Equipment and method for removing high-toughness impurities on metal surface

Abstract

The invention relates to the technical field of metal machining equipment and machining methods thereof, in particular to metal surface high-toughness impurity removing equipment and a removing method thereof.The metal surface high-toughness impurity removing equipment comprises a workbench, a sealing cabinet and a bearing assembly, the sealing cabinet is fixedly connected to the upper side of the workbench, and the bearing assembly is fixedly connected to the right side of the top of the workbench; according to the metal product machining device, through the arrangement of the bearing assembly, the feeding assembly, the machining assembly and the positioning assembly, a to-be-machined metal product can be stably clamped through cooperation of the clamping seat assembly and the clamping block assembly; a metal product to be machined is accurately placed on the positioning disc body, the feeding and discharging efficiency is high, meanwhile, the adjusting base assembly and the positioning disc assembly can be matched with the overturning clamp assembly to turn over the metal product, multiple side faces of the metal product can be automatically machined, and time and labor are saved.

Description

Technical Field

[0001] The invention relates to the technical field of metal processing equipment and processing methods thereof, and in particular to a metal surface high-toughness impurity removal equipment and a removal method thereof. Background Art

[0002] Modern manufacturing has higher and higher requirements for the surface of metal products. Since the surface of some metal products contains high-toughness impurities, the impurity layer and oxide layer on the surface need to be removed before use. The traditional removal method is to use high-pressure and high-speed gas to carry black silicon carbide to impact the metal surface, and remove the metal surface by sandblasting. This method is costly, dusty and inefficient. With technological innovation, laser beams are applied in a controllable manner to penetrate the surface of metal products and blow away the waste materials generated by processing, which can quickly remove the metal surface. This method is environmentally friendly, low-cost and efficient.

[0003] The existing method of removing metal surface with partial laser beam requires the use of corresponding high-toughness impurity removal equipment on metal surface, but the existing high-toughness impurity removal equipment on metal surface has some problems during use: first, the existing high-toughness impurity removal equipment on metal surface requires manual operation for loading and unloading, and the metal product to be processed needs to be placed at a specific position on the workbench during manual loading and unloading, which is inefficient; second, the existing high-toughness impurity removal equipment on metal surface can only process one side of the metal product, and requires manual flipping and adjustment through clamping tools, which is time-consuming and labor-intensive. Therefore, in view of the above problems, a high-toughness impurity removal equipment on metal surface and a removal method thereof are proposed. Summary of the invention

[0004] The purpose of the present invention is to provide a device for removing high-toughness impurities on metal surfaces and a method for removing them, so as to solve the problem that the existing device for removing high-toughness impurities on metal surfaces requires manual operation for loading and unloading, which is inefficient, and the existing device for removing high-toughness impurities on metal surfaces requires manual flipping and adjustment through clamping tools, which is time-consuming and labor-intensive.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A device for removing high-toughness impurities from metal surfaces and a method for removing the impurities, comprising a workbench, a sealed cabinet and a supporting assembly, wherein the upper side of the workbench is fixedly connected to the sealed cabinet, the top of the workbench is fixedly connected to the right side with the supporting assembly, the upper inner side of the sealed cabinet is fixedly connected to a feeding assembly and a processing assembly, the top of the workbench is fixedly connected to the left side with a positioning assembly, and both the supporting assembly and the positioning assembly are located inside the sealed cabinet; the supporting assembly comprises a feeding table and a sliding shaft, the bottom of the feeding table is fixedly connected to three sliding shafts, the sliding shafts are slidably connected to the workbench, two gripping handles are fixedly connected to the front of the upper side of the feeding table, six limiting frames are fixedly connected to the upper side of the feeding table, and the feeding assembly comprises a first displacement mechanism, a second displacement mechanism, a third displacement mechanism, a fourth displacement mechanism, a fifth displacement mechanism, a fifth displacement mechanism, a fifth displacement mechanism, a fifth displacement mechanism, a fifth displacement mechanism A hydraulic rod, a clamping seat assembly and a clamping block assembly, the lower side of the first displacement mechanism is fixedly connected with a first hydraulic rod, the lower end of the first hydraulic rod is fixedly connected with a mounting shell, the clamping seat assembly includes a clamping seat body and a mounting shell, the upper side of the clamping seat body is fixedly connected with a mounting shell, the outer side of the clamping seat body is fixedly connected with three positioning shafts and three sliding seats, the upper side of the clamping seat body is fixedly connected with three small rollers and three sliding frames, the upper side of the clamping seat body is rotatably connected with a rotating shaft, the upper side of the mounting shell is fixedly connected with a first motor, the upper side of the sliding seat is fixedly connected with a pair of fixed blocks, the sliding grooves of the sliding seats are slidably connected with sliding blocks, the outer side of the sliding frame is slidably connected with a transmission block, the clamping The block assembly includes a clamping block body and a sliding block, the upper sides of the three clamping block bodies are fixedly connected to the sliding blocks, the sides of the sliding blocks are fixedly connected to the transmission belts, the ends of the transmission belts close to the rotating shaft are fixedly connected to the transmission blocks, the middle position of the transmission block is spirally connected to the rotating shaft, the upper end of the rotating shaft is fixedly connected to the first motor, the sides of the sliding blocks are fixedly connected to a pair of compression springs, the sides of the compression springs close to the rotating shaft are fixedly connected to the fixed blocks, the processing assembly includes a second displacement mechanism and a second hydraulic rod, the lower side of the second displacement mechanism is fixedly connected to the second hydraulic rod, the lower end of the second hydraulic rod is fixedly connected to a small vacuum cleaner, the lower side of the small vacuum cleaner is fixedly connected to a laser gun, the small Dust pipes are fixedly connected to the left and right sides of the vacuum cleaner, a dust nozzle is fixedly connected to the lower half of the laser gun, the dust nozzle is fixedly connected to the two dust pipes, the positioning assembly includes a limit seat assembly, an adjustment seat assembly, a positioning plate assembly and a flip clamp assembly, the limit seat assembly includes a limit seat body and a limit rail, the interior of the limit seat body is fixedly connected with two limit rails and two third hydraulic rods, a filling block is fixedly connected between the two third hydraulic rods, the rear side of the filling block is fixedly connected to the limit seat body, the front side of the filling block is fixedly connected to the limit rail, the outer side of the limit rail is slidably connected to the adjustment seat body, the front end of the third hydraulic rod is fixedly connected to the adjustment seat body, the adjustment seat assembly includes an adjustment seat body and a protective plate,The upper side of the adjusting seat body is fixedly connected with a protective plate, the inside of the adjusting seat body is fixedly connected with two rotating seats, the inner sides of the rotating seats are rotatably connected with screws, the lower sides of the rotating seats are fixedly connected with second motors, the top spindles of the second motors are fixedly connected with the screws, the upper rear half of the adjusting seat body is fixedly connected with a fourth hydraulic rod, the outer sides of the screws are spirally connected with screw blocks, the positioning plate assembly includes a positioning plate body and screw blocks, the left and right sides of the positioning plate body are fixedly connected with screw blocks, the upper side of the positioning plate body is fixedly connected with a positioning frame, the flip clamp assembly includes a fourth hydraulic rod and a mounting sleeve, the front end of the fourth hydraulic rod is fixedly connected with a mounting sleeve, the inside of the mounting sleeve is fixedly connected with a third motor, the front spindle of the third motor is fixedly connected with a mounting plate, the rear side of the mounting plate is rotatably connected with the mounting sleeve, the front side of the mounting plate is fixedly connected with a clamping plate, and the upper half of the clamping plate is fixedly connected with a hydraulic block.

