Aluminum alloy wheel packaging device

Abstract

The invention provides an aluminum alloy wheel packaging device which comprises a rack provided with a workbench and a control cabinet. The driving module comprises two driving assemblies, and the two driving assemblies are symmetrically arranged up and down; the lower driving assembly is installed on the workbench, and the upper driving assembly is fixed to the rack. The driving assembly comprises an X-axis linear motion module, a Y-axis linear motion module, an objective table, a driving roller, a driven roller and a driving motor. The film coating module comprises a supporting shaft, a rotating assembly and a vertical rod; through innovative structural design and automatic control, the technical problems of low efficiency, high labor cost, uneven packaging and the like in traditional packaging are solved. Through an accurate control system and flexible structural arrangement, the device can provide a rapid, uniform and stable automatic packaging scheme for the aluminum alloy wheels, and the production efficiency and the product quality are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy wheel processing, in particular to an aluminum alloy wheel packaging device. Background Art

[0002] Aluminum alloy wheels are widely used in automobiles, motorcycles and other machinery due to their light weight, high strength and good corrosion resistance. They not only improve the fuel economy and driving performance of the vehicle, but also have a unique visual effect. However, due to the relatively fragile material of aluminum alloy, the surface of the wheel is easily scratched or contaminated during handling, storage and transportation. Therefore, aluminum alloy wheels are usually surface-wrapped before leaving the factory to protect their appearance and service life.

[0003] At present, the aluminum alloy wheel packaging method on the market mainly relies on manual film wrapping, that is, the operator manually wraps the film on the wheel surface. Although this method can play a basic protective role, it is inefficient and difficult to meet the needs of large-scale automated production. In addition, manual operation requires high operating skills and proficiency of workers, which often leads to problems such as uneven wrapping layers and inconsistent film tightness, which not only affects the packaging effect, but also increases the loss of packaging materials and causes waste of resources.

[0004] At the same time, due to the high repetitiveness of manual operation, it is easy to cause worker fatigue, thereby increasing the safety risk in the production process. With the advancement of automation technology, the market demand for efficient and accurate automated packaging equipment is becoming more urgent. Automatic packaging can not only significantly improve production efficiency, but also reduce the labor intensity of workers, reduce human errors, and improve the consistency and reliability of packaging. Therefore, there is an urgent need for a device that can realize automatic wrapping packaging to replace traditional manual operations to meet the efficient packaging needs of aluminum alloy wheels in mass production. Summary of the invention

[0005] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide an aluminum alloy wheel packaging device to achieve automated packaging, optimize the process flow, ensure the consistency of packaging effects, improve the production efficiency of the production line and reduce labor costs.

[0006] To achieve the above object, the present invention adopts the following technical solution:

[0007] An aluminum alloy wheel packaging device, comprising:

[0008] The rack is provided with a workbench and a control cabinet;

[0009] The driving module comprises two driving components, which are symmetrically arranged up and down; the lower driving component is installed on the workbench, and the upper driving component is fixed on the frame; the driving component comprises an X-axis linear motion module, a Y-axis linear motion module, a stage, an active roller, a driven roller and a driving motor; the Y-axis linear motion module is installed on the X-axis linear motion module; the running directions of the X-axis linear motion module and the Y-axis linear motion module are perpendicular to each other; the stage is installed on the Y-axis linear motion module; the active roller and the driven roller are rotatably installed on the workbench; the axes of the active roller and the driven roller are parallel; the driving motor is installed on the stage and is connected to the active roller in a transmission manner;

[0010] The film encapsulation module comprises a support shaft, a rotating assembly and a vertical rod; the support shaft is vertically fixed to the upper part of the driving assembly; the rotating assembly is installed on the support shaft; the vertical rod is placed on one side of the driving assembly, and the top end is connected to the rotating assembly; the rotating assembly drives the vertical rod to rotate around the axis of the support shaft;

[0011] The driving module and the film encapsulating module are electrically connected to the control cabinet respectively.

[0012] Preferably, it also includes a lifting drive module; the lifting drive module includes an electric cylinder, a lifting plate and a guide rod; the guide rod is slidably installed on the workbench, the upper end extends to the upper part of the workbench, and the lower end extends to the lower part of the workbench; the lifting plate is placed below the guide rod and fixedly connected to the guide rod; the electric cylinder is placed between the lifting plate and the workbench, one end of the electric cylinder is fixedly connected to the workbench, and the other end is fixedly connected to the lifting plate; the upper end of the guide rod is fixedly connected to the X-axis linear motion module of the drive assembly below, and the drive assembly below is driven to move up and down as a whole through the telescopic movement of the piston rod of the electric cylinder.

[0013] Preferably, the guide rods are configured in plurality, and the plurality of guide rods are distributed in a circular array with the axis of the electric cylinder as the center.

