Cable stranding machine and stranding method thereof
By introducing deburring components and airflow heat dissipation systems into the cable strander, the problems of burring removal and uneven heat dissipation during the cable stranding process are solved, and the cleaning and rolling uniformity of the cable surface is achieved.
Patent Information
- Application Number
- CN202411745557.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing cable stranders cannot effectively remove burrs on the cable surface during the twisting process, affecting the finish, and due to the untimely heat dissipation, the cable is unevenly distributed.
A cable strander is designed, including a deburring assembly, which uses an annular mount, a deburring block and an air blowing assembly to remove burrs by purging the cable surface through high-pressure airflow, and uses ionic liquid and conductive rod to detect heat, and automatically adjust the airflow to Dissipate heat to ensure that the cable surface is clean and evenly rolled.
Effectively remove burrs on the cable surface, improve the cable finish, and quickly dissipate heat to ensure that the cable is evenly rolled, avoiding heat accumulation, and improving the quality of the stranded wire.
Smart Images

Figure CN119207901A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable processing, and in particular relates to a cable stranding machine and a stranding method thereof. Background Art
[0002] Wires and cables are one of the indispensable products in our daily life. From long-distance power transmission to circuit layout inside buildings, and even the operation of mechanical equipment, wires and cables are indispensable. In the manufacturing process of wires and cables, single wires and strands are often twisted with a twisting machine before they can be made into finished cables, which are then wound and stored on a reel.
[0003] Chinese patent CN220324231U discloses a wire twisting machine for wire and cable processing, including a base, a fixed frame, a support frame and a support plate, a pay-off wheel is installed on the fixed frame through a rotating disk, a twisting drum is installed on the support frame, a twisting drum and a wire pressing frame are provided on the right side of the twisting drum, a driving box is provided at the bottom of the wire pressing frame, a winding drum is installed between the support plates, and a driving motor is provided on the base, and the driving motor controls the rotation of the twisting drum and the winding drum through power gears, gear rings, belts, rotating rods and various levels of bevel gears. This twisting machine presses the cable through the wire pressing frame to avoid the cable from being scattered, and the wire pressing frame moves back and forth on the base through the driving box, so that the cable is guided to different positions of the winding drum in turn, and the winding effect is more neat and uniform, avoiding accumulation and improving the quality of the winding.
[0004] However, the above device still has the following problems in actual use: first, it cannot remove burrs, which affects the smoothness of the cable surface; second, the cable will generate heat during the twisting process. If it cannot be cooled in time, the heat will dissipate after the cable is wound into a coil, resulting in uneven distribution of the cable coil. Summary of the invention
[0005] To achieve the above-mentioned purpose, the present invention discloses a cable stranding machine, including a machine platform, on which a stranding drum assembly, a stranding barrel assembly, a crimping roller assembly and a winding drum assembly are arranged in sequence, and also includes: a deburring assembly installed on the machine platform, the deburring assembly is located between the stranding barrel assembly and the crimping roller assembly, the deburring assembly includes: an annular mounting seat, three deburring blocks are distributed in a circular array on the inner ring of the annular mounting seat and are close to the surface of the cable, an air inlet chamber is located in the annular mounting seat, and air blowing assemblies equal to the number of deburring blocks are arranged on the inner ring of the annular mounting seat to blow the surface of the cable running in the annular mounting seat, and the deburring blocks are installed on the air blowing assembly.
[0006] Preferably, the deburring block is arranged in a hollow arc structure, and three deburring blocks are arranged to form a ring structure for the cable to pass through. The air blowing assembly is connected to the deburring block, and gaps are left between adjacent deburring blocks for air to escape.
[0007] Preferably, the air blowing assembly comprises: An air blowing chamber is arranged in the annular mounting seat, and the air blowing chamber is arranged in an open manner at the inner ring end close to the annular mounting seat; Air supply port 1 and air supply port 2 are arranged on the inner wall of the air blowing chamber in parallel along the center line direction of the annular mounting seat and are connected to the air inlet chamber; The oblique air guide block is integrally formed and installed on the inner wall of the air blowing chamber close to the end of the stranding barrel assembly.
