Ultrahigh disc buckle formwork supporting system and monitoring method

Abstract

The invention discloses an ultrahigh disc buckle formwork supporting system which comprises a concentric-square-shaped cantilever mechanism, a disc buckle mechanism and a wall connecting piece mechanism. A beam rod in the concentric-square-shaped cantilever mechanism is connected with a hanging buckle through a double-thread screw; the disc buckle mechanism comprises a disc accessory, a supporting ring is arranged in the middle of the disc accessory, and a clamping plate is arranged on the lower portion of the disc accessory. The wall connecting piece mechanism comprises a positioning plate, one side of the positioning plate is provided with an inner threaded pipe connected with the threaded rod, the end of the inner threaded pipe is provided with a positioning ring, the two sides of the positioning ring are provided with connecting blocks, and the upper side and the lower side of the positioning ring are provided with mounting blocks. According to the hoisting device, the concentric-square-shaped cantilever mechanism can be conveniently hoisted; the supporting ring keeps the stability and strength of the disc accessory, and the clamping plate facilitates clamping and locking of the plug pin; and the wall connecting piece mechanism is convenient for maintaining the mounting stability, an inner threaded pipe and a threaded rod realize adaptive adjustment, and a mounting block is arranged on a positioning ring, so that other equipment can be conveniently mounted and connected.

Description

Technical Field

[0001] The invention belongs to the technical field of construction, and in particular relates to an ultra-high disk buckle formwork support system and a monitoring method. Background Art

[0002] Cantilever is a professional term in architecture, and it is an effect achieved by using cable structures or other structures in building components. There is no support under part or all of the building, which gives people a sense of instability. It is mainly lateral force, which is different from suspension. When installing cantilever equipment, it is necessary to support and install it through the super-high disc buckle formwork support system to maintain the stability of the cantilever. When installing the cantilever, it is necessary to connect the vertical poles to maintain the stability of the equipment system, and the system needs to be tested. However, various super-high disc buckle formwork support systems on the market still have various problems.

[0003] For example, the thin-walled super-high wall double-sided formwork working platform and adjustable fixing system disclosed in the authorization announcement number CN114439202A, although it realizes the thin-walled super-high wall double-sided formwork working platform and adjustable fixing system using an adjustable cross-disk buckle scaffolding platform, so that the steel bar scaffolding construction platform can be quickly put into place, ensuring the continuous construction of wall steel bars and wall concrete, saving the labor cost of scaffolding disassembly and assembly, eliminating the cost of setting up multi-position steel pipe scaffolding, and speeding up the progress of on-site construction, but it does not solve the problems that the existing super-high disc buckle formwork support system is not convenient for improving the stability of the system when in use, and is not convenient for disassembly and installation of equipment, and the installation of detection equipment is relatively inconvenient. For this reason, we propose a super-high disc buckle formwork support system and a monitoring method. Summary of the invention

[0004] The purpose of the present invention is to provide an ultra-high disk buckle mold frame support system and a monitoring method to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultra-high disc buckle formwork support system, comprising a return-type cantilever mechanism, a disc buckle mechanism and a wall connecting member mechanism;

[0006] The circular cantilever mechanism includes a beam, and contact connection plates are respectively welded at both ends of the beam, and the contact connection plates are connected to each other to form a whole by connecting the beams to each other. The lower part and the side of the contact connection plate are fixedly connected by a first fixing bolt, and the upper part of the contact connection plate is fixedly connected by a double-headed screw and a suspension buckle. The upper part of the suspension buckle is provided with a suspension hole, and the suspension hole is used to realize the steel cable suspension connection, so as to realize the suspension installation of the circular cantilever mechanism;

[0007] The button - loop mechanism includes a disc fitting, and a support ring is fixedly arranged in the middle of the disc fitting. The support ring is used to improve the installation stability of the disc fitting. The disc fitting is provided with a first connection hole and a second connection hole, and clamping plates are fixedly arranged on both sides of the lower part of the first connection hole;

