Sewing process of down-proof down jacket fabric
By using a combined structure of guide rails, U-shaped sleeves, pressing blocks, clamps and springs in the sewing device to perform linear stretching and scraping of arc-shaped cardboard driven by the motor, the folds and folds of down jacket fabrics during the sewing process are solved. The problem of cracking achieves the smoothness and protective effect of the fabric.
Patent Information
- Application Number
- CN202411608858.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The wrinkle removal method of existing anti-smooth down jacket fabrics is single, and the effect is not ideal, resulting in the fabric being easily wrinkled and cracked during the sewing process.
Using a sewing device including wrinkle removal and combing components, the combination of guide rails, U-shaped sleeves, pressing blocks, plyboards and springs can achieve linear stretching and scraping of down jacket fabric to avoid wrinkles and cracks, and at the same time, the combing is used. The motor-driven curved cardboard is used to scrape the top to ensure the fabric is flat.
Effectively eliminate wrinkles in the down jacket fabric during sewing, avoid cracking, ensure the flatness and protective effect of the fabric, and prevent fabric damage through linearly enhanced stretching and elastic rebound force.
Smart Images

Figure CN119194747A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of production technology of down-proof down jackets, in particular to a sewing process of down-proof down jacket fabrics. Background Art
[0002] In the production process of down jackets, the upper layer and the lower layer of the down jacket need to be sewn together to form a down filling bag so that the down jacket forms an insulation layer;
[0003] After searching, a Chinese patent with publication number CN114808288A discloses a down jacket sewing device that prevents down from escaping. By setting a clamping device, the upper layer and the lower layer of the down jacket are clamped, so as to accurately locate the sewing route. At the same time, the clamping device moves in a directional manner in the sliding groove of the workbench to ensure the stability of the sewing route. The clamping device squeezes the upper layer and the lower layer to form a designed shape, thereby reducing the gap between the surface layers, increasing the tension at the sewing point, and reducing the vibration amplitude of the fabric caused by the insertion of the needle during the sewing process, which is beneficial to reducing fabric damage.
[0004] However, the above patent only provides a single wrinkle removal method for down jacket fabrics that prevent down from escaping, and the wrinkle removal effect is not ideal. Summary of the invention
[0005] The purpose of the present invention is to provide a sewing process for down jacket fabrics that are anti-down drilling, so as to solve the defects pointed out in the above background technology.
[0006] The technical solution of the present invention is as follows:
[0007] A sewing process for anti-drilling down jacket fabric comprises the following steps:
[0008] S1, passing the anti-drilling down jacket fabric between two pressing rollers at the front end of the sewing device, then passing around the bottom of the combing round cake, and finally passing through between two pressing rollers at the rear end;
[0009] S2, the anti-drilling down jacket fabric is pulled by an external traction unit, and the sewing machine sews the anti-drilling down jacket fabric. At the same time, the output shaft of the servo motor drives the active pulley (2022) to rotate, and the active pulley drives the driven pulley and the worm to rotate through the power belt. The rotation of the worm generates a spiral driving force, which drives the lever meshing with it to move along the axial direction of the worm. The lever drives the guide block to slide along the guide groove, so that under the connection between the multiple connecting steel cables and the multiple guide blocks, all the guide blocks slide along the guide groove at a uniform speed. During the rotation of the guide block along the guide groove, the U-shaped sleeve, the upper and lower pressure blocks and the two clamping plates are driven to move together through the sliding column. When the guide block moves from one end of the combing component to the direction of the sewing machine, the upper and lower pressure blocks move toward the middle and slide into between the upper and lower guide strips under the wedge force of the upper and lower oblique mouths. The two pressure blocks move toward the middle, driving the two clamping plates to approach each other. The first spring is stretched and stored, and the two clamping plates approach each other, so that the edge parts of the top and bottom of the anti-drilling down jacket fabric can be clamped;
[0010] S3, during the process of the two guide blocks moving from the combing component to the sewing machine, the two guide blocks move away from each other, and the U-shaped sleeve, the upper and lower pressing blocks and the two clamping plates are driven to move together through the sliding column and the second spring, so as to stretch the front and back of the anti-down drilling down jacket fabric. The second spring is subjected to the reverse force of the anti-down drilling down jacket fabric, so that the second spring is stretched to generate a rebound force. Under the action of the rebound force of the second spring, on the one hand, the two clamping plates stretch the front and back of the anti-down drilling down jacket fabric, and on the other hand, the elastic expansion and contraction of the second spring can prevent the anti-down drilling down jacket fabric from being torn;
[0011] S4, the combing shaft is driven to rotate together with the combing disc through the output shaft of the combing motor, and the combing disc drives the multiple arc-shaped combing plates and the multiple third springs to rotate together through the multiple arc-shaped grooves, and the multiple arc-shaped combing plates continuously scrape the top of the anti-drilling down jacket fabric in the opposite direction of the moving direction of the anti-drilling down jacket fabric;
[0012] The sewing device comprises a sewing frame;
[0013] Wrinkle-removing components: two wrinkle-removing components symmetrically distributed on the top of the sewing frame are provided;
[0014] A combing component is provided on the top of the sewing frame, and the combing component is located between the left and right wrinkle removal components;
[0015] A sewing machine is fixedly provided on the top of the sewing frame, the sewing machine is located between the left and right wrinkle removal components, and the sewing machine is located at one end of the top of the sewing frame away from the combing component. The sewing machine is used for sewing anti-down fabrics for down jackets.
