Fitting quality inspection device for communication equipment assembly
By designing automatic insulation resistance measurement and crack detection devices for zinc oxide lightning arresters, the problems of low detection efficiency and difficulty in fault analysis in the prior art are solved, and efficient fault diagnosis and classification processing of zinc oxide lightning arresters are realized.
Patent Information
- Application Number
- CN202411382192.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the insulation resistance efficiency of the zinc oxide lightning arrester is low and the cause of moisture cannot be accurately judged, which leads to difficulty in analysis of faults.
A quality inspection device for assembly of communication equipment is designed, including supporting cylinder, rotating inner core and power connection assembly, and the rotating inner core drives zinc oxide lightning arrester for automatic insulation resistance measurement, and the crack detection component is used to identify the outer porcelain sleeve. For cracks and moisture reasons, automatic classification and collection are realized.
It significantly improves the efficiency of insulation resistance measurement of zinc oxide lightning arresters, can accurately determine the cause of moisture, and facilitates fault analysis and classification processing.
Smart Images

Figure CN119216254A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of accessory detection, and in particular to an accessory quality inspection device for assembling communication equipment. Background Art
[0002] Zinc oxide arrester is an arrester with good protection performance. It can effectively protect communication equipment. It uses the good nonlinear volt-ampere characteristics of zinc oxide to make the current flowing through the arrester extremely small (microampere or milliampere level) at normal working voltage. When overvoltage acts, the resistance drops sharply, discharging the overvoltage energy to achieve the protection effect.
[0003] If the zinc oxide arrester is assembled without discharging moisture in time, it is easy to cause a certain amount of humidity to remain inside the zinc oxide arrester. Since the insulating material inside the zinc oxide arrester is hygroscopic, the insulating material inside the zinc oxide arrester will gradually absorb moisture, causing the insulating material to become damp;
[0004] In addition, the outer jacket of the zinc oxide arrester is made of ceramic material (refer to the attached drawing of the specification Figure 2 The component placed on the top of the rotating inner core 2 in the middle), during the storage of the zinc oxide lightning arrester, due to the aging or respiration of the material of the outer porcelain sleeve itself, cracks may appear in the outer porcelain sleeve, and moisture may enter the interior of the zinc oxide lightning arrester through the cracks, causing the zinc oxide lightning arrester to become damp, and after the zinc oxide lightning arrester becomes damp, its insulation resistance will significantly decrease, so it is necessary to detect whether the zinc oxide lightning arrester is damp by measuring the insulation resistance of the zinc oxide lightning arrester. The existing detection method mainly connects the zinc oxide lightning arrester to be tested with a megohmmeter to realize its resistance detection function, but this method is inefficient, and it is necessary to connect and disconnect the zinc oxide lightning arresters to be tested one by one, and after detecting that the lightning arrester to be tested is damp, it is impossible to accurately determine which of the above reasons caused the dampness, which is not conducive to the fault analysis of the zinc oxide lightning arrester, and therefore a communication equipment assembly accessories quality inspection device is proposed to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that the detection method in the prior art is low in efficiency and after detecting that the lightning arrester to be tested is damp, it is impossible to accurately determine which of the above reasons caused the dampness, which is not conducive to the fault analysis of the zinc oxide lightning arrester. A quality inspection device for accessories for assembly of communication equipment is proposed.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A quality inspection device for accessories for assembling communication equipment, comprising a supporting cylinder installed on the ground through a supporting member and a rotating inner core rotatably arranged inside the supporting cylinder, the top of the supporting cylinder is provided with a feeding port, the feeding port is fixedly connected to a feeding pipe, the bottom of the supporting cylinder is provided with three discharging ports, a crack recovery box, a moisture recovery box and a good product recovery box are sequentially arranged at the three discharging ports in a clockwise manner, a megohmmeter is fixedly connected to the surface of the supporting cylinder, a side wall of the supporting cylinder is provided with an electric connection component, the electric connection component comprises an arc guide plate fixedly connected to the side wall of the supporting cylinder, an arc through-opening is provided on the side wall of the arc guide plate, a pair of half-moon support plates are slidably arranged on the inner wall of the arc guide plate, an electric connection slider is slidably arranged on the inner side of the half-moon support plate, an electrode block is slidably arranged on the inner wall of the electric connection slider, one end of the electrode block is fixedly connected to an electrode rod, one end of the electrode rod passes through the arc through-opening, and one end of the electrode rod is connected to the megohmmeter through a wire;
[0008] The surface circumference of the rotating inner core is distributed with a plurality of conveying grooves, the inner bottom end of the conveying groove is linearly arranged with a plurality of arc-shaped inner grooves, the inner side of the arc-shaped inner groove is provided with a crack detection component for detecting cracks in the outer porcelain sleeve of the zinc oxide lightning arrester, the crack detection component includes an arc-shaped slider slidably arranged on the inner side of the arc-shaped inner groove, and a plurality of crack detection needles are slidably arranged inside the arc-shaped slider.