[0008] The wall - connecting member mechanism includes a positioning plate. An internally - threaded pipe is fixedly arranged on one side of the positioning plate. A threaded rod is threadedly connected inside the internally - threaded pipe. The end of the threaded rod is connected with a fixed buckle. A disassembly buckle is fixedly arranged on one side of the fixed buckle. A positioning ring is fixedly arranged at the end of the internally - threaded pipe. Connection blocks are fixedly arranged on both sides of the positioning ring. Installation blocks are fixedly arranged on the upper and lower sides of the positioning ring. A reinforcing rod is installed through between the connection block and the positioning plate.

[0009] Furthermore, two triangular frames are installed inside the loop - shaped cantilever mechanism. One end of the triangular frame is fixedly connected with a C - shaped member, and the two side corners of the two triangular frames are commonly connected with a C - shaped member.

[0010] Furthermore, the C - shaped members are respectively snap - connected to the middle of the beam rod, and the ends of the C - shaped members are fixedly installed and connected through two second fixing bolts.

[0011] Furthermore, three double - headed screws and hanging buckles are arranged on the upper part of the contact connecting plate. The bottom of the hanging buckle is snap - connected to the upper part of the contact connecting plate. The hanging holes on the upper part of the hanging buckle are used for fixedly connecting with a steel cable.

[0012] Furthermore, the opposite surfaces of the two clamping plates are inclined. The relative distance between the upper parts of the clamping plates is larger than the relative distance between the lower parts of the clamping plates, which is convenient for the plug pin to be snap - locked after insertion, and improves the installation stability of the plug pin.

[0013] Furthermore, an adjusting nut is welded on the threaded rod. The adjusting nut is used to rotate the threaded rod so that the threaded rod can perform threaded feeding inside the internally - threaded pipe, and adjust the distance of the wall - connecting member mechanism.

[0014] Furthermore, connection ears are fixedly arranged on both sides of the fixed buckle and the disassembly buckle. The connection ears are fixedly connected through a third bolt. The fixed buckle and the disassembly buckle are used for snap - connecting to a vertical rod.

[0015] Furthermore, the installation blocks are respectively arranged at the upper and lower ends of the positioning ring. The installation blocks are provided with connection holes. The lower installation block is used for installing and connecting a diagonal brace, a monitoring point position, and monitoring components. The upper installation block is used for installing and connecting line - laying positioning and a diagonal brace.

[0016] The monitoring method of the super-high plate buckle mold frame support system includes the following steps:

[0017] S1. Install the inspection mechanism: install and connect the vertical poles through the buckle mechanism and the wall connection mechanism, and support and install the return cantilever mechanism. After the super-high buckle formwork support system is installed and fixed, the installation inspection mechanism is installed and connected to the lower installation block to inspect the super-high buckle formwork support system;

[0018] S2. Transmission of test data information: After the test organization has tested the super-high disc buckle mold frame support system, the data information is transmitted, that is, transmitted through communication equipment, so that the mobile device can obtain various parameter information of the super-high disc buckle mold frame support system;

[0019] S3. Data transmission processing: Before data transmission, the testing agency pre-processes the data information by performing analog-to-digital conversion, filtering, gain processing and cleaning on the data information to improve the accuracy and security of the data information;

[0020] S4, data analysis and processing: after processing the data information, the data information is analyzed and processed according to the set threshold value, so as to determine a solution according to the construction data with errors, summarize the construction data with errors, and transmit the summary conclusion through the communication equipment;

[0021] S5. Data information processing: After processing and analyzing the data information, the data information is stored.