[0016] As a preferred solution of the present invention, the wrinkle removal component includes two fixed columns fixedly installed on the top of the sewing frame, two covering plates distributed up and down are fixedly installed on the outer walls of the two fixed columns, a guide rail is fixedly installed between the two covering plates, the outer wall of the guide rail is provided with a guide groove, a plurality of guide blocks distributed at equal distances are slidably installed inside the guide groove, a connecting steel cable is fixedly installed between two adjacent guide blocks, two sliding columns are fixedly installed on the outer side of the guide block, and the two sliding columns are symmetrically distributed about the central axis of the guide block.
[0017] As a preferred solution of the present invention, the wrinkle-removing component also includes a U-shaped sleeve, and two sliding holes are provided on a side of the U-shaped sleeve close to the guide block, and the inner walls of the two sliding holes are respectively slidably connected to the outer walls of the two sliding columns, and the top and bottom of the U-shaped sleeve are penetrated by square slots, and pressure blocks are slidably installed inside the square slots, and clamps are fixedly installed on the ends of the two pressure blocks that are close to each other, and two first springs are fixedly installed between the side of the clamp away from the pressure block and the U-shaped sleeve.
[0018] As a preferred solution of the present invention, two fixed brackets distributed front and back are fixedly installed on the side of the upper and lower guide rails close to the sewing machine, and a guide bar is fixedly installed between the two fixed brackets. The guide bar has an oblique opening at one end close to the combing component, and the position of the guide bar corresponds to the position of the pressing block.
[0019] As a preferred solution of the present invention, a shift rod is fixedly installed on the top of the guide block, wherein two adapter seats are fixedly installed on the top of the covering plate located at the top of the guide rail, a worm is rotatably installed between the two adapter seats, the worm is meshed with the shift rod, a driven pulley is fixedly installed on one end of the worm, wherein a servo motor is fixedly installed on the top of the covering plate on the same side as the adapter seat, a driving pulley is fixedly installed on the output shaft of the servo motor, and a power belt is commonly sleeved between the driving pulley and the driven pulley.
[0020] As a preferred solution of the present invention, a second spring is sleeved on the periphery of the sliding column, and the second spring is fixedly installed between the guide block and the U-shaped sleeve.
[0021] As a preferred solution of the present invention, the combing component includes a second bearing shaft fixedly installed on one end of the top of the left and right covering plates, a combing shaft is rotatably installed between the two second bearing shafts, a combing disc is fixedly installed on the middle part of the outer wall of the combing shaft, the outer wall of the combing disc is provided with a plurality of arc grooves distributed at equal angles, arc combing plates are slidably installed inside the arc grooves, a plurality of third springs distributed on the left and right are fixedly installed between the arc combing plates and the inner end faces of the arc grooves, a combing motor is fixedly installed on the outer side surface of one of the second bearing shafts, and the output shaft of the combing motor is fixedly connected to the end of the combing shaft.
[0022] As a preferred solution of the present invention, a fixing frame is fixedly installed on the top of the two guide grooves located at the top of the two guide rails, the sewing machine is fixedly installed on the outer wall of the fixing frame, a sewing support plate is fixedly installed on the top of the sewing frame, and the sewing machine is located on the top of the sewing support plate.
[0023] As a preferred solution of the present invention, two first bearing seats distributed left and right are fixedly installed at the top front end and the top rear end of the sewing frame, and two pressure rollers distributed up and down are rotatably installed between the two first bearing seats on the left and right.
[0024] As a preferred solution of the present invention, the adjacent side surfaces of the upper and lower clamping plates are coated with a soft buffer particle coating.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. The present invention stretches the left and right sides of the anti-down drilling down jacket fabric through the wrinkle removal component, so as to eliminate the wrinkles of the anti-down drilling down jacket fabric generated during the sewing process, and because the guide rail in the wrinkle removal component increases linearly toward the end close to the sewing machine, the stretching force of the anti-down drilling down jacket fabric during the movement is gradually enhanced linearly. Compared with the one-time pulling method, the linear enhanced stretching method can avoid the anti-down drilling down jacket fabric from being broken due to the sudden release of stress inside the anti-down drilling down jacket fabric, and play a reasonable protective role on the anti-down drilling down jacket fabric while removing wrinkles.