[0008] Preferably, an air supply shell is slidably installed in the air blowing chamber, and the air supply shell is open near the air blowing chamber and near the inclined air guide block end. At least the air supply port 1 and the air supply port 2 blows in the air supply shell away from the air blowing chamber end. The air supply shell is connected to the deburring block via an inclined mounting bracket away from the air blowing chamber end. The inclined mounting bracket is inclined near the deburring block end away from the wire bobbin assembly. An air supply channel connected between the air supply shell and the deburring block is formed in the inclined mounting bracket, and an inclined air guide surface for guiding the gas blown out from the air supply port 2 is formed on the inclined mounting bracket.
[0009] Preferably, an ion liquid chamber is installed in the deburring block, the ion liquid chamber is close to the inner wall of the deburring block and away from the end of the oblique mounting frame, conductive ion liquid is stored in the ion liquid chamber, and conductive rod one and conductive rod two extending into the ion liquid are also installed on the ion liquid chamber, conductive rod one and conductive rod two are respectively arranged near the two ends of the deburring block, two wires are symmetrically installed in the oblique mounting frame with the air supply channel as the center, the two wires extend into the deburring block and are respectively connected to conductive rod one and conductive rod two, a resistance sensor connected to the two wires is installed on the inner wall of the air supply shell, a micro PLC controller is installed on the inner wall of the air supply shell, the resistance sensor is electrically connected to the micro PLC controller, a micro motor electrically connected to the micro PLC controller is also installed in the air blowing chamber, a screw is installed at the output end of the micro motor, and a screw sleeve connected to the inner wall of the air supply shell is provided on the screw.
[0010] Preferably, the annular mounting seat is mounted on the top of the machine platform via a vertical rod.
[0011] Preferably, the crimping roller assembly includes two crimping rollers arranged vertically in parallel, a channel for the cable to pass through is left between the two crimping rollers, the reciprocating screw rod assembly is installed on the top of the machine, and the two crimping rollers are connected to the reciprocating screw rod assembly through a vertical mounting frame.
[0012] The present invention further discloses a wire stranding method, which is applied with the cable stranding machine as described above, comprising: Step 1, the cable to be twisted passes through the twisting drum assembly, the twisting barrel assembly, the deburring assembly and the crimping roller assembly in sequence, and is wound on the winding drum assembly, the cable twisting machine works, the twisting drum assembly twists the cable into a formed cable, the twisting barrel assembly guides the cable, the deburring assembly deburrs the surface of the cable, the crimping roller assembly presses the cable, and finally winds it on the winding drum assembly; Step 2, the cable runs against the surface of the deburring block, and the air supply port 1 and the air supply port 2 supply air into the air supply housing, and part of the air flow is sent into the air blowing chamber, and under the guidance of the inclined air guide block, it is blown on the surface of the cable, so as to complete the front-end cooling, and the deburring block rubs against the surface of the cable to generate heat, and part of the air flow is sent into the deburring block through the air supply channel, and discharged from the gap through the air outlet to take away the heat generated by the friction of the deburring block; Step 3: When the heat of the deburring block is too high, the air supply housing slides toward the direction close to the micro motor, the air supply port 1 supplies air into the air supply housing, and the air supply port 2 blows on the inclined air guide surface, pressing down the deburring block installed on the inclined mounting bracket, and under the guidance of the inclined air guide surface, blowing on the surface of the cable, thereby completing the cooling of the rear end.