[0022] Furthermore, the detection mechanism includes an inclinometer, a level and a strain gauge; wherein,

[0023] The inclinometer is used to collect the angle of the super-high plate buckle mold frame support system and send the angle information to the mobile device through the communication device;

[0024] The level meter is used to collect the level of the super-high plate buckle mold frame support system, and send the level information to the mobile device through the communication device;

[0025] The strain gauge is used to collect the stress of the super-high disk buckle mold frame support system and send the stress information to the mobile device through the communication device.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] When the present invention is in use, the beams in the return-shaped cantilever mechanism are connected to each other through the contact connection plate, and in order to suspend the return-shaped cantilever mechanism, the suspension buckle is installed on the contact connection plate through a double-headed screw, so that the steel cable is easy to connect, thereby realizing the hoisting of the return-shaped cantilever mechanism;

[0028] A support ring is provided in the middle of the disc accessory, and the setting of the support ring facilitates the support and installation of the upright pole, maintains the stability of the disc accessory, and improves the installation strength of the disc accessory. A clamping plate is provided at the lower part of the disc accessory, and the opposite surface of the clamping plate is inclined to facilitate the clamping and locking of the bolt after insertion, thereby improving the installation stability of the bolt;

[0029] The wall connection mechanism is installed and connected through the positioning plate, which is convenient for maintaining the stability of the wall connection mechanism. The wall connection mechanism can also pass the internal threaded pipe through the cavity or cast it inside the cavity, which is convenient for improving stability. The reinforcing rod is used for auxiliary connection, which is convenient for maintaining the installation stability of the wall connection mechanism. The setting of the internal threaded pipe and the threaded rod is convenient for adjustment, so as to adjust the distance size of the wall connection mechanism and realize adaptive adjustment. A mounting block is provided on the positioning ring, which is convenient for installing and connecting other equipment through the mounting block, so as to realize detection of the system.

[0030] When the system is tested, the collected data information is transmitted, and when transmitted, the data information is processed to improve the accuracy of the data information, so as to facilitate analysis and processing of the data information according to the set threshold, determine a solution based on the erroneous construction data, and summarize the erroneous construction data. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a top view of the return-type cantilever mechanism of the present invention;

[0032] Figure 2 A bottom view of the return cantilever mechanism of the present invention;

[0033] Figure 3 For the present invention Figure 1 The enlarged schematic diagram at A in the middle;

[0034] Figure 4 A top view of the buckle mechanism of the present invention;

[0035] Figure 5 A bottom view of the buckle mechanism of the present invention;

[0036] Figure 6 A top view of the wall connecting member mechanism of the present invention;

[0037] Figure 7 A bottom view of the wall connecting member mechanism of the present invention;

[0038] Figure 8 It is a schematic diagram of the monitoring step flow of the present invention.

[0039] In the figure: 1. Beam; 2. Contact connecting plate; 3. First fixing bolt; 4. Double-headed screw; 5. Suspension buckle; 6. Suspension hole; 7. Tripod; 8. Shaped part; 9. Second fixing bolt; 10. Disc accessory; 11. Support ring; 12. First connecting hole; 13. Second connecting hole; 14. Snap-on plate; 15. Positioning plate; 16. Internally threaded pipe; 17. Threaded rod; 18. Adjusting nut; 19. Fixing buckle; 20. Disassembly buckle; 21. Connecting ear; 22. Third bolt; 23. Positioning ring; 24. Connecting block; 25. Reinforcing rod; 26. Mounting block. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] See also Figure 1-Figure 7 , the present invention provides a technical solution: an ultra-high disc buckle formwork support system, including a return-type cantilever mechanism, a disc buckle mechanism and a wall connecting member mechanism;

[0042] The back-type cantilever mechanism includes a beam 1, and contact connection plates 2 are respectively welded at both ends of the beam 1. The contact connection plates 2 are connected to each other and are used to connect the beams 1 to each other to form a whole. The lower part and the side of the contact connection plate 2 are fixedly connected by a first fixing bolt 3, and the upper part of the contact connection plate 2 is fixedly connected by a double-headed screw 4 and a suspension buckle 5. The upper part of the suspension buckle 5 is provided with a suspension hole 6, and the suspension hole 6 is used to realize the steel cable suspension connection, so as to realize the suspension installation of the back-type cantilever mechanism;

