Intelligent temperature control grease separator and use method

Through intelligent temperature control and multi-stage separation technology, the problem of unstable separation effect of traditional grease separators in temperature changing environments is solved, efficient and reliable grease separation is achieved, and pipeline blockage and environmental pollution is avoided.

CN119191637APending Publication Date: 2024-12-27MIYA BUILDING MATERIALS (KUNSHAN) CO LTD

Patent Information

Application Number
CN202411630297.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

Traditional grease separators have unstable grease separation effects in environments with large temperature changes, and it is difficult to maintain good separation effects, which can easily lead to pipeline blockage and environmental pollution.

Method used

An intelligent temperature-controlled grease separator is designed, using temperature control components including separation box, thermal plate, circulation channel, heating water tank, circulation water pump, spiral heating rod, controller, water temperature sensor and liquid temperature temperature sensor, through intelligent regulation Maintain appropriate temperature and perform multi-stage separation in combination with filter basket, coalescer and air blowing pump.

Benefits of technology

The stable oil separation effect under different temperature environments is achieved, the separation efficiency and equipment reliability are improved, manual intervention is reduced, and the stable operation and efficient separation of the equipment is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an intelligent temperature control grease separator and a use method. The intelligent temperature control grease separator comprises a temperature control assembly, and the temperature control assembly comprises a separation box, a heat conduction plate, a circulation channel, a water outlet pipe, a heating water tank, a circulation water pump, a water inlet pipe, a screw and a liquid temperature sensor. Through the temperature control assembly, the temperature in the separation process can be accurately controlled, the problem that the grease separation effect of a traditional grease separator is unstable in the environment with large temperature change is effectively solved, the separation efficiency and effect are improved, meanwhile, the working states of a spiral heating rod and a circulating water pump are intelligently adjusted, and the separation efficiency is improved. Automatic temperature control is achieved, manual intervention is reduced, and the reliability and stability of equipment are improved; according to the oil-containing wastewater treatment device, through multi-stage separation of oil-containing wastewater, grease and impurities in the wastewater can be effectively removed, the separation effect is improved, meanwhile, due to the arrangement of the air blowing pump and the strip-shaped air blowing box, oil liquid in water can be further separated through blown-out air, and separation is more thorough.
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Description

Technical Field

[0001] The present invention relates to the technical field of grease separation, and in particular to an intelligent temperature-controlled grease separator and a use method thereof. Background Art

[0002] In the catering, food processing and other industries, the generation of grease-containing wastewater is inevitable. These wastewaters contain a large amount of animal and plant oils, food residues and other organic matter. If discharged directly, it will bring a series of serious problems. First of all, the direct discharge of grease-containing wastewater will cause great pollution to the environment. Secondly, the direct discharge of grease-containing wastewater is likely to cause pipe blockage. The grease will gradually cool and solidify in the pipe, forming solid grease blocks that block the pipe. This will not only affect the normal discharge of wastewater, but also increase the cost of pipeline maintenance and cleaning. Especially in areas where catering places are concentrated, the problem of pipe blockage is more prominent, which may cause sewage overflow, affecting environmental hygiene and public safety; however, traditional grease separators have many disadvantages when treating grease-containing wastewater;

[0003] On the one hand, in an environment with large temperature changes, the grease separation effect of traditional grease separators is more significantly affected. The physical properties of grease will change with temperature changes. At lower temperatures, the viscosity of grease increases, the fluidity becomes worse, and it is difficult to separate from water. At higher temperatures, the surface tension of grease decreases, and it is easy to form tiny oil droplets, which is not conducive to separation. In addition, temperature changes will also affect the flow rate and flow of wastewater, further affecting the working efficiency of the grease separator.

[0004] On the other hand, traditional grease separators usually use simple physical separation methods, such as sedimentation and filtration, which are greatly affected by factors such as wastewater flow, grease concentration, and temperature. In actual operation, it is difficult for traditional grease separators to always maintain a good separation effect.

