Bulkhead rail mounting device and method

Abstract

The invention discloses a bulkhead rail mounting device and method.The mounting device comprises a base, a clamping assembly and a supporting piece, the base comprises a hollow groove seat, fork feet of a forklift can be inserted into the groove seat, a supporting column is fixedly arranged on the upper surface of the groove seat, a supporting plate is fixedly arranged at the upper end of the supporting column and is parallel to the groove seat, and the clamping assembly is fixedly arranged on the supporting plate; a clamping assembly and a supporting piece are fixedly arranged on the supporting plate, a flange plate of the track is clamped on the clamping assembly, a web plate of the track is placed on the supporting piece, and the web plate of the track is parallel to the supporting plate. According to the bulkhead rail installation method, the bulkhead rail installation device is adopted to be matched with a forklift, and the rail is transported to a designated position to be installed. The mounting device is easy to operate and accurate in mounting, the risk caused by lifting operation is reduced, the working efficiency of rail mounting is improved, and the rail mounting time is shortened.

Description

Technical Field

[0001] The present invention relates to the technical field of shipbuilding, and in particular to a bulkhead track installation device and method. Background Art

[0002] On some special ships, a traction device is required to tow large equipment into the cabin. The guide rails of the traction equipment are usually set on the bulkhead. The distance between the bulkhead guide rails and the ground is mostly about two meters. The weight of a single bulkhead guide rail is as high as 300 kilograms. Due to the limited space in the cabin, the conventional lifting combination of a crane and a hoist is not suitable for the installation of bulkhead rails. The prior art usually sets a hanging rail matching the hoist above the cabin, and installs the bulkhead rail to the bulkhead through the cooperation of multiple hoists and hanging rails and the operation of multiple people, resulting in high installation cost and low installation efficiency of the bulkhead rails, and there are risks brought by lifting operations. Summary of the invention

[0003] In view of the defects existing in the prior art, the present application provides a bulkhead track installation device and method to solve the technical problems in the prior art such as high cost, low efficiency and risks caused by lifting operations of the existing ship bulkhead track installation.

[0004] In order to achieve the purpose of the above invention, the technical solution provided by the present invention is as follows:

[0005] A bulkhead track mounting device comprises:

[0006] In one embodiment, a track base is fixedly provided on the bulkhead, the track is an I-beam track, and the bulkhead track mounting device includes a base, a clamping assembly and a support member. The base includes a hollow slot seat, one side of the slot seat is open, and the fork leg of a forklift can be inserted into the slot seat. A support column is fixedly provided on the upper surface of the slot seat, a support plate is fixedly provided on the upper end of the support column, the support plate is parallel to the slot seat, a clamping assembly and a support member are fixedly provided on the support plate, the flange plate of the track is clamped in the clamping assembly, the web of the track is placed on the support member, and the web of the track is parallel to the support plate.

[0007] In one embodiment, the side where the slot seat opening is set is defined as the first side, the other side opposite to the first side is the second side, the clamping assembly is set on the first side of the support plate, and the support member is set on the second side of the support plate.

[0008] In one embodiment, the clamping assembly includes a cover plate and a pressure plate, wherein the cover plate is fixedly disposed on the first side of the support plate, and the pressure plate is disposed opposite to the cover plate, and the pressure plate is disposed on the inner side of the cover plate.

[0009] In one embodiment, threaded through holes with the same diameter are relatively arranged on the lower sides of the cover plate and the pressure plate, and the clamping bolts are passed through the threaded through holes of the cover plate and the pressure plate. Nuts are arranged at both ends of the clamping bolts. When the flange plate of the track is clamped between the plate and the cover plate, the nuts at both ends of the clamping bolts respectively abut against the cover plate and the pressure plate to clamp the flange plate of the track.

[0010] In one embodiment, the support member is higher than the pressure plate, and the cover plate is higher than the pressure plate.

[0011] In one embodiment, the number of slot seats, support columns and support plates in the bulkhead rail mounting device is two, the slot width and slot height of each slot seat match the fork foot, a support column is vertically fixed on each slot seat, the support plate is fixedly set at the upper end of the support column, and a connecting rod is fixedly set between the two support columns.

[0012] In one embodiment, the track is fixedly connected to the track base by bolts, a flange plate at one end of the track is provided with a bolt through hole, and a flange plate at the other end of the track is not provided with a bolt through hole, and the flange plate without a bolt through hole is clamped in the clamping assembly.