[0013] Technical effects and advantages of the present invention: The present invention provides a cable twisting machine, in which high-pressure gas in an air inlet chamber is blown into the air inlet chamber from air supply port 1 and air supply port 2, and because of the setting of the air supply shell, the high-pressure gas in the air inlet chamber is preferentially blown into the air supply shell away from the end of the air blowing chamber, so that part of the gas quickly moves in the direction close to the inclined air guide block, and under the guidance of the inclined air guide block, it is blown on the surface of the cable, thereby completing the cooling of the front end, and part of the gas is quickly sent into the deburring block from the air supply channel, and blown on the ion liquid chamber, and the heat absorbed by the ion liquid is sent out through the gap between adjacent deburring blocks to ensure that the ion liquid chamber discharges heat in time, and when the heat generated by the friction between the deburring block and the cable accumulates, it means that the heat is too large and cannot be sent out in time, and at this time, after the ion liquid is heated, the conductive particles in it accelerate the movement, so that the conductivity of the ion liquid is also improved In this way, the resistance of the loop formed by the conductive rod 1 and the conductive rod 2 is reduced. After the resistance sensor detects the resistance reduction signal, it is transmitted to the micro PLC controller. After receiving the signal, the micro PLC controller sends a work instruction to the micro motor, and the screw installed at the output end of the micro motor rotates, thereby driving the screw sleeve mounted on the screw and the air supply housing fixedly connected to the screw sleeve to slide in the air blowing chamber toward the inclined air guide block. In this way, only the air supply port 1 is swept on the air supply housing away from the end of the air blowing chamber to ensure that the front end is cooled and the inner wall of the deburring block is close to the cable end for cooling. Under the premise, the air supply port 2 is exposed outside the air supply housing and blows on the inclined air guide surface. In this way, the deburring block installed on the inclined mounting frame can be pressed down by the high-pressure airflow, so that the deburring block is close to the surface of the cable, and the high-pressure airflow is blown on the surface of the cable under the guidance of the inclined air guide surface, thereby completing the cooling of the rear end. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 A cross-sectional view of a deburring assembly of the present invention; Figure 3 It is the appearance diagram of the deburring assembly of the present invention; Figure 4 This is a schematic diagram of the deburring block and the cable matching of the present invention; Figure 5 A cross-sectional view of a deburring block according to the present invention; Figure 6 It is a schematic diagram of cooling the front end of the air blowing component in the deburring component of the present invention; Figure 7 It is a schematic diagram of cooling the rear end of the air blowing component in the deburring component of the present invention; Figure 8 The control principle diagram of the micro PLC controller, the resistance sensor and the micro motor of the present invention.
[0016] In the figure: 10. Machine; 11. Wire drum assembly; 12. Wire drum assembly; 13. Wire pressing roller assembly; 14. Wire winding drum assembly; 15. Deburring assembly; 16. Annular mounting seat; 17. Deburring block; 18. Cable; 19. Air inlet chamber; 20. Air blowing assembly; 21. Air blowing chamber; 22. Air supply port 1; 23. Air supply port 2; 24. Oblique air guide block; 25. Air supply shell; 26. Oblique mounting frame; 27. Air supply channel; 28. Oblique air guide surface; 29. Gap; 30. Ionic liquid chamber; 31. Conductive rod 1; 32. Conductive rod 2; 33. Wire; 34. Resistance sensor; 35. Micro PLC controller; 36. Micro motor; 37. Screw; 38. Screw sleeve; 39. Air outlet; 40. Vertical rod. DETAILED DESCRIPTION
[0017] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] The present invention will be further described below in conjunction with the accompanying drawings.
[0019] like Figures 1 to 8 As shown, a cable stranding machine provided in this embodiment includes a machine table 10, on which a stranding drum assembly 11, a stranding barrel assembly 12, a crimping roller assembly 13 and a winding drum assembly 14 are arranged in sequence, and also includes: a deburring assembly 15 installed on the machine table 10, the deburring assembly 15 is located between the stranding barrel assembly 12 and the crimping roller assembly 13, the deburring assembly 15 includes: an annular mounting seat 16, three deburring blocks 17 are distributed in a circular array on the inner ring of the annular mounting seat 16 and are close to the surface of the cable 18, an air inlet chamber 19 is located in the annular mounting seat 16, and an air blowing assembly 20 equal to the number of the deburring blocks 17 is arranged on the inner ring of the annular mounting seat 16 to blow the surface of the cable 18 running in the annular mounting seat 16, and the deburring blocks 17 are installed on the air blowing assembly 20.
