Wire harness sensor machining and welding treatment equipment facilitating feeding

Abstract

The invention discloses wire harness sensor machining and welding treatment equipment facilitating feeding, and relates to the technical field of wire harness welding. The wire harness sensor machining and welding treatment equipment facilitating feeding comprises a first fixing plate, a supporting column is fixedly connected to the top of the first fixing plate, a second fixing plate is fixedly connected to the top of the supporting column, a wire feeding mechanism is fixedly connected to the top of the second fixing plate, and a welding assembly is fixedly connected to the position, located in the wire feeding mechanism, of the top of the first fixing plate. The outer wall of the wire feeding mechanism is fixedly connected with a clamping mechanism. According to the wire harness sensor machining and welding treatment equipment convenient to feed, wire harnesses are continuously supplied for welding through the wire feeding mechanism, a sensor is conveyed to a proper position to be welded through the clamping mechanism, and two pins of the sensor are welded through the welding assembly at the same time; and after welding is completed, the sensor is fed into a finished product box, and the next sensor is clamped for welding.

Description

Technical Field

[0001] The invention relates to the technical field of wire harness welding, in particular to a wire harness sensor processing and welding device which is convenient for loading. Background Art

[0002] When processing the sensor, it is usually necessary to use a welding device to weld the resistor on the sensor to the wire harness through the pin sheet; The publication number "CN110899883A" discloses a wire harness temperature sensor welding machine, comprising at least one first clamp for clamping the wire harness temperature sensor; a second clamp for clamping the end of the wire; and a welding device for welding the wire and the wire harness temperature sensor. The wire harness temperature sensor welding machine also includes at least one heating device, which is located below the first clamp and is used to heat the first clamp; When welding the wire harness of the sensor pins, people need to manually hold the wire harness and the sensor on the welding equipment to align them and then weld them. This process is rather cumbersome and affects the efficiency of welding. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a wire harness sensor processing and welding device that is easy to load, so as to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a wire harness sensor processing and welding processing equipment that is easy to load, comprising a fixed plate 1, the top of the fixed plate 1 is fixedly connected to a support column, the top of the support column is fixedly connected to a fixed plate 2, the top of the fixed plate 2 is fixedly connected to a wire feeding mechanism, the top of the fixed plate 1 is located inside the wire feeding mechanism and is fixedly connected to a welding assembly, and the outer wall of the wire feeding mechanism is fixedly connected to a clamping mechanism; The wire feeding mechanism includes: A storage box, the storage box is fixedly connected to the top of the second fixing plate, and two storage boxes are provided; A guide rod, the guide rod is fixedly connected to the top of the second fixing plate, four guide rods are provided, and two are provided on the back of each corresponding storage box; A mobile rack, the mobile rack being movably connected to the back side of the corresponding storage box; Welding components include: A second telescopic rod, wherein the second telescopic rod is fixedly connected to the top of the first fixed plate and is located between the two storage boxes; An ultrasonic welding machine, the ultrasonic welding machine is fixedly connected to the top of the second telescopic rod; Clamping mechanism; A fixed rod, the fixed rod is arranged on the top of the second fixed plate, and the left and right ends of the fixed rod are respectively fixedly connected to the corresponding movable frame; The rotating rod is movably connected to the back of the fixed rod, and the rotating rod is rotatably connected to the fixed rod.

[0005] Preferably, the outer walls of the guide rods are movably connected with moving blocks, and every two moving blocks are fixedly connected to corresponding moving frames respectively, and the top of the second fixed plate is provided with a through hole at the bottom of the moving frame.

[0006] Preferably, a slide rail is fixedly connected to the left and right sides of the top of the movable frame respectively, a slider is movably connected to the outer wall of the slide rail, a sweep plate is arranged on the top of the storage box, and the left and right ends of the sweep plate are fixedly connected to the corresponding slider.

[0007] Preferably, a wire trough is provided on the top of the movable frame, a detection device is provided inside the wire trough, a slide rail 2 is fixedly connected to the back of the movable frame, a slider 2 is movably connected to the outer wall of the slider 2, a rotating abutment rod is movably connected to the front of the slider 2 located at the top of the wire trough, and the rotating abutment rod is rotatably connected to the slider 2.