[0013] The present invention also provides a bulkhead track installation method, using the bulkhead track installation device according to any one of claims 1 to 7, comprising the following steps:

[0014] The flange plate of the track is clamped in the clamping assembly, the web of the track is placed on the support, the fork leg of the forklift is inserted into the slot seat, the forklift lifts the bulkhead track installation device and moves it to the track installation position, the forklift lifts the bulkhead track installation device again until the flange plate of the track to be fixed is opposite to the track base, the track and the track base are fixed, the flange plate of the track is separated from the clamping assembly, the fork leg is lowered, and the forklift exits the track installation area.

[0015] Compared with the prior art, this application has at least the following beneficial effects:

[0016] The bulkhead track installation device in the present application cooperates with a forklift to stably and safely transport the bulkhead guide rail in the cabin to the designated position. The operation is simple and the track installation is precise. During the track transportation process, the operator only needs to remove and install the screws, and does not need to operate hand winches and other operations that require high professional requirements. This reduces the risks brought by lifting operations, improves the work efficiency of track installation, and reduces the track installation time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a cross-sectional view of a bulkhead track mounting device in an embodiment of the present application;

[0018] Figure 2 is a left side view of the bulkhead track mounting device in an embodiment of the present application;

[0019] Figure 3 is a cross-sectional view of a track installation device with a track bulkhead placed thereon in an embodiment of the present application;

[0020] Figure 4 It is a left view of a track installation device placed on a track bulkhead in an embodiment of the present application.

[0021] Figure numerals: 01, track; 02, track base; 03, fork foot; 04, bulkhead; 1, base; 101, slot seat; 102, support column; 103, support plate; 104, connecting rod; 2, cover plate; 3, pressure plate; 4, support member; 5, tightening bolt. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is described below by the specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0023] The terms used in this disclosure are for the purpose of describing specific embodiments only and are not intended to limit the disclosure. The singular forms of "a", "said" and "the" used in this disclosure and the appended claims are also intended to include plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0024] It should be understood that although the terms first, second, third, etc. may be used in the present disclosure to describe various information, such information should not be limited to these terms and should not be understood as indicating or implying relative importance. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present disclosure, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Depending on the context, the word "if" as used herein may be interpreted as "at the time of" or "when" or "in response to determining".

[0025] In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a mechanical connection or the internal connection between two components. It can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0026] In order to better understand the technical solution of the present invention, the present invention is described in detail below with reference to the accompanying drawings.

[0027] like Figure 1-4 The present embodiment provides a bulkhead track installation device, wherein a track base 02 is fixedly provided on a bulkhead 04, and the track 01 is an I-beam track. The bulkhead track installation device comprises a base 1, a clamping assembly and a support member 4, wherein the base 1 comprises a hollow slot seat 101, one side of the slot seat 101 is open, and a fork leg 03 of a forklift can be inserted into the slot seat 101, a support column 102 is fixedly provided on the upper surface of the slot seat 101, a support plate 103 is fixedly provided on the upper end of the support column 102, and the support plate 103 is parallel to the slot seat 101, and a clamping assembly and a support member 4 are fixedly provided on the support plate 103, a flange plate of the track 01 is clamped in the clamping assembly, a web of the track 01 is placed on the support member 4, and the web of the track 01 is parallel to the support plate 103.

[0028] In this embodiment, the side where the slot seat 101 is opened is defined as the first side, and the other side opposite to the first side is defined as the second side. The clamping assembly is disposed on the first side of the support plate 103, and the support member 4 is disposed on the second side of the support plate 103. The clamping assembly includes a cover plate 2 and a pressure plate 3. The cover plate 2 is fixedly disposed on the first side of the support plate 103. The pressure plate 3 is disposed opposite to the cover plate 2. The pressure plate 3 is disposed on the inner side of the cover plate 2. The distance between the pressure plate 3 and the cover plate 2 is equal to the thickness of the web of the track 01. The lower sides of the cover plate 2 and the pressure plate 3 are oppositely provided with threaded through holes of the same diameter. The clamping bolt 5 passes through the threaded through holes of the cover plate 2 and the pressure plate 3. Nuts are disposed at both ends of the clamping bolt 5. When the flange plate of the track 01 is clamped between the plate 3 and the cover plate 2, the nuts at both ends of the clamping bolt 5 are respectively pressed against the cover plate 2 and the pressure plate 3 to clamp the flange plate of the track 01. The clamping assembly is provided with detachable bolts and compression nuts, which can prevent the track 01 from sliding during transportation and improve the safety of the track 01 transportation.

[0029] In order to prevent the connection between the flange plate and the web from being damaged by the pressure plate 3, Figure 1 , 3 As described above, the support member 4 is higher than the pressing plate 3. In order to improve the clamping effect of the clamping assembly on the track 01, the cover plate 2 is higher than the pressing plate 3.

