Seasoning sauce production method and equipment

Abstract

The invention discloses a seasoning sauce production method and equipment, the equipment comprises a fixed support, a fermentation tank is fixedly arranged on the fixed support, an opening of the fermentation tank is movably sealed by a sealing cover, and a rotating rod movably extending into the fermentation tank is rotatably arranged on the sealing cover; a plurality of stirring rods for stirring seasoning sauce are fixedly arranged on the rotating rod; a plurality of sterilizing lamps are fixedly arranged on the inner wall of the sealing cover, and a wiping device for wiping seasoning sauce contaminated on the sterilizing lamps is fixedly arranged on the inner wall of the fermentation tank; a stirring device for stirring the seasoning sauce at the bottom is arranged in the fermentation tank. In the use process, a driving motor drives a driving gear to drive a driven gear and a rotating rod to rotate, the rotating rod drives a stirring rod to continuously stir seasoning sauce in the fermentation tank, a transverse rod drives a stirring plate block to stir the seasoning sauce at the bottom under the action of a worm gear and a worm, and through a missing gear, the stirring effect is good, and the stirring effect is good. And the sterilizing lamp is wiped by the wiping block.

Description

Technical Field

[0001] The invention relates to the technical field of seasoning sauce fermentation, in particular to a seasoning sauce production method and equipment. Background Art

[0002] Seasoning sauce can be said to be a necessity for cooking in our lives. By adding some seasoning sauce to food, the taste of food can be made more delicious. Seasoning sauce has a long history. In the early days, people usually fermented grains by hand to make seasoning sauces that can be preserved for a long time. With the advancement of science and technology, the development of assembly line equipment and today's demand and standardization requirements, there are more and more factories specializing in the production of seasoning sauces. In these seasoning sauce production plants, a large number of seasoning sauce fermentation equipment will be configured. In the process of producing seasoning sauces, it is used to standardize the production of grains. Compared with artificially produced seasoning sauces, it can better meet the needs of today's market.

[0003] In the prior art, there is a bechamel fermentation device with a high-efficiency sterilization function, which is disclosed in publication number "CN216393009U". The bechamel fermentation device with a high-efficiency sterilization function includes a sterilization box and also includes: a mixing sterilization mechanism, which includes a mixing and stirring component and a plurality of sterilization lamps. A fixing seat fixedly connected to the fixing seat is provided on the inner side wall of the sterilization box, and the plurality of sterilization lamps are respectively fixedly installed on the side walls of the fixing seat; the mixing and stirring component includes a rotating sleeve, a driving shaft, a plurality of stirring components and a driving component. The sterilization box is provided with a box cover detachably connected to the fixing seat, the rotating sleeve is rotatably installed on the box cover, and the driving shaft is rotatably installed on the inner side wall of the box cover. The device can fully sterilize the bechamel, thereby effectively ensuring the fermentation efficiency and the product quality after fermentation during the production and fermentation of the bechamel.

[0004] However, the existing technology still has major deficiencies, such as:

[0005] During use of the above-mentioned device, the sauce inside the sterilization box is only stirred by a stirring rod, and it is difficult to stir the sauce at the bottom of the sterilization box. The prior art also uses a dragon to stir the sauce, but it still cannot ensure that the sauce at the bottom can be turned up and fully mixed with the sauce on the top. Moreover, the bottom of the sterilization box is mostly concave, which makes it more difficult to fully stir the sauce at the bottom, affecting the quality of the final sauce. In addition, during the stirring process, the sauce is easily contaminated on the sterilization lamp, affecting the sterilization efficiency of the sterilization lamp. Summary of the invention

[0006] The object of the present invention is to provide a seasoning sauce production fermentation device and a production method to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A seasoning sauce production device comprises a fixed bracket, a fermentation tank is fixedly arranged on the fixed bracket, an opening of the fermentation tank is movably sealed by a cover, a rotating rod rotatably arranged on the cover and movably extending into the fermentation tank, and a plurality of stirring rods for stirring the seasoning sauce are fixedly arranged on the rotating rod;

[0009] The rotating rod is located above the cover and is fixedly sleeved with a driven gear. A driving motor is fixedly arranged above the cover, and a motor shaft of the driving motor is fixedly connected with a driving gear meshing with the driven gear.

