Printing pretreatment device for power cable production and processing
By designing an automated spraying and wiping mechanism, the inefficiency of manual cleaning and wiping before printing in cable production and processing is solved, and the rapid cleaning and drying of the cable is achieved, reducing labor investment and operating costs.
Patent Information
- Application Number
- CN202411413175.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
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Figure CN119217858A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cable production and processing, and in particular to a printing preprocessing device for power cable production and processing. Background Art
[0002] Power cables need to be marked or printed during the production and processing process. This is mainly to identify important data such as cable specifications, manufacturer information, production date, etc. This information is very important for cable installation, maintenance and troubleshooting. Before printing, in order to avoid the influence of impurities on the cable on printing, processing operations are required first. Generally, the operator sends the cable into the cleaning equipment and relies on the cleaning equipment to clean the cable. After cleaning, the cable is wiped and then printed. This operation method has a low degree of integration and unconcentrated steps, which easily leads to increased labor input costs. At the same time, the wiping parts need to be replaced by manpower after use, affecting work efficiency.
[0003] Therefore, in order to solve the above problems, a printing pretreatment device for power cable production and processing is now developed. Summary of the invention
[0004] In order to overcome the shortcomings of existing devices that the steps are not centralized, which easily leads to increased manpower investment costs, and the wiping piece needs to be replaced by manpower after use, which affects work efficiency, the present invention provides a printing pretreatment device for power cable production and processing.
[0005] The technical implementation scheme of the present invention is: a printing pre-processing device for power cable production and processing, including a processing frame, a water storage frame is installed on the upper left side of the processing frame, a cover plate is rotatably connected to the front left side of the processing frame, a water pump is installed on the right side of the water storage frame by bolts, a water pipe is connected between the water pump and the processing frame, a first nozzle is installed at the bottom end of the water pipe, and also includes: a spraying mechanism, the spraying mechanism is arranged inside the processing frame, the spraying mechanism is used to cooperate with the first nozzle to perform all-round cleaning treatment on the cable; a wiping mechanism, the wiping mechanism is installed on the right side of the processing frame, the wiping mechanism is used to wipe and dry the cleaned cable.
[0006] In a preferred embodiment of the present invention, the spraying mechanism includes a fixed frame, the fixed frame is installed on the upper left side of the processing frame, the top of the fixed frame is connected to a water inlet, the water inlet is connected to the water pipe, a rotating frame is rotatably arranged in the fixed frame, a second nozzle is connected to the lower part of the rotating frame, a gear ring is installed on the rotating frame, a first driving motor is installed at the rear of the fixed frame, a first spur gear is connected to the output shaft of the first driving motor, and the first spur gear is meshed with the gear ring.
[0007] In a preferred embodiment of the present invention, the wiping mechanism includes a mounting frame, the mounting frame is installed on the right side of the processing frame, two wiping discs are rotatably connected to the mounting frame and are symmetrically connected to the upper and lower parts, the wiping discs are each provided with a mounting groove, the mounting grooves are each connected with a magnetic suction part, the mounting grooves are each installed with a wiping part, and the wiping parts are each adsorbedly connected to the adjacent magnetic suction parts.
[0008] In a preferred embodiment of the present invention, a conveying mechanism is further included, the conveying mechanism includes a mounting frame, the mounting frame is connected to the left side of the processing frame, two upper and lower symmetrical feed rollers are rotatably arranged in the upper part of the mounting frame, a discharge port is opened on the right side of the mounting frame, the discharge port is connected to the opening on the left side of the processing frame, a second driving motor is installed on the rear side of the mounting frame, a second spur gear is connected to the output shaft of the second driving motor, another second spur gear is connected to the rear side of the upper feed roller, and the two spur gears are meshed with each other.
[0009] In a preferred embodiment of the present invention, it also includes a replacement mechanism, which includes a first placement plate, two first placement plates that are symmetrical up and down are connected to the right side of the front portion of the mounting frame, and two second placement plates that are symmetrical up and down are connected to the right side of the rear portion of the mounting frame, and guide grooves are opened on the first placement plate and the second placement plate, and the corresponding wiping members are slidably connected to the adjacent first placement plates, and the second placement plates are slidably connected with wiping members for replacement. An electric push rod is installed on the rear side of the right part of the processing frame, and a pushing frame is connected to the telescopic end of the electric push rod, and the pushing frame is used to push the adjacent wiping members, and bevel gears are installed on the rear side of the wiping disk and the processing frame, and the two adjacent bevel gears are meshed with each other, and the bevel gears on the processing frame are connected to a rotating shaft, and a one-way gear is installed on the rotating shaft, and a rack rack for driving the one-way gear to rotate is connected to the pushing frame.