[0020] The working principle and beneficial effects of the above technical solution are: The present invention discloses a cable twisting machine, wherein the cable to be twisted is sequentially passed through a twisting drum assembly 11, a twisting barrel assembly 12, a deburring assembly 15 and a wire pressing roller assembly 13, and is wound on a winding drum assembly 14. After the twisting drum assembly 11 and the twisting barrel assembly 12 work, a cable 18 is formed, and the cable 18 is passed through an annular mounting seat 16. The surface of the cable 18 is attached to a deburring block 17 for movement. After the deburring block 17 rubs the surface of the cable 18, the burrs are removed, and the air source sends high-pressure gas into the air inlet chamber 19, and blows the surface of the cable 18 through the air blowing assembly 20, so that the heat dissipation on the cable 18 after the twisting is completed can be accelerated. The present invention provides a cable twisting machine, wherein the deburring block 17 removes the burrs on the surface of the cable 18, and the air blowing assembly 20 accelerates the heat dissipation on the cable 18, so that when the winding drum assembly 14 completes the winding of the cable 18, the cable is evenly distributed in a roll.
[0021] In one embodiment, the deburring block 17 is arranged in a hollow arc structure, and three deburring blocks 17 are arranged to form a ring structure for the cable 18 to pass through. The air blowing assembly 20 is connected to the deburring block 17, and a gap 29 is left between adjacent deburring blocks 17 for air to escape.
[0022] The working principle and beneficial effects of the above technical solution are: The cable 18 is passed through a ring structure surrounded by three deburring blocks 17 for the cable 18 to pass through, thereby completing the removal of burrs on its surface. Because the deburring block 17 is a cavity structure, the air blowing component 20 sends air into the deburring block 17, thereby blowing the inner wall of the deburring block 17 close to the end of the cable 18, and the heat generated by the friction between the deburring block 17 and the cable 18 is sent out through the gap 29 left between adjacent deburring blocks 17. In this way, the heat generated by the friction between the deburring block 17 and the cable 18 is transferred away in time to prevent the heat from accumulating and being transferred to the cable 18.
[0023] In one embodiment, the air blowing assembly 20 includes: The air blowing chamber 21 is disposed in the annular mounting seat 16, and the inner ring end of the air blowing chamber 21 close to the annular mounting seat 16 is open; The air supply port 1 22 and the air supply port 23 are arranged on the inner wall of the air blowing chamber 21 in parallel with the center line direction of the annular mounting seat 16 and are connected to the air inlet chamber 19; The oblique air guide block 24 is integrally formed and installed on the inner wall of the air blowing chamber 21 near the end of the stranding barrel assembly 12 .
[0024] The working principle and beneficial effects of the above technical solution are: The high-pressure gas in the air inlet chamber 19 is blown into the air inlet chamber 19 from the air supply port 1 22 and the air supply port 2 23, and is blown on the surface of the cable 18 under the guidance of the inclined air guide block 24, thereby completing the front end cooling. The applicant particularly pointed out that the front end is the front end of the annular mounting seat 16, that is, the part of the cable 18 that has not penetrated the annular mounting seat 16, and this part is also the part of the formed cable 18 after the wire drum assembly 11 and the stranding barrel assembly 12 work. This part carries heat and needs to be purged and cooled in time.
