Synchronous filling device, food filling equipment and food filling method

Abstract

The invention provides a synchronous filling device, food filling equipment and a food filling method. The food filling equipment for the synchronous filling device comprises a filling supporting frame, supporting legs, connecting columns, a filling conveying belt, a shielding cover, a rotatable extrusion filling tank structure and a quantitative filling conveying box structure. Through the arrangement of the storage box, the filling pipe, the conveying pipe, the proportional valve and the filling pipe, the purpose of quantitative filling of liquid materials is achieved by controlling the proportional valve in the filling process after an external control device is connected through an external wire in the filling process; the filling tank, the extrusion pipe, the supporting plate, the motor, the rotating pipe and the spiral extrusion pipe are matched with one another, so that the rotating pipe and the spiral extrusion pipe are driven to rotate through the motor in the filling process, and then solid materials are extruded and filled through power generated in the rotating process of the spiral extrusion pipe.

Description

Technical Field

[0001] The invention belongs to the technical field of food processing equipment, and in particular relates to a synchronous filling device, food filling equipment and a food filling method. Background Art

[0002] In the process of processing foods such as ice cream, in order to enrich the taste of foods, solid ingredients such as biscuits and chocolate are often mixed into liquid materials to form foods with complex flavors. Food processing refers to grain grinding, feed processing, vegetable oil and sugar processing, slaughtering and meat processing, aquatic product processing, and processing of foods such as vegetables, fruits and nuts that are directly carried out using agricultural, forestry, animal husbandry and fishery products as raw materials. In the process of food processing, filling equipment is required for filling work. The existing synchronous filling device, food filling equipment and food filling method include a liquid supply structure, a first component, a feed hole, a liquid outlet, a second component, a temporary storage tank, a connecting part, a transfer mechanism, a translation mechanism, a sliding platform, a slide groove, an avoidance groove, a support plate, a reset spring, a follower bracket, a pushing mechanism, a push plate, a positioning groove, a pushing drive member, and solid materials. Such synchronous filling devices, food filling equipment and food filling methods cannot perform quantitative filling of liquid materials according to filling needs during the filling process and cannot perform fixed material extrusion filling during the filling process. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a synchronous filling device, food filling equipment and food filling method, which realizes the quantitative filling of liquid materials by improving the liquid filling mechanism during the filling process and sets a solid material extrusion filling mechanism during the filling process to facilitate the filling of solid materials.

[0004] A synchronous filling device and food filling equipment, comprising a filling support frame, wherein support legs are bolted to the left and right sides of the bottom end of the filling support frame; connecting columns are bolted to the left and right sides of the upper end of the filling support frame; a filling conveyor belt is arranged between the filling support frames; the upper ends of the connecting columns are bolted to the four corners of the bottom end of the shielding cover; a rotatable extrusion filling tank structure is arranged on the right side of the bottom end of the shielding cover; and a quantitative filling conveying box structure is arranged on the left side of the bottom end of the shielding cover.

[0005] Preferably, the rotatable extrusion filling tank structure includes a filling tank, an extrusion tube is threadedly connected to the middle position of the bottom end of the filling tank; a support plate is bolted to the middle position of the upper end of the filling tank; a motor is bolted to the middle position of the upper end of the support plate; a rotating tube is bolted to the outer wall of the output shaft of the motor; and a spiral extrusion tube is bolted to the outer wall of the bottom end of the rotating tube.

[0006] Preferably, the quantitative filling and delivery box structure includes a storage box, a filling pipe is threadedly connected to the middle position of the upper end of the storage box; a delivery pipe is threadedly connected to the middle position of the bottom end of the storage box; a quantitative valve is bolted to the outer wall of the bottom end of the delivery pipe; and a filling pipe is bolted to the middle position of the bottom end of the quantitative valve.