[0027] 2. The present invention can, under the action of the rebound force of the second spring, on the one hand, enable the two clamping plates to stretch the anti-down drilling down jacket fabric front and back, and on the other hand, the elastic expansion and contraction of the second spring can prevent the anti-down drilling down jacket fabric from being torn.
[0028] 3. The present invention drives the combing shaft to rotate together with the combing disk through the output shaft of the combing motor. The combing disk drives multiple arc combing plates and multiple third springs to rotate together through multiple arc grooves. Multiple arc combing plates continuously scrape the top of the anti-down drilling down jacket fabric in the opposite direction of the moving direction of the anti-down drilling down jacket fabric, thereby avoiding the accumulation of the anti-down drilling down jacket fabric on the surface of the sewing support plate, ensuring the flatness of the anti-down drilling down jacket fabric during sewing, and due to the sliding connection between the arc combing plate and the arc groove, and the elastic force of the third spring, it can be ensured that the arc combing plate is in full contact with the top of the anti-down drilling down jacket fabric, thereby performing sufficient scraping. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the three-dimensional structure of the sewing device of the present invention;
[0030] Figure 2Sewing device of the present invention Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0031] Figure 3 It is a three-dimensional structural schematic diagram of the wrinkle removal component and combing component of the sewing device of the present invention;
[0032] Figure 4 It is an enlarged three-dimensional structural schematic diagram of the wrinkle removal component of the sewing device of the present invention;
[0033] Figure 5 Sewing device of the present invention Figure 4 A schematic diagram of the enlarged structure at B in the middle;
[0034] Figure 6 It is a schematic diagram of the cross-sectional three-dimensional structure of the U-shaped sleeve of the sewing device of the present invention;
[0035] Figure 7 Sewing device of the present invention Figure 6 Schematic diagram of the enlarged structure at C in the middle;
[0036] Figure 8 It is a schematic diagram of the unfolded three-dimensional structure of the sliding column and the U-shaped sleeve of the sewing device of the present invention;
[0037] Fig. 9 It is a schematic diagram of the cross-sectional structure of the combing disc of the sewing device of the present invention.
[0038] In the figure: 100, sewing frame; 200, wrinkle removal component; 300, combing component; 400, fixed frame; 500, sewing machine; 600, first bearing seat; 700, pressure roller; 800, sewing support plate; 201, fixed column; 202, covering plate; 203, guide rail; 204, guide groove; 205, guide block; 206, connecting steel cable; 207, sliding column; 208, U-shaped sleeve; 209, sliding hole; 2010, square notch; 2011, pressing block; 2012, clamping plate; 2013, The first spring; 2014, the fixed bracket; 2015, the guide strip; 2016, the bevel; 2017, the lever; 2018, the adapter; 2019, the worm; 2020, the driven pulley; 2021, the servo motor; 2022, the driving pulley; 2023, the power belt; 2024, the second spring; 301, the second bearing shaft; 302, the combing shaft rod; 303, the combing disc; 304, the arc groove; 305, the arc combing plate; 306, the third spring; 307, the combing motor. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1-Figure 9 The technical solution provided by the present invention specifically includes the following embodiments:
[0041] A sewing process for anti-drilling down jacket fabric comprises the following steps:
[0042] S1, passing the anti-drilling down jacket fabric between the two pressing rollers 700 at the front end of the sewing device, then bypassing the bottom of the combing round cake 303, and finally passing it out from between the two pressing rollers 700 at the rear end;