[0025] In one embodiment, an air supply shell 25 is slidably installed in the air blowing chamber 21. The air supply shell 25 is open near the air blowing chamber 21 and near the inclined air guide block 24. At least the air supply port 1 22 and the air supply port 23 are purged in the air supply shell 25 away from the end of the air blowing chamber 21. The end of the air supply shell 25 away from the air blowing chamber 21 is connected to the deburring block 17 through an inclined mounting frame 26. The end of the inclined mounting frame 26 close to the deburring block 17 is inclined away from the stranding barrel assembly 12. An air supply channel 27 connected between the air supply shell 25 and the deburring block 17 is formed in the inclined mounting frame 26. An inclined air guide surface 28 for guiding the gas purged from the air supply port 23 is formed on the inclined mounting frame 26.
[0026] The working principle and beneficial effects of the above technical solution are: The high-pressure gas in the air inlet chamber 19 is blown into the air inlet chamber 19 from the air supply port 1 22 and the air supply port 2 23. Due to the setting of the air supply shell 25, the high-pressure gas in the air inlet chamber 19 is preferentially purged into the air supply shell 25 away from the end of the air blowing chamber 21. In this case, part of the gas quickly moves in the direction close to the inclined air guide block 24, and under the guidance of the inclined air guide block 24, it is blown on the surface of the cable 18, thereby completing the front end cooling, and part of the gas is quickly sent into the deburring block 17 from the air supply channel 27, thereby blowing on the inner wall of the deburring block 17 close to the cable 18 end, and the heat generated by the friction between the deburring block 17 and the cable 18 is sent out through the gap 29 between adjacent deburring blocks 17. In this way, the heat generated by the friction between the deburring block 17 and the cable 18 is transferred away in time to prevent the heat from accumulating and being transferred to the cable 18. When the heat accumulation caused by the friction between the deburring block 17 and the cable 18 is detected, the air supply housing 25 in the air blowing chamber 21 slides toward the oblique air guide block 24, so that only the air supply port 1 22 is purged on the end of the air supply housing 25 away from the air blowing chamber 21, so as to ensure that the front end is cooled and the inner wall of the deburring block 17 is close to the end of the cable 18 for cooling, and the air supply port 23 is exposed outside the air supply housing 25 and purged on the oblique air guide surface 28, so that the deburring block 17 installed on the oblique mounting frame 26 can be pressed down by high-pressure airflow, so that the deburring block 17 is close to the surface of the cable 18, and the high-pressure airflow is purged on the surface of the cable 18 under the guidance of the oblique air guide surface 28, so as to complete the cooling of the rear end. The applicant particularly pointed out that the rear end is the rear end of the annular mounting seat 16, that is, the part of the cable 18 that has passed through the annular mounting seat 16, and this part also needs to be purged and cooled in time due to the accumulation of heat generated by the friction between the deburring block 17 and the cable 18.
[0027] In one embodiment, an ionic liquid chamber 30 is installed in the deburring block 17, and the ionic liquid chamber 30 is close to the inner wall of the deburring block 17 away from the end of the oblique mounting frame 26. The ionic liquid chamber 30 stores a conductive ionic liquid, and the ionic liquid chamber 30 is also equipped with a conductive rod 1 31 and a conductive rod 2 32 extending into the ionic liquid. The conductive rod 1 31 and the conductive rod 2 32 are respectively arranged near the two ends of the deburring block 17, and two wires 33 are symmetrically installed in the oblique mounting frame 26 with the air supply channel 27 as the center, and the two wires 33 extend into the deburring block 17. , and are respectively connected to the conductive rod 1 31 and the conductive rod 2 32. A resistance sensor 34 connected to two wires 33 is installed on the inner wall of the air supply housing 25. The micro PLC controller 35 is installed on the inner wall of the air supply housing 25. The resistance sensor 34 is electrically connected to the micro PLC controller 35. A micro motor 36 electrically connected to the micro PLC controller 35 is also installed in the air blowing chamber 21. A screw 37 is installed at the output end of the micro motor 36. The screw 37 is sleeved with a screw sleeve 38 connected to the inner wall of the air supply housing 25.