[0005] Therefore, an intelligent temperature-controlled grease separator and a method for using the same are proposed. Summary of the invention

[0006] In view of this, the present invention hopes to provide an intelligent temperature-controlled grease separator and a method of use to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0007] In order to solve the above technical problems, a technical solution adopted in the present application is: an intelligent temperature-controlled grease separator, comprising a temperature control component, wherein the temperature control component comprises a separation box, a heat conducting plate, a circulation channel, a water outlet pipe, a heating water tank, a circulating water pump, a water inlet pipe, screws, an upper cover, a spiral heating rod, a controller, a water temperature sensor, a first flow sensor and a liquid temperature sensor;

[0008] The inner bottom wall of the separation box is fixedly connected to a heat conduction plate, a circulation channel is arranged inside the heat conduction plate, the water outlet end of the circulation channel is connected to a water outlet pipe, a heating water tank is fixedly connected to the lower front surface of the separation box, the water outlet end of the water outlet pipe is connected to an upper part of one side of the heating water tank, a circulation water pump is installed at the lower part of the other side of the heating water tank, the water outlet end of the circulation water pump is connected to a water inlet pipe, the water outlet end of the water inlet pipe is connected to the water inlet end of the circulation channel, the upper surface of the heating water tank is fixedly connected to an upper cover by a plurality of screws, a spiral heating rod is fixedly connected to the outer side at the center of the lower surface of the upper cover, A controller is fixedly connected to the middle of the front surface of the heating water tank, the input ends of the circulating water pump and the spiral heating rod are electrically connected to the output end of the controller, a water temperature sensor is fixedly connected to the center of the inner bottom wall of the heating water tank, the output end of the water temperature sensor is electrically connected to the input end of the controller, a first flow sensor is installed on the side of the outer wall of the water inlet pipe close to the circulating water pump, the output end of the first flow sensor is electrically connected to the input end of the controller, a liquid temperature sensor is fixedly connected to the center of the upper surface of the heat conduction plate, the output end of the liquid temperature sensor is electrically connected to the input end of the controller.

[0009] As a further preferred embodiment of the present technical solution, a water level sensor is installed at the rear of the inner wall of the heating water tank, and the output end of the water level sensor is electrically connected to the input end of the controller.

[0010] As a further preferred embodiment of the present technical solution, a water supply pipe is connected to the upper front surface of the heating water tank, and a water inlet solenoid valve is installed on the outer wall of the water supply pipe close to the heating water tank, and the input end of the water inlet solenoid valve is electrically connected to the output end of the controller.

[0011] As a further preferred embodiment of the present technical solution, a liquid inlet pipe is connected to the center of the upper front surface of the separation box, a second flow sensor is installed on the side of the outer wall of the liquid inlet pipe close to the separation box, the output end of the second flow sensor is electrically connected to the input end of the controller, and a flow solenoid valve is installed on the side of the outer wall of the liquid inlet pipe away from the separation box, the input end of the flow solenoid valve is electrically connected to the output end of the controller.

[0012] As a further preferred embodiment of the present technical solution, a liquid inlet cavity is provided at the front portion of the inner wall of the separation box, a filter basket is slidably connected to the upper portion of the inner wall of the liquid inlet cavity, a limiting ring is fixedly connected to the inner wall of the liquid inlet cavity near the lower portion of the filter basket, a plurality of filter holes are provided on the inner bottom wall of the filter basket, handles are fixedly connected to the top portions of both sides of the inner wall of the filter basket, and a liquid outlet is provided at the bottom portion of the inner rear wall of the liquid inlet cavity.

[0013] As a further preferred embodiment of the present technical solution, a first separation chamber is provided on the inner wall of the separation box near the rear of the liquid inlet chamber, a coalescer is installed on the lower part of the inner wall of the first separation chamber, and a diversion port is opened on the inner rear wall of the first separation chamber near the upper part of the coalescer.