[0008] Preferably, the back of the mobile frame is fixedly connected with a slide rail three, the outer wall of the slide rail three is movably connected with a slider three, the front of the slider three is fixedly connected with a telescopic rod one, and the front of the telescopic rod one is fixedly connected with a push-off plate.

[0009] Preferably, the ultrasonic welding machine has a welding head fixedly connected to the front side, the top of the fixed plate one is located on the front side of the telescopic rod two and is fixedly connected to the telescopic rod three, the top of the telescopic rod three is fixedly connected to the fixed plate three, the top of the fixed plate three is fixedly connected to two telescopic rods four, and the back sides of the two telescopic rods four are fixedly connected with gaskets, and the welding head can automatically extend for welding.

[0010] Preferably, the back of the fixed rod is fixedly connected to the servo motor, and the output shaft of the servo motor is fixedly connected to the rotating rod, the bottom of the rotating rod is movably connected to a sensor, a slider four is arranged on the front of the sensor, and the slider four is movably connected to the outer wall of the rotating rod.

[0011] Preferably, the top of the second fixed plate is located on the front side of the telescopic rod three and is fixedly connected to a finished product box, and the inside of the finished product box is fixedly connected to a flexible plate, which is a soft plate that can reduce the impact on the impacting object.

[0012] Preferably, a support frame is provided on the top of the fixed plate 2, and the support frame is fixedly connected to the top of the right movable frame. A placement slot is fixedly connected to the top of the support frame, a telescopic rod 5 is provided on the right side of the placement slot, and a fixed bracket is fixedly connected to the outer wall of the telescopic rod 5, and the fixed bracket is fixedly connected to the front side of the support frame.

[0013] The present invention provides a wire harness sensor processing and welding device that is easy to load. It has the following beneficial effects: 1. The wire harness sensor processing and welding processing equipment, which is easy to load, can move the wire harness to be welded to the corresponding welding position by clamping the wire harness in the wire groove through the wire feeding mechanism through the support rod. After completing one welding, the next wire harness movement can be carried out quickly, which greatly improves the supply speed of the wire harness, thereby improving the welding efficiency.

[0014] 2. The wire harness sensor processing and welding equipment, which is easy to load, uses the welding head of an ultrasonic welding machine to weld the sensor pins and the corresponding wire harness together against the gasket through the welding assembly to weld the wire harness. It can simultaneously weld the corresponding wire harnesses to the two pins of the sensor, greatly improving the welding efficiency.

[0015] 3. The wire harness sensor processing and welding equipment, which is easy to load, clamps the sensor using a slider 4 through the rotating rod of the clamping mechanism and moves it to the welding position. After welding, the welded sensor is sent into the finished product box. When the sensor is clamped for the next time, it can quickly position and weld the sensor, which greatly improves the welding efficiency.

[0016] 4. The wire harness sensor processing and welding processing equipment which is easy to load, when the wire harness in the storage box of the wire feeding mechanism is reduced, the moving block drives the moving frame to move downward, and then the rotating rod clamps the next sensor. When the moving block moves downward, it drives the fixed rod of the clamping mechanism to move downward and moves the rotating rod downward at the same time, so that the welding position can be kept fixed. At the same time, the moving frame will limit the position of the telescopic rod three to achieve a quick positioning welding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the main stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention; Figure 3 for Figure 2 A schematic diagram of the enlarged structure of the middle part A; Figure 4 It is a top view of the three-dimensional structure of the present invention; Figure 5 for Figure 4 The enlarged structural diagram of the middle B part; Figure 6 for Figure 4 The enlarged structural diagram of the middle C part; Figure 7 This is a structural schematic diagram of the second fixing plate of the present invention; Figure 8 This is a schematic diagram of the main three-dimensional structure of the storage box of the present invention; Fig. 9 for Figure 8The enlarged structural diagram of the middle D part; Fig.10 It is a schematic diagram of the three-dimensional structure of the back side of the storage box of the present invention; Fig.11 It is a schematic diagram of the three-dimensional structure of the storage box of the present invention when viewed from above.