[0028] The working principle and beneficial effects of the above technical solution are: The heat generated by the friction between the deburring block 17 and the cable 18 is transferred to the ion liquid chamber 30, and the ion liquid in the ion liquid chamber 30 absorbs the heat, and the high-pressure gas sent into the deburring block 17 from the air supply channel 27 is blown on the ion liquid chamber 30, so that the heat absorbed by the ion liquid is sent out through the gap 29 between adjacent deburring blocks 17 to ensure that the ion liquid chamber 30 discharges the heat in time. When the heat generated by the friction between the deburring block 17 and the cable 18 accumulates, it means that the heat is too large and cannot be sent out in time. At this time, after the ion liquid is heated, the conductive particles in it accelerate the movement, so that the conductivity of the ion liquid is also improved. In this way, the resistance of the loop formed by the conductive rod 1 31 and the conductive rod 2 32 is reduced. After the resistance sensor 34 detects the resistance reduction signal, it is transmitted to the micro PLC controller 35. After receiving the signal, the micro PLC controller 35 sends a work instruction to the micro motor 36, and the screw 37 installed on the output end of the micro motor 36 rotates, thereby driving the screw sleeve 38 sleeved on the screw sleeve 37 and the air supply shell 25 fixedly connected to the screw sleeve 38 to slide in the air blowing chamber 21 toward the inclined air guide block 24, so that the air supply port 2 23 can be exposed outside the air supply shell 25, so that the rear end cooling can be completed.
[0029] In one embodiment, the micro motor 36 is installed on the inner wall of the air blowing chamber 21 near the air delivery port 22 and is arranged near the inclined air guide block 24. The screw 37 extends into the air delivery shell 25, and the screw sleeve 38 is fixedly installed on the inner wall of the air delivery shell 25 away from the inclined air guide block 24.
[0030] In one embodiment, two ends of the deburring block 17 are provided with air outlets 39 for discharging air to the gap 29 .
[0031] The working principle and beneficial effects of the above technical solution are: The heat generated by the friction between the deburring block 17 and the cable 18 is transferred to the ionic liquid chamber 30, and the ionic liquid in the ionic liquid chamber 30 absorbs the heat, and the high-pressure gas sent into the deburring block 17 from the air supply channel 27 is blown onto the ionic liquid chamber 30, so that the heat absorbed by the ionic liquid is sent out through the air outlet 39 to ensure that the ionic liquid chamber 30 discharges the heat in time.
[0032] In one embodiment, the annular mounting seat 16 is mounted on the top of the platform 10 via a vertical rod 40 .
[0033] The beneficial effects of the above technical solution are: The vertical rod 40 is provided to facilitate mounting the annular mounting seat 16 on the machine platform 10 .
[0034] In one embodiment, the crimping roller assembly 13 includes two crimping rollers arranged vertically in parallel, with a channel for the cable 18 to pass through between the two crimping rollers. The reciprocating screw assembly is installed on the top of the machine 10, and the two crimping rollers are connected to the reciprocating screw assembly through a vertical mounting frame.
[0035] The working principle and beneficial effects of the above technical solution are: The cable 18 passes through a channel formed by two crimping rollers. While the crimping rollers crimp the cable 18 , the reciprocating screw rod assembly drives the crimping roller assembly 13 to reciprocate, thereby evenly winding the cable 18 on the winding drum assembly 14 .