[0010] A plurality of sterilizing lamps are fixedly arranged on the inner wall of the sealing cover, and a wiping device for wiping the seasoning sauce stained on the sterilizing lamps is fixedly arranged on the inner wall of the fermentation tank;

[0011] The fermentation tank is provided with a stirring device for stirring the bottom seasoning sauce.

[0012] Preferably, the wiping device includes a track rod fixedly mounted on the inner wall of the cover, a movable block movably sleeved on the track rod, a wiping block movably contacting the sterilization lamp is fixedly mounted on the movable block, the movable block is fixedly connected with a tooth plate, a return spring is fixedly connected between the tooth plate and the track rod, and a missing gear is fixedly mounted on the rod body of the rotating rod located inside the fermentation tank, and when the missing gear rotates, the tooth plate is driven to drive the movable block to move along the track rod.

[0013] Preferably, the stirring device includes bearings symmetrically fixed on the inner wall of the fermentation tank, a cross bar is rotatably arranged between two of the bearings, a turbine is fixedly sleeved on the cross bar, and one end of the rotating rod located inside the fermentation tank is fixedly connected to a worm. When the rotating rod rotates, it drives the worm to rotate, thereby driving the turbine to drive the cross bar to rotate, and a plurality of connecting rods are fixedly connected to the cross bar, and a stirring block is fixedly connected to one end of the connecting rod away from the cross bar.

[0014] Preferably, a bowl-shaped groove is provided on the stirring block.

[0015] Preferably, the wiping block is a sponge block.

[0016] Preferably, a plurality of threaded rods are provided at the opening of the fermentation tank, a plurality of through holes corresponding to the threaded rods are provided on the sealing cover, and the sealing cover is fixed on the threaded rods by nuts.

[0017] Preferably, sealing gaskets are provided at the connection between the sealing cover and the fermentation tank and the rotating rod.

[0018] Preferably, the sealing gasket is a rubber gasket.

[0019] Preferably, the length of the connecting rod decreases in an arithmetic progression from the center of the cross bar to both ends.

[0020] Preferably, a sealed transparent observation port is provided on the fermentation tank.

[0021] The present invention also provides a method for producing a seasoning sauce, comprising the following steps: fermenting the seasoning sauce using the seasoning sauce production equipment as claimed in the claim.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The rotating rod drives the worm to rotate during the rotation process, and the rotating worm drives the turbine to drive the crossbar to rotate. The rotating crossbar drives the stirring block through the connecting rod to continuously stir the sauce at the bottom of the fermentation tank. By providing a bowl-shaped groove on the stirring block, the stirring block can better stir the sauce at the bottom of the fermentation tank to the top;

[0024] 2. The rotating rod drives the missing gear to rotate during the rotation process. The rotating missing gear drives the tooth plate and the movable block to move along the direction of the track rod. During the movement of the movable block, the wiping block is driven to wipe the sterilization lamp, and the seasoning sauce stained on the sterilization lamp is wiped off to ensure the sterilization efficiency of the sterilization lamp;

[0025] 3. By providing a sealing ring at the connection between the cover and the fermentation tank, the sealing inside the fermentation tank is ensured, which is more conducive to the fermentation of the seasoning sauce inside the fermentation tank.

[0026] During the use of the present invention, when it is necessary to stir the sauce inside the fermentation tank, the operator turns on the driving motor, the driving motor drives the driving gear to rotate, and the driven gear is driven to rotate during the rotation. The rotating driven gear drives the rotating rod to rotate, and the rotating rod drives the stirring rod inside the fermentation tank to rotate continuously to stir the sauce inside the fermentation tank. The rotating rod drives the worm to rotate at the same time, and the rotating worm drives the turbine to drive the cross bar to rotate. The rotating cross bar drives the stirring block to rotate continuously through the connecting rod, thereby stirring the sauce at the bottom of the fermentation tank, so that the sauce at the bottom can be fully mixed with the sauce above. The rotating rod drives the missing gear to rotate during the rotation of the rotating rod, and the movable block drives the wiping block to move back and forth continuously along the track rod under the cooperation of the reset spring and the tooth plate. Wipe the sterilization lamp to ensure the sterilization efficiency of the sterilization lamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the stirring device of the present invention;

[0029] Figure 3 It is a schematic diagram of the meshing of the driving gear and the driven gear of the present invention;

[0030] Figure 4 It is a schematic diagram of the wiping device of the present invention;

[0031] Figure 5 This is a schematic diagram of the wiping device of the present invention and a schematic diagram of the three-dimensional structure of the rotating rod;

[0032] Figure 6 This is a schematic diagram of the wiping device of the present invention and a schematic diagram of the three-dimensional structure of the cross bar.