[0007] Preferably, three "T" sliding grooves are provided on the upper side of the workbench, rotating doors are provided on the left side and front side of the sealed cabinet, the sliding shafts are all "T"-shaped shafts, the six limit frames are evenly distributed, the limit frames are each composed of three vertical rods, the two dust suction pipes are symmetrically distributed on the left and right, the dust suction pipes are all bent pipes, and the lower end of the dust suction pipe passes through the dust suction nozzle.

[0008] Preferably, a rotating groove is provided on the upper side of the clamping seat body, the mounting shell is a cylindrical shell with an open bottom, the positioning shaft and the sliding seat are cross-distributed, the positioning shaft is provided with a positioning hole, the sliding seat is provided with a sliding groove, the small roller and the sliding frame are both located inside the mounting shell, the small roller is in contact with the transmission belt, and the top of the sliding frame is fixedly connected to the mounting shell.

[0009] Preferably, there are three clamping block bodies, sliding blocks and transmission belts, the clamping block body is provided with an anti-skid plate at the upper side near the rotating shaft, the clamping block body is provided with a protruding tooth portion at the lower side near the rotating shaft, the sliding blocks are all tower-shaped structures, the transmission belts are all soft connecting belts, the transmission block is provided with three sliding holes, a threaded slot is provided in the middle position of the transmission block, a threaded protrusion is provided on the outer side of the rotating shaft, and the bottom main shaft of the first motor passes through the mounting shell.

[0010] Preferably, the limit seat body is a rectangular structure, the limit rails are all "T"-shaped rails, the limit rails are all located in front of the third hydraulic rod, the upper side of the filling block and the upper side of the third hydraulic rod are located in the same horizontal plane, the lower side of the adjustment seat body is provided with two "T"-shaped track grooves, the protective plate is a circular plate with an opening on the rear side, the relative outer sides of the two rotating seats are respectively aligned with the left and right sides of the adjustment seat body, the rotating seats are all "U"-shaped structures, and rotating slot holes are provided on the upper and lower sides of the rotating seat.

[0011] Preferably, a clamping groove is provided on the upper side of the positioning plate body, the positioning frame is composed of three cylindrical shafts, a rotating groove is provided on the front side of the mounting sleeve, a rotating protrusion is provided on the rear side of the mounting plate, the clamping plate is a bent structure, and the upper side of the hydraulic block and the upper side of the clamping plate are located in the same horizontal plane.

[0012] Preferably, the supporting assembly, the feeding assembly, the processing assembly and the positioning assembly can cooperate with each other to process the metal product, and the specific method is as follows:

[0013] S1: Taking a circular plate-shaped metal product as an example, open the rotating door on the front side of the sealing cabinet, hold the handle with both hands and pull it forward, the sliding shaft can move forward along the sliding groove of the workbench, so that the loading table moves forward, and the metal products to be processed are stacked in the limiting frame. The metal products to be processed are stably placed through the limiting frame, and the loading table is reset and the rotating door on the front side of the sealing cabinet is closed;

[0014] S2: The feeding assembly is controlled to operate by an external controller. The first displacement mechanism is an existing device. The positions of the clamping seat assembly and the clamping block assembly can be adjusted by the first displacement mechanism. The heights of the clamping seat assembly and the clamping block assembly can be adjusted by the first hydraulic rod. The metal product to be processed can be stably clamped by the cooperation of the clamping seat assembly and the clamping block assembly, and the metal product can be moved to the positioning plate assembly.