[0043] S2, the anti-drilling down fabric is pulled by the external traction unit, and the sewing machine 500 sews the anti-drilling down fabric. At the same time, the output shaft of the servo motor 2021 drives the active pulley 2022 to rotate, and the active pulley 2022 drives the driven pulley 2020 and the worm 2019 to rotate through the power belt 2023. The rotation of the worm 2019 generates a spiral driving force, which pushes the lever 2017 engaged with it to move along the axial direction of the worm 2019, and the lever 2017 drives the guide block 205 to slide along the guide groove 204, so that under the connection between the multiple connecting steel cables 206 and the multiple guide blocks 205, all the guide blocks 205 are evenly moved along the guide groove 204. The guide block 205 slides at high speed, and the U-shaped sleeve 208, the upper and lower pressing blocks 2011 and the two clamping plates 2012 are driven to move together through the sliding column 207 during the rotation of the guide block 205 along the guide groove 204. When the guide block 205 moves from one end of the combing component 300 toward the direction of the sewing machine 500, the upper and lower pressing blocks 2011 move toward the middle and slide into between the upper and lower guide strips 2015 under the wedge force of the upper and lower bevels 2016. The two pressing blocks 2011 move toward the middle, driving the two clamping plates 2012 to approach each other, the first spring 2013 is stretched and stored, and the two clamping plates 2012 are moved toward each other, so that the edge parts of the top and bottom of the anti-drilling down jacket fabric can be clamped;
[0044] S3, during the movement of the two guide blocks 205 from the combing component 300 to the sewing machine 500, the two guide blocks 205 move away from each other, and the U-shaped sleeve 208, the upper and lower pressing blocks 2011 and the two clamping plates 2012 are driven to move together through the sliding column 207 and the second spring 2024, so as to stretch the front and back of the anti-down drilling down jacket fabric. The second spring 2024 is subjected to the reverse force of the anti-down drilling down jacket fabric, so that the second spring 2024 is stretched to generate a rebound force. Under the action of the rebound force of the second spring 2024, on the one hand, the two clamping plates 2012 can stretch the front and back of the anti-down drilling down jacket fabric, and on the other hand, the elastic expansion and contraction of the second spring can prevent the anti-down drilling down jacket fabric from being torn;
[0045] S4, the combing shaft 302 is driven to rotate together with the combing disc 303 through the output shaft of the combing motor 307, and the combing disc 303 drives the multiple arc combing plates 305 and the multiple third springs 306 to rotate together through the multiple arc grooves 304, and the multiple arc combing plates 305 continuously scrape the top of the anti-down drilling down jacket fabric in the opposite direction of the moving direction of the anti-down drilling down jacket fabric.
[0046] The sewing device comprises a sewing frame 100, and two wrinkle-removing components 200 symmetrically distributed on the top of the sewing frame 100 are provided. The wrinkle-removing components 200 comprise two fixed columns 201 fixedly installed on the top of the sewing frame 100, and two covering plates 202 distributed up and down are fixedly installed on the outer walls of the two fixed columns 201. A guide rail 203 is fixedly installed between the two covering plates 202, and a guide groove 204 is provided on the outer wall of the guide rail 203. A plurality of guide blocks 205 distributed at equal distances are slidably installed inside the guide groove 204, and a connecting steel cable 206 is fixedly installed between two adjacent guide blocks 205. Two sliding columns 207 are fixedly installed on the outer side of the guide block 205, and the two sliding columns 207 are symmetrically distributed about the central axis of the guide block 205.
[0047] The wrinkle removal component 200 also includes a U-shaped sleeve 208. Two sliding holes 209 are provided on one side of the U-shaped sleeve 208 close to the guide block 205. The inner walls of the two sliding holes 209 are respectively slidably connected to the outer walls of the two sliding columns 207. The top and bottom of the U-shaped sleeve 208 are penetrated by square notches 2010. The insides of the square notches 2010 are slidably installed with pressing blocks 2011. The ends of the two pressing blocks 2011 close to each other are fixedly installed with clamping plates 2012. Two first springs 2013 are fixedly installed between the side of the clamping plates 2012 away from the pressing blocks 2011 and the U-shaped sleeve 208. The sides of the upper and lower clamping plates 2012 close to each other are coated with a soft buffer particle coating.