[0043] The disc buckle mechanism includes a disc accessory 10, a support ring 11 is fixedly arranged in the middle of the disc accessory 10, and the support ring 11 is used to improve the installation stability of the disc accessory 10. The disc accessory 10 is provided with a first connecting hole 12 and a second connecting hole 13, and a clamping plate 14 is fixedly arranged on both sides of the lower part of the first connecting hole 12;

[0044] The wall connecting member mechanism includes a positioning plate 15, one side of the positioning plate 15 is fixedly provided with an internal threaded tube 16, the internal thread of the internal threaded tube 16 is connected with a threaded rod 17, the end of the threaded rod 17 is connected with a fixing buckle 19, one side of the fixing buckle 19 is fixedly provided with a disassembly buckle 20, the end of the internal threaded tube 16 is fixedly provided with a positioning ring 23, both sides of the positioning ring 23 are fixedly provided with connecting blocks 24, the upper and lower sides of the positioning ring 23 are fixedly provided with mounting blocks 26, and a reinforcing rod 25 is installed through the connecting block 24 and the positioning plate 15.

[0045] In order to improve the stability and strength of the loop-shaped cantilever mechanism and enhance the integrity of the loop-shaped cantilever mechanism, in this embodiment, preferably, two triangular frames 7 are installed inside the loop-shaped cantilever mechanism. One end of the triangular frame 7 is fixedly connected to a C-shaped member 8, and the two side corners of the two triangular frames 7 are commonly connected to the C-shaped member 8.

[0046] In order to enable the triangular frame 7 to be stably connected to the beam rod 1 and maintain the connection strength, in this embodiment, preferably, the C-shaped members 8 are respectively snap-connected to the middle of the beam rod 1, and the ends of the C-shaped members 8 are fixedly installed and connected through two second fixing bolts 9.

[0047] In order to install and connect the loop-shaped cantilever mechanism and maintain multi-point support for the connection of the loop-shaped cantilever mechanism, in this embodiment, preferably, three double-headed screws 4 and suspension hooks 5 are provided on the upper part of the contact connecting plate 2. The bottom of the suspension hook 5 is snap-connected to the upper part of the contact connecting plate 2, and the suspension hole 6 on the upper part of the suspension hook 5 is used for fixed connection with a steel cable.

[0048] In order to enable the plug pin to maintain the connection stability and keep the plug pin fixed, in this embodiment, preferably, the opposite surfaces of the two side clamping plates 14 are inclined, and the relative distance between the upper parts of the clamping plates 14 is larger than the relative distance between the lower parts of the clamping plates 14, which is convenient for the plug pin to be snap-locked after insertion and improves the installation stability of the plug pin.

[0049] In order to facilitate the adjustment of the distance of the threaded rod 17 inside the internal threaded tube 16 and adjust the distance of the connecting wall member mechanism, in this embodiment, preferably, an adjusting nut 18 is welded on the threaded rod 17. The adjusting nut 18 is used to rotate the threaded rod 17 so that the threaded rod 17 can perform thread feeding inside the internal threaded tube 16 to adjust the distance of the connecting wall member mechanism.

[0050] In order to enable the fixed buckle 19 and the disassembly buckle 20 to be snap-connected and facilitate the fixed support of the vertical pole, in this embodiment, preferably, connecting ears 21 are fixedly provided on both sides of the fixed buckle 19 and the disassembly buckle 20, and the connecting ears 21 are fixedly connected through a third bolt 22. The fixed buckle 19 and the disassembly buckle 20 are used to be snap-connected to the vertical pole.

[0051] In order to detect the system and install and connect the cross bracing, in this embodiment, preferably, mounting blocks 26 are respectively arranged at the upper and lower ends of the positioning ring 23. Connecting holes are formed in the mounting blocks 26. The lower mounting block 26 is used for installing and connecting the cross bracing, monitoring points and monitoring components, and the upper mounting block 26 is used for installing and connecting the setting out positioning and the cross bracing.

