that the staff only needs to control the return plate 1104 to move directly upward to the top to complete the positioning of the return plate 1104 and the recovery of the fallen materials. At the same time, the staff only needs to pull the pull rod 2206 outward, and the return plate 1104 can slide downward under the action of gravity, so that the staff can quickly complete the change of the position status of the return plate 1104. The operation is simple and convenient for the staff to use. Embodiment 3

[0032] See also Figure 1 , Figure 2 , Figure 7 , Figure 8 and Fig. 9 On the basis of the first and second embodiments, it is further obtained that the tensioning mechanism 3 includes a second driving component 31, a transmission component 32 and a tensioning component 33. The second driving component 31 is arranged on the front and rear sides outside the main frame 41, the transmission component 32 is arranged on the front and rear sides of the main frame 41, and the tensioning component 33 is arranged on the left and right sides of the transmission component 32.

[0033] The driving component 2 31 includes a servo motor 3101, which is fixedly connected to the front and rear sides of the base 4, and a rotating shaft 2 3102 is fixedly connected to the right side of the servo motor 3101. The right end of the rotating shaft 2 3102 is rotatably connected to a supporting frame 2 3103, and the supporting frame 2 3103 is fixedly connected to the outside of the main frame 41. The outer ring of the rotating shaft 2 3102 is fixedly connected to a worm 2 3104. The transmission component 32 includes a worm gear 2 3201, which is meshed with the top of the outer ring of the worm gear 2 3104. The inner ring of the worm gear 2 3201 is fixedly connected to a rotating shaft 3202, and the outer ring of the rotating shaft 3202 is fixedly connected to a transmission gear 3203. The outer ring of the rotating shaft 3202 is located at the outer side of the main frame 41 and is rotatably connected to a fixing frame 1 3204, and the fixing frame 1 3204 is fixedly connected to the outside of the main frame 41. On the side, the inner side of the rotating shaft 3202 is rotatably connected with the rear fixed frame 2 3205, and the fixed frame 2 3205 is fixedly connected to the inner side of the main frame 41. The tensioning assembly 33 includes a sliding rack 3301, the sliding rack 3301 is meshed with the left and right sides of the transmission gear 3203, the sliding rack 3301 is slidably connected in the main frame 41, the outer side of the sliding rack 3301 is fixedly connected with a moving slide bar 3302, the moving slide bar 3302 is slidably connected in the main frame 41, the outer side of the moving slide bar 3302 is fixedly connected with a lifting shaft 3303, the lifting shaft 3303 is slidably connected in the main frame 41, the outer ring of the lifting shaft 3303 is rotatably connected with the tensioning rotating cylinder 3304, the front and rear sides of the lifting shaft 3303 are fixedly connected with a limiting slide 3305, and the inner side of the limiting slide 3305 is in contact with the outer side of the main frame 41.

[0034] Furthermore: the staff only needs to start the servo motors 3101 on the front and rear sides to control the tensioning drums 3304 on the upper and lower sides to move inward synchronously, so that the tensioning drums 3304 on the upper and lower sides support the extruded materials to be transmitted to the right in a multi-stage Z-shaped state. The staff only needs to control the distance that the tensioning drums 3304 on the upper and lower sides move inward across the center line to control the degree to which the device tensions the material when in use, which is convenient for the staff to tension the synchronous material and adjust it. The operation is simple and convenient for the staff to use. At the same time, the tensioning drums 3304 on the upper and lower sides are in contact with the upper and lower sides of the material to smooth the material during the process of tensioning the material, so that the material is smoothed during the discharging process without wrinkles, and there is no need for the staff to manually smooth it later, which is convenient for the staff to use.