[0048] Two fixed brackets 2014 distributed front and back are fixedly installed on the side of the upper and lower guide rails 203 close to the sewing machine 500, and a guide bar 2015 is fixedly installed between the two fixed brackets 2014. An oblique opening 2016 is provided at one end of the guide bar 2015 close to the combing component 300, and the position of the guide bar 2015 corresponds to the position of the pressing block 2011;
[0049] A lever 2017 is fixedly installed on the top of the guide block 205, wherein two adapter seats 2018 are fixedly installed on the top of a covering plate 202 located at the top of the guide rail 203, a worm 2019 is rotatably installed between the two adapter seats 2018, the worm 2019 is meshed with the lever 2017, and a driven pulley 2020 is fixedly installed on one end of the worm 2019, wherein a servo motor 2021 is fixedly installed on the top of the covering plate 202 on the same side as the adapter seat 2018, a driving pulley 2022 is fixedly installed on the output shaft of the servo motor 2021, and a power belt 2023 is commonly sleeved between the driving pulley 2022 and the driven pulley 2020, and a second spring 2024 is sleeved on the periphery of the sliding column 207, and the second spring 2024 is fixedly installed between the guide block 205 and the U-shaped sleeve 208;
[0050] Specifically, the output shaft of the servo motor 2021 drives the active pulley 2022 to rotate, and the active pulley 2022 drives the driven pulley 2020 and the worm 2019 to rotate through the power belt 2023. The rotation of the worm 2019 generates a spiral driving force, which pushes the lever 2017 engaged therewith to move along the axial direction of the worm 2019. The lever 2017 drives the guide block 205 to slide along the guide groove 204, so that all the guide blocks 205 slide along the guide groove 204 at a uniform speed under the connection between the multiple connecting steel cables 206 and the multiple guide blocks 205. During the rotation of the guide block 205 along the guide groove 204, the U-shaped sleeve 208, the upper and lower pressure blocks 2011 and the two clamping plates 2011 are driven by the sliding column 207. 012 moves together, when the guide block 205 moves from one end of the combing component 300 toward the sewing machine 500, the upper and lower pressing blocks 2011 move toward the middle and slide into between the upper and lower guide strips 2015 under the wedge force of the upper and lower bevels 2016, and the two pressing blocks 2011 move toward the middle, driving the two clamping plates 2012 to approach each other, the first spring 2013 is stretched and stored, and the two clamping plates 2012 are close to each other, so that the edge parts of the top and bottom of the anti-drilling down jacket fabric can be clamped. It should be noted that the end of the guide rail 203 close to the sewing machine 500 is smaller than the width of one end of the combing component 300. Therefore, in the process of moving from the combing component 300 to the sewing machine 500, the left The two right guide blocks 205 gradually move away from each other, and the two guide blocks 205 drive the U-shaped sleeve 208, the upper and lower pressing blocks 2011 and the two clamping plates 2012 to move together through the sliding column 207 and the second spring 2024, so as to stretch the front and back of the anti-drilling down jacket fabric, and eliminate the front and back wrinkles of the anti-drilling down jacket fabric. In this process, the second spring 2024 is subjected to the reverse force of the anti-drilling down jacket fabric, so that the second spring 2024 is stretched to generate a rebound force. Under the action of the rebound force of the second spring 2024, on the one hand, the two clamping plates 2012 can stretch the front and back of the anti-drilling down jacket fabric, and on the other hand, the elastic expansion and contraction of the second spring 2024 can prevent the anti-drilling down jacket fabric from being The pull rod 2017 that slides between the two guide bars 2015 slides out from the other end of the two guide bars 2015, and the resilience of the first spring 2013 is released, pushing the two clamping plates 2012 to reset, thereby releasing the upper and lower clamping of the anti-down drilling down jacket fabric. In addition, since the guide rail 203 increases linearly toward the end close to the sewing machine 500, the stretching force of the anti-down drilling down jacket fabric gradually increases linearly during the movement. Compared with the one-time pulling method, the linearly enhanced stretching method can avoid the rupture of the anti-down drilling down jacket fabric due to the sudden release of stress inside the anti-down drilling down jacket fabric, and can provide reasonable protection for the anti-down drilling down jacket fabric while removing wrinkles.
[0051] A combing component 300 is provided on the top of the sewing frame 100, and the combing component 300 is located between the two wrinkle removal components 200 on the left and right. The combing component 300 includes a second bearing shaft 301 fixedly installed at one end of the top of the two left and right covering plates 202, and a combing shaft rod 302 is rotatably installed between the two second bearing shafts 301. A combing disc 303 is fixedly installed in the middle of the outer wall of the combing shaft rod 302, and the outer wall of the combing disc 303 is provided with a plurality of arc grooves 304 distributed at equal angles, and arc combing plates 305 are slidably installed inside the arc grooves 304. A plurality of third springs 306 distributed on the left and right are fixedly installed between the arc combing plates 305 and the inner end surfaces of the arc grooves 304, and a combing motor 307 is fixedly installed on the outer side surface of one of the second bearing shafts 301, and the output shaft of the combing motor 307 is fixedly connected to the end of the combing shaft rod 302;
[0052] Specifically, the combing shaft 302 is driven to rotate together with the combing disc 303 through the output shaft of the combing motor 307, and the combing disc 303 drives multiple arc combing plates 305 and multiple third springs 306 to rotate together through multiple arc grooves 304. Multiple arc combing plates 305 continuously scrape the top of the anti-down drilling down jacket fabric in the opposite direction of the moving direction of the anti-down drilling down jacket fabric, thereby avoiding the accumulation of the anti-down drilling down jacket fabric on the surface of the sewing support plate 800, ensuring the flatness of the anti-down drilling down jacket fabric during sewing, and due to the sliding connection between the arc combing plate 305 and the arc groove 304, and the elastic force of the third spring 306, it can be ensured that the arc combing plate 305 is in full contact with the top of the anti-down drilling down jacket fabric, thereby performing sufficient scraping.