[0015] S3: The positioning assembly is controlled to operate by an external controller, and the positioning plate assembly is driven to slide in the limiting seat assembly by the adjusting seat assembly, so that the metal product to be processed can be transported to the processing station;

[0016] S4: The operation of the processing assembly is controlled by an external controller. The second displacement mechanism is an existing device. The positions of the small vacuum cleaner and the laser gun can be adjusted by the second displacement mechanism. The heights of the small vacuum cleaner and the laser gun can be adjusted by the second hydraulic rod. The laser gun is used for processing, and the small vacuum cleaner is used for suction. The waste material generated by the processing within the range of the suction nozzle is sucked away by the guidance of the suction pipe, so that the metal skin on the upper side and the curved side of the metal product can be quickly removed.

[0017] S5: The small vacuum cleaner and the laser gun are driven upward by the second hydraulic rod, and the metal product is turned over by the flip clamp assembly in cooperation with the adjusting seat assembly and the positioning plate assembly, and then the small vacuum cleaner and the laser gun are moved downward to continue processing the metal product to quickly remove the metal surface on the other side of the metal product.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] In the present invention, by providing a supporting component, a loading component, a processing component and a positioning component, the device can stably clamp the metal product to be processed through the cooperation of the clamping seat component and the clamping block component, so that the metal product to be processed can be accurately placed on the positioning plate body, and the metal product can be accurately placed on the positioning plate body, and the loading and unloading efficiency is high. At the same time, the device can turn over the metal product through the adjustment seat component and the positioning plate component in cooperation with the flip clamp component, and can automatically process multiple sides of the metal product, which is relatively time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is the first cross-sectional view of the overall structure of the present invention;

[0022] Figure 3 It is a second cross-sectional view of the overall structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the supporting assembly structure of the present invention;

[0024] Figure 5 This is a schematic diagram of the structure of the feeding assembly of the present invention;

[0025] Figure 6 This is a cross-sectional view of the structure of the feeding assembly of the present invention;

[0026] Figure 7 This is a schematic diagram of the positioning shaft installation structure of the present invention;

[0027] Figure 8 This is a schematic diagram of the installation structure of the fixing block of the present invention;

[0028] Fig. 9 It is a schematic diagram of the structure of the clamping seat assembly of the present invention;

[0029] Fig.10 It is a schematic diagram of the structure of the clamping block assembly of the present invention;

[0030] Fig.11 It is a cross-sectional view of the processing assembly structure of the present invention;

[0031] Fig.12 This is a schematic diagram of the installation structure of the laser gun of the present invention;

[0032] Fig.13 This is a schematic diagram of the positioning assembly structure of the present invention;

[0033] Fig.14 This is a schematic diagram of the installation structure of the limit rail of the present invention;

[0034] Fig.15 This is a schematic diagram of the protective plate installation structure of the present invention;

[0035] Fig.16 This is a schematic diagram of the installation structure of the rotating seat of the present invention;

[0036] Fig.17 This is a schematic diagram of the structure of the positioning plate assembly of the present invention;

[0037] Fig.18 It is a schematic diagram of the structure of the flip clamp assembly of the present invention.

[0038] In the figure: 1, workbench; 2, sealing cabinet; 3, supporting assembly; 31, loading platform; 32, sliding shaft; 33, gripping handle; 34, limiting frame; 4, loading assembly; 41, first displacement mechanism; 42, first hydraulic rod; 43, clamping seat assembly; 431, clamping seat body; 432, mounting shell; 433, positioning shaft; 434, sliding seat; 435, small roller; 436, sliding frame; 44, clamping block assembly; 441, clamping block body; 442, sliding block; 443, transmission belt; 444, transmission block; 445, rotating shaft; 446, first motor; 447, compression spring; 448, fixed block; 5, processing assembly; 51, second displacement mechanism; 52, The second hydraulic rod; 53. Small vacuum cleaner; 54. Laser gun; 55. Vacuum tube; 56. Vacuum nozzle; 6. Positioning assembly; 61. Limit seat assembly; 611. Limit seat body; 612. Limit rail; 613. Third hydraulic rod; 614. Filling block; 62. Adjusting seat assembly; 621. Adjusting seat body; 622. Protective plate; 623. Rotating seat; 624. Screw; 625. Second motor; 63. Positioning plate assembly; 631. Positioning plate body; 632. Screw block; 633. Positioning frame; 64. Flip clamp assembly; 641. Fourth hydraulic rod; 642. Mounting sleeve; 643. Third motor; 644. Mounting plate; 645. Clamping plate; 646. Hydraulic block. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0041] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0042] See also Figure 1-18 , the present invention provides a technical solution:

[0043] A device for removing high-toughness impurities from a metal surface and a method for removing the impurities, comprising a workbench 1, a sealed cabinet 2 and a supporting assembly 3, wherein the upper side of the workbench 1 is fixedly connected to the sealed cabinet 2, the top of the workbench 1 is fixedly connected to the supporting assembly 3, the upper side of the inner part of the sealed cabinet 2 is fixedly connected to a feeding assembly 4 and a processing assembly 5, the top of the workbench 1 is fixedly connected to the left side, and the supporting assembly 3 and the positioning assembly 6 are both located inside the sealed cabinet 2; the supporting assembly 3 comprises a feeding table 31 and a sliding shaft 32, the bottom of the feeding table 31 is fixedly connected to three sliding shafts 32, the sliding shaft 32 is slidably connected to the workbench 1, two gripping handles 33 are fixedly connected to the front of the upper side of the feeding table 31, and six limiting frames 34 are fixedly connected to the upper side of the feeding table 31, The feeding assembly 4 includes a first displacement mechanism 41, a first hydraulic rod 42, a clamping seat assembly 43 and a clamping block assembly 44. The first displacement mechanism 41 is fixedly connected to the lower side with the first hydraulic rod 42, and the lower end of the first hydraulic rod 42 is fixedly connected to the mounting shell 432. The clamping seat assembly 43 includes a clamping seat body 431 and a mounting shell 432. The upper side of the clamping seat body 431 is fixedly connected to the mounting shell 432. The outer side of the clamping seat body 431 is fixedly connected to three positioning shafts 433 and three sliding seats 434. The upper side of the clamping seat body 431 is fixedly connected to three small rollers 435 and three sliding racks 436. The upper side of the clamping seat body 431 is rotatably connected to a rotating shaft 445. The upper side of the mounting shell 432 is fixedly connected to a first motor 446. A pair of fixed blocks 448 are fixedly connected to the upper side of the sliding seat 434, a sliding block 442 is slidably connected in the sliding groove of the sliding seat 434, a transmission block 444 is slidably connected to the outer side of the sliding frame 436, and the clamping block assembly 44 includes a clamping block body 441 and a sliding block 442, the upper sides of the three clamping block bodies 441 are fixedly connected to the sliding block 442, the sides of the sliding block 442 are fixedly connected to the transmission belt 443, the end of the transmission belt 443 close to the rotating shaft 445 is fixedly connected to the transmission block 444, the middle position of the transmission block 444 is spirally connected to the rotating shaft 445, the upper end of the rotating shaft 445 is fixedly connected to the first motor 446, and the sides of the sliding block 442 are fixedly connected to a pair of compression springs 447. The spring 447 is fixedly connected to a fixed block 448 on one side close to the rotating shaft 445. The processing assembly 5 includes a second displacement mechanism 51 and a second hydraulic rod 52. The lower side of the second displacement mechanism 51 is fixedly connected to the second hydraulic rod 52. The lower end of the second hydraulic rod 52 is fixedly connected to a small vacuum cleaner 53. The lower side of the small vacuum cleaner 53 is fixedly connected to a laser gun 54. The left and right sides of the small vacuum cleaner 53 are fixedly connected to dust suction pipes 55. The lower half of the laser gun 54 is fixedly connected to a dust suction nozzle 56. The dust suction nozzle 56 and the two dust suction pipes 55 are fixedly connected. The positioning assembly 6 includes a limit seat assembly 61, an adjustment seat assembly 62, a positioning plate assembly 63 and a flip clamp assembly 64. The limit seat assembly 61 includes a limit seat body 611 and a limit rail 612.The interior of the limit seat body 611 is fixedly connected with two limit rails 612 and two third hydraulic rods 613, a filling block 614 is fixedly connected between the two third hydraulic rods 613, the rear side of the filling block 614 is fixedly connected to the limit seat body 611, the front side of the filling block 614 is fixedly connected to the limit rail 612, the outer side of the limit rail 612 is slidably connected to the adjustment seat body 621, the front end of the third hydraulic rod 613 is fixedly connected to the adjustment seat body 621, the adjustment seat assembly 62 includes an adjustment seat body 621 and a protective plate 622, the upper side of the adjustment seat body 621 is fixedly connected with the protective plate 622, the interior of the adjustment seat body 621 is fixedly connected with two rotating seats 623, the inner sides of the rotating seats 623 are rotatably connected with screws 624, the lower sides of the rotating seats 623 are fixedly connected with second motors 625, and the top spindles of the second motors 625 are connected to the screws 6 24 is fixedly connected, the upper rear half of the adjusting seat body 621 is fixedly connected with a fourth hydraulic rod 641, the outer side of the screw rod 624 is spirally connected with a screw block 632, the positioning plate assembly 63 includes a positioning plate body 631 and a screw block 632, the left and right sides of the positioning plate body 631 are fixedly connected with screw blocks 632, the upper side of the positioning plate body 631 is fixedly connected with a positioning frame 633, the flip clamp assembly 64 includes a fourth hydraulic rod 641 and a mounting sleeve 642, the front end of the fourth hydraulic rod 641 is fixedly connected with a mounting sleeve 642, the inside of the mounting sleeve 642 is fixedly connected with a third motor 643, the front spindle of the third motor 643 is fixedly connected with a mounting plate 644, the rear side of the mounting plate 644 is rotatably connected with the mounting sleeve 642, the front side of the mounting plate 644 is fixedly connected with a clamping plate 645, and the upper half of the clamping plate 645 is fixedly connected with a hydraulic block 646. ,

[0044] Furthermore, three "T" sliding grooves are provided on the upper side of the workbench 1, and rotating doors are provided on the left and front sides of the sealing cabinet 2. The sliding shafts 32 are all "T"-shaped shafts, six limit frames 34 are evenly distributed, and the limit frames 34 are all composed of three vertical rods. The two dust suction pipes 55 are symmetrically distributed on the left and right, and the dust suction pipes 55 are all bent pipes, and the lower ends of the dust suction pipes 55 pass through the dust suction nozzle 56.