[0030] like Figure 2 , 4 As shown, in the present embodiment, the number of the slot seat 101, the support column 102 and the support plate 103 in the bulkhead track installation device are all two, the slot width and slot height of each slot seat 101 are matched with the fork leg 03, the support column 102 is vertically fixed on each slot seat 101, the support plate 103 is fixedly arranged at the upper end of the support column 102, and a connecting rod 104 is fixedly arranged between the two support columns 102. By setting two slot seats 101, the base 1 in the present application can better cooperate with the two fork legs 03 at the front end of the forklift, so that the bulkhead track installation device with the adjustment 01 is more stable when moving.

[0031] In this embodiment, the track 01 is fixedly connected to the track base 02 by bolts, a flange plate at one end of the track 01 is provided with a bolt through hole, and a flange plate at the other end of the track 01 is not provided with a bolt through hole. The flange plate without a bolt through hole is clamped in the clamping assembly.

[0032] This embodiment also provides a bulkhead track installation method, using the above-mentioned bulkhead track installation device, comprising the following steps:

[0033] The flange plate of the track 01 is clamped in the clamping assembly, the web of the track 01 is placed on the support 4, the fork leg 03 of the forklift is inserted into the groove seat 101, the forklift lifts the bulkhead track installation device and moves it to the track installation position, the forklift lifts the bulkhead track installation device again until the flange plate of the track 01 to be fixed is opposite to the track base 02, the track 01 is fixed to the track base 02, the flange plate of the track 01 is separated from the clamping assembly, the fork leg 03 is lowered, and the forklift exits the track installation area.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the invention can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the present invention, which should be included in the scope of the technical solution for protection of the present invention.

Claims

1. A bulkhead track mounting device, characterized in that: A track base is fixedly arranged on the bulkhead, and the track is an I-beam track. The bulkhead track installation device includes a base, a clamping assembly and a support member. The base includes a hollow slot seat, one side of the slot seat is opened, and the fork leg of a forklift can be inserted into the slot seat. A support column is fixedly arranged on the upper surface of the slot seat, and a support plate is fixedly arranged on the upper end of the support column, and the support plate is parallel to the slot seat. A clamping assembly and a support member are fixedly arranged on the support plate, and the flange plate of the track is clamped on the clamping assembly, and the web of the track is placed on the support member, and the web of the track is parallel to the support plate.

2. The bulkhead rail mounting device according to claim 1, characterized in that: The side where the slot seat opening is set is defined as the first side, and the other side opposite to the first side is defined as the second side. The clamping assembly is set on the first side of the support plate, and the support member is set on the second side of the support plate.

3. The bulkhead rail mounting device according to claim 1, characterized in that: The clamping assembly includes a cover plate and a pressure plate. The cover plate is fixedly arranged on the first side of the support plate. The pressure plate is arranged opposite to the cover plate and is arranged on the inner side of the cover plate.

4. The bulkhead rail mounting device according to claim 3, characterized in that: The cover plate and the pressure plate are oppositely provided with threaded through holes of the same diameter on the lower sides thereof, and the clamping bolts are passed through the threaded through holes of the cover plate and the pressure plate. Nuts are provided at both ends of the clamping bolts. When the flange plate of the track is clamped between the plate and the cover plate, the nuts at both ends of the clamping bolts respectively abut against the cover plate and the pressure plate to clamp the flange plate of the track.

5. The bulkhead rail mounting device according to claim 3, characterized in that: The support member is higher than the pressing plate, and the cover plate is higher than the pressing plate.

6. The bulkhead rail mounting device according to claim 1, characterized in that: The number of slot seats, support columns and support plates in the bulkhead track mounting device are all two, the slot width and slot height of each slot seat match the fork foot, a support column is vertically fixed on each slot seat, the support plate is fixedly arranged at the upper end of the support column, and a connecting rod is fixedly arranged between the two support columns.

7. The bulkhead rail mounting device according to claim 1, characterized in that: The track is fixedly connected to the track base by bolts, a flange plate at one end of the track is provided with a bolt through hole, and a flange plate at the other end of the track is not provided with a bolt through hole, and the flange plate without a bolt through hole is clamped in the clamping assembly.

8. A bulkhead track installation method, characterized in that: Using the bulkhead track installation device according to any one of claims 1 to 7, The following steps are involved: The flange plate of the track is clamped in the clamping assembly, the web of the track is placed on the support, the fork leg of the forklift is inserted into the slot seat, the forklift lifts the bulkhead track installation device and moves it to the track installation position, the forklift lifts the bulkhead track installation device again until the flange plate of the track to be fixed is opposite to the track base, the track and the track base are fixed, the flange plate of the track is separated from the clamping assembly, the fork leg is lowered, and the forklift exits the track installation area.

Images