[0018] In the figure: 1, fixed plate 1; 12, support column; 13, fixed plate 2; 2, wire feeding mechanism; 21, storage box; 22, mobile frame; 23, guide rod; 24, mobile block; 25, wire trough; 26, detection device; 27, slide rail 1; 28, slider 1; 29, sweeping plate; 210, slide rail 3; 211, slider 3; 212, telescopic rod 1; 213, push-off plate; 214, slide rail 2; 215, slider 2; 216, stop rod; 217, Perforation; 3. Welding assembly; 31. Telescopic rod 2; 32. Ultrasonic welding machine; 33. Welding head; 34. Telescopic rod 3; 35. Fixed plate 3; 36. Telescopic rod 4; 37. Gasket; 4. Clamping mechanism; 41. Fixed rod; 42. Servo motor; 43. Rotating rod; 44. Slider 4; 45. Sensor; 46. Finished product box; 47. Flexible board; 48. Support frame; 49. Placement slot; 410. Fixed bracket; 411. Telescopic rod 5. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0021] See also Figure 1-11 The present invention provides a technical solution: a wire harness sensor processing and welding processing equipment that is easy to load, comprising a fixing plate 1, a support column 12 is fixedly connected to the top of the fixing plate 1, a fixing plate 2 13 is fixedly connected to the top of the support column 12, a wire feeding mechanism 2 is fixedly connected to the top of the fixing plate 2 13, a welding assembly 3 is fixedly connected to the top of the fixing plate 1 located inside the wire feeding mechanism 2, and a clamping mechanism 4 is fixedly connected to the outer wall of the wire feeding mechanism 2; The wire feeding mechanism 2 comprises: A storage box 21, the storage box 21 is fixedly connected to the top of the second fixing plate 13, and two storage boxes 21 are provided; A guide rod 23, the guide rod 23 is fixedly connected to the top of the second fixing plate 13, four guide rods 23 are provided, and two are provided on the back of each corresponding storage box 21; A movable rack 22, the movable rack 22 is movably connected to the back side of the corresponding storage box 21; The outer wall of the guide rod 23 is movably connected with a moving block 24 , and every two moving blocks 24 are fixedly connected to the corresponding moving frames 22 , and a through hole 217 is provided at the top of the fixing plate 13 located at the bottom of the moving frame 22 .

[0022] The left and right sides of the top of the movable frame 22 are respectively fixedly connected with a slide rail 27, and the outer wall of the slide rail 27 is movably connected with a slider 28. A sweep plate 29 is arranged on the top of the storage box 21, and the left and right ends of the sweep plate 29 are respectively fixedly connected with the corresponding slider 28.

[0023] A wire groove 25 is provided on the top of the mobile frame 22, and a detection device 26 is provided inside the wire groove 25. A second slide rail 214 is fixedly connected to the back of the mobile frame 22, and a second slider 215 is movably connected to the outer wall of the second slide rail 214. The front of the second slider 215 is located at the top of the wire groove 25 and is movably connected to a rotating lever 216, and the rotating lever 216 is rotatably connected to the second slider 215.

[0024] The back of the mobile frame 22 is fixedly connected to a slide rail 3 210, the outer wall of the slide rail 3 210 is movably connected to a slider 3 211, the front of the slider 3 211 is fixedly connected to a telescopic rod 1 212, and the front of the telescopic rod 1 212 is fixedly connected to a push-off plate 213.

[0025] The welding assembly 3 includes: A telescopic rod 2 31, the telescopic rod 2 31 is fixedly connected to the top of the fixed plate 1 and is located between the two storage boxes 21; An ultrasonic welding machine 32, the ultrasonic welding machine 32 is fixedly connected to the top of the telescopic rod 2 31; A welding head 33 is fixedly connected to the front of the ultrasonic welding machine 32, a telescopic rod three 34 is fixedly connected to the top of the fixed plate 1 located on the front of the telescopic rod two 31, a fixed plate three 35 is fixedly connected to the top of the telescopic rod three 34, two telescopic rods four 36 are fixedly connected to the top of the fixed plate three 35, and gaskets 37 are fixedly connected to the backs of the two telescopic rods four 36.

[0026] Clamping mechanism 4; A fixed rod 41, the fixed rod 41 is arranged on the top of the second fixed plate 13, and the left and right ends of the fixed rod 41 are respectively fixedly connected to the corresponding moving frame 22; The rotating rod 43 is movably connected to the back of the fixed rod 41 , and the rotating rod 43 is rotatably connected to the fixed rod 41 .