[0045] Furthermore, a rotating groove is provided on the upper side of the clamping seat body 431, the mounting shell 432 is a cylindrical shell with an open bottom, the positioning shaft 433 and the sliding seat 434 are cross-distributed, the positioning shaft 433 is provided with a positioning hole, the sliding seat 434 is provided with a sliding groove, the small roller 435 and the sliding frame 436 are both located inside the mounting shell 432, the small roller 435 is in contact with the transmission belt 443, and the top of the sliding frame 436 is fixedly connected to the mounting shell 432.

[0046] Furthermore, there are three clamping block bodies 441, sliding blocks 442 and transmission belts 443. The clamping block body 441 is provided with an anti-skid plate at the upper side near the rotating shaft 445, and the clamping block body 441 is provided with a protruding tooth portion at the lower side near the rotating shaft 445. The sliding blocks 442 are all tower-shaped structures, and the transmission belts 443 are all soft connecting belts. The transmission block 444 is provided with three sliding holes, and a threaded groove hole is provided in the middle position of the transmission block 444. A threaded protrusion is provided on the outer side of the rotating shaft 445, and the bottom main shaft of the first motor 446 passes through the mounting shell 432.

[0047] Furthermore, the limit seat body 611 is a rectangular structure, the limit rails 612 are all "T"-shaped rails, the limit rails 612 are all located in front of the third hydraulic rod 613, the upper side of the filling block 614 and the upper side of the third hydraulic rod 613 are located in the same horizontal plane, and two "T"-shaped track grooves are provided on the lower side of the adjustment seat body 621. The protective plate 622 is a circular plate with an opening on the rear side. The relative outer sides of the two rotating seats 623 are respectively aligned with the left and right sides of the adjustment seat body 621. The rotating seats 623 are all "U"-shaped structures, and rotating slot holes are provided on the upper and lower sides of the rotating seats 623.

[0048] Furthermore, a clamping groove is provided on the upper side of the positioning plate body 631, the positioning frame 633 is composed of three cylindrical shafts, a rotating groove is provided on the front side of the mounting sleeve 642, a rotating protrusion is provided on the rear side of the mounting plate 644, the clamping plate 645 is a bent structure, and the upper side of the hydraulic block 646 and the upper side of the clamping plate 645 are located in the same horizontal plane.

[0049] Further, the supporting assembly 3, the feeding assembly 4, the processing assembly 5 and the positioning assembly 6 can cooperate with each other to process the metal product, and the specific method is as follows:

[0050] S1: Taking a circular plate-shaped metal product as an example, open the rotating door on the front side of the sealed cabinet 2, hold the handle 33 with both hands and pull it forward, the sliding shaft 32 can move forward along the sliding groove of the workbench 1, so that the loading table 31 moves forward, and the metal products to be processed are stacked in the limiting frame 34. The metal products to be processed are placed stably through the limiting frame 34, and the loading table 31 is reset and the rotating door on the front side of the sealed cabinet 2 is closed;

[0051] S2: The feeding assembly 4 is controlled to operate by an external controller. The first displacement mechanism 41 is an existing device. The positions of the clamping seat assembly 43 and the clamping block assembly 44 can be adjusted by the first displacement mechanism 41. The heights of the clamping seat assembly 43 and the clamping block assembly 44 can be adjusted by the first hydraulic rod 42. The metal product to be processed can be stably clamped by the cooperation of the clamping seat assembly 43 and the clamping block assembly 44, and the metal product can be moved to the positioning plate assembly 63.

[0052] S3: The positioning assembly 6 is controlled by an external controller to operate, and the positioning plate assembly 63 is driven to slide in the limiting seat assembly 61 by the adjusting seat assembly 62, so that the metal product to be processed can be transported to the processing station;

[0053] S4: The operation of the processing assembly 5 is controlled by an external controller. The second displacement mechanism 51 is an existing device. The positions of the small vacuum cleaner 53 and the laser gun 54 can be adjusted by the second displacement mechanism 51. The heights of the small vacuum cleaner 53 and the laser gun 54 can be adjusted by the second hydraulic rod 52. The laser gun 54 is used for processing. At the same time, the small vacuum cleaner 53 is used for suction. The waste material generated by the processing within the range of the suction nozzle 56 is sucked away by the guidance of the suction pipe 55, so that the metal skin on the upper side and the curved side of the metal product can be quickly removed.

[0054] S5: The small vacuum cleaner 53 and the laser gun 54 are driven upward by the second hydraulic rod 52, and the metal product is turned over by the flip clamp assembly 64 through the adjustment seat assembly 62 and the positioning plate assembly 63, and then the small vacuum cleaner 53 and the laser gun 54 are moved downward to continue processing the metal product to quickly remove the metal surface on the other side of the metal product.