[0014] As a further preferred embodiment of the present technical solution, a second separation chamber is provided on the inner wall of the separation box near the rear of the first separation chamber, an oil storage box is fixedly connected to the middle of the inner rear wall of the second separation chamber, an oil guide plate is fixedly connected to the top of the front surface of the oil storage box, a water outlet is provided at the bottom of the inner rear wall of the second separation chamber, a water collecting chamber is provided on the inner wall of the separation box near the rear of the second separation chamber, a drain pipe passes through the lower part of the rear surface of the separation box, the water inlet end of the drain pipe is connected to the water collecting chamber, an oil drain pipe passes through the middle part of the rear surface of the separation box, and the oil inlet end of the oil drain pipe is connected to the lower part of the rear surface of the oil storage box.

[0015] As a further preferred embodiment of the present technical solution, an air pump is installed on the rear surface of the separation box near the lower part of the drain pipe, and the air outlet end of the air pump is connected to an air pipe, and the air outlet end of the air pipe passes through the rear surface of the separation box near the center of the air pump, and the air outlet end of the air pipe is connected to a strip blow box, and a plurality of blowing holes are provided on the upper surface of the strip blow box, and the lower surface of the strip blow box is fixedly connected to the front part of the inner bottom wall of the second separation chamber.

[0016] As a further preferred embodiment of the present technical solution, a pressure relief pipe is connected to the center of the upper surface of the upper cover.

[0017] In order to solve the above technical problems, another technical solution adopted by the present application is: a method for using an intelligent temperature-controlled grease separator, comprising the following steps:

[0018] Step 1: Start the controller, and the water level sensor monitors the water level in the heating water tank in real time. If the water level is lower than the preset water level, the water inlet solenoid valve is opened to replenish water to the heating water tank;

[0019] Step 2: The circulating water pump sends the heated water into the circulation channel through the water inlet pipe to heat the liquid in the separation box, and the water outlet pipe sends the water in the circulation channel back to the heating water tank to form a circulating heating system;

[0020] Step 3: The controller intelligently adjusts the working state of the spiral heating rod and the circulating water pump according to the data of the water temperature sensor and the liquid temperature sensor, so that the separation process is carried out at a preset temperature;

[0021] Step 4: The oily liquid enters the liquid inlet chamber through the liquid inlet pipe, and the liquid enters the first separation chamber through the liquid outlet after being filtered by the filter basket;

[0022] Step 5: The coalescer in the first separation chamber separates the oil from the liquid, causing the oil to condense and float, and the water to sink. The treated liquid enters the second separation chamber through the diversion port;

[0023] Step 6: The air pump supplies air to the strip-shaped air box through the air pipe, and the air is blown out from the air hole. The oil in the water floats up with the bubbles to separate the grease;

[0024] Step 7: The separated grease flows into the oil storage box under the action of the oil guide plate, and the separated water enters the water collecting chamber through the water outlet. The grease in the oil storage box is discharged through the oil drain pipe, and the water in the water collecting chamber is discharged through the drain pipe.

[0025] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:

[0026] The present invention can accurately control the temperature in the separation process through the synergistic effect of components such as the water temperature sensor, the liquid temperature sensor, the spiral heating rod, and the circulating water pump, which effectively solves the problem of unstable grease separation effect of the traditional grease separator in an environment with large temperature changes. At a suitable temperature, the physical properties of the grease are more stable, which is conducive to improving the separation efficiency and effect. At the same time, the controller can intelligently adjust the working state of the spiral heating rod and the circulating water pump according to the data of the water temperature sensor and the liquid temperature sensor, realize automatic temperature control, reduce manual intervention, and improve the reliability and stability of the equipment.

[0027] The present invention realizes multi-stage separation of oily wastewater through the cooperation of filter baskets, coalescers, oil guide plates and other components. This multi-stage separation method can effectively remove grease and impurities in the wastewater and improve the separation effect. At the same time, the setting of the blowing pump and the strip blowing box can further separate the oil in the water through the blown gas, making the separation more thorough.