[0010] In a preferred embodiment of the present invention, a wire mechanism is further included, and the wire mechanism includes a guide plate. The left side of the processing frame is rotatably connected to two guide plates that are symmetrical up and down, and a torsion spring is connected between the guide plate and the processing frame.
[0011] In a preferred embodiment of the present invention, it also includes a water guide mechanism, which includes a water guide plate. The bottom of the processing frame is connected to the water guide plate with an inclined structure. A blocking piece is clamped on the front left side of the processing frame, and a water stop strip is installed on the rear side of the blocking piece.
[0012] In a preferred embodiment of the present invention, the feed roller is provided with limit disks on both the front and rear sides to prevent the cable from deviating during transportation.
[0013] By adopting the above technical solution, compared with the prior art, the present invention has the following advantages:
[0014] 1. The present invention uses an adsorption-connected wiping piece and a wiping disc to wipe the cable after cleaning, so that the cable can be quickly wiped dry to prevent a large amount of water stains from adhering to the cable and affecting the subsequent printing efficiency. At the same time, after the wiping piece has been used for a period of time, the wiping disc can be rotated to use another wiping piece for wiping, and the wiping piece that has been used for a period of time can be automatically replaced, thereby improving the convenience of operation.
[0015] 2. When pre-treating the cable, as the water pump starts, the water in the water storage frame flows out through the water pipe, and the water pipe guides the water flow into the water inlet, so that the water flows into the fixed frame for storage, and then the first drive motor is started synchronously, and the output shaft of the first drive motor drives the first spur gear to rotate, so that the gear ring drives the rotating frame to rotate. At this time, the second nozzle will follow the rotating frame to keep rotating, and then cooperate with the first nozzle to fully clean the cable. At the same time, since the rotating frame is constantly rotating, it can ensure that the second nozzle always has water spraying out, avoiding abnormal water flow movement causing the first nozzle and the second nozzle to fail to work together normally.
[0016] 3. When conveying cables, the second drive motor can be started directly. The rotation of the output shaft of the second drive motor will drive the second spur gear to rotate, so that the upper feed roller enters a rotating state. As the upper feed roller starts to rotate, the fed cable will be driven by the feed roller, so that the cable enters an automatic conveying state, reducing the operation of manual conveying and improving the conveying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0018] Figure 2 It is a partial structural schematic diagram of the present invention.
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the spraying mechanism of the present invention.
[0020] Figure 4 It is a partial cross-sectional three-dimensional structural schematic diagram of the spraying mechanism of the present invention.
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the wiping mechanism of the present invention.
[0022] Figure 6 It is a schematic diagram of a first partial cross-sectional three-dimensional structure of the conveying mechanism of the present invention.
[0023] Figure 7 It is a schematic diagram of a second partial cross-sectional three-dimensional structure of the conveying mechanism of the present invention.
[0024] Figure 8 It is a three-dimensional structural schematic diagram of the replacement mechanism of the present invention.
[0025] Fig. 9 It is a partial cross-sectional three-dimensional structural schematic diagram of the replacement mechanism of the present invention.
[0026] Fig.10 It is a partial three-dimensional structural schematic diagram of the replacement mechanism of the present invention.
[0027] Fig.11 It is a partial three-dimensional structural schematic diagram of the wire guide mechanism of the present invention.
[0028] Fig.12 It is a partial cross-sectional three-dimensional structural schematic diagram of the water guide mechanism of the present invention.
[0029] Among them, the above-mentioned drawings include the following figure marks: 1. processing frame, 2. water storage frame, 3. cover plate, 4. water pump, 5. water pipe, 6. first nozzle, 7. spraying mechanism, 71. fixed frame, 72. rotating frame, 73. second nozzle, 74. gear ring, 75. first straight gear, 76. first driving motor, 8. wiping mechanism, 81. mounting frame, 82. wiping disk, 83. wiping member, 84. magnetic suction member, 9. conveying mechanism, 91. mounting frame, 92. feeding roller , 93. discharge port, 94. second spur gear, 95. second drive motor, 10. replacement mechanism, 101. first placement plate, 102. second placement plate, 103. push frame, 104. electric push rod, 105. bevel gear, 106. rotating shaft, 107. rack rack, 108. one-way gear, 11. guide wire mechanism, 111. guide plate, 112. torsion spring, 12. water guide mechanism, 121. water guide plate, 122. blocking piece, 123. water stop belt. DETAILED DESCRIPTION
[0030] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.