[0009] Preferably, a rubber layer is provided inside the supporting cylinder, and when the zinc oxide lightning arrester to be tested performs a circular motion, the friction between the rubber layer and the zinc oxide lightning arrester to be tested causes the zinc oxide lightning arrester to rotate.
[0010] Preferably, an inclined surface is provided at one end of the electrode block, a reset spring is sleeved on the electrode rod, one end of the reset spring is fixedly connected to the electrode block, and the other end of the reset spring is fixedly connected to the inner wall of the power connection slider.
[0011] Preferably, the semi-lunar support plate is fixedly connected to the inner wall of the arc-shaped guide rail plate by a bending spring, there is a mutually repulsive magnetic force between the power-connecting slider and the side wall of the arc-shaped guide rail plate with an arc-shaped through-hole, and the side wall of the arc-shaped guide rail plate is fixedly connected with a magnetic block that is magnetically attracted to the electrode block.
[0012] Preferably, one end of the arc-shaped sliding block is fixedly connected to the inner wall of the arc-shaped inner groove via a positioning spring, and an internal pressure sensor is installed on the inner wall of the arc-shaped inner groove.
[0013] Preferably, a reduction gear is fixedly connected at the center of one end of the rotating inner core, a servo motor is installed on the side wall of the supporting cylinder through a mounting frame, and a driving gear meshing with the reduction gear is fixedly connected to the output end of the servo motor.
[0014] Preferably, a retraction groove is provided on the inner wall of the discharge port, a screening tooth plate is slidably provided on the inner side of the retraction groove, a connecting port is provided on the side wall of the retraction groove, a screening motor is installed on the side wall of the supporting cylinder, and an opening and closing control gear meshing with the screening tooth plate is fixedly connected to the output end of the screening motor.
[0015] Preferably, the crack recovery box, the damp recovery box and the good product recovery box are provided with silicone tubes inside to cushion the falling of the zinc oxide lightning arrester.
[0016] Preferably, the inner wall of the conveying trough is linearly arranged with a plurality of inclined slide grooves, a surface detection block is slidably arranged inside the inclined slide groove, a plurality of sliding cavities are opened inside the surface detection block, a pair of arc surface crack detection needles are slidably arranged inside the sliding cavity, and an elastic cotton column is fixedly connected between the surface crack detection needles;
[0017] A cambered surface pressure sensor is installed on the inner wall of the inclined slide groove, and the surface detection block is connected to the cambered surface pressure sensor via a connecting spring.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. This scheme is provided with a supporting cylinder, a rotating inner core and a power connection component. The rotating inner core can drive the zinc oxide lightning arresters to be tested to pass through the grounding components one by one, so that the megohmmeter can automatically realize the insulation resistance measurement function of the zinc oxide lightning arresters to be tested, so that the measurement of the resistance of the zinc oxide lightning arresters to be tested can be streamlined, which significantly improves the measurement efficiency.