[0028] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 This is a structural diagram of a perspective of the present invention;

[0031] Figure 2 Another perspective structural diagram of the present invention;

[0032] Figure 3 It is the overall cutaway structural diagram of the present invention;

[0033] Figure 4 It is a structural diagram of the heat conducting plate and the spiral heating rod of the present invention;

[0034] Figure 5 It is a structural diagram of the air blowing pump and the strip-shaped air blowing box of the present invention;

[0035] Figure 6 It is a cross-sectional structural diagram of the heat conducting plate of the present invention;

[0036] Figure 7 The present invention is a flowchart of a method for using an intelligent temperature-controlled grease separator.

[0037] Figure numerals: 1, temperature control component; 10, water level sensor; 11, separation box; 12, heat conduction plate; 13, circulation channel; 14, water outlet pipe; 15, heating water tank; 16, circulating water pump; 17, water inlet pipe; 18, screw; 19, upper cover; 20, spiral heating rod; 21, controller; 22, water temperature sensor; 23, first flow sensor; 24, liquid temperature sensor; 25, liquid inlet cavity; 26, water supply pipe; 27, water inlet solenoid valve; 28, liquid inlet pipe; 2 9. Second flow sensor; 30. Flow solenoid valve; 31. Filter basket; 32. Limiting ring; 33. Filter hole; 34. Handle; 35. Liquid outlet; 36. First separation chamber; 37. Coalescer; 38. Diverter port; 39. Second separation chamber; 40. Oil storage box; 41. Oil guide plate; 42. Water outlet; 43. Water collecting chamber; 44. Drain pipe; 45. Oil drain pipe; 46. Air pump; 47. Air pipe; 48. Strip air box; 49. Air hole; 50. Pressure relief pipe. DETAILED DESCRIPTION

[0038] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0039] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0040] like Figure 1-Figure 6As shown, the embodiment of the present invention provides an intelligent temperature-controlled grease separator, including a temperature control component 1, the temperature control component 1 includes a separation box 11, a heat conducting plate 12, a circulation channel 13, a water outlet pipe 14, a heating water tank 15, a circulating water pump 16, a water inlet pipe 17, a screw 18, an upper cover 19, a spiral heating rod 20, a controller 21, a water temperature sensor 22, a first flow sensor 23 and a liquid temperature sensor 24;

[0041] A heat conducting plate 12 is fixedly connected to the inner bottom wall of the separation box 11, a circulation channel 13 is arranged inside the heat conducting plate 12, the water outlet end of the circulation channel 13 is connected to a water outlet pipe 14, a heating water tank 15 is fixedly connected to the lower part of the front surface of the separation box 11, the water outlet end of the water outlet pipe 14 is connected to the upper part of one side of the heating water tank 15, a circulating water pump 16 is installed at the lower part of the other side of the heating water tank 15, the water outlet end of the circulating water pump 16 is connected to the water inlet pipe 17, the water outlet end of the water inlet pipe 17 is connected to the water inlet end of the circulation channel 13, an upper surface of the heating water tank 15 is fixedly connected to an upper cover 19 by a plurality of screws 18, a spiral heating rod 20 is fixedly connected to the outer side at the center of the lower surface of the upper cover 19, a controller 21 is fixedly connected to the middle part of the front surface of the heating water tank 15, and the input ends of the circulating water pump 16 and the spiral heating rod 20 are electrically connected to the output of the controller 21 At the end, a water temperature sensor 22 is fixedly connected at the center of the inner bottom wall of the heating water tank 15, and the output end of the water temperature sensor 22 is electrically connected to the input end of the controller 21. A first flow sensor 23 is installed on the side of the outer wall of the water inlet pipe 17 close to the circulating water pump 16, and the output end of the first flow sensor 23 is electrically connected to the input end of the controller 21. A liquid temperature sensor 24 is fixedly connected at the center of the upper surface of the heat conduction plate 12, and the output end of the liquid temperature sensor 24 is electrically connected to the input end of the controller 21. The liquid temperature sensor 24 monitors the temperature of the liquid in the separation box 11 in real time, and the water temperature sensor 22 monitors the temperature of the water in the heating water tank 15 in real time, and transmits the temperature data to the controller 21, so as to facilitate temperature control, and the flow rate of the circulating water is monitored by the first flow sensor 23, so as to ensure a stable heating effect.