[0027] The back of the fixed rod 41 is fixedly connected to the servo motor 42, and the output shaft of the servo motor 42 is fixedly connected to the rotating rod 43. A sensor 45 is movably connected to the bottom of the rotating rod 43. A slider 44 is set on the front of the sensor 45, and the slider 44 is movably connected to the outer wall of the rotating rod 43.

[0028] A finished product box 46 is fixedly connected to the top of the second fixed plate 13 located on the front side of the telescopic rod 3 34 , and a flexible plate 47 is fixedly connected to the interior of the finished product box 46 .

[0029] A support frame 48 is arranged on the top of the fixed plate 213, and the support frame 48 is fixedly connected to the top of the right movable frame 22. A placement slot 49 is fixedly connected to the top of the support frame 48, and a telescopic rod 5 411 is arranged on the right side of the placement slot 49. A fixed bracket 410 is fixedly connected to the outer wall of the telescopic rod 5 411, and the fixed bracket 410 is fixedly connected to the front of the support frame 48.

[0030] When in use, place the welding end of the wire harness to be welded toward the side of the ultrasonic welding machine 32 into the storage box 21, insert the sensor 45 pin-side into the placement slot 49, start the equipment, and the slider 28 drives the sweeping plate 29 to move along the slide rail 27 toward the moving frame 22 until the detection device 26 detects that there is a wire harness in the wire groove 25, the slider 28 stops moving, the slider 3 211 drives the telescopic rod 1 212 to move from top to bottom, and then the telescopic rod 1 212 extends and pushes out the push-off plate 213 to let the wire harness that falls into the wire groove fall into the wire groove. There is no other wiring harness on the top of the wiring harness in 25. At this time, the lever 216 rotates downward, and the lower end of the lever 216 clamps the wiring harness. Then, the slider 215 pulls the wiring harness to the corresponding welding position through the lever 216. The telescopic rod 5 411 extends forward by the width of the sensor 45, so that the sensor 45 moves to the corresponding position of the rotating rod 43. The slider 44 moves to clamp the sensor 45 on the rotating rod 43, and the servo motor 42 drives the rotating rod 43 to move the sensor 45 to the corresponding position. , the telescopic rod three 34 and the two telescopic rods four 36 are extended to the corresponding positions, and then the welding head 33 is extended to squeeze the corresponding wire harness and squeeze the sensor 45 pin to the gasket 37 for welding. After the welding is completed, the push rod 216 releases the wire harness, and then the slider two 215 returns to the original position, and the slider three 211 and the telescopic rod one 212 return to the original position, the telescopic rod three 34 shrinks, and the servo motor 42 drives the rotating rod 43 to rotate in the opposite direction. During the rotation process, the slider four 44 releases the welded sensor 45, and the sensor 45 will fly out and be blocked by the flexible plate 47 to fall into the finished product box 46, and then the next welding is started. When the wire harness in the storage box 21 is reduced, the moving block 24 drives the moving frame 22 to move downward, and then the rotating rod 43 clamps the next sensor. When the moving block 24 moves downward, it will drive the fixed rod 41 to move downward and move the rotating rod 43 downward at the same time, so that the welding position can be kept fixed. At the same time, the moving frame 22 will limit the position of the telescopic rod three 34 to achieve a quick positioning welding effect.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wire harness sensor processing and welding device that is easy to load, comprising a fixing plate (1), characterized in that: The top of the fixing plate 1 (1) is fixedly connected to a support column (12), the top of the support column (12) is fixedly connected to a fixing plate 2 (13), the top of the fixing plate 2 (13) is fixedly connected to a wire feeding mechanism (2), the top of the fixing plate 1 (1) is fixedly connected to a welding assembly (3) located inside the wire feeding mechanism (2), and the outer wall of the wire feeding mechanism (2) is fixedly connected to a clamping mechanism (4); The wire feeding mechanism (2) comprises: A storage box (21), the storage box (21) being fixedly connected to the top of the second fixing plate (13), and two storage boxes (21) are provided; A guide rod (23), the guide rod (23) being fixedly connected to the top of the second fixing plate (13), four guide rods (23) being provided, and two guide rods are provided on the back of each corresponding storage box (21); A movable rack (22), the movable rack (22) being movably connected to the back side of the corresponding storage box (21); The welding assembly (3) comprises: A second telescopic rod (31), the second telescopic rod (31) being fixedly connected to the top of the first fixed plate (1) and located between the two storage boxes (21); An ultrasonic welding machine (32), the ultrasonic welding machine (32) being fixedly connected to the top of the second telescopic rod (31); Clamping mechanism (4); A fixed rod (41), wherein the fixed rod (41) is arranged on the top of the second fixed plate (13), and the left and right ends of the fixed rod (41) are respectively fixedly connected to the corresponding movable frame (22); A rotating rod (43), wherein the rotating rod (43) is movably connected to the back of the fixed rod (41), and the rotating rod (43) is rotatably connected to the fixed rod (41).