[0020] 2. This scheme is provided with a crack detection component. When the zinc oxide lightning arrester to be tested is in circular motion, the friction between the rubber layer and the zinc oxide lightning arrester to be tested causes the zinc oxide lightning arrester to rotate. When cracks appear on the outer porcelain sleeve of the zinc oxide lightning arrester to be tested, the tip of the crack detection needle will penetrate into the inside of the crack. At this time, the self-rotation of the zinc oxide lightning arrester will drive the crack detection needle to rotate, thereby driving the arc-shaped slider to slide and hit the internal pressure sensor. The internal pressure sensor feeds back to the controller, and the controller controls the screening motor at the crack recovery box to work, so that the screening tooth plate at this location moves to the inside of the retraction groove, so that the zinc oxide lightning arrester to be tested can be classified and collected according to the cause of moisture, which is convenient for fault analysis of the zinc oxide lightning arrester to be tested. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of a communication equipment assembly accessories quality inspection device proposed by the present invention;
[0022] Figure 2 This is a schematic diagram of the assembly structure of a communication equipment assembly accessories quality inspection device proposed by the present invention;
[0023] Figure 3 Schematic diagram of the assembly structure of the power connection component in the communication equipment assembly parts quality inspection device proposed by the present invention Figure 1 ;
[0024] Figure 4 Schematic diagram of the assembly structure of the power connection component in the communication equipment assembly parts quality inspection device proposed by the present invention Figure 2 ;
[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of a supporting cylinder in a communication equipment assembly accessories quality inspection device proposed by the present invention;
[0026] Figure 6 for Figure 5 A schematic diagram of the enlarged structure at B in the middle;
[0027] Figure 7 It is a schematic cross-sectional structure diagram of a rotating inner core in a communication equipment assembly accessories quality inspection device proposed by the present invention;
[0028] Figure 8 for Figure 7 Schematic diagram of the enlarged structure at point A in the middle.
[0029] In the figure: 1. Support cylinder; 101. Rubber layer; 102. Retraction groove; 2. Rotating inner core; 201. Conveying groove; 202. Arc inner groove; 3. Megaohmmeter; 4. Crack recovery box; 5. Silicone tube; 6. Arc guide plate; 601. Arc through-hole; 7. Reduction gear; 8. Servo motor; 9. Feeding pipe; 10. Screening motor; 11. Magnetic block; 12. Half-moon support plate; 13. Bending spring; 14. Power-connecting slider; 15. Reset spring; 16. Electrode rod; 17. Electrode block; 18. Internal pressure sensor; 19. Arc slider; 20. Positioning spring; 21. Surface crack detection needle; 22. Screening tooth plate; 23. Opening and closing control gear; 24. Moisture recovery box; 25. Good product recovery box; 26. Surface detection block; 27. Arc surface crack detection needle; 28. Connecting spring; 29. Arc surface pressure sensor. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0031] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] Example, see Figures 1 to 8 A quality inspection device for accessories for assembling communication equipment comprises a support cylinder 1 installed on the ground through a support member and a rotating inner core 2 rotatably arranged inside the support cylinder 1, a feeding port is provided at the top of the support cylinder 1, a feeding pipe 9 is fixedly connected to the feeding port, three discharge ports are provided at the bottom of the support cylinder 1, a crack recovery box 4, a moisture recovery box 24 and a good product recovery box 25 are arranged at the three discharge ports in a clockwise order, further, a silicone tube 5 is provided inside the crack recovery box 4, the moisture recovery box 24 and the good product recovery box 25 for buffering the falling of the zinc oxide lightning arrester.