[0042] In one embodiment, specifically: a water level sensor 10 is installed at the rear of the inner wall of the heating water tank 15, and the output end of the water level sensor 10 is electrically connected to the input end of the controller 21. The water level sensor 10 is used to monitor the water level in the heating water tank 15 in real time, thereby preventing dry burning caused by too low water level.

[0043] In one embodiment, specifically: a water supply pipe 26 is connected to the upper front surface of the heating water tank 15, and a water inlet solenoid valve 27 is installed on the outer wall of the water supply pipe 26 close to the side of the heating water tank 15, and the input end of the water inlet solenoid valve 27 is electrically connected to the output end of the controller 21. When the water level in the heating water tank 15 is lower than the preset water level threshold, the controller 21 automatically opens the water inlet solenoid valve 27 to replenish the heating water tank 15 with water through the water supply pipe 26.

[0044] In one embodiment, specifically: a liquid inlet pipe 28 is connected to the center of the upper front surface of the separation box 11, a second flow sensor 29 is installed on the side of the outer wall of the liquid inlet pipe 28 close to the separation box 11, and the output end of the second flow sensor 29 is electrically connected to the input end of the controller 21, and a flow solenoid valve 30 is installed on the side of the outer wall of the liquid inlet pipe 28 away from the separation box 11, and the input end of the flow solenoid valve 30 is electrically connected to the output end of the controller 21. The second flow sensor 29 on the liquid inlet pipe 28 is used to facilitate real-time monitoring of the liquid inlet flow rate, and the flow solenoid valve 30 can adjust the liquid inlet flow rate by the controller 21 as needed.

[0045] In one embodiment, specifically: a liquid inlet cavity 25 is provided at the front of the inner wall of the separation box 11, a filter basket 31 is slidably connected to the upper inner wall of the liquid inlet cavity 25, a limiting ring 32 is fixedly connected to the lower part of the inner wall of the liquid inlet cavity 25 near the filter basket 31, a plurality of filter holes 33 are provided on the inner bottom wall of the filter basket 31, handles 34 are fixedly connected to the top of both sides of the inner wall of the filter basket 31, a liquid outlet 35 is provided at the bottom of the inner rear wall of the liquid inlet cavity 25, the filter basket 31 is limited by the limiting ring 32, thereby increasing the stability of the filter basket 31, and the filter basket 31 is conveniently lifted out of the liquid inlet cavity 25 for cleaning by the handle 34.

[0046] In one embodiment, specifically: a first separation chamber 36 is provided on the inner wall of the separation box 11 near the rear of the liquid inlet chamber 25, a coalescer 37 is installed on the lower part of the inner wall of the first separation chamber 36, and a diversion port 38 is provided on the inner rear wall of the first separation chamber 36 near the upper part of the coalescer 37, wherein the coalescer 37 utilizes special materials and structures to coalesce small oil droplets into larger oil droplets for subsequent separation.

[0047] In one embodiment, specifically: a second separation chamber 39 is provided on the inner wall of the separation box 11 near the rear of the first separation chamber 36, an oil storage box 40 is fixedly connected to the middle of the inner rear wall of the second separation chamber 39, an oil guide plate 41 is fixedly connected to the top of the front surface of the oil storage box 40, a water outlet 42 is provided at the bottom of the inner rear wall of the second separation chamber 39, a water collecting chamber 43 is provided on the inner wall of the separation box 11 near the rear of the second separation chamber 39, a drain pipe 44 runs through the lower part of the rear surface of the separation box 11, the water inlet end of the drain pipe 44 is connected to the water collecting chamber 43, an oil drain pipe 45 runs through the middle part of the rear surface of the separation box 11, the oil inlet end of the oil drain pipe 45 is connected to the lower part of the rear surface of the oil storage box 40, wherein the special shape and position of the oil guide plate 41 can guide the grease to flow to the oil storage box 40, thereby realizing the separation of oil and water.