[0035] During actual operation, when this device is used, the staff first shakes the rocker 1204, and the rocker 1204 shakes to drive the rotating rod 1202 to rotate through the turntable 1203, and the rotation of the rotating rod 1202 drives the adjusting rotating rod 1201 to rotate, and the rotation of the adjusting rotating rod 1201 drives the adjusting rotating rod 1201 to rotate, and the rotation of the adjusting rotating rod 1201 drives the return plate 1104 to move upward, and the return plate 1104 moves upward and drives the triangular slider 2203 to move upward through the limiting slide bar 1105, and the triangular slider 2203 moves upward and contacts the triangular block 2202. At this time, the inclined surfaces of the triangular block 2202 and the triangular slider 2203 contact each other, so that the triangular slider 2203 squeezes the triangular block 2202 to move outward during the upward movement, until the triangular slider 2203 moves to the upper position of the triangular block 2202, and then the slide cylinder 2103 passes through the compression spring 2104. The convex rod 2201 drives the triangular block 2202 to retract inward. At this time, the planes of the triangular block 2202 and the triangular slider 2203 fit each other to complete the positioning of the triangular slider 2203. At this time, the positioning processing of the return plate 1104 is completed. Then the staff can place the material on the calendering device 5, so that the calendering device 5 calenders the material. Then the material falls down to the top of the return plate 1104 and slides to the lower left. Then the staff can pick up the calendered material and repeatedly fill it into the top of the calendering device 5 to complete the repeated calendering and mixing processing of the material, so that the material is evenly mixed and dense inside. Then the staff can pull the pull rods 2206 on the front and rear sides outward, and the pull rods 2206 drive the triangular block 2202 to move outward. The triangular block 2202 moves outward to release the positioning of the triangular slider 2203. At this time, the return plate 1104 slides downward by itself under the action of gravity; After that, the staff again puts the material on the top of the calendering device 5, and then the calendered material moves downward in sheets. The material moves downward and is guided by the top angle of the blanking guide frame 1103 to slide to the left, and then touches the top of the feeding crawler 1304 downward, and then starts the driving motor 1401. The driving motor 1401 starts to drive the worm 1404 to rotate through the rotating shaft 1402. The rotation of the worm 1404 drives the transmission roller 1303 to rotate through the worm gear 1405. The rotation of the transmission roller 1303 drives the feeding crawler 1304 to roll. The rolling of the feeding crawler 1304 drives the material to move to the right. After the sheet of material moves to the right side of the main frame 41, the staff picks up the material and fixes it in the winding device; After that, the staff starts the servo motors 3101 on the front and rear sides. The servo motor 3101 starts and drives the worm 2 3104 to rotate through the rotating shaft 2 3102. The rotation of the worm 2 3104 drives the transmission gear 3203 to rotate through the worm gear 2 3201 and the rotating shaft 3202. The rotation of the transmission gear 3203 drives the sliding racks 3301 on the left and right sides to slide synchronously in opposite directions, wherein the sliding rack 3301 on the left side moves upward, and the sliding rack 3301 on the right side moves downward. The sliding rack 3301 slides through the moving slide bar 3302 to drive the lifting shaft 3303 to move. The movement of the lifting shaft 3303 drives the tensioning drum 3304 to move. The tensioning drums 3304 on the left and right sides move up and down respectively to extrude the material so that it stands suspended in the main frame 41. At this time, the discharge speed and the discharge speed below the calendering equipment 5 are fixed, and the different extrusion degrees of the tensioning drums 3304 on the upper and lower sides can perform different degrees of tensioning treatment on the material.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A tension-adjustable calender, comprising a base (4), characterized in that: The top of the base (4) is fixedly connected to a main frame (41), the top of the main frame (41) is fixedly connected to a calendering device (5), a guide mechanism (1) is arranged below the calendering device (5), positioning mechanisms (2) are arranged at the positions of the guide mechanism (1) on the front and rear sides of the main frame (41), and tensioning mechanisms (3) are arranged on the front and rear sides of the main frame (41); The guide mechanism (1) comprises a guide component (11), a return component (12), a discharge component (13) and a drive component (14); the guide component (11) is arranged in the main frame (41) below the calendering device (5); the return component (12) is arranged in the base (4); the discharge component (13) is arranged on the top of the base (4); and the drive component (14) is arranged on both sides of the discharge component (13); The positioning mechanism (2) comprises a reset component (21) and a positioning component (22); the reset component (21) is arranged at the front and rear sides of the main frame (41) corresponding to the position of the guide component (11); and the positioning component (22) is arranged inside the reset component (21); The tensioning mechanism (3) comprises a second drive assembly (31), a transmission assembly (32) and a tensioning assembly (33); the second drive assembly (31) is arranged on the front and rear sides outside the main frame (41); the transmission assembly (32) is arranged on the front and rear sides inside the main frame (41); and the tensioning assembly (33) is arranged on the left and right sides of the transmission assembly (32).