[0036] This embodiment further provides a wire stranding method, which uses the above cable stranding machine, including: Step 1, the cable to be twisted passes through the twisting drum assembly 11, the twisting barrel assembly 12, the deburring assembly 15 and the crimping roller assembly 13 in sequence, and is wound on the winding drum assembly 14, the cable twisting machine works, the twisting drum assembly 11 forms the cable 18 after twisting, the twisting barrel assembly 12 guides the cable 18, the deburring assembly 15 deburrs the surface of the cable 18, the crimping roller assembly 13 presses the cable 18, and finally winds it on the winding drum assembly 14; Step 2, the cable 18 runs against the surface of the deburring block 17, the air supply port 1 22 and the air supply port 23 supply air into the air supply housing 25, part of the air flow is sent into the air blowing chamber 21, and under the guidance of the inclined air guide block 24, it is blown on the surface of the cable 18, so as to complete the front end cooling, the deburring block 17 rubs against the surface of the cable 18 to generate heat, part of the air flow is sent into the deburring block 17 through the air supply channel 27, and is discharged from the gap 29 through the air outlet 39 to take away the heat generated by the friction of the deburring block 17; Step 3, when the heat of the deburring block 17 is too high, the air supply housing 25 slides toward the direction close to the micro motor 36, the air supply port 1 22 supplies air into the air supply housing 25, and the air supply port 2 23 blows on the inclined air guide surface 28, pressing down the deburring block 17 installed on the inclined mounting frame 26, and under the guidance of the inclined air guide surface 28, blowing on the surface of the cable 18, thereby completing the cooling of the rear end.
[0037] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A cable stranding machine, comprising a machine platform (10), on which a stranding drum assembly (11), a stranding barrel assembly (12), a wire pressing roller assembly (13) and a winding drum assembly (14) are sequentially arranged, characterized in that: Also includes: A deburring assembly (15) is mounted on a machine platform (10), the deburring assembly (15) being located between a stranding drum assembly (12) and a crimping roller assembly (13), the deburring assembly (15) comprising: an annular mounting seat (16), three deburring blocks (17) being arranged in a circular array on the inner ring of the annular mounting seat (16) and being close to the surface of a cable (18), an air inlet chamber (19) being located in the annular mounting seat (16), an air blowing assembly (20) having an equal number to the deburring blocks (17) being arranged on the inner ring of the annular mounting seat (16) to blow the surface of the cable (18) running in the annular mounting seat (16), and the deburring blocks (17) being mounted on the air blowing assembly (20).
2. A cable stranding machine according to claim 1, characterized in that: The deburring blocks (17) are arranged in a hollow arc-shaped structure. The three deburring blocks (17) are arranged to form a ring-shaped structure for the cable (18) to pass through. The air blowing assembly (20) is connected to the deburring blocks (17). A gap (29) is left between adjacent deburring blocks (17) for air to escape.
3. A cable stranding machine according to claim 2, characterized in that: The air blowing assembly (20) comprises: An air blowing chamber (21), the air blowing chamber (21) being arranged in the annular mounting seat (16), and the air blowing chamber (21) being arranged in an open manner near the inner ring end of the annular mounting seat (16); Air supply port 1 (22) and air supply port 2 (23), the air supply port 1 (22) and air supply port 2 (23) are arranged on the inner wall of the air blowing chamber (21) in parallel along the center line direction of the annular mounting seat (16), and are connected to the air inlet chamber (19); The oblique air guide block (24) is integrally formed and installed on the inner wall of the air blowing chamber (21) close to the end of the stranding barrel assembly (12).
4. A cable stranding machine according to claim 3, characterized in that: An air supply housing (25) is slidably mounted in the air blowing chamber (21). The air supply housing (25) is open at the end close to the air blowing chamber (21) and the end close to the oblique air guide block (24). At least the first air supply port (22) of the first air supply port (22) and the second air supply port (23) is blown in the air supply housing (25) at the end away from the air blowing chamber (21). The end of the air supply housing (25) away from the air blowing chamber (21) is connected to the deburring block (17) via an oblique mounting frame (26). The end of the oblique mounting frame (26) close to the deburring block (17) is inclined in a direction away from the stranding barrel assembly (12). An air supply channel (27) connected between the air supply housing (25) and the deburring block (17) is formed in the oblique mounting frame (26). An oblique air guide surface (28) for guiding the gas blown out from the second air supply port (23) is formed on the oblique mounting frame (26).