[0007] The food filling method for a synchronous filling device and a food filling device specifically comprises the following steps;

[0008] Step 1: Place the container. After fixing the filling device, place the containers needed in the filling process on the upper end of the filling conveyor belt in sequence, and use the power generated by the filling conveyor belt during work to drive the containers to move;

[0009] Step 2: Connect the device to fix the fixed material delivery pipeline at a suitable position on the upper side of the filling tank to facilitate the loading of fixed materials during the filling process. At the same time, use the liquid delivery pipeline to connect the filling pipe to fill the liquid material during the filling process.

[0010] Step 3: Container transportation: After fixing and connecting the device, the container is transported through the filling conveyor belt;

[0011] Step 4: Filling is performed, and the container is conveyed to the bottom end of the extrusion tube, and the motor drives the rotating tube and the spiral extrusion tube to rotate, and the solid material is extruded and filled. Then, the container filled with fixed materials is driven by the filling conveyor belt to move the container to the bottom end of the filling tube, and then the quantitative valve is controlled to allow a quantitative amount of liquid material to enter the container to achieve the filling work;

[0012] Step 5: Sealing. After filling, use a sealing tool to seal the container to complete the filling.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In the present invention, the arrangement of the storage box, the filling pipe, the delivery pipe, the quantitative valve and the filling pipe is conducive to achieving the purpose of quantitative filling of liquid materials by controlling the quantitative valve during the filling process after connecting the external control device by using external wires.

[0015] 2. In the present invention, the filling tank, extrusion tube, support plate, motor, rotating tube and spiral extrusion tube are arranged in coordination with each other, which is conducive to driving the rotating tube and the spiral extrusion tube to rotate by the motor during the filling process, and then the solid material is extruded and filled through the power generated during the rotation of the spiral extrusion tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 It is a structural schematic diagram of the rotatable extrusion filling tank structure of the present invention.

[0018] Figure 3 It is a structural schematic diagram of the quantitative filling conveying box structure of the present invention.

[0019] Figure 4 It is an inner view of the rotatable extrusion filling tank structure of the present invention.

[0020] Figure 5 It is a filling flow chart of the present invention.

[0021] In the figure:

[0022] 1. Filling support frame; 2. Support legs; 3. Connecting column; 4. Filling conveyor belt; 5. Shielding cover; 6. Rotatable extrusion filling tank structure; 61. Filling tank; 62. Extrusion tube; 63. Support plate; 64. Motor; 65. Rotating tube; 66. Spiral extrusion tube; 7. Quantitative filling conveying box structure; 71. Storage box; 72. Filling tube; 73. Conveying tube; 74. Quantitative valve; 75. Filling tube. DETAILED DESCRIPTION

[0023] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1 and attached Figure 2As shown, a synchronous filling device and food filling equipment include a filling support frame 1, support legs 2, connecting columns 3, a filling conveyor belt 4, a shielding cover 5, a rotatable extrusion filling tank structure 6 and a quantitative filling conveying box structure 7, wherein the supporting legs 2 are bolted to the left and right sides of the bottom end of the filling support frame 1; the connecting columns 3 are bolted to the left and right sides of the upper end of the filling support frame 1; a filling conveyor belt 4 is arranged between the filling support frames 1; the upper ends of the connecting columns 3 are bolted to the four corners of the bottom end of the shielding cover 5; a rotatable extrusion filling tank structure 6 is arranged on the right side of the bottom end of the shielding cover 5; a quantitative filling conveying box structure 7 is arranged on the left side of the bottom end of the shielding cover 5; the rotatable extrusion filling tank structure 6 includes a filling tank 61, an extrusion tube 62, a support plate 63, a motor 64, a rotating tube 65 and a spiral extrusion tube 66, and the filling tank An extrusion tube 62 is threadedly connected to the middle position of the bottom end of 61; a support plate 63 is bolted to the middle position of the upper end of the filling tank 61; a motor 64 is bolted to the middle position of the upper end of the support plate 63; a rotating tube 65 is bolted to the outer wall of the output shaft of the motor 64; a spiral extrusion tube 66 is bolted to the outer wall of the bottom end of the rotating tube 65; when filling, the filling support frame 1 is fixed in a suitable position, and an external power supply and an external control device are connected using external wires, and then the containers required for the filling process are placed in turn on the upper end of the filling conveyor belt 4 for conveying, and during the conveying process, the containers are moved to the bottom of the extrusion tube 62, and then the rotating tube 65 and the spiral extrusion tube 66 are driven to rotate by the motor 64, and the solid material is squeezed into the interior of the container by the power generated during the rotation of the spiral extrusion tube 66, thereby realizing the solid material filling work.