2. A calender with adjustable tension according to claim 1, characterized in that: The guide assembly (11) comprises a fixed shaft (1101), wherein the fixed shaft (1101) is fixedly connected to the front and rear sides of the main frame (41) and is located below the calendering device (5); the outer ring of the fixed shaft (1101) is rotatably connected to a discharge drum (1102); a blanking guide frame (1103) is arranged above the discharge drum (1102); a return plate (1104) is arranged on the left side of the top of the blanking guide frame (1103); the return plate (1104) is slidably connected to the base (4); the tops of the front and rear sides of the return plate (1104) are fixedly connected to limit slide bars (1105); and the limit slide bars (1105) are slidably connected to the front and rear sides of the main frame (41).

3. A calender with adjustable tension according to claim 1, characterized in that: The material return assembly (12) comprises an adjusting rotating rod (1201), the adjusting rotating rod (1201) being transmission-connected to the right bottom of the material return plate (1104), a groove being provided in the base (4) at a position corresponding to the adjusting rotating rod (1201), the inner ring of the adjusting rotating rod (1201) being fixedly connected to a rotating rod (1202), the rotating rod (1202) being rotationally connected to the base (4), the front side of the rotating rod (1202) being fixedly connected to a rotating disk (1203), the front side of the rotating disk (1203) being fixedly connected to a rocker (1204), the outer ring of the rotating disk (1203) being rotationally connected to a sleeve frame (1205), the outer ring of the sleeve frame (1205) being fixedly connected to a fixed arm (1206), and the fixed arm (1206) being fixedly connected to the front side of the base (4).

4. A calender with adjustable tension according to claim 1, characterized in that: The discharging assembly (13) comprises a long-section feeding bracket (1301), wherein the long-section feeding bracket (1301) is fixedly connected to the top of the base (4) and is located below the discharging drum (1102); a segmented bracket (1302) is arranged on the right side of the long-section feeding bracket (1301); a transmission roller (1303) is rotatably connected to the left and right sides of the long-section feeding bracket (1301) and the segmented bracket (1302); the outer ring of the transmission roller (1303) is connected to the feeding crawler (1304); a supporting roller (1305) is arranged on the inner side of the transmission roller (1303); the outer ring of the supporting roller (1305) is in contact with the upper and lower sides of the inner side of the supporting roller (1305).

5. The tension-adjustable calender according to claim 1, characterized in that: The driving assembly 1 (14) comprises a driving motor (1401), the driving motor (1401) being fixedly connected to the top of the base (4) and located at the left front position of the long section feeding support (1301), the right side of the driving motor (1401) being fixedly connected to a rotating shaft 1 (1402), the right end of the rotating shaft 1 (1402) being rotatably connected to a supporting frame 1 (1403), the supporting frame 1 (1403) being fixedly connected to the top of the base (4), the rotating shaft 1 (1402) ) The outer ring is fixedly connected to a worm gear 1 (1404) at a position corresponding to the transmission rotating rod (1303), the top of the worm gear 1 (1404) is meshed with a worm wheel 1 (1405), and the worm wheel 1 (1405) is fixedly connected to the front side of the transmission rotating rod (1303). The outer ring of the rotating shaft 1 (1402) is located at the middle position on the front side of the segmented bracket (1302) and is rotatably connected to a reinforcement frame (1406), and the reinforcement frame (1406) is fixedly connected to the front side of the segmented bracket (1302).