[0052] Reference Figure 8 , the monitoring method of the ultra-high formwork support system with socket and spigot connections includes the following steps:

[0053] S1. Install the detection mechanism: install and connect the vertical rods through the buckle mechanism and the wall connection mechanism, and support and install the return cantilever mechanism. After the super-high buckle formwork support system is installed and fixed, the installation detection mechanism is installed and connected to the lower installation block 26 to detect the super-high buckle formwork support system;

[0054] S2. Transmission of test data information: After the test organization has tested the super-high disc buckle mold frame support system, the data information is transmitted, that is, transmitted through communication equipment, so that the mobile device can obtain various parameter information of the super-high disc buckle mold frame support system;

[0055] S3. Data transmission processing: Before data transmission, the testing agency pre-processes the data information by performing analog-to-digital conversion, filtering, gain processing and cleaning on the data information to improve the accuracy and security of the data information;

[0056] S4, data analysis and processing: after processing the data information, the data information is analyzed and processed according to the set threshold value, so as to determine a solution according to the construction data with errors, summarize the construction data with errors, and transmit the summary conclusion through the communication equipment;

[0057] S5. Data information processing: After processing and analyzing the data information, the data information is stored.

[0058] In order to detect the system and obtain various parameter information of the system, in this embodiment, preferably, the detection mechanism includes an inclinometer, a level and a strain gauge; wherein,

[0059] The inclinometer is used to collect the angle of the super-high plate buckle mold support system and send the angle information to the mobile device through the communication device;

[0060] The level meter is used to collect the levelness of the super-high plate buckle mold support system and send the levelness information to the mobile device through the communication device;

[0061] The strain gauge is used to collect the stress of the ultra-high plate buckle mold support system and send the stress information to the mobile device through the communication equipment.

[0062] The working principle and use process of the present invention:

[0063] Step 1, installing the detection mechanism: installing and connecting the vertical rods through the disc buckle mechanism and the wall connecting member mechanism, and supporting and installing the return-shaped cantilever mechanism. After the super-high disc buckle formwork support system is installed and fixed, the installation detection mechanism is installed and connected to the lower installation block 26 to detect the super-high disc buckle formwork support system;

[0064] Step 2: Transmission of test data information: After the test organization has tested the super-high disc buckle mold frame support system, the data information is transmitted, that is, transmitted through communication equipment, so that the mobile device can obtain various parameter information of the super-high disc buckle mold frame support system;

[0065] Step 3: Data transmission processing: Before data transmission, the testing agency pre-processes the data information by performing analog-to-digital conversion, filtering, gain processing and cleaning on the data information to improve the accuracy and security of the data information;

[0066] Step 4: Data analysis and processing: After the data information is processed, the data information is analyzed and processed according to the set threshold value, so as to determine a solution according to the construction data with errors, summarize the construction data with errors, and transmit the summary conclusion through the communication equipment;

[0067] Step 5: Data information processing: After processing and analyzing the data information, the data information is stored.

[0068] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Ultra-high buckle mold support system, characterized by: It includes a loop-shaped cantilever mechanism, a socket joint mechanism and a coupler mechanism; The loop-shaped cantilever mechanism includes a beam rod (1). Contact connecting plates (2) are welded to both ends of the beam rod (1). The contact connecting plates (2) are connected to each other to connect the beam rods (1) to form an integral body. The lower part and the side of the contact connecting plate (2) are fixedly connected by first fixing bolts (3). The upper part of the contact connecting plate (2) is fixedly connected by a double-headed screw rod (4) and a suspension buckle (5). A suspension hole (6) is opened in the upper part of the suspension buckle (5). The suspension hole (6) is used for realizing steel cable suspension connection to realize the suspension installation of the loop-shaped cantilever mechanism; The socket joint mechanism includes a disc fitting (10). A support ring (11) is fixedly arranged in the middle of the disc fitting (10). The support ring (11) is used to improve the installation stability of the disc fitting (10). A first connection hole (12) and a second connection hole (13) are opened in the disc fitting (10). Clamping plates (14) are fixedly arranged on both sides of the lower part of the first connection hole (12); The coupler mechanism includes a positioning plate (15). An internal threaded pipe (16) is fixedly arranged on one side of the positioning plate (15). A threaded rod (17) is threadedly connected inside the internal threaded pipe (16). A fixing buckle (19) is connected to the end of the threaded rod (17). A disassembly buckle (20) is fixedly arranged on one side of the fixing buckle (19). A positioning ring (23) is fixedly arranged at the end of the internal threaded pipe (16). Connection blocks (24) are fixedly arranged on both sides of the positioning ring (23). Mounting blocks (26) are fixedly arranged on the upper and lower sides of the positioning ring (23). A reinforcing rod (25) is installed through between the connection block (24) and the positioning plate (15).