[0031] Example 1
[0032] A printing pre-processing device for power cable production and processing, such as Figure 1 and Figure 2As shown, it includes a processing frame 1, a water storage frame 2 is installed on the upper left side of the processing frame 1, a cover plate 3 is rotatably connected to the front left side of the processing frame 1, a water pump 4 is installed on the right side of the water storage frame 2 by bolts, a water pipe 5 is connected between the water pump 4 and the processing frame 1, and a first nozzle 6 is installed at the bottom end of the water pipe 5, and also includes: a spraying mechanism 7, the spraying mechanism 7 is arranged inside the processing frame 1, and the spraying mechanism 7 is used to cooperate with the first nozzle 6 to perform all-round cleaning treatment on the cable; a wiping mechanism 8, the wiping mechanism 8 is installed on the right side of the processing frame 1, and the wiping mechanism 8 is used to wipe and dry the cleaned cable.
[0033] It should be noted that before the cable printing process is carried out, in order to avoid the influence of debris on the cable on the printing spray, the present device can be used for pre-processing operations. First, the cable is fed in through the left side of the processing frame 1, and then the water pump 4 and the spraying mechanism 7 are started, so that the cable is sprayed and cleaned in both directions up and down during the movement. After the cleaning is completed, the wiping mechanism 8 is used to complete the drying process of the cable. The whole process is automatically integrated, which greatly reduces manual participation and improves the processing efficiency.
[0034] like Figure 1 , Figure 3 and Figure 4 As shown, the spraying mechanism 7 includes a fixed frame 71, the fixed frame 71 is installed on the upper left side of the processing frame 1, the top of the fixed frame 71 is connected to a water inlet, the water inlet is connected to the water pipe 5, a rotating frame 72 is rotatably arranged in the fixed frame 71, the lower part of the rotating frame 72 is connected to a second nozzle 73, a gear ring 74 is installed on the rotating frame 72, a first driving motor 76 is installed at the rear of the fixed frame 71, the output shaft of the first driving motor 76 is connected to a first spur gear 75, and the first spur gear 75 and the gear ring 74 are meshed with each other.
[0035] It should be noted that when the cable is pre-treated, as the water pump 4 is started, the water in the water storage frame 2 flows out through the water pipe 5, and the water pipe 5 guides the water flow to the water inlet, so that the water flows into the fixed frame 71 for storage, and then the first drive motor 76 is started synchronously, and the output shaft of the first drive motor 76 drives the first spur gear 75 to rotate, so that the gear ring 74 drives the rotating frame 72 to rotate. At this time, the second nozzle 73 will follow the rotating frame 72 to keep rotating, and then cooperate with the first nozzle 6 to fully clean the cable. At the same time, since the rotating frame 72 is constantly rotating, it can ensure that the second nozzle 73 always has water spraying out, avoiding abnormal water flow movement that causes the first nozzle 6 and the second nozzle 73 to fail to work together normally.
[0036] like Figure 1 and Figure 5As shown, the wiping mechanism 8 includes a mounting frame 81, and the mounting frame 81 is installed on the right side of the processing frame 1. Two wiping discs 82 are rotatably connected to the mounting frame 81 and are symmetrically connected to each other. The wiping discs 82 are each provided with mounting grooves, and magnetic suction parts 84 are connected to the mounting grooves. Wiping parts 83 are installed in the mounting grooves, and the wiping parts 83 are adsorbed and connected to adjacent magnetic suction parts 84.
[0037] It should be noted that as the cable is cleaned, it will continue to move to the right and enter between the two wiping discs 82. As the cable passes through, the friction between the cable and the wiping piece 83 allows the cable to be quickly wiped dry to prevent a large amount of water stains from adhering to the cable and affecting subsequent printing efficiency. At the same time, after the wiping piece 83 has been used for a period of time, the wiping disc 82 can be rotated, and another wiping piece 83 can be used for wiping, and the wiping piece 83 that has been used for a period of time can be removed and replaced.
[0038] Example 2
[0039] On the basis of Example 1, Figure 1 , Figure 6 and Figure 7 As shown, it also includes a conveying mechanism 9, which includes a mounting frame 91. The mounting frame 91 is connected to the left side of the processing frame 1. Two upper and lower symmetrical feed rollers 92 are rotatably arranged on the upper part of the mounting frame 91. The front and rear sides of the feed rollers 92 are provided with limit plates to prevent the cables from running off course during transportation. A discharge port 93 is opened on the right side of the mounting frame 91, and the discharge port 93 is connected to the opening on the left side of the processing frame 1. A second drive motor 95 is installed on the rear side of the mounting frame 91, and a second spur gear 94 is connected to the output shaft of the second drive motor 95. Another second spur gear 94 is connected to the rear side of the upper feed roller 92, and the two spur gears are meshed with each other.