[0034] Reference Figures 7 and 8The surface of the supporting cylinder 1 is fixedly connected with a megohmmeter 3, and the side wall of the supporting cylinder 1 is provided with a power connection component, which includes an arc-shaped guide plate 6 fixedly connected with the side wall of the supporting cylinder 1, and an arc-shaped through-hole 601 is opened on the side wall of the arc-shaped guide plate 6. A pair of half-moon support plates 12 are slidably provided on the inner wall of the arc-shaped guide plate 6, and a power connection slider 14 is slidably provided on the inner side of the half-moon support plate 12. An electrode block 17 is slidably provided on the inner wall of the power connection slider 14, and one end of the electrode block 17 is fixedly connected with an electrode rod 16, and one end of the electrode rod 16 passes through the arc-shaped through-hole 601, and one end of the electrode rod 16 is connected to the megohmmeter through a wire. The ohmmeter 3 is connected (the megohmmeter 3 is connected to the external controller); further, an inclined surface is provided at one end of the electrode block 17, a reset spring 15 is sleeved on the electrode rod 16, one end of the reset spring 15 is fixedly connected to the electrode block 17, the other end of the reset spring 15 is fixedly connected to the inner wall of the power-connecting slider 14, the semi-lunar support plate 12 is fixedly connected to the inner wall of the arc-shaped guide rail plate 6 through the bending spring 13, there is a mutually repulsive magnetic force between the power-connecting slider 14 and the side wall of the arc-shaped guide rail plate 6 on which the arc-shaped through-hole 601 is opened, and the side wall of the arc-shaped guide rail plate 6 is fixedly connected with a magnetic attraction block 11 which is magnetically attracted to the electrode block 17.
[0035] It should be noted that: when the zinc oxide lightning arrester to be tested falls on the inner side of the conveying trough 201, the rotating inner core 2 drives the zinc oxide lightning arrester to be tested to make a circular motion. When the two ends of the zinc oxide lightning arrester to be tested contact the inclined surface of the electrode block 17, the electrode block 17 will be squeezed, and the electrode block 17 drives the electrode rod 16 to move and compresses the reset spring 15. Under the action of the reset spring 15, the electrode block 17 is in close contact with the two ends of the zinc oxide lightning arrester to be tested (the "L" terminal lead and the "E" terminal lead of the megohmmeter 3 are electrically connected to the electrode rods 16 on both sides, respectively, the electrode block 17 on one side is in contact with the high-voltage terminal of the zinc oxide lightning arrester to be tested, and the electrode block 17 on the other side is connected to the grounding terminal of the zinc oxide lightning arrester to be tested);
[0036] The zinc oxide lightning arrester to be tested drives the power connection slider 14 to slide inside the arc guide plate 6. During the sliding process, the megohmmeter 3 detects the insulation resistance of the zinc oxide lightning arrester to be tested, and transmits the detected value to the controller. If the detected insulation resistance value is not within the normal insulation resistance value range (for lightning arresters above 35kV, the voltage of the megohmmeter 3 is 5000V, and the insulation resistance is greater than 2500MΩ, which is normal; for lightning arresters below 35kV, the voltage of the megohmmeter 3 is 2500V, and the insulation resistance is greater than 1000MΩ, which is normal), it means that the zinc oxide lightning arrester to be tested is damp, and the controller controls the screening motor 10 at the damp recovery box 24 to work, so that the screening tooth plate 22 at this place moves to the inside of the retraction groove 102;
[0037] It should be noted that the time from the start of sliding of the power connection slider 14 to the end of sliding is 60 seconds, that is, the megohmmeter 3 can measure the resistance of the zinc oxide lightning arrester to be tested for 60 seconds;
[0038] When the power-connecting slider 14 slides to the magnetic block 11 (the bending spring 13 is in a compressed state during this process), the magnetic block 11 will magnetically attract the electrode block 17, thereby driving the power-connecting slider 14 to slide and separate from the two ends of the zinc oxide lightning arrester that has been tested. Under the elastic force of the bending spring 13, the power-connecting slider 14 is reset, and the zinc oxide lightning arrester to be tested continues to move with the rotating inner core 2 (the two ends of the zinc oxide lightning arrester to be tested can pass through the opening at the bottom end of the arc guide plate 6, see Figure 8 ).