[0048] In one embodiment, specifically: a blowing pump 46 is installed on the rear surface of the separation box 11 near the lower part of the drain pipe 44, and the air outlet end of the blowing pump 46 is connected to a blowing pipe 47, and the air outlet end of the blowing pipe 47 passes through the rear surface of the separation box 11 near the center of the blowing pump 46, and the air outlet end of the blowing pipe 47 is connected to a strip blowing box 48, and a plurality of blowing holes 49 are provided on the upper surface of the strip blowing box 48, and the lower surface of the strip blowing box 48 is fixedly connected to the front part of the inner bottom wall of the second separation chamber 39, and gas is blown out through the plurality of blowing holes 49 on the strip blowing box 48, thereby generating tiny bubbles, which adhere to the oil droplets to increase the buoyancy of the oil droplets, thereby accelerating the rising speed of the oil droplets and improving the separation efficiency.

[0049] In one embodiment, specifically: a pressure relief pipe 50 is connected to the center of the upper surface of the upper cover 19, and the pressure generated by the heating of water inside the heating water tank 15 can be easily discharged through the pressure relief pipe 50, thereby preventing damage caused by excessive pressure.

[0050] like Figure 7 As shown, an embodiment of the present invention provides a method for using an intelligent temperature-controlled grease separator, comprising the following steps:

[0051] Step 1: After the device is connected to the power supply, the controller 21 is started, and the water level sensor 10 monitors the water level in the heating water tank 15. If the water level is too low, the controller 21 controls the water inlet solenoid valve 27 to open, and water is added to the heating water tank 15 through the water supply pipe 26 until the appropriate water level is reached;

[0052] Step 2: The controller 21 intelligently controls the working state of the spiral heating rod 20 and the circulating water pump 16 according to the data of the water temperature sensor 22 and the liquid temperature sensor 24, so that the separation process is carried out at a suitable temperature;

[0053] Step 3: The circulating water pump 16 delivers the heated water into the circulating channel 13 through the water inlet pipe 17. The hot water flows in the circulating channel 13 to heat the liquid in the separation tank 11. The water outlet pipe 14 delivers the water in the circulating channel 13 back to the heating water tank 15, forming a circulating heating system.

[0054] Step 4: The liquid temperature sensor 24 monitors the temperature of the liquid in the separation tank 11 in real time, and the water temperature sensor 22 monitors the temperature of the water in the heating water tank 15 in real time, and transmits the temperature data to the controller 21 for temperature control;

[0055] Step 5: The oily liquid enters the liquid inlet chamber 25 of the separation box 11 through the liquid inlet pipe 28. In the liquid inlet chamber 25, the liquid is initially filtered through the filter basket 31, and larger impurities are retained in the filter basket 31. The filtered liquid enters the first separation chamber 36 through the liquid outlet 35;

[0056] Step 6: The coalescer 37 in the first separation chamber 36 performs preliminary oil and grease separation on the liquid, causing the oil to condense and float, and the water to sink. The liquid processed by the first separation chamber 36 enters the second separation chamber 39 through the diversion port 38;

[0057] Step 7: In the second separation chamber 39, the air pump 46 supplies air to the strip-shaped air box 48 through the air pipe 47, and the air is blown out from the air hole 49. The oil in the water floats up with the air bubbles to further separate the grease;

[0058] Step 8: The separated grease flows into the oil storage box 40 under the action of the oil guide plate 41, and the separated water enters the water collecting chamber 43 through the water outlet 42. The grease in the oil storage box 40 is discharged through the oil drain pipe 45, and the water in the water collecting chamber 43 is discharged through the drain pipe 44.

[0059] In summary, the method for using an intelligent temperature-controlled grease separator provided in this embodiment improves the separation efficiency and effect of the grease separator through the synergistic effect of intelligent temperature control and multi-stage separation, and ensures the stable operation of the equipment in different environments. At the same time, the automated control and reasonable layout of each component make the equipment easy to operate and maintain, providing an efficient and reliable solution for the treatment of grease-containing wastewater in industries such as catering and food processing.