[0040] It should be noted that in order to further improve the convenience of cable processing, the second drive motor 95 can be directly started when conveying the cable. The rotation of the output shaft of the second drive motor 95 will drive the second spur gear 94 to rotate, thereby causing the upper feed roller 92 to enter a rotating state. As the upper feed roller 92 begins to rotate, the fed cable will be driven by the feed roller, thereby causing the cable to enter an automatic conveying state, reducing manual conveying operations and improving conveying efficiency.
[0041] like Figure 1 , Figure 8 , Fig. 9 and Fig.10As shown, a replacement mechanism 10 is also included, and the replacement mechanism 10 includes a first placement plate 101, two first placement plates 101 symmetrically connected to the right side of the front of the mounting frame 81, and two second placement plates 102 symmetrically connected to the right side of the rear of the mounting frame 81. Guide grooves are provided on the first placement plate 101 and the second placement plate 102, and the corresponding wipers 83 are slidably connected to the adjacent first placement plates 101, and the second placement plates 102 are slidably connected to the wipers 83 for replacement, and the processing frame An electric push rod 104 is installed at the rear right side of the inner part of the processing frame 1. The telescopic ends of the electric push rod 104 are connected with a push frame 103. The push frame 103 is used to push the adjacent wiping members 83. Bevel gears 105 are installed on the rear side of the wiping disc 82 and the processing frame 1. The two adjacent bevel gears 105 are meshed with each other. The bevel gears 105 on the processing frame 1 are connected with a rotating shaft 106. The rotating shaft 106 is installed with a one-way gear 108. The push frame 103 is connected with a rack frame 107 for driving the one-way gear 108 to rotate.
[0042] It should be noted that when it is necessary to replace the wiping member 83, the telescopic end of the electric push rod 104 is directly controlled to move forward, so that the pushing frame 103 moves forward. During the forward movement of the pushing frame 103, the wiping member 83 on the wiping plate 82 will be pushed out, and the wiping member 83 on the second placement plate 102 will be pushed into the wiping plate 82 to complete the replacement and installation. During the forward movement of the pushing frame 103, the rack frame 107 will also move forward. Due to the steering setting of the one-way gear 108, the rack frame 107 will not push the one-way gear 108 at this time. When the wiping member 83 is replaced, the pushing frame 103 moves backward and resets. At this time, the rack frame 107 moves backward. In this process, the rack frame 107 will drive the one-way gear 108 to rotate, so that the bevel gear 105 drives the wiping plate 82 to rotate, and then the wiping member 83 after replacement is moved to the wiping position, realizing convenient and efficient replacement and substitution.
[0043] like Figure 2 and Fig.11 As shown, it also includes a wire mechanism 11, which includes a guide plate 111. The left side of the processing frame 1 is rotatably connected to two guide plates 111 that are symmetrical up and down, and a torsion spring 112 is connected between the guide plate 111 and the processing frame 1.
[0044] It should be noted that, during the process of cable movement and feeding, the cable is guided and conveyed by relying on the cooperation of the guide plate 111 and the torsion spring 112, so that the cable can be quickly aligned with the conveying mechanism 9, reducing the difficulty of operation.
[0045] like Figure 1 and Fig.12As shown, it also includes a water guide mechanism 12, which includes a water guide plate 121. The bottom of the processing frame 1 is connected to the water guide plate 121 with an inclined structure. A blocking piece 122 is clamped on the front left side of the processing frame 1, and a water stop belt 123 is installed on the rear side of the blocking piece 122.
[0046] It should be noted that during the cleaning process, the water guide plate 121 is used to guide and collect the dripping water so that the water can move to the blocking member 122. When the cleaning is completed, the blocking member 122 can be pulled out and the water can be collected and utilized.
[0047] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments.The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Claims
1. A printing pre-processing device for power cable production and processing, comprising a processing frame (1), a water storage frame (2) is installed on the upper left side of the processing frame (1), a cover plate (3) is rotatably connected to the front left side of the processing frame (1), a water pump (4) is installed on the right side of the water storage frame (2) by bolts, a water pipe (5) is connected between the water pump (4) and the processing frame (1), and a first nozzle (6) is installed at the bottom end of the water pipe (5), wherein: Also included are: A spraying mechanism (7), wherein the spraying mechanism (7) is arranged inside the processing frame (1), and the spraying mechanism (7) is used to cooperate with the first spray head (6) to perform an all-round cleaning process on the cable; A wiping mechanism (8), wherein the wiping mechanism (8) is installed on the right side of the processing frame (1), and the wiping mechanism (8) is used to wipe and dry the cleaned cable.