6. The tension-adjustable calender according to claim 1, characterized in that: The reset assembly (21) comprises a fixed rod (2101), wherein the fixed rod (2101) is fixedly connected to the front and rear sides of the main frame (41), the outer side of the fixed rod (2101) is fixedly connected to a connecting plate (2102), the outer ring of the fixed rod (2101) is slidably connected to a slide cylinder (2103), the inner side of the slide cylinder (2103) is fixedly connected to a compression spring (2104), the compression spring (2104) is sleeved on the outer ring of the fixed rod (2101), and the compression spring (2104) is fixedly connected to the outer side of the main frame (41).

7. The tension-adjustable calender according to claim 1, characterized in that: The positioning assembly (22) comprises a protruding rod (2201), wherein the protruding rod (2201) is fixedly connected to the inner side of the outer ring of the slide tube (2103), a triangular block (2202) is fixedly connected to the inner side of the protruding rod (2201), a triangular slider (2203) is fitted on the right side of the triangular block (2202), the triangular slider (2203) is fixedly connected to the outer side of the limiting slide rod (1105), the outer ring of the protruding rod (2201) is sleeved with a limiting sleeve (2204), the limiting sleeve (2204) is fixedly connected to the inner side of the connecting plate (2102), a telescopic slide rod (2205) is fixedly connected to the outer side of the triangular block (2202), the telescopic slide rod (2205) is slidably connected in the connecting plate (2102), and a pull rod (2206) is fixedly connected to the outer side of the telescopic slide rod (2205).

8. The tension-adjustable calender according to claim 1, characterized in that: The second driving component (31) comprises a servo motor (3101), the servo motor (3101) is fixedly connected to the front and rear sides of the base (4), the right side of the servo motor (3101) is fixedly connected to the second rotating shaft (3102), the right end of the second rotating shaft (3102) is rotatably connected to the second supporting frame (3103), the second supporting frame (3103) is fixedly connected to the outside of the main frame (41), and the outer ring of the second rotating shaft (3102) is fixedly connected to the second worm (3104).

9. The tension-adjustable calender according to claim 1, characterized in that: The transmission assembly (32) comprises a second worm gear (3201), wherein the second worm gear (3201) is meshed with the top of the outer ring of the second worm gear (3104), the inner ring of the second worm gear (3201) is fixedly connected to a rotating shaft (3202), the outer ring of the rotating shaft (3202) is fixedly connected to a transmission gear (3203), the outer ring of the rotating shaft (3202) is located outside the main frame (41) and is rotatably connected to a first fixing frame (3204), the first fixing frame (3204) is fixedly connected to the outside of the main frame (41), the inner side of the rotating shaft (3202) is rotatably connected to a second rear fixing frame (3205), and the second fixing frame (3205) is fixedly connected to the inside of the main frame (41).

10. The tension-adjustable calender according to claim 1, characterized in that: The tensioning assembly (33) comprises a sliding rack (3301), the sliding rack (3301) being meshed with the left and right sides of the transmission gear (3203), the sliding rack (3301) being slidably connected in the main frame (41), the outer side of the sliding rack (3301) being fixedly connected with a movable slide bar (3302), the movable slide bar (3302) being slidably connected in the main frame (41), the outer side of the movable slide bar (3302) being fixedly connected with a lifting shaft (3303), the lifting shaft (3303) being slidably connected in the main frame (41), the outer ring of the lifting shaft (3303) being rotatably connected with a tensioning rotating drum (3304), the front and rear sides of the lifting shaft (3303) being fixedly connected with a limiting slide plate (3305), the inner side of the limiting slide plate (3305) being in contact with the outer side of the main frame (41).