[0060] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of various changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. An intelligent temperature-controlled grease separator, characterized in that: The invention comprises a temperature control component (1), wherein the temperature control component (1) comprises a separation box (11), a heat conducting plate (12), a circulation channel (13), a water outlet pipe (14), a heating water tank (15), a circulating water pump (16), a water inlet pipe (17), screws (18), an upper cover (19), a spiral heating rod (20), a controller (21), a water temperature sensor (22), a first flow sensor (23) and a liquid temperature sensor (24); The inner bottom wall of the separation box (11) is fixedly connected to a heat conducting plate (12), a circulation channel (13) is arranged inside the heat conducting plate (12), the water outlet end of the circulation channel (13) is connected to a water outlet pipe (14), the lower part of the front surface of the separation box (11) is fixedly connected to a heating water tank (15), the water outlet end of the water outlet pipe (14) is connected to an upper part of one side of the heating water tank (15), a circulation water pump (16) is installed at the lower part of the other side of the heating water tank (15), the water outlet end of the circulation water pump (16) is connected to a water inlet pipe (17), the water outlet end of the water inlet pipe (17) is connected to the water inlet end of the circulation channel (13), the upper surface of the heating water tank (15) is fixedly connected to an upper cover (19) by a plurality of screws (18), and the outer side of the center of the lower surface of the upper cover (19) is fixedly connected to a spiral heating rod ( 20), a controller (21) is fixedly connected to the middle of the front surface of the heating water tank (15), the input ends of the circulating water pump (16) and the spiral heating rod (20) are both electrically connected to the output end of the controller (21), a water temperature sensor (22) is fixedly connected to the center of the inner bottom wall of the heating water tank (15), and the output end of the water temperature sensor (22) is electrically connected to the input end of the controller (21), a first flow sensor (23) is installed on the side of the outer wall of the water inlet pipe (17) close to the circulating water pump (16), and the output end of the first flow sensor (23) is electrically connected to the input end of the controller (21), and a liquid temperature sensor (24) is fixedly connected to the center of the upper surface of the heat conducting plate (12), and the output end of the liquid temperature sensor (24) is electrically connected to the input end of the controller (21).

2. The intelligent temperature-controlled grease separator according to claim 1, characterized in that: A water level sensor (10) is installed at the rear of the inner wall of the heating water tank (15), and the output end of the water level sensor (10) is electrically connected to the input end of the controller (21).

3. The intelligent temperature-controlled grease separator according to claim 1, characterized in that: The upper portion of the front surface of the heating water tank (15) is connected to a water supply pipe (26), and a water inlet solenoid valve (27) is installed on the outer wall of the water supply pipe (26) close to the heating water tank (15), and the input end of the water inlet solenoid valve (27) is electrically connected to the output end of the controller (21).

4. The intelligent temperature-controlled grease separator according to claim 1, characterized in that: The center of the upper front surface of the separation box (11) is connected to a liquid inlet pipe (28), and a second flow sensor (29) is installed on the side of the outer wall of the liquid inlet pipe (28) close to the separation box (11), and the output end of the second flow sensor (29) is electrically connected to the input end of the controller (21). A flow solenoid valve (30) is installed on the side of the outer wall of the liquid inlet pipe (28) away from the separation box (11), and the input end of the flow solenoid valve (30) is electrically connected to the output end of the controller (21).

5. The intelligent temperature-controlled grease separator according to claim 4, characterized in that: A liquid inlet cavity (25) is provided at the front of the inner wall of the separation box (11); a filter basket (31) is slidably connected to the upper portion of the inner wall of the liquid inlet cavity (25); a limiting ring (32) is fixedly connected to the lower portion of the inner wall of the liquid inlet cavity (25) near the filter basket (31); a plurality of filter holes (33) are provided on the inner bottom wall of the filter basket (31); handles (34) are fixedly connected to the tops of both sides of the inner wall of the filter basket (31); and a liquid outlet (35) is provided at the bottom of the inner rear wall of the liquid inlet cavity (25).