[0039] There are multiple conveying grooves 201 distributed circumferentially on the surface of the rotating inner core 2, and multiple arc-shaped inner grooves 202 are linearly arranged at the inner bottom end of the conveying groove 201. A crack detection component for detecting cracks in the outer porcelain sleeve of the zinc oxide lightning arrester is arranged on the inner side of the arc-shaped inner groove 202. The crack detection component includes an arc-shaped slider 19 slidably arranged on the inner side of the arc-shaped inner groove 202, and multiple crack detection needles 21 are slidably arranged inside the arc-shaped slider 19; further, a rubber layer 101 is arranged inside the supporting cylinder 1, and when the zinc oxide lightning arrester to be tested makes a circular motion, the zinc oxide lightning arrester to be tested rotates under the action of the friction between the rubber layer 101 and the zinc oxide lightning arrester to be tested, and one end of the arc-shaped slider 19 is fixedly connected to the inner wall of the arc-shaped inner groove 202 through a positioning spring 20, and an internal pressure sensor 18 is installed on the inner wall of the arc-shaped inner groove 202.
[0040] It should be noted that: a plurality of telescopic slots are provided inside the arc-shaped slider 19, the surface crack detection needle 21 is slidably connected to the telescopic slot, and the surface crack detection needle 21 is fixedly connected to the inner wall of the telescopic slot due to the interference spring;
[0041] It should be noted that: when the zinc oxide lightning arrester to be tested falls on the inner side of the conveying trough 201, the outer porcelain sleeve on its surface contacts the crack detection needle 21, and there is an extrusion force between the outer porcelain sleeve and the crack detection needle 21; the zinc oxide lightning arrester to be tested rotates while making a circular motion with the rotating inner core 2. If there is a crack on the surface of the outer porcelain sleeve, the needle tip of the surface crack detection needle 21 will penetrate into the inside of the crack. At this time, the self-rotation of the zinc oxide lightning arrester will drive the crack detection needle 21 to rotate, thereby driving the arc slider 19 to slide and hit the internal pressure sensor 18. The internal pressure sensor 18 feeds back to the controller, and the controller controls the screening motor 10 at the crack recovery box 4 to work, so that the screening tooth plate 22 there moves to the inside of the retraction groove 102, so that the zinc oxide lightning arrester to be tested can be classified and collected according to the cause of moisture, which is convenient for fault analysis of the zinc oxide lightning arrester to be tested.
[0042] It is worth noting that: when the crack on the surface or arc surface of the outer porcelain sleeve is small, the needle tip of the surface crack detection needle 21 or the arc surface crack detection needle 27 penetrates shallowly. When the surface crack detection needle 21 or the arc surface crack detection needle 27 rotates to a state where it cannot rotate as the zinc oxide lightning arrester to be tested rotates, the needle tip is a cone structure, so that the surface crack detection needle 21 or the arc surface crack detection needle 27 can be separated from the crack.
[0043] When the cracks on the surface and the arc surface of the outer porcelain sleeve are large, the needle tips of the surface crack detection needle 21 and the arc surface crack detection needle 27 penetrate deeply. When the surface crack detection needle 21 or the arc surface crack detection needle 27 rotates to a state where it cannot rotate as the zinc oxide arrester to be tested rotates, the resistance given by the surface crack detection needle 21 or the arc surface crack detection needle 27 to the zinc oxide arrester to be tested is greater than the friction between the zinc oxide arrester to be tested and the rubber layer 101, so that the zinc oxide arrester to be tested cannot continue to rotate. The above two situations can realize the function of detecting cracks in the outer porcelain sleeve of the zinc oxide arrester to be tested.
[0044] The inner wall of the conveying groove 201 is linearly arranged with a plurality of inclined slide grooves, a surface detection block 26 is slidably arranged inside the inclined slide groove, a plurality of sliding cavities are opened inside the surface detection block 26, a pair of arc surface crack detection needles 27 are slidably arranged inside the sliding cavity, and an elastic cotton column is fixedly connected between the arc surface crack detection needles 27;
[0045] A cambered surface pressure sensor 29 is installed on the inner wall of the inclined slide groove, and the surface detection block 26 is connected to the cambered surface pressure sensor 29 via a connecting spring 28 .