[0053] A sewing machine 500 is fixedly installed on the top of the sewing frame 100. The sewing machine 500 is located between the left and right wrinkle removal components 200, and the sewing machine 500 is located at one end of the top of the sewing frame 100 away from the combing component 300. A fixing frame 400 is fixedly installed on the top of the two guide grooves 204 located on the top of the two guide rails 203. The sewing machine 500 is fixedly installed on the outer wall of the fixing frame 400. A sewing support plate 800 is fixedly installed on the top of the sewing frame 100, and the sewing machine 500 is located on the top of the sewing support plate 800.
[0054] Two first bearing seats 600 distributed left and right are fixedly installed at the top front end and the top rear end of the sewing frame 100, and two pressing rollers 700 distributed up and down are rotatably installed between the two first bearing seats 600 on the left and right;
[0055] Specifically, the present embodiment passes the anti-down drilling down jacket fabric through between the two pressure rollers 700 at the front end, then bypasses from the bottom of the combing round cake 303, and finally passes through between the two pressure rollers 700 at the rear end, and then the anti-down drilling down jacket fabric is pulled by an external traction unit, and the sewing machine 500 can sew the anti-down drilling down jacket fabric.
[0056] The present invention first passes the anti-drilling down jacket fabric between the two pressing rollers 700 at the front end, then bypasses the bottom of the combing round cake 303, and finally passes through between the two pressing rollers 700 at the rear end;
[0057] The anti-drilling down fabric is pulled by an external traction unit, and the sewing machine 500 sews the anti-drilling down fabric. At the same time, the output shaft of the servo motor 2021 drives the active pulley 2022 to rotate, and the active pulley 2022 drives the driven pulley 2020 and the worm 2019 to rotate through the power belt 2023. The rotation of the worm 2019 generates a spiral driving force, which pushes the lever 2017 engaged with it to move along the axial direction of the worm 2019, and the lever 2017 drives the guide block 205 to slide along the guide groove 204, so that under the connection between the multiple connecting steel cables 206 and the multiple guide blocks 205, all the guide blocks 205 slide along the guide groove 204 at a uniform speed. During the rotation of the guide block 205 along the guide groove 204, The slide column 207 drives the U-shaped sleeve 208, the upper and lower pressing blocks 2011 and the two clamping plates 2012 to move together. When the guide block 205 moves from one end of the combing component 300 toward the direction of the sewing machine 500, the upper and lower pressing blocks 2011 move toward the middle and slide into between the upper and lower guide strips 2015 under the wedge force of the upper and lower bevels 2016. The two pressing blocks 2011 move toward the middle, driving the two clamping plates 2012 to approach each other. The first spring 2013 is stretched and stored, and the two clamping plates 2012 are close to each other, which can clamp the edge parts of the top and bottom of the anti-drilling down jacket fabric. It should be noted that the end of the guide rail 203 close to the sewing machine 500 is smaller than the width of one end of the combing component 300. During the movement of the sewing component 300 toward the sewing machine 500, the left and right guide blocks 205 gradually move away from each other, and the two guide blocks 205 drive the U-shaped sleeve 208, the upper and lower pressing blocks 2011 and the two clamping plates 2012 to move together through the sliding column 207 and the second spring 2024, so as to stretch the front and back of the anti-drilling down jacket fabric, and eliminate the front and back wrinkles of the anti-drilling down jacket fabric. In this process, the second spring 2024 is subjected to the reverse force of the anti-drilling down jacket fabric, so that the second spring 2024 is stretched to generate a rebound force. Under the action of the rebound force of the second spring 2024, on the one hand, the two clamping plates 2012 can stretch the front and back of the anti-drilling down jacket fabric, and on the other hand, the elastic expansion and contraction of the second spring 2024 can avoid The anti-drilling down jacket fabric is not torn, and when the lever 217 that slides into between the two guide bars 2015 slides out from the other end of the two guide bars 2015, the resilience of the first spring 2013 is released, pushing the two clamping plates 2012 to reset, releasing the upper and lower clamping of the anti-drilling down jacket fabric, and because the guide rail 203 increases linearly toward the end close to the sewing machine 500, the stretching force of the anti-drilling down jacket fabric gradually increases linearly during the movement. Compared with the one-time pulling method, the linearly enhanced stretching method can avoid the anti-drilling down jacket fabric from being broken due to the sudden release of stress inside the anti-drilling down jacket fabric, and plays a reasonable protective role on the anti-drilling down jacket fabric while removing wrinkles;
[0058] At the same time, the combing shaft 302 is driven to rotate together with the combing disc 303 through the output shaft of the combing motor 307, and the combing disc 303 drives the multiple arc combing plates 305 and the multiple third springs 306 to rotate together through the multiple arc grooves 304. The multiple arc combing plates 305 rotate to continuously scrape the top of the anti-down drilling down jacket fabric in the opposite direction of the moving direction of the anti-down drilling down jacket fabric, thereby avoiding the accumulation of the anti-down drilling down jacket fabric on the surface of the sewing support plate 800, ensuring the flatness of the anti-down drilling down jacket fabric during sewing, and due to the sliding connection between the arc combing plate 305 and the arc groove 304 and the elastic force of the third spring 306, it can be ensured that the arc combing plate 305 is in full contact with the top of the anti-down drilling down jacket fabric, thereby performing sufficient scraping.