6. The intelligent temperature-controlled grease separator according to claim 5, characterized in that: A first separation chamber (36) is provided on the inner wall of the separation box (11) near the rear of the liquid inlet chamber (25), a coalescer (37) is installed on the lower part of the inner wall of the first separation chamber (36), and a diversion port (38) is provided on the inner rear wall of the first separation chamber (36) near the upper part of the coalescer (37).

7. The intelligent temperature-controlled grease separator according to claim 6, characterized in that: A second separation chamber (39) is provided on the inner side wall of the separation box (11) near the rear of the first separation chamber (36); an oil storage box (40) is fixedly connected to the middle of the inner rear wall of the second separation chamber (39); an oil guide plate (41) is fixedly connected to the top of the front surface of the oil storage box (40); a water outlet (42) is provided at the bottom of the inner rear wall of the second separation chamber (39); a water collecting chamber (43) is provided on the inner side wall of the separation box (11) near the rear of the second separation chamber (39); a drainage pipe (44) runs through the lower part of the rear surface of the separation box (11); the water inlet end of the drainage pipe (44) is connected to the water collecting chamber (43); an oil drain pipe (45) runs through the middle of the rear surface of the separation box (11); the oil inlet end of the oil drain pipe (45) is connected to the lower part of the rear surface of the oil storage box (40).

8. The intelligent temperature-controlled grease separator according to claim 7, characterized in that: An air pump (46) is installed on the rear surface of the separation box (11) near the lower part of the drain pipe (44), and the air outlet end of the air pump (46) is connected to a air pipe (47). The air outlet end of the air pipe (47) passes through the center of the rear surface of the separation box (11) near the air pump (46), and the air outlet end of the air pipe (47) is connected to a strip-shaped air box (48). A plurality of air holes (49) are provided on the upper surface of the strip-shaped air box (48), and the lower surface of the strip-shaped air box (48) is fixedly connected to the front part of the inner bottom wall of the second separation chamber (39).

9. The intelligent temperature-controlled grease separator according to claim 1, characterized in that: The center of the upper surface of the upper cover (19) is connected to a pressure relief pipe (50).

10. A method for using an intelligent temperature-controlled grease separator, applied to an intelligent temperature-controlled grease separator as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Start the controller (21), and the water level sensor (10) monitors the water level in the heating water tank (15) in real time. If the water level is lower than a preset water level, the water inlet solenoid valve (27) is opened to replenish water to the heating water tank (15); Step 2: The circulating water pump (16) delivers the heated water into the circulating channel (13) through the water inlet pipe (17) to heat the liquid in the separation box (11); the water outlet pipe (14) delivers the water in the circulating channel (13) back to the heating water tank (15), thereby forming a circulating heating system; Step 3, the controller (21) intelligently controls the working state of the spiral heating rod (20) and the circulating water pump (16) according to the data of the water temperature sensor (22) and the liquid temperature sensor (24), so that the separation process is carried out at a preset temperature; Step 4: The oil-containing liquid enters the liquid inlet chamber (25) through the liquid inlet pipe (28), and the liquid is filtered by the filter basket (31) and then enters the first separation chamber (36) through the liquid outlet (35); Step 5: The coalescer (37) in the first separation chamber (36) separates the oil from the liquid, causing the oil to condense and float upward, while the water to sink. The treated liquid enters the second separation chamber (39) through the diversion port (38); Step 6: The air pump (46) supplies air to the strip-shaped air blowing box (48) through the air blowing pipe (47), and the air is blown out from the air blowing hole (49), and the oil in the water floats up with the air bubbles to separate the grease; Step 7: The separated grease flows into the oil storage box (40) under the action of the oil guide plate (41), and the separated water enters the water collecting chamber (43) through the water outlet (42). The grease in the oil storage box (40) is discharged through the oil drain pipe (45), and the water in the water collecting chamber (43) is discharged through the drain pipe (44).

Citation Information

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