[0055] Working process: Turn on the power before using the device. The device is equipped with an external controller, and the operating status of each part of the device can be adjusted by the external controller. The above are all existing technologies; taking a circular plate-shaped metal product as an example, first open the rotating door on the front side of the sealing cabinet 2, hold the handle 33 with both hands and pull it forward, the sliding shaft 32 can move forward along the sliding groove of the workbench 1, so that the loading table 31 moves forward, and the metal products to be processed are stacked in the limit frame 34. The metal products to be processed are placed stably by the limit frame 34, the loading table 31 is reset and the rotating door on the front side of the sealing cabinet 2 is closed, and then the loading assembly 4 is controlled to operate by the external controller. The first displacement mechanism 41 is an existing device, and the clamping seat assembly can be adjusted by the first displacement mechanism 41. The positions of the clamping seat assembly 43 and the clamping block assembly 44 can be adjusted by the first hydraulic rod 42. First, the clamping seat body 431 is moved to the top of a metal product to be processed, and the positioning shaft 433 is sleeved on the limiting frame 34. Then, the lower end of the clamping block body 441 and the bottom of the metal product are located in the same horizontal plane. Then, the first motor 446 is started, and the first motor 446 fixed by the mounting shell 432 drives the rotating shaft 445 limited by the clamping seat body 431 to rotate, so that the transmission block 444 moves up along the sliding frame 436, and the transmission belt 443 moves accordingly, and the small roller 435 rotates accordingly. The transmission belt 443 can drive the sliding block 442 to slide along the sliding seat 434 , so that the sliding block 442 and the clamping block body 441 move closer to the transmission block 444. At the same time, since the fixed block 448 and the clamping seat body 431 are fixed, the compression spring 447 will be compressed, and the three clamping block bodies 441 are close to each other, so that the metal product can be clamped. After the metal product is clamped, it moves slightly upward. At this time, the upper side of the metal product and the clamping seat body 431 fit together. The anti-slip plate of the clamping block body 441 can make the metal product stably clamped, and the protruding teeth of the clamping block body 441 can prevent the metal product from falling. The metal product is driven to move by the first displacement mechanism 41 and the first hydraulic rod 42 and placed on the positioning plate body 631. Then, the positioning assembly 6 is controlled to operate by an external controller, and the adjustment seat assembly 62 can drive the positioning The disk assembly 63 slides in the limiting seat assembly 61, so that the third hydraulic rod 613 fixed by the filling block 614 extends forward, and the adjusting seat body 621 moves forward along the limiting rail 612 fixed by the limiting seat body 611, and then the metal product to be processed is transported to the processing station through the positioning disk body 631, and the positioning shaft 433 is positioned by the positioning frame 633, so that the metal product to be processed can be accurately placed on the positioning disk body 631, and then the operation of the processing assembly 5 is controlled by the external controller. The second displacement mechanism 51 is an existing device. The position of the small vacuum cleaner 53 and the laser gun 54 can be adjusted by the second displacement mechanism 51, and the height of the small vacuum cleaner 53 and the laser gun 54 can be adjusted by the second hydraulic rod 52.First, the small vacuum cleaner 53 and the laser gun 54 are moved to the top of the metal product to be processed, and then the distance between the laser gun 54 and the metal product to be processed is adjusted. Then, the small vacuum cleaner 53 and the laser gun 54 are started, and the laser gun 54 is used for processing to make the laser penetrate the surface of the metal product. At the same time, the small vacuum cleaner 53 is used for suction, and the waste material generated by the processing within the range of the suction nozzle 56 is sucked away through the guidance of the suction pipe 55, so that the metal surface on the upper side and the curved side of the metal product can be quickly removed. The protective plate 622 can prevent foreign matter from being sucked into the small vacuum cleaner 53, and then the small vacuum cleaner 53 and the laser gun 54 are driven to move upward by the second hydraulic rod 52, and the seat assembly 6 is adjusted. 2 and the positioning plate assembly 63 can cooperate with the flip clamp assembly 64 to turn over the metal product, so that the fourth hydraulic rod 641 extends forward, the clamping plate 645 moves forward to the clamping groove of the positioning plate body 631, and the hydraulic block 646 extends downward to clamp the metal product, so that the second motor 625 fixed at the bottom of the rotating seat 623 drives the screw rod 624 to rotate, so that the screw block 632 drives the positioning plate body 631 to move downward, and the third motor 643 inside the mounting sleeve 642 drives the mounting plate 644 to rotate, so that the metal product can be turned over, and then the small vacuum cleaner 53 and the laser gun 54 are moved downward to continue processing the metal product, and the metal skin on the other side of the metal product can be quickly removed.