[0059] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. A sewing process for anti-drilling down jacket fabric, characterized by: The following steps are involved: S1, passing the anti-drilling down jacket fabric through the space between the two pressing rollers (700) at the front end of the sewing device, then passing around the bottom of the combing round cake (303), and finally passing out from between the two pressing rollers (700) at the rear end; S2, the anti-drilling down fabric is pulled by an external traction unit, and the sewing machine (500) sews the anti-drilling down fabric. At the same time, the output shaft of the servo motor (2021) drives the driving pulley (2022) to rotate, and the driving pulley (2022) drives the driven pulley (2020) and the worm (2019) to rotate through the power belt (2023). The rotation of the worm (2019) generates a spiral driving force, which drives the lever (217) engaged with it to move along the axial direction of the worm (219), and the lever (217) drives the guide block (205) to slide along the guide groove (204), so that under the connection between the multiple connecting steel cables (206) and the multiple guide blocks (205), all the guide blocks (205) are moved along the guide groove (204). The guide block (205) slides at a uniform speed. During the rotation of the guide groove (204), the guide block (205) drives the U-shaped sleeve (208), the upper and lower pressing blocks (2011) and the two clamping plates (2012) to move together through the sliding column (207). When the guide block (205) moves from one end of the combing component (300) toward the sewing machine (500), the upper and lower pressing blocks (2011) move toward the middle and slide into between the upper and lower guide strips (2015) under the action of the wedge force of the upper and lower oblique openings (2016). The two pressing blocks (2011) move toward the middle, driving the two clamping plates (2012) to move closer to each other. The first spring (2013) is stretched and stored, and the two clamping plates (2012) move closer to each other, so that the top and bottom edge parts of the anti-drilling down jacket fabric can be clamped. S3, during the process of the two guide blocks (205) moving from the combing component (300) to the sewing machine (500), the two guide blocks (205) move away from each other, and the U-shaped sleeve (208), the upper and lower pressing blocks (2011) and the two clamping plates (2012) are driven to move together through the sliding column (207) and the second spring (2024), so that the anti-down drilling down jacket fabric is stretched front and back, and the second spring (2024) is subjected to the reverse force of the anti-down drilling down jacket fabric, so that the second spring (2024) is stretched to generate a rebound force. Under the action of the rebound force of the second spring (2024), on the one hand, the two clamping plates (2012) can stretch the anti-down drilling down jacket fabric front and back, and on the other hand, the elastic expansion and contraction of the second spring can prevent the anti-down drilling down jacket fabric from being torn; S4, the combing shaft (302) is driven to rotate together with the combing disc (303) through the output shaft of the combing motor (307), and the combing disc (303) drives the plurality of arc-shaped combing plates (305) and the plurality of third springs (306) to rotate together through the plurality of arc-shaped grooves (304), and the plurality of arc-shaped combing plates (305) continuously scrape the top of the anti-down drilling down jacket fabric in the opposite direction to the moving direction of the anti-down drilling down jacket fabric; The sewing device comprises a sewing frame (100); A wrinkle-removing component (200), wherein the top of the sewing frame (100) is provided with two wrinkle-removing components (200) which are symmetrically distributed on the left and right sides; A combing component (300), the top of the sewing frame (100) is provided with a combing component (300), the combing component (300) is located between the two left and right wrinkle removal components (200), and the combing component (300) is used for combing the anti-down drilling down jacket fabric; A sewing machine (500) is fixedly provided on the top of the sewing frame (100), the sewing machine (500) is located between the left and right wrinkle removal components (200), and the sewing machine (500) is located at one end of the top of the sewing frame (100) away from the combing component (300).