5. A cable stranding machine according to claim 4, characterized in that: An ion liquid chamber (30) is installed in the deburring block (17). The ion liquid chamber (30) is close to the inner wall of the deburring block (17) away from the end of the oblique mounting frame (26). Conductive ion liquid is stored in the ion liquid chamber (30). A conductive rod (31) and a conductive rod (32) extending into the ion liquid are also installed on the ion liquid chamber (30). The conductive rod (31) and the conductive rod (32) are respectively arranged near the two ends of the deburring block (17). Two wires (33) are symmetrically installed in the oblique mounting frame (26) with the air supply channel (27) as the center. The two wires (33) extend into the deburring block (17) and are respectively The air supply housing (25) is connected to the first conductive rod (31) and the second conductive rod (32). A resistance sensor (34) connected to the two conductive wires (33) is installed on the inner wall of the air supply housing (25). The micro PLC controller (35) is installed on the inner wall of the air supply housing (25). The resistance sensor (34) is electrically connected to the micro PLC controller (35). A micro motor (36) electrically connected to the micro PLC controller (35) is also installed in the air blowing chamber (21). A screw rod (37) is installed at the output end of the micro motor (36). The screw rod (37) is sleeved with a screw sleeve (38) connected to the inner wall of the air supply housing (25).
6. A cable stranding machine according to claim 5, characterized in that: The micro motor (36) is mounted on the inner wall of the air blowing chamber (21) near one end of the air delivery port (22) and is arranged near the oblique air guide block (24). The screw rod (37) extends into the air delivery housing (25). The screw sleeve (38) is fixedly mounted on the inner wall of the air delivery housing (25) away from the end of the oblique air guide block (24).
7. A cable stranding machine according to claim 5, characterized in that: Both ends of the deburring block (17) are provided with air outlets (39) for discharging air toward the gap (29).
8. A cable stranding machine according to claim 1, characterized in that: The annular mounting seat (16) is mounted on the top of the machine platform (10) via a vertical rod (40).
9. A cable stranding machine according to claim 1, characterized in that: The crimping roller assembly (13) comprises two crimping rollers arranged vertically in parallel, a passage for the cable (18) to pass through is left between the two crimping rollers, the reciprocating screw assembly is mounted on the top of the machine platform (10), and the two crimping rollers are connected to the reciprocating screw assembly via a vertical mounting frame.
10. A wire stranding method, using the cable stranding machine as claimed in any one of claims 1 to 9, characterized in that: include: Step 1, passing the cable to be twisted through the twisting drum assembly (11), the twisting barrel assembly (12), the deburring assembly (15) and the wire pressing roller assembly (13) in sequence, and winding it on the winding drum assembly (14), the cable twisting machine is operated, the twisting drum assembly (11) twists the wires to form a cable (18), the twisting barrel assembly (12) guides the cable (18), the deburring assembly (15) removes burrs on the surface of the cable (18), the wire pressing roller assembly (13) presses the cable (18), and finally winds it on the winding drum assembly (14); Step 2, the cable (18) moves against the surface of the deburring block (17), the air supply port 1 (22) and the air supply port 2 (23) supply air into the air supply housing (25), part of the air flow is sent into the air blowing chamber (21), and under the guidance of the inclined air guide block (24), it is blown on the surface of the cable (18), thereby completing the front end cooling, the deburring block (17) rubs against the surface of the cable (18) to generate heat, part of the air flow is sent into the deburring block (17) through the air supply channel (27), and is discharged from the gap (29) through the air outlet (39) to take away the heat generated by the friction of the deburring block (17); Step 3: When the heat of the deburring block (17) is too high, the air supply housing (25) slides toward the direction close to the micro motor (36), the air supply port 1 (22) supplies air into the air supply housing (25), and the air supply port 2 (23) blows air on the inclined air guide surface (28), pressing down the deburring block (17) mounted on the inclined mounting frame (26), and blowing air on the surface of the cable (18) under the guidance of the inclined air guide surface (28), thereby completing the cooling of the rear end.
Citation Information
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