[0046] It is worth noting that the arc surface pressure sensor 29 and the internal pressure sensor 18 establish an information transmission connection with the controller.
[0047] It should be noted that: when the zinc oxide lightning arrester to be tested is placed on the inner side of the conveying trough, the surface detection block 26 is located between the arc-shaped surfaces of the outer porcelain sleeve. At this time, the arc-shaped surface of the outer porcelain sleeve will squeeze the arc-shaped crack detection needle 27. When there is a crack on the arc-shaped surface of the outer porcelain sleeve, the needle tip of the arc-shaped crack detection needle 27 will penetrate into the inner side of the crack. The self-rotation force of the zinc oxide lightning arrester to be tested will move the arc-shaped crack detection needle 27, thereby driving the surface detection block 26 to slide on the inner side of the inclined slide groove, thereby squeezing the connecting spring 28. At this time, the arc-shaped pressure sensor 29 senses the pressure and feeds back to the controller. The controller controls the screening motor 10 at the crack recovery box 4 to work, so that the screening tooth plate 22 moves to the inner side of the retraction groove.
[0048] Furthermore, a reduction gear 7 is fixedly connected at the center of one end of the rotating inner core 2 , a servo motor 8 is installed on the side wall of the supporting cylinder 1 through a mounting frame, and a driving gear meshing with the reduction gear 7 is fixedly connected to the output end of the servo motor 8 .
[0049] It should be noted that the servo motor 8 drives the reduction gear 7 to rotate slowly through the driving gear, thereby driving the rotating inner core 2 to rotate slowly.
[0050] Furthermore, a retraction groove 102 is provided on the inner wall of the discharge port, a screening tooth plate 22 is slidably provided on the inner side of the retraction groove 102, a connecting port is provided on the side wall of the retraction groove 102, a screening motor 10 is installed on the side wall of the supporting cylinder 1, and an opening and closing control gear 23 meshing with the screening tooth plate 22 is fixedly connected to the output end of the screening motor 10.
[0051] It should be noted that: when the zinc oxide lightning arrester to be tested is not damp, the controller controls the screening motor 10 at the good product recovery box 25 to work, so that the screening tooth plate 22 moves to the inside of the retraction groove 102, and when the rotating inner core 2 carries the good zinc oxide lightning arrester and rotates to the good product recovery box 25, the good zinc oxide lightning arrester will automatically fall on the inside of the good product recovery box 25.
[0052] The present invention stacks the zinc oxide lightning arresters to be tested one by one from bottom to top on the inner side of the feeding tube 9, turns on the servo motor 8, and drives the reduction gear 7 to rotate slowly through the driving gear, thereby driving the rotating inner core 2 to rotate slowly. When the conveying groove 201 on the surface of the rotating inner core 2 rotates to the bottom of the feeding tube 9, the zinc oxide lightning arrester to be tested automatically falls on the inner side of the conveying groove 201. At this time, the surface crack detection needle 21 contacts the outer porcelain sleeve of the zinc oxide lightning arrester to be tested (there is an extrusion force between the two). When the zinc oxide lightning arrester to be tested makes a circular motion with the rotating inner core 2, the friction between the rubber layer 101 and the zinc oxide lightning arrester to be tested causes the zinc oxide lightning arrester to rotate.