2. The wire harness sensor processing and welding equipment that is easy to load according to claim 1 is characterized in that: The outer walls of the guide rods (23) are movably connected to moving blocks (24), and every two moving blocks (24) are fixedly connected to corresponding moving frames (22), respectively. The top of the second fixed plate (13) is provided with a through hole (217) at the bottom of the moving frame (22).

3. The wire harness sensor processing and welding equipment that is easy to load according to claim 2 is characterized in that: The top left and right sides of the movable frame (22) are respectively fixedly connected to a slide rail (27), the outer wall of the slide rail (27) is movably connected to a slider (28), and the top of the storage box (21) is provided with a sweeping plate (29), and the left and right ends of the sweeping plate (29) are respectively fixedly connected to the corresponding slider (28).

4. The wire harness sensor processing and welding equipment that is easy to load according to claim 3 is characterized in that: A wire groove (25) is arranged on the top of the movable frame (22), a detection device (26) is arranged inside the wire groove (25), a second slide rail (214) is fixedly connected to the back of the movable frame (22), a second slide rail (215) is movably connected to the outer wall of the second slide rail (214), a second slide rail (215) is movably connected to the front of the second slide rail (215) located at the top of the wire groove (25), and a rotating stop rod (216) is rotatably connected to the second slide rail (215).

5. The wire harness sensor processing and welding equipment that is easy to load as claimed in claim 4 is characterized by: The back of the movable frame (22) is fixedly connected to a slide rail three (210), the outer wall of the slide rail three (210) is movably connected to a slider three (211), the front of the slider three (211) is fixedly connected to a telescopic rod one (212), and the front of the telescopic rod one (212) is fixedly connected to a push-off plate (213).

6. The wire harness sensor processing and welding equipment that is easy to load according to claim 1 is characterized in that: The front side of the ultrasonic welding machine (32) is fixedly connected to a welding head (33); the top of the fixing plate 1 (1) is located on the front side of the telescopic rod 2 (31) and is fixedly connected to a telescopic rod 3 (34); the top of the telescopic rod 3 (34) is fixedly connected to a fixing plate 3 (35); the top of the fixing plate 3 (35) is fixedly connected to two telescopic rods 4 (36); and the back sides of the two telescopic rods 4 (36) are fixedly connected to gaskets (37).

7. The wire harness sensor processing and welding equipment that is easy to load according to claim 1 is characterized in that: The back of the fixed rod (41) is fixedly connected to the servo motor (42), and the output shaft of the servo motor (42) is fixedly connected to the rotating rod (43). The bottom of the rotating rod (43) is movably connected to a sensor (45). The front of the sensor (45) is provided with a slider four (44), and the slider four (44) is movably connected to the outer wall of the rotating rod (43).

8. The wire harness sensor processing and welding equipment that is easy to load as claimed in claim 6 is characterized by: The top of the second fixed plate (13) is located on the front of the telescopic rod three (34) and is fixedly connected to a finished product box (46), and a flexible plate (47) is fixedly connected inside the finished product box (46).

9. The wire harness sensor processing and welding equipment that is easy to load according to claim 1 is characterized in that: A support frame (48) is arranged on the top of the second fixed plate (13), and the support frame (48) is fixedly connected to the top of the right movable frame (22). A placement groove (49) is fixedly connected to the top of the support frame (48), and a telescopic rod (5) (411) is arranged on the right side of the placement groove (49). A fixed bracket (410) is fixedly connected to the outer wall of the telescopic rod (5) (411), and the fixed bracket (410) is fixedly connected to the front side of the support frame (48).

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