[0014] Preferably, the rotating assembly includes a support plate, a ring gear, a gear and a rotating motor; one end of the support plate is rotatably mounted on the support shaft; the ring gear is fixedly mounted on the support shaft; the rotating motor is fixed on the support plate; the gear is mounted on the output shaft of the rotating motor and is meshed with the ring gear for transmission; the upper end of the vertical pole is fixedly connected to the support plate.

[0015] Preferably, two adjusting retaining rings are installed on the vertical pole; the adjusting retaining rings are threadedly connected to the vertical pole; and the two adjusting retaining rings are arranged in parallel and at intervals on the vertical pole.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] Improve packaging efficiency and reduce labor costs: Through the automatic rotation function of the drive module and the synchronous winding design of the film module, the fully automated packaging of the wheels can be achieved, greatly improving the packaging efficiency. At the same time, through the automated operation of the equipment, the dependence on human resources is reduced, and the labor costs are significantly reduced, which is particularly suitable for large-scale production environments.

[0018] Ensure uniformity and consistency of packaging effect: The film wrapping module of the device can stably wrap the film. By adjusting the winding tension and winding speed, the number of film layers and tightness can be accurately controlled, effectively avoiding problems such as uneven tightness and wrinkles in manual operation. The wrapping layer is uniform and tight, which improves the protection effect of the wheel surface and avoids surface damage caused by improper packaging during transportation.

[0019] Adaptability to multiple specifications: The equipment is equipped with a lifting drive module, which can adjust the lifting position to adapt to aluminum alloy wheels of different diameters and thicknesses. It has a wide range of applications and meets the packaging needs of different types of wheels. In addition, the circular array design of the guide rod improves the stability and stability of the lifting, further ensuring the operating accuracy and safety of the equipment.

[0020] Reduce material loss and save packaging costs: Through the automatic control of the equipment, the tension of the film and the number of winding layers can be accurately controlled, avoiding excessive waste of materials and reducing the loss cost of packaging materials. At the same time, the equipment has high winding accuracy, making the film fit closely to the wheel surface, saving the use of packaging materials.

[0021] Reduce the labor intensity of workers and improve safety: Automated operation effectively reduces the labor intensity of workers' manual operation, and reduces fatigue and safety risks caused by long-term repetitive operation. Workers only need to put and take the wheels after the equipment completes packaging, which greatly reduces repetitive manual operations and improves the overall safety of the production line.

[0022] Improve the automation level of the packaging process production line: The device can be seamlessly integrated into the existing automated production line and work together with other process equipment to further optimize the production process. The equipment's automated control system can connect data with the production management system to achieve intelligent management such as production status monitoring and equipment operation and maintenance, helping companies improve overall production efficiency and automation levels. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the present invention;

[0024] Figure 2 It is a three-dimensional structural diagram of the present invention.

[0025] in:

[0026] 1. Control cabinet; 2. Rotating motor; 3. Support plate; 4. Vertical pole; 5. Adjusting retaining ring; 6. Driven roller; 7. Frame; 8. X-axis linear motion module; 9. Y-axis linear motion module; 10. Stage; 11. Driving motor; 12. Active roller; 13. Support shaft; 14. Gear ring; 15. Gear; 16. Guide rod; 17. Lifting plate; 18. Electric cylinder. DETAILED DESCRIPTION

[0027] The present invention will be further described below in conjunction with the accompanying drawings.

[0028] like Figure 1 , Figure 2 As shown, an aluminum alloy wheel packaging device includes

[0029] The frame 7 is provided with a workbench and a control cabinet 1;

[0030] The driving module includes two driving components, which are symmetrically arranged up and down; the lower driving component is installed on the workbench, and the upper driving component is fixed on the frame 7; the driving component includes an X-axis linear motion module 8, a Y-axis linear motion module 9, a stage 10, an active roller 12, a driven roller 6 and a driving motor 11; the Y-axis linear motion module 9 is installed on the X-axis linear motion module 8; the running directions of the X-axis linear motion module 8 and the Y-axis linear motion module 9 are perpendicular to each other; the stage 10 is installed on the Y-axis linear motion module 9; the active roller 12 and the driven roller 6 are rotatably installed on the workbench; the axes of the active roller 12 and the driven roller 6 are parallel, and the stage 10 controls the rotation speed of the active roller 12 and the driven roller 6 through the driving motor 11 to ensure that the wheel can rotate stably at the set speed when clamped, providing continuous motion support for the winding film, and a speed adjustment system is provided to adjust the rotation speed according to the size and material of different wheels to improve the film coating effect.