[0053] At the same time, the two ends of the zinc oxide lightning arrester to be tested move to the inner side of the power connection slider 14 and contact the electrode block 17, and then the two ends of the zinc oxide lightning arrester to be tested drive the power connection slider 14 to slide counterclockwise along the arc guide plate 6. During this process, the megohmmeter 3 detects the insulation resistance of the zinc oxide lightning arrester to be tested, and at the same time, the crack detection component cooperates with the surface detection block 26 to detect whether there is a crack on its outer porcelain sleeve;
[0054] When the power-connecting slider 14 moves to the magnetic block 11 (the bending spring 13 is in a compressed state during this process), the magnetic block 11 will magnetically attract the electrode block 17, thereby driving the power-connecting slider 14 to slide and separate from the two ends of the zinc oxide lightning arrester to be tested. Under the elastic force of the bending spring 13, the power-connecting slider 14 is reset, and the zinc oxide lightning arrester to be tested continues to move with the rotating inner core 2 (the two ends of the zinc oxide lightning arrester to be tested can pass through the opening at the bottom end of the arc guide plate 6, see Figure 8), at this time, the megohmmeter 3 completes the insulation resistance detection of the zinc oxide lightning arrester to be tested, and transmits the detection result to the controller. If the detected insulation resistance value is not within the normal insulation resistance value range, the controller controls the screening motor 10 at the damp recovery box 24 to work, so that the screening tooth plate 22 moves to the inside of the retraction groove 102, and when the damp zinc oxide lightning arrester to be tested moves to the damp recovery box 24, it automatically falls inside the damp recovery box 24;
[0055] If there is a crack on the surface of the outer porcelain sleeve, the tip of the detection needle will penetrate into the inner side of the crack. At this time, the rotation of the zinc oxide arrester will drive the crack detection needle 21 to rotate around the zinc oxide arrester, thereby driving the arc slider 19 to slide and hit the internal pressure sensor 18. The internal pressure sensor 18 feeds back to the controller, and the controller controls the screening motor 10 at the crack recovery box 4 to work, so that the screening tooth plate 22 at this location moves to the inside of the retraction groove 102;
[0056] If there is a crack on the curved surface of the outer porcelain sleeve, the needle tip of the curved surface crack detection needle 27 will penetrate into the inner side of the crack, and the self-rotation force of the zinc oxide lightning arrester to be tested will move the curved surface crack detection needle 27, thereby driving the surface detection block 26 to slide on the inner side of the inclined slide groove, thereby squeezing the connecting spring 28. At this time, the curved surface pressure sensor 29 senses the pressure and feeds back to the controller. The controller controls the screening motor 10 at the crack recovery box 4 to work, so that the screening tooth plate 22 moves to the inner side of the retraction groove. When the zinc oxide lightning arrester with cracks on the surface of the outer porcelain sleeve rotates to the crack recovery box 4 with the rotating inner core 2, it will automatically fall on the inner side of the crack recovery box 4, so that the zinc oxide lightning arrester to be tested can be classified and collected according to the cause of moisture, which is convenient for fault analysis of the zinc oxide lightning arrester to be tested;
[0057] If the zinc oxide lightning arrester to be tested is not damp and there is no crack on the surface of the outer porcelain sleeve, the screening motor 10 at the crack recovery box 4 and the damp recovery box 24 will not work, and the good zinc oxide lightning arrester can move with the inner core to the good product recovery box 25 and fall into the good product recovery box 25 for recycling.
[0058] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A communication equipment assembly accessory quality inspection device, comprising a support cylinder (1) mounted on the ground through a support member and a rotating inner core (2) rotatably arranged inside the support cylinder (1), characterized in that: The top of the support cylinder (1) is provided with a discharge port, to which a discharge pipe (9) is fixedly connected; the bottom of the support cylinder (1) is provided with three discharge ports, at which a crack recovery box (4), a moisture recovery box (24) and a good product recovery box (25) are arranged in clockwise order; a megohmmeter (3) is fixedly connected to the surface of the support cylinder (1); a power connection assembly is provided on the side wall of the support cylinder (1), and the power connection assembly includes an arc-shaped guide plate (6) fixedly connected to the side wall of the support cylinder (1); the arc An arc-shaped through-hole (601) is provided on the side wall of the arc-shaped guide plate (6), a pair of half-moon support plates (12) are slidably provided on the inner wall of the arc-shaped guide plate (6), a power connection slider (14) is slidably provided on the inner side of the half-moon support plate (12), an electrode block (17) is slidably provided on the inner wall of the power connection slider (14), one end of the electrode block (17) is fixedly connected to an electrode rod (16), one end of the electrode rod (16) passes through the arc-shaped through-hole (601), and one end of the electrode rod (16) is connected to the megohmmeter (3) through a wire; The surface circumference of the rotating inner core (2) is distributed with a plurality of conveying grooves (201), the inner bottom end of the conveying groove (201) is linearly arranged with a plurality of arc-shaped inner grooves (202), the inner side of the arc-shaped inner groove (202) is provided with a crack detection component for detecting cracks in the outer porcelain sleeve of the zinc oxide lightning arrester, the crack detection component comprises an arc-shaped slider (19) slidably arranged on the inner side of the arc-shaped inner groove (202), and a plurality of surface crack detection needles (21) are slidably arranged inside the arc-shaped inner groove (202).