[0024] In this embodiment, combined with the Figure 3 As shown, the quantitative filling and conveying box structure 7 includes a storage box 71, a filling pipe 72, a conveying pipe 73, a quantitative valve 74 and a filling pipe 75. The filling pipe 72 is threadedly connected to the middle position of the upper end of the storage box 71; the conveying pipe 73 is threadedly connected to the middle position of the bottom end of the storage box 71; the quantitative valve 74 is bolted to the outer wall of the bottom end of the conveying pipe 73; the filling pipe 75 is bolted to the middle position of the bottom end of the quantitative valve 74; after the solid material is filled, the container is driven to move by the filling conveyor belt 4, and the container filled with the solid material is moved to the bottom of the filling pipe 75, and then the quantitative valve 74 is controlled by the external control device to realize the filling of the liquid material, and after the liquid material is filled, the container is sealed by a sealing tool, thereby completing the synchronous food filling work.

[0025] In this embodiment, specifically, the shielding cover 5 is made of a transparent rectangular PVC plate; the filling conveyor belt 4 is arranged at a middle position below the connecting column 3 .

[0026] In this embodiment, specifically, the rotating tube 65 vertically penetrates the middle position of the filling tank 61 ; the spiral extrusion tube 66 penetrates the middle position of the extrusion tube 62 .

[0027] In this embodiment, specifically, the filling tank 61 passes through the middle position of the right end of the shielding cover 5 and is fixed by bolts.

[0028] In this embodiment, specifically, a transparent tempered glass sheet is inlaid in the middle of the front surface of the storage box 71; the storage box 71 is connected to the filling pipe 72 and the delivery pipe 73 respectively.

[0029] In this embodiment, specifically, the storage box 71 is bolted to the middle position of the left side of the bottom end of the shielding cover 5 ; the filling pipe 72 passes through the middle position of the left end of the shielding cover 5 .

[0030] The food filling method for a synchronous filling device and a food filling device specifically comprises the following steps;

[0031] S101: After placing the containers and fixing the filling device, the containers to be used in the filling process are placed on the upper end of the filling conveyor belt 4 in sequence, and the containers are moved by the power generated by the filling conveyor belt 4 during operation;

[0032] S102: Connecting device, fix the fixed material delivery pipeline at a suitable position on one side of the upper end of the filling tank 61, so as to facilitate the loading of fixed materials during the filling process, and use the liquid delivery pipeline to connect the filling pipe 72 to fill the liquid material during the filling process;

[0033] S103: Container conveying: After the device is fixed and connected, the container conveying work is performed through the filling conveyor belt 4;

[0034] S104: Filling is performed, and the container is conveyed to the bottom end of the extrusion tube 62, and the motor 64 drives the rotating tube 65 and the spiral extrusion tube 66 to rotate, and the solid material is extruded and filled. Then, the container filled with the fixed material is driven by the filling conveyor belt 4 to move the container to the bottom end of the filling tube 75, and then the quantitative valve 74 is controlled to allow a quantitative amount of liquid material to enter the container to achieve the filling work;

[0035] S105: Sealing: After filling, a sealing tool is used to seal the container to complete the filling.

[0036] How it works

[0037] In the present invention, when filling, the filling support frame 1 is fixed in a suitable position, and an external wire is used to connect an external power supply and an external control device, and then the containers needed in the filling process are placed on the upper end of the filling conveyor belt 4 in sequence for conveying. During the conveying process, the container is moved to the bottom of the extrusion tube 62, and then the motor 64 drives the rotating tube 65 and the spiral extrusion tube 66 to rotate. The power generated during the rotation of the spiral extrusion tube 66 is used to extrude the solid material into the interior of the container to realize the solid material filling. After the solid material is filled, the container is driven to move by the filling conveyor belt 4, and the container filled with the solid material is moved to the bottom of the filling tube 75, and then the quantitative valve 74 is controlled by the external control device to realize the filling of the liquid material. After the liquid material is filled, the container is sealed using a sealing tool, thereby completing the synchronous food filling.