[0031] The film wrapping module includes a support shaft 13, a rotating assembly and a vertical pole 4; the support shaft 13 is vertically fixed to the upper part of the driving assembly above; the rotating assembly is installed on the support shaft 13; the vertical pole 4 is placed on one side of the driving assembly, and the top end is connected to the rotating assembly; the rotating assembly drives the vertical pole 4 to rotate around the axis of the support shaft 13, and the rotating assembly is driven by the vertical pole 4, which can drive the rolled film to be evenly and tightly wound on the surface of the wheel; an adjustable angle clamp is set on the vertical pole 4, and a film tension adjustment device is provided on the clamp, so that the tension of the film can be adjusted during the film winding process, thereby effectively preventing the film from wrinkling or loosening during winding, and further ensuring the film wrapping quality.

[0032] The drive module and the film coating module are electrically connected to the control cabinet 1 respectively. The control cabinet 1 coordinates and controls the motor of the drive module and the rotating component of the film coating module, so that the film is wound synchronously while the wheel rotates, thereby achieving the purpose of automatic film coating. The control cabinet 1 is provided with an operation interface with a programmable function, and the number of winding layers and tension can be set according to the size of the wheel and the winding requirements, with high operational flexibility.

[0033] In this embodiment, it also includes a lifting drive module; the lifting drive module includes an electric cylinder 18, a lifting plate 17 and a guide rod 16; the guide rod 16 is slidably mounted on the workbench, with the upper end extending to the upper part of the workbench and the lower end extending to the lower part of the workbench; the lifting plate 17 is placed below the guide rod 16 and fixedly connected to the guide rod 16; the electric cylinder 18 is placed between the lifting plate 17 and the workbench, one end of the electric cylinder 18 is fixedly connected to the workbench, and the other end is fixedly connected to the lifting plate 17; the upper end of the guide rod 16 is fixedly connected to the X-axis linear motion module 8 of the drive assembly below, and the telescopic movement of the piston rod of the electric cylinder 18 drives the drive assembly below to move up and down as a whole, thereby realizing automatic adjustment of the height of the device, adapting to the clamping requirements of wheels of different sizes, and convenient operation.

[0034] In this embodiment, a plurality of guide rods 16 are configured, and the plurality of guide rods 16 are distributed in a circular array with the axis of the electric cylinder 18 as the center. The guide rods 16 provide uniform support for the drive module to ensure stability during the lifting process, avoid equipment deviation or vibration, and further improve the stability of the envelope.

[0035] In this embodiment, the rotating assembly includes a support plate 3, a gear ring 14, a gear 15 and a rotating motor 2; one end of the support plate 3 is rotatably mounted on the support shaft 13; the gear ring 14 is fixedly mounted on the support shaft 13; the rotating motor 2 is fixed on the support plate 3; the gear 15 is mounted on the output shaft of the rotating motor 2 and meshes with the gear ring 14 for transmission; the rotating motor 2 can adjust the rotation speed to meet the winding requirements of films of different thicknesses, ensuring that films of different specifications and thicknesses can be evenly covered on the wheel surface. At the same time, through the adjustable transmission ratio of the rotating motor 2, the rotation speed of the upright pole 4 can be adjusted as the wheel diameter changes, making the coating process more uniform.

[0036] In this embodiment, two adjusting retaining rings 5 ​​are installed on the vertical pole 4; the adjusting retaining rings 5 ​​are threadedly connected to the vertical pole 4; the two adjusting retaining rings 5 ​​are arranged in parallel and at intervals on the vertical pole 4, so that the film winding range can be limited by adjusting the position of the retaining rings 5 ​​to meet the film coating requirements of wheels of different specifications. The adjusting retaining rings 5 ​​are built with an automatic locking device to ensure that the position does not shift during the winding process and to ensure the stability and controllability of the winding range.

[0037] How it works

[0038] The aluminum alloy wheel packaging device of the present invention is mainly composed of a driving module, a film packaging module and a lifting driving module. The specific working principle is as follows:

[0039] Drive module: Two symmetrical drive assemblies clamp the aluminum alloy wheel and drive the wheel to rotate through the drive motor 11. The drive assembly includes X-axis and Y-axis linear motion modules 9 to control the horizontal and vertical positions of the wheel, thereby achieving stable and synchronous rotation of the wheel during the winding process.

[0040] Film wrapping module: The vertical pole 4 in the film wrapping module is installed with a rolled film, and the vertical pole 4 is driven by the rotating assembly to rotate around the support shaft 13. By adjusting the rotation speed of the rotating assembly and the film tension, the film is evenly wrapped on the wheel surface. During the film wrapping process, the angle and tension of the vertical pole 4 can be adjusted to ensure a stable and efficient wrapping process.

[0041] Lifting drive module: The lifting drive module consists of an electric cylinder 18 and a guide rod 16. The electric cylinder 18 drives the lower drive assembly to lift as a whole to adapt to wheels of different sizes. The circular array design of the guide rod 16 ensures smooth lifting and avoids vibration and deviation during the film coating process.