[0033] In the figure: 1. fixed bracket; 2. fermentation tank; 201. transparent observation port; 3. sealing cover; 301. perforation; 4. rotating rod; 5. stirring rod; 6. driven gear; 7. driving motor; 8. driving gear; 9. sterilization lamp; 10. track rod; 11. movable block; 12. wiping block; 13. tooth plate; 14. reset spring; 15. missing gear; 16. bearing; 17. cross bar; 18. turbine; 19. worm; 20. connecting rod; 21. stirring block; 211. bowl-shaped groove; 22. threaded rod. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-6 , the present invention provides a technical solution:

[0036] Embodiment 1:

[0037] A seasoning sauce production (fermentation) device comprises a fixed bracket 1, on which a fermentation tank 2 is fixedly arranged. The fixed bracket 1 in this embodiment plays a role in fixing the fermentation tank 2. The fermentation tank 2 can be directly welded to the fixed bracket 1 as in the prior art. The opening of the fermentation tank 2 is movably sealed by a cover 3. The cover 3 in this embodiment can be lifted and placed on the fermentation tank 2 by a lifting device during practical use. The connection between the cover 3 and the fermentation tank 2 and the rotating rod 4 is provided with a sealing gasket, which is a rubber gasket. In this embodiment, in order to ensure that the fermentation tank 2 The internal sealing is ensured by an annular rubber pad being provided at the contact position between the fermentation tank 2 and the sealing cover 3 for sealing, and a rubber pad being provided at the position where the rotating rod 4 passes through the sealing cover 3 for sealing. In this embodiment, a discharge pipe is provided at the bottom of the fermentation tank 2, and a feed pipe is provided on the sealing cover 3. A rotating rod 4 movably extending into the interior of the fermentation tank 2 is rotatably provided on the sealing cover 3, and a plurality of stirring rods 5 for stirring the sauce are fixedly provided on the rotating rod 4. In this embodiment, the rotation of the rotating rod 4 can be realized by a bearing at the place where the rotating rod 4 passes through the sealing cover, and the rotating rod 4 is fixedly connected to the inner wall of the bearing;

[0038] The rotating rod 4 is located above the sealing cover 3 and is fixedly sleeved with a driven gear 6. A driving motor 7 is fixedly arranged above the sealing cover 3. The motor shaft of the driving motor 7 is fixedly connected with a driving gear 8 meshing with the driven gear 6. In this embodiment, the driving motor 7 drives the driving gear 8 to rotate, and the rotating driving gear 8 drives the rotating rod 4 to rotate through the driven gear 6, so that the stirring rod 5 can be rotated to stir the sauce inside the fermentation tank 2.

[0039] A plurality of sterilizing lamps 9 are fixedly arranged on the inner wall of the sealing cover 3, and a wiping device for wiping the sauce stained on the sterilizing lamps 9 is fixedly arranged on the inner wall of the fermentation tank 2. The sterilizing lamp 9 in this embodiment is an ultraviolet lamp. There are two sterilizing lamps 9 in this embodiment, both of which are arranged on the bottom side of the sealing cover 3 and symmetrically arranged along the rotating rod 4;

[0040] The fermentation tank 2 is provided with a stirring device for stirring the bottom sauce;

[0041] A plurality of threaded rods 22 are provided at the opening of the fermentation tank 2, and a plurality of through holes 301 corresponding to the threaded rods 22 are provided on the cover 3. The cover 3 is fixed to the threaded rods 22 by nuts. In this embodiment, the cover 3 is fixed by a plurality of threaded rods 22, and the threaded rods 22 also play a certain positioning role, so that when the cover 3 drives the rotating rod 4 to be placed inside the fermentation tank 2, the worm 19 fixedly connected to the rotating rod 4 can realize transmission with the turbine 18, and the gear 15 can realize meshing with the tooth plate 13. A sealed transparent observation port 201 is provided on the fermentation tank 2, and the transparent observation port 201 facilitates observation of the two structures during the placement process. The transparent observation port 201 in this embodiment is sealed by transparent organic glass.