[0038] Utilizing the technical solution described in the present invention, or those skilled in the art designing a similar technical solution inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the protection scope of the present invention.

Claims

1. A synchronous filling device and food filling equipment, comprising a filling support frame (1), wherein support legs (2) are bolted to the left and right sides of the bottom end of the filling support frame (1); connecting columns (3) are bolted to the left and right sides of the upper end of the filling support frame (1); a filling conveyor belt (4) is arranged between the filling support frames (1); the upper ends of the connecting columns (3) are bolted to the four corners of the bottom end of the shielding cover (5); characterized in that: The shielding cover (5) used in the synchronous filling device and food filling equipment is provided with a rotatable extrusion filling tank structure (6) on the right side of the bottom end; and a quantitative filling conveying box structure (7) is provided on the left side of the bottom end of the shielding cover (5).

2. The synchronous filling device and food filling equipment according to claim 1, characterized in that: The rotatable extrusion filling tank structure (6) comprises a filling tank (61), wherein an extrusion tube (62) is threadedly connected to the middle position of the bottom end of the filling tank (61); a support plate (63) is bolted to the middle position of the upper end of the filling tank (61); a motor (64) is bolted to the middle position of the upper end of the support plate (63); a rotating tube (65) is bolted to the outer wall of the output shaft of the motor (64); and a spiral extrusion tube (66) is bolted to the outer wall of the bottom end of the rotating tube (65).

3. The synchronous filling device and food filling equipment according to claim 1, characterized in that: The quantitative filling and delivery box structure (7) comprises a storage box (71), wherein a filling pipe (72) is threadedly connected to the middle position of the upper end of the storage box (71); a delivery pipe (73) is threadedly connected to the middle position of the lower end of the storage box (71); a quantitative valve (74) is bolted to the outer wall of the lower end of the delivery pipe (73); and a filling pipe (75) is bolted to the middle position of the lower end of the quantitative valve (74).

4. The synchronous filling device and food filling equipment according to claim 2, characterized in that: The filling tank (61) passes through the middle position of the right end of the shielding cover (5) and is fixed by bolts.

5. The synchronous filling device and food filling equipment according to claim 3, characterized in that: The storage box (71) is bolted to the middle position on the left side of the bottom end of the shielding cover (5); and the filling pipe (72) passes through the middle position inside the left end of the shielding cover (5).

6. The synchronous filling device, food filling equipment and food filling method according to claim 1, characterized in that: The food filling method for a synchronous filling device and a food filling device specifically comprises the following steps; Step 1: After placing the containers and fixing the filling device, the containers to be used in the filling process are placed in sequence on the upper end of the filling conveyor belt (4), and the containers are moved by the power generated by the filling conveyor belt (4) during operation; Step 2: Connect the device to fix the fixed material delivery pipeline at a suitable position on one side of the upper end of the filling tank (61) to facilitate the loading of the fixed material during the filling process, and use the liquid delivery pipeline to connect the filling pipe (72) to fill the liquid material during the filling process; Step 3: Container conveying: After the device is fixed and connected, the container is conveyed via the filling conveyor belt (4); Step 4: Filling is performed and the container is conveyed to the bottom end of the extrusion tube (62). The motor (64) drives the rotating tube (65) and the spiral extrusion tube (66) to rotate, and the solid material is extruded and filled. Then, the container filled with fixed material is driven by the filling conveyor belt (4) to move the container to the bottom end of the filling tube (75). Then, by controlling the quantitative valve (74), a quantitative amount of liquid material enters the container to achieve the filling work. Step 5: Sealing. After filling, use a sealing tool to seal the container to complete the filling.

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