[0056] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, ordinary technicians in this technical field can make several improvements, modifications or changes without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. A device for removing high-toughness impurities from a metal surface and a method for removing the impurities, comprising a workbench (1), a sealing cabinet (2) and a supporting assembly (3), characterized in that: The upper side of the workbench (1) is fixedly connected to a sealed cabinet (2); the top of the workbench (1) is fixedly connected to a supporting assembly (3); the upper side of the interior of the sealed cabinet (2) is fixedly connected to a loading assembly (4) and a processing assembly (5); the top of the workbench (1) is fixedly connected to a positioning assembly (6); the supporting assembly (3) and the positioning assembly (6) are both located inside the sealed cabinet (2); the supporting assembly (3) comprises a loading platform (31) and a sliding shaft (32); the bottom of the loading platform (31) is fixedly connected to three sliding shafts (32); the sliding shafts (32) and the workbench (1) are slidably connected; two gripping handles (33) are fixedly connected to the front of the upper side of the loading platform (31); The upper side of the material platform (31) is fixedly connected with six limit frames (34), the loading assembly (4) comprises a first displacement mechanism (41), a first hydraulic rod (42), a clamping seat assembly (43) and a clamping block assembly (44), the lower side of the first displacement mechanism (41) is fixedly connected with the first hydraulic rod (42), the lower end of the first hydraulic rod (42) is fixedly connected with a mounting shell (432), the clamping seat assembly (43) comprises a clamping seat body (431) and a mounting shell (432), the upper side of the clamping seat body (431) is fixedly connected with the mounting shell (432), the outer side of the clamping seat body (431) is fixedly connected with three positioning shafts (433) and three sliding seats (434), the clamping seat body (43 1) is fixedly connected to the upper side with three small rollers (435) and three sliding frames (436); the upper side of the clamping seat body (431) is rotatably connected to a rotating shaft (445); the upper side of the mounting shell (432) is fixedly connected to a first motor (446); the upper side of the sliding seat (434) is fixedly connected to a pair of fixed blocks (448); the sliding grooves of the sliding seats (434) are slidably connected to sliding blocks (442); the outer side of the sliding frame (436) is slidably connected to a transmission block (444); the clamping block assembly (44) comprises a clamping block body (441) and a sliding block (442); the upper sides of the three clamping block bodies (441) are fixedly connected to sliding blocks (442); the sliding blocks (4 The sides of the sliding block (442) are fixedly connected with a transmission belt (443), one end of the transmission belt (443) close to the rotating shaft (445) is fixedly connected to a transmission block (444), the middle position of the transmission block (444) is spirally connected with the rotating shaft (445), the upper end of the rotating shaft (445) is fixedly connected with a first motor (446), the sides of the sliding block (442) are fixedly connected with a pair of compression springs (447), and the side of the compression spring (447) close to the rotating shaft (445) is fixedly connected with a fixed block (448), the processing assembly (5) includes a second displacement mechanism (51) and a second hydraulic rod (52), the lower side of the second displacement mechanism (51) is fixedly connected with the second hydraulic rod (52),The lower end of the second hydraulic rod (52) is fixedly connected to a small vacuum cleaner (53), the lower side of the small vacuum cleaner (53) is fixedly connected to a laser gun (54), the left and right sides of the small vacuum cleaner (53) are fixedly connected to dust suction pipes (55), the lower half of the laser gun (54) is fixedly connected to a dust suction nozzle (56), the dust suction nozzle (56) and the two dust suction pipes (55) are fixedly connected, the positioning assembly (6) comprises a limit seat assembly (61), an adjustment seat assembly (62), a positioning plate assembly (63) and a flip clamp assembly (64), the limit seat assembly (61) comprises a limit seat body (611) and a limit rail (612), the interior of the limit seat body (611) Two limit rails (612) and two third hydraulic rods (613) are fixedly connected, a filling block (614) is fixedly connected between the two third hydraulic rods (613), the rear side of the filling block (614) is fixedly connected to the limit seat body (611), the front side of the filling block (614) is fixedly connected to the limit rail (612), the outer side of the limit rail (612) is slidably connected to the adjustment seat body (621), the front end of the third hydraulic rod (613) is fixedly connected to the adjustment seat body (621), the adjustment seat assembly (62) comprises an adjustment seat body (621) and a protective plate (622), the upper side of the adjustment seat body (621) is fixedly connected to the protective plate (622), The inside of the adjusting seat body (621) is fixedly connected to two rotating seats (623), the inner sides of the rotating seats (623) are rotatably connected to screw rods (624), the lower sides of the rotating seats (623) are fixedly connected to second motors (625), the top spindles of the second motors (625) are fixedly connected to the screw rods (624), the upper rear half of the adjusting seat body (621) is fixedly connected to a fourth hydraulic rod (641), the outer sides of the screw rods (624) are spirally connected to screw blocks (632), the positioning plate assembly (63) comprises a positioning plate body (631) and screw blocks (632), the left and right sides of the positioning plate body (631) are fixedly connected to screw blocks (632), and the left and right sides of the positioning plate body (631) are fixedly connected to screw blocks (632). 632), the upper side of the positioning plate body (631) is fixedly connected to a positioning frame (633), the flip clamp assembly (64) includes a fourth hydraulic rod (641) and a mounting sleeve (642), the front end of the fourth hydraulic rod (641) is fixedly connected to the mounting sleeve (642), the interior of the mounting sleeve (642) is fixedly connected to a third motor (643), the front spindle of the third motor (643) is fixedly connected to a mounting plate (644), the rear side of the mounting plate (644) is rotatably connected to the mounting sleeve (642), the front side of the mounting plate (644) is fixedly connected to a clamping plate (645), and the upper half of the clamping plate (645) is fixedly connected to a hydraulic block (646).

2. The device and method for removing high-toughness impurities from metal surfaces according to claim 1, characterized in that: The upper side of the workbench (1) is provided with three "T" sliding grooves, the left side and the front side of the sealing cabinet (2) are provided with rotating doors, the sliding shafts (32) are all "T"-shaped shafts, the six limiting frames (34) are evenly distributed, the limiting frames (34) are all composed of three vertical rods, the two dust suction pipes (55) are symmetrically distributed on the left and right, the dust suction pipes (55) are all bent pipes, and the lower end of the dust suction pipe (55) passes through the dust suction nozzle (56).