2. A communication equipment assembly accessories quality inspection device according to claim 1, characterized in that: A rubber layer (101) is provided inside the support cylinder (1), and when the zinc oxide lightning arrester to be tested performs a circular motion, the friction force between the rubber layer (101) and the zinc oxide lightning arrester to be tested causes the zinc oxide lightning arrester to rotate.
3. A communication equipment assembly accessories quality inspection device according to claim 1, characterized in that: One end of the electrode block (17) is provided with an inclined surface, and a return spring (15) is sleeved on the electrode rod (16), one end of the return spring (15) is fixedly connected to the electrode block (17), and the other end of the return spring (15) is fixedly connected to the inner wall of the power connection slide (14).
4. A communication equipment assembly accessories quality inspection device according to claim 3, characterized in that: The semi-lunar support plate (12) is fixedly connected to the inner wall of the arc-shaped guide plate (6) via a bending spring (13); a mutually repulsive magnetic force exists between the power connection slider (14) and the side wall of the arc-shaped guide plate (6) on which an arc-shaped through-hole (601) is provided; and a magnetic attraction block (11) that is magnetically attracted to the electrode block (17) is fixedly connected to the side wall of the arc-shaped guide plate (6).
5. A communication equipment assembly accessories quality inspection device according to claim 1, characterized in that: One end of the arc-shaped sliding block (19) is fixedly connected to the inner wall of the arc-shaped inner groove (202) via a positioning spring (20), and an internal pressure sensor (18) is installed on the inner wall of the arc-shaped inner groove (202).
6. A communication equipment assembly accessories quality inspection device according to claim 1, characterized in that: A reduction gear (7) is fixedly connected at the center of one end of the rotating inner core (2), a servo motor (8) is mounted on the side wall of the supporting cylinder (1) via a mounting frame, and an output end of the servo motor (8) is fixedly connected to a driving gear meshing with the reduction gear (7).
7. A communication equipment assembly accessories quality inspection device according to claim 1, characterized in that: The inner wall of the discharge port is provided with a retraction groove (102), a screening tooth plate (22) is slidably arranged inside the retraction groove (102), a connecting port is provided on the side wall of the retraction groove (102), a screening motor (10) is installed on the side wall of the support cylinder (1), and an output end of the screening motor (10) is fixedly connected with an opening and closing control gear (23) meshing with the screening tooth plate (22).
8. A communication equipment assembly accessories quality inspection device according to claim 1, characterized in that: The crack recovery box (4), the damp recovery box (24) and the good product recovery box (25) are provided with a silicone tube (5) inside to buffer the falling of the zinc oxide lightning arrester.
9. A communication equipment assembly accessories quality inspection device according to claim 1, characterized in that: The inner wall of the conveying groove (201) is linearly arranged with a plurality of inclined slide grooves, a surface detection block (26) is slidably arranged inside the inclined slide groove, a plurality of sliding cavities are opened inside the surface detection block (26), a pair of arc surface crack detection needles (27) are slidably arranged inside the sliding cavity, and an elastic cotton column is fixedly connected between the arc surface crack detection needles (27); A cambered surface pressure sensor (29) is installed on the inner wall of the inclined slide groove, and the surface detection block (26) is connected to the cambered surface pressure sensor (29) via a connecting spring (28).
Citation Information
Cited By
Shock absorption sheet impact resistance inspection equipment
CN120043729A