[0042] Embodiment 2:

[0043] On the basis of Example 1, the structure of the wiping device in Example 1 is disclosed. The wiping device includes a track rod 10 fixedly arranged on the inner wall of the cover 3. There are two track rods 10 in this embodiment, which are arranged on one side of the sterilization lamp 9. A movable block 11 is movably sleeved on the track rod 10. A wiping block 12 that is in movable contact with the sterilization lamp 9 is fixedly arranged on the movable block 11. The wiping block 12 is a sponge block. The movable block 11 is fixedly connected with a tooth plate 13. A reset spring 14 is fixedly connected between the tooth plate 13 and the track rod 10. The rotating rod 4 drives the missing gear 15 to rotate during rotation. The rotating missing gear 15, with the cooperation of the reset spring 14, enables the tooth plate 13 to drive the movable block 11 to move back and forth along the track rod 10, so that the wiping block 12 can repeatedly wipe the sterilization lamp 9. The rotating rod 4 is located on the rod body inside the fermentation tank 2 and is fixedly sleeved with a missing gear 15. When the missing gear 15 rotates, it drives the tooth plate 13 to drive the movable block 11 to move along the track rod 10.

[0044] Embodiment three:

[0045] On the basis of the first embodiment, the structure of the stirring device in the first embodiment is disclosed. The stirring device includes bearings 16 symmetrically fixedly arranged on the inner wall of the fermentation tank 2, and a cross bar 17 is rotatably arranged between the two bearings 16. The outer ring of the bearing 16 in this embodiment is fixedly arranged on the inner wall of the fermentation tank 2. The two ends of the cross bar 17 in this embodiment are fixedly connected to the inner ring of the bearing 16. A turbine 18 is fixedly sleeved on the cross bar 17. One end of the rotating rod 4 located inside the fermentation tank 2 is fixedly connected to a worm 19. When the rotating rod 4 rotates, the worm 19 is driven The rod 19 rotates, thereby driving the turbine 18 to drive the crossbar 17 to rotate. When the rotating rod 4 rotates, the worm 19 is driven to rotate. The rotating worm 19 drives the turbine 18 to drive the crossbar 17 to rotate. The rotating crossbar 17 drives the stirring block 21 to rotate radially through the connecting rod 20. The sauce at the bottom of the fermentation tank 2 is stirred to the top of the fermentation tank 2 through the bowl-shaped groove 211 provided on the stirring block 21. A plurality of connecting rods 20 are fixedly connected to the crossbar 17, and the stirring block 21 is fixedly connected to one end of the connecting rod 20 away from the crossbar 17. The stirring block 21 is provided with a bowl-shaped groove 211. The length of the connecting rod 20 along the center of the crossbar 17 to the two ends decreases in sequence according to an arithmetic progression. The length of the connecting rod 20 decreases along the center of the crossbar 17 to the two ends, which can better match the fermentation tank 2 with a concave bottom.

[0046] Working principle: During the use of the device, the operator first places the cover 3 on the top of the fermentation tank 2 through the lifting device, and during the placement process, ensure that the threaded rod 22 can pass through each through-hole 301 on the cover 3, and then fix the cover 3 through the nut. The setting of the threaded rod 22 plays a role in positioning the cover 3. During the placement process, the turbine 18 and the worm 19 can be observed through the transparent observation port to achieve a normal transmission state, and at the same time, the missing gear 15 and the toothed plate 13 can achieve a meshing state;

[0047] At this time, the operator conveys the seasoning sauce through the feeding port on the cover 3 to the inside of the fermentation tank 2 through the conveying pipe. When the seasoning sauce in the fermentation tank 2 needs to be stirred, the operator turns on the driving motor 7. At this time, the driving motor 7 drives the driven gear 6 to rotate through the driving gear 8. The rotating driven gear 6 drives the rotating rod 4 to rotate. The rotating rod 4 drives the stirring rod 5 to continuously stir the seasoning sauce in the fermentation tank 2.

[0048] The rotating rod 4 drives the worm 19 to rotate continuously during the rotation process. The rotating worm 19 causes the cross bar 17 to rotate continuously through the turbine 18. The rotating cross bar 17 drives the stirring block 21 to rotate radially through the connecting rod 20. The bowl-shaped groove 211 on the stirring block 21 can better stir the sauce at the bottom of the fermentation tank 2 to the top, and fully mix it with the sauce on the top of the fermentation tank 2.