3. The device and method for removing high-toughness impurities from metal surfaces according to claim 1, characterized in that: The upper side of the clamping seat body (431) is provided with a rotating groove, the mounting shell (432) is a cylindrical shell with an opening at the bottom, the positioning shaft (433) and the sliding seat (434) are cross-distributed, the positioning shaft (433) is provided with a positioning hole, the sliding seat (434) is provided with a sliding notch, the small roller (435) and the sliding frame (436) are both located inside the mounting shell (432), the small roller (435) is in contact with the transmission belt (443), and the top of the sliding frame (436) is fixedly connected to the mounting shell (432).

4. The device and method for removing high-toughness impurities from metal surfaces according to claim 1, characterized in that: There are three clamping block bodies (441), sliding blocks (442) and transmission belts (443). The clamping block body (441) is provided with an anti-slip plate at the upper side near the rotating shaft (445), and the clamping block body (441) is provided with a protruding tooth portion at the lower side near the rotating shaft (445). The sliding blocks (442) are all tower-shaped structures, and the transmission belts (443) are all soft connecting belts. The transmission block (444) is provided with three sliding holes, and a threaded groove hole is provided in the middle position of the transmission block (444). The outer side of the rotating shaft (445) is provided with a threaded protrusion, and the bottom main shaft of the first motor (446) passes through the mounting shell (432).

5. The device and method for removing high-toughness impurities from metal surfaces according to claim 1, characterized in that: The limit seat body (611) is a rectangular structure, the limit rails (612) are all "T"-shaped rails, the limit rails (612) are all located in front of the third hydraulic rod (613), the upper side of the filling block (614) and the upper side of the third hydraulic rod (613) are located in the same horizontal plane, the lower side of the adjustment seat body (621) is provided with two "T"-shaped rail grooves, the protective plate (622) is a circular ring plate with an opening on the rear side, the relative outer sides of the two rotating seats (623) are respectively aligned with the left and right sides of the adjustment seat body (621), the rotating seats (623) are all "U"-shaped structures, and the upper and lower sides of the rotating seats (623) are provided with rotating slot holes.

6. The device and method for removing high-toughness impurities from metal surfaces according to claim 1, characterized in that: The upper side of the positioning plate body (631) is provided with a clamping groove, the positioning frame (633) is composed of three cylindrical shafts, the front side of the mounting sleeve (642) is provided with a rotating groove, the rear side of the mounting plate (644) is provided with a rotating protrusion, the clamping plate (645) is a bent structure, and the upper side of the hydraulic block (646) and the upper side of the clamping plate (645) are located in the same horizontal plane.

7. The device and method for removing high-toughness impurities from metal surfaces according to claim 1, characterized in that: The supporting assembly (3), the feeding assembly (4), the processing assembly (5) and the positioning assembly (6) can cooperate with each other to process the metal product. The specific method is as follows: S1: Taking a circular plate-shaped metal product as an example, the rotating door on the front side of the sealed cabinet (2) is opened, the holding handle (33) is held with both hands and pulled forward, and the sliding shaft (32) can move forward along the sliding groove of the workbench (1), so that the loading platform (31) moves forward, and the metal products to be processed are stacked and placed in the limiting frame (34). The metal products to be processed are placed stably through the limiting frame (34), and the loading platform (31) is reset and the rotating door on the front side of the sealed cabinet (2) is closed; S2: The operation of the loading assembly (4) is controlled by an external controller. The first displacement mechanism (41) is an existing device. The positions of the clamping seat assembly (43) and the clamping block assembly (44) can be adjusted by the first displacement mechanism (41). The heights of the clamping seat assembly (43) and the clamping block assembly (44) can be adjusted by the first hydraulic rod (42). The metal product to be processed can be stably clamped by the cooperation of the clamping seat assembly (43) and the clamping block assembly (44), and the metal product can be moved onto the positioning plate assembly (63). S3: The positioning assembly (6) is controlled to operate by an external controller, and the positioning plate assembly (63) is driven to slide in the limiting seat assembly (61) by the adjusting seat assembly (62), so that the metal product to be processed can be transported to the processing station; S4: The operation of the processing component (5) is controlled by an external controller. The second displacement mechanism (51) is an existing device. The positions of the small vacuum cleaner (53) and the laser gun (54) can be adjusted by the second displacement mechanism (51). The heights of the small vacuum cleaner (53) and the laser gun (54) can be adjusted by the second hydraulic rod (52). Processing is performed by the laser gun (54), and air is sucked by the small vacuum cleaner (53). The waste material generated by the processing within the range of the suction nozzle (56) is sucked away by the guidance of the suction pipe (55), so that the metal surface on the upper side and curved side of the metal product can be quickly removed. S5: The small vacuum cleaner (53) and the laser gun (54) are driven upward by the second hydraulic rod (52), and the metal product is turned over by the flip clamp assembly (64) in cooperation with the adjustment seat assembly (62) and the positioning plate assembly (63), and then the small vacuum cleaner (53) and the laser gun (54) are moved downward to continue processing the metal product so as to quickly remove the metal surface on the other side of the metal product.

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