2. A printing pre-processing device for power cable production and processing according to claim 1, characterized in that: The spraying mechanism (7) comprises a fixed frame (71), the fixed frame (71) is installed on the upper left side of the processing frame (1), the top of the fixed frame (71) is connected to a water inlet component, the water inlet component is connected to the water pipe (5), a rotating frame (72) is rotatably arranged in the fixed frame (71), the lower part of the rotating frame (72) is connected to a second spray head (73), a gear ring (74) is installed on the rotating frame (72), a first driving motor (76) is installed at the rear of the fixed frame (71), a first spur gear (75) is connected to the output shaft of the first driving motor (76), and the first spur gear (75) and the gear ring (74) are meshed with each other.
3. A printing pre-processing device for power cable production and processing according to claim 2, characterized in that: The wiping mechanism (8) comprises a mounting frame (81), the mounting frame (81) is mounted on the right side of the processing frame (1), two wiping discs (82) are rotatably connected to the mounting frame (81) and are symmetrical in upper and lower directions, the wiping discs (82) are each provided with a mounting groove, a magnetic attraction member (84) is connected to the mounting groove, a wiping member (83) is mounted in the mounting groove, and the wiping member (83) is adsorbedly connected to the adjacent magnetic attraction member (84).
4. A printing pre-processing device for power cable production and processing according to claim 3, characterized in that: The conveying mechanism (9) also includes a conveying mechanism (9), the conveying mechanism (9) includes a mounting frame (91), the mounting frame (91) is connected to the left side of the processing frame (1), two upper and lower symmetrical feed rollers (92) are rotatably arranged in the upper part of the mounting frame (91), a discharge port (93) is opened on the right side of the mounting frame (91), and the discharge port (93) is connected to the left opening of the processing frame (1), a second driving motor (95) is installed on the rear side of the mounting frame (91), a second spur gear (94) is connected to the output shaft of the second driving motor (95), and another second spur gear (94) is connected to the rear side of the upper feed roller (92), and the two spur gears are meshed with each other.
5. A printing pre-processing device for power cable production and processing according to claim 4, characterized in that: The device also includes a replacement mechanism (10), wherein the replacement mechanism (10) includes a first placement plate (101), two first placement plates (101) symmetrically connected to the right side of the front of the mounting frame (81), and two second placement plates (102) symmetrically connected to the right side of the rear of the mounting frame (81), wherein the first placement plate (101) and the second placement plate (102) are both provided with guide grooves, and the corresponding wiping members (83) are both slidably connected to the adjacent first placement plates (101), and the second placement plates (102) are both slidably connected with wiping members (83) for replacement, and the right side of the processing frame (1) is provided with a slidable wiping member (83) for replacement. An electric push rod (104) is installed on the rear side, and a pushing frame (103) is connected to the telescopic end of the electric push rod (104). The pushing frame (103) is used to push the adjacent wiping members (83). Bevel gears (105) are installed on the rear side of the wiping disc (82) and the processing frame (1). Two adjacent bevel gears (105) are meshed with each other. The bevel gears (105) on the processing frame (1) are connected to a rotating shaft (106), and a one-way gear (108) is installed on the rotating shaft (106). The pushing frame (103) is connected to a rack frame (107) for driving the one-way gear (108) to rotate.
6. A printing pre-processing device for power cable production and processing according to claim 5, characterized in that: It also includes a wire guide mechanism (11), the wire guide mechanism (11) includes a guide plate (111), the left side of the processing frame (1) is rotatably connected to two guide plates (111) symmetrically arranged in an upper and lower direction, and a torsion spring (112) is connected between the guide plate (111) and the processing frame (1).
7. A printing pre-processing device for power cable production and processing according to claim 6, characterized in that: It also includes a water guide mechanism (12), the water guide mechanism (12) includes a water guide plate (121), the bottom of the processing frame (1) is connected to the water guide plate (121) with an inclined structure, the front left side of the processing frame (1) is clamped with a blocking member (122), and the rear side of the blocking member (122) is installed with a water stop strip (123).
8. A printing pre-processing device for power cable production and processing according to claim 4, characterized in that: The feed roller (92) is provided with limit disks on both the front and rear sides, which can prevent the cable from deviating during the conveying process.
Citation Information
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