[0049] During the rotation of the rotating rod 4, the missing gear 15 is driven to rotate. The rotating missing gear 15 intermittently drives the toothed plate 13. With the cooperation of the reset spring 14, the movable block 11 can drive the wiping block 12 to move back and forth along the track rod 10 to wipe the sterilization lamp 9 to ensure the sterilization efficiency of the sterilization lamp 9.

[0050] The invention also provides a method for producing a seasoning sauce, comprising the following steps: using the seasoning sauce production equipment to ferment the seasoning sauce.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A seasoning sauce production device, comprising a fixed support (1), characterized in that: A fermentation tank (2) is fixedly mounted on the fixed support (1), an opening of the fermentation tank (2) is movably sealed by a cover (3), a rotating rod (4) movably extending into the interior of the fermentation tank (2) is rotatably mounted on the cover (3), and a plurality of stirring rods (5) for stirring the seasoning sauce are fixedly mounted on the rotating rod (4); The rotating rod (4) is located above the cover (3) and is fixedly sleeved with a driven gear (6); a driving motor (7) is fixedly arranged above the cover (3); a motor shaft of the driving motor (7) is fixedly connected with a driving gear (8) meshing with the driven gear (6); A plurality of sterilizing lamps (9) are fixedly arranged on the inner wall of the sealing cover (3), and a wiping device for wiping the seasoning sauce stained on the sterilizing lamps (9) is fixedly arranged on the inner wall of the fermentation tank (2); The fermentation tank (2) is provided with a stirring device inside for stirring the bottom seasoning sauce.

2. A seasoning sauce production equipment according to claim 1, characterized in that: The wiping device comprises a track rod (10) fixedly arranged on the inner wall of the cover (3), a movable block (11) being movably sleeved on the track rod (10), a wiping block (12) being movably contacted with the sterilization lamp (9) being fixedly arranged on the movable block (11), a tooth plate (13) being fixedly connected to the movable block (11), a return spring (14) being fixedly connected between the tooth plate (13) and the track rod (10), a missing gear (15) being fixedly sleeved on the rod body of the rotating rod (4) located inside the fermentation tank (2), and when the missing gear (15) rotates, the tooth plate (13) is driven to drive the movable block (11) to move along the track rod (10); The stirring device comprises bearings (16) symmetrically fixedly arranged on the inner wall of the fermentation tank (2), a cross bar (17) rotatably arranged between two of the bearings (16), a turbine (18) fixedly sleeved on the cross bar (17), one end of the rotating rod (4) located inside the fermentation tank (2) is fixedly connected to a worm (19), when the rotating rod (4) rotates, the worm (19) is driven to rotate, thereby driving the turbine (18) to drive the cross bar (17) to rotate, a plurality of connecting rods (20) are fixedly connected to the cross bar (17), and one end of the connecting rod (20) away from the cross bar (17) is fixedly connected to a stirring block (21). The stirring block (21) is provided with a bowl-shaped groove (211); The wiping block (12) is a sponge block.

3. A seasoning sauce production equipment according to claim 1, characterized in that: A plurality of threaded rods (22) are arranged at the opening of the fermentation tank (2), a plurality of through holes (301) corresponding to the threaded rods (22) are opened on the sealing cover (3), and the sealing cover (3) is fixed on the threaded rods (22) by nuts.

4. A seasoning sauce production equipment according to claim 1, characterized in that: Sealing pads are provided at the connection points between the sealing cover (3), the fermentation tank (2) and the rotating rod (4).

5. A seasoning sauce production device according to claim 4, characterized in that: The sealing pad is a rubber pad.

6. A seasoning sauce production equipment according to claim 2, characterized in that: The length of the connecting rod (20) decreases in sequence along an arithmetic progression from the center of the cross rod (17) toward both ends.

7. A seasoning sauce production equipment according to claim 1, characterized in that: The fermentation tank (2) is provided with a sealed transparent observation port (201).

8. A method for producing a seasoning sauce, characterized in that: The method comprises the following steps: using the seasoning sauce production equipment as described in any one of claims 1 to 7 to ferment the seasoning sauce.

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