2. The sewing process of the anti-down drilling down jacket fabric according to claim 1 is characterized by: The wrinkle removal component (200) comprises two fixed columns (201) fixedly mounted on the top of the sewing frame (100); two covering plates (202) distributed up and down are fixedly mounted on the outer walls of the two fixed columns (201); a guide rail (203) is fixedly mounted between the two covering plates (202); a guide groove (204) is formed on the outer wall of the guide rail (203); a plurality of guide blocks (205) distributed at equal distances are slidably mounted inside the guide groove (204); a connecting steel cable (206) is fixedly mounted between two adjacent guide blocks (205); two sliding columns (207) are fixedly mounted on the outer side surfaces of the guide blocks (205); the two sliding columns (207) are symmetrically distributed about the central axis of the guide blocks (205).
3. The sewing process of the anti-down-drilling down jacket fabric according to claim 2 is characterized by: The wrinkle removal component (200) further comprises a U-shaped sleeve (208), wherein two sliding holes (209) are provided on a side of the U-shaped sleeve (208) close to the guide block (205), and the inner walls of the two sliding holes (209) are respectively slidably connected to the outer walls of the two sliding columns (207), and the top and bottom of the U-shaped sleeve (208) are penetrated by square notches (2010), and the inside of the square notches (2010) are slidably mounted with pressure blocks (2011), and the ends of the two pressure blocks (2011) close to each other are fixedly mounted with clamps (2012), and two first springs (2013) are fixedly mounted between the side of the clamps (2012) away from the pressure blocks (2011) and the U-shaped sleeve (208).
4. The sewing process of the anti-down-drilling down jacket fabric according to claim 3 is characterized by: Two fixed brackets (2014) distributed front and rear are fixedly installed on the side of the upper and lower guide rails (203) close to the sewing machine (500), and a guide bar (2015) is fixedly installed between the two fixed brackets (2014). An oblique opening (2016) is provided at one end of the guide bar (2015) close to the combing component (300), and the position of the guide bar (2015) corresponds to the position of the pressing block (2011).
5. The sewing process of the anti-down drilling down jacket fabric according to claim 4 is characterized by: A lever (2017) is fixedly mounted on the top of each guide block (205), wherein two adapter seats (2018) are fixedly mounted on the top of a covering plate (202) located at the top of the guide rail (203), a worm (2019) is rotatably mounted between the two adapter seats (2018), the worm (2019) is meshed with the lever (2017), a driven pulley (2020) is fixedly mounted on one end of the worm (2019), wherein a servo motor (2021) is fixedly mounted on the top of the covering plate (202) on the same side as the adapter seat (2018), a driving pulley (2022) is fixedly mounted on the output shaft of the servo motor (2021), and a power belt (2023) is commonly sleeved between the driving pulley (2022) and the driven pulley (2020).
6. The sewing process of the anti-down drilling down jacket fabric according to claim 5 is characterized by: The outer periphery of the sliding column (207) is sleeved with a second spring (2024), and the second spring (2024) is fixedly installed between the guide block (205) and the U-shaped sleeve (208).
7. The sewing process of the anti-down drilling down jacket fabric according to claim 6 is characterized by: The combing component (300) comprises a second bearing shaft (301) fixedly mounted on one end of the top of two left and right covering plates (202); a combing shaft (302) is rotatably mounted between the two second bearing shafts (301); a combing disc (303) is fixedly mounted on the middle of the outer wall of the combing shaft (302); a plurality of arc grooves (304) distributed at equal angles are formed on the outer wall of the combing disc (303); an arc combing plate (305) is slidably mounted inside the arc grooves (304); a plurality of third springs (306) distributed on the left and right are fixedly mounted between the inner end surfaces of the arc combing plates (305) and the arc grooves (304); a combing motor (307) is fixedly mounted on the outer side surface of one of the second bearing shafts (301); and an output shaft of the combing motor (307) is fixedly connected to the end of the combing shaft (302).
8. The sewing process of the anti-down drilling down jacket fabric according to claim 7 is characterized by: A fixing frame (400) is fixedly mounted on the tops of the two guide grooves (204) located at the tops of the two guide rails (203); the sewing machine (500) is fixedly mounted on the outer wall of the fixing frame (400); a sewing support plate (800) is fixedly mounted on the top of the sewing frame (100); and the sewing machine (500) is located on the top of the sewing support plate (800).
9. The sewing process of the anti-down drilling down jacket fabric according to claim 8 is characterized by: Two first bearing seats (600) distributed left and right are fixedly installed at the top front end and the top rear end of the sewing frame (100), and two pressure rollers (700) distributed up and down are rotatably installed between the two first bearing seats (600) on the left and right.
10. The sewing process of the anti-down drilling down jacket fabric according to claim 9, characterized in that: The adjacent side surfaces of the upper and lower clamping plates (2012) are coated with a soft buffer particle coating.
Citation Information
Patent Citations
Down running prevention down jacket sewing device
CN114808288A
Cited By
Sewing device for down jacket processing
CN119913670A