[0042] How to use

[0043] Equipment start-up: Start the power supply of control cabinet 1, and set parameters such as wheel size, number of film winding layers, winding speed and film tension through the operation interface.

[0044] Placing the wheel: Place the aluminum alloy wheel to be packaged on the loading platform 10 of the lower driving assembly so that the active roller 12 and the driven roller 6 clamp the wheel.

[0045] Adjust the lifting position: According to the wheel size, operate the control cabinet 1 to start the lifting drive module, and the electric cylinder 18 drives the lower drive component to lift and lower, so that the wheel and the film of the film wrapping module maintain the appropriate winding position.

[0046] Automatic winding: Start the motor of the driving module to drive the wheel to rotate, and at the same time start the rotating component of the film wrapping module to drive the film on the vertical rod 4 to wrap around the wheel with the support shaft 13 as the center. According to the set parameters, the film will be evenly wrapped around the wheel surface.

[0047] Adjust the winding effect: During the winding process, if it is found that the film tension or the number of winding layers does not meet the requirements, adjustments can be made on the control cabinet 1 to ensure that the winding effect meets the packaging requirements.

[0048] Complete packaging: When the winding reaches the preset number of layers, the operation of the rotating assembly and the driving module is stopped. The lifting driving module is operated to lower the lower driving assembly to a suitable height, and the packaged wheel is removed from the loading platform 10 to complete the entire packaging process.

Claims

1. An aluminum alloy wheel packaging device, characterized in that: include: A frame (7) provided with a workbench and a control cabinet (1); The driving module comprises two driving components, which are symmetrically arranged in an upper and lower manner; the lower driving component is installed on a workbench, and the upper driving component is fixed on a frame (7); the driving component comprises an X-axis linear motion module (8), a Y-axis linear motion module (9), a loading platform (10), an active roller (12), a driven roller (6) and a driving motor (11); the Y-axis linear motion module (9) is installed on the X-axis linear motion module (8); the running directions of the X-axis linear motion module (8) and the Y-axis linear motion module (9) are perpendicular to each other; the loading platform (10) is installed on the Y-axis linear motion module (9); the active roller (12) and the driven roller (6) are rotatably installed on the workbench; the axes of the active roller (12) and the driven roller (6) are parallel; the driving motor (11) is installed on the loading platform (10) and is drivingly connected to the active roller (12); The film encapsulation module comprises a support shaft (13), a rotating assembly and a vertical rod (4); the support shaft (13) is vertically fixed to the upper part of the driving assembly above; The rotating assembly is mounted on the supporting shaft (13); the vertical rod (4) is placed on one side of the driving assembly, and the top end is connected to the rotating assembly; the rotating assembly drives the vertical rod (4) to rotate around the axis of the supporting shaft (13); The driving module and the film encapsulating module are electrically connected to the control cabinet (1) respectively.

2. The aluminum alloy wheel packaging device according to claim 1, characterized in that: It also includes a lifting drive module; the lifting drive module includes an electric cylinder (18), a lifting plate (17) and a guide rod (16); the guide rod (16) is slidably mounted on the workbench, with the upper end extending to the upper part of the workbench and the lower end extending to the lower part of the workbench; the lifting plate (17) is placed below the guide rod (16) and is fixedly connected to the guide rod (16); the electric cylinder (18) is placed between the lifting plate (17) and the workbench, one end of the electric cylinder (18) is fixedly connected to the workbench, and the other end is fixedly connected to the lifting plate (17); the upper end of the guide rod (16) is fixedly connected to the X-axis linear motion module (8) of the drive assembly below, and the drive assembly below is driven to move up and down as a whole through the telescopic movement of the piston rod of the electric cylinder (18).

3. The aluminum alloy wheel packaging device according to claim 2, characterized in that: The guide rods (16) are configured in plurality, and the plurality of guide rods (16) are distributed in a circular array with the axis of the electric cylinder (18) as the center.

4. The aluminum alloy wheel packaging device according to claim 1, characterized in that: The rotating assembly comprises a support plate (3), a gear ring (14), a gear (15) and a rotating motor (2); one end of the support plate (3) is rotatably mounted on the support shaft (13); the gear ring (14) is fixedly mounted on the support shaft (13); the rotating motor (2) is fixed on the support plate (3); the gear (15) is mounted on the output shaft of the rotating motor (2) and is meshed with the gear ring (14) for transmission; and the upper end of the vertical rod (4) is fixedly connected to the support plate (3).

5. The aluminum alloy wheel packaging device according to claim 1, characterized in that: Two adjusting retaining rings (5) are installed on the vertical pole (4); the adjusting retaining ring (5) is threadedly connected to the vertical pole (4); the two adjusting retaining rings (5) are arranged in parallel and at intervals on the vertical pole (4).

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