2. The ultra-high plate buckle mold frame support system according to claim 1 is characterized in that: Two triangular frames (7) are installed inside the loop-shaped cantilever mechanism. One end of the triangular frame (7) is fixedly connected to a U-shaped member (8). The two side corners of the two triangular frames (7) are jointly connected to a U-shaped member (8).

3. The ultra-high plate buckle mold frame support system according to claim 2 is characterized in that: The U-shaped members (8) are respectively snap-connected to the middle of the beam rod (1). The ends of the U-shaped members (8) are fixedly installed and connected by two second fixing bolts (9).

4. The ultra-high plate buckle mold frame support system according to claim 1 is characterized in that: Three of the double-headed screw rods (4) and the suspension buckles (5) are arranged on the upper part of the contact connecting plate (2). The bottom of the suspension buckle (5) is snap-connected to the upper part of the contact connecting plate (2). The suspension hole (6) in the upper part of the suspension buckle (5) is used for fixed connection with a steel cable.

5. The ultra-high plate buckle mold frame support system according to claim 1 is characterized in that: The opposite surfaces of the two clamping plates (14) are inclined. The relative distance between the upper parts of the clamping plates (14) is larger than the relative distance between the lower parts of the clamping plates (14), which is convenient for the pin to be snap-locked after insertion and improves the installation stability of the pin.

6. The ultra-high plate buckle mold frame support system according to claim 1 is characterized in that: An adjusting nut (18) is welded on the threaded rod (17). The adjusting nut (18) is used to rotate the threaded rod (17) so that the threaded rod (17) can perform threaded feeding inside the internal threaded pipe (16) to adjust the distance of the coupler mechanism.

7. The ultra-high plate buckle mold frame support system according to claim 1 is characterized in that: Connecting ears (21) are fixedly provided on both sides of the fixing buckle (19) and the disassembling buckle (20), and the connecting ears (21) are fixedly connected by a third bolt (22). The fixing buckle (19) and the disassembling buckle (20) are used to be snap-fitted and connected to the vertical pole.

8. The ultra-high plate buckle mold frame support system according to claim 1 is characterized in that: The mounting blocks (26) are respectively arranged at the upper and lower ends of the positioning ring (23); the mounting blocks (26) are provided with connection holes; the lower mounting block (26) is used to mount and connect the scissor brace, monitoring points and monitoring components; the upper mounting block (26) is used to mount and connect the wire laying positioning and the scissor brace.

9. A monitoring method for an ultra-high plate buckle mold frame support system, characterized in that: The following steps are included: S1, installing the detection mechanism: installing and connecting the vertical rods through the buckle mechanism and the wall connecting member mechanism, and supporting and installing the return-shaped cantilever mechanism. After the super-high buckle formwork support system is installed and fixed, the installation detection mechanism is installed and connected to the lower installation block (26) to detect the super-high buckle formwork support system; S2. Transmission of test data information: After the test organization has tested the super-high disc buckle mold frame support system, the data information is transmitted, that is, transmitted through communication equipment, so that the mobile device can obtain various parameter information of the super-high disc buckle mold frame support system; S3. Data transmission processing: Before data transmission, the testing agency pre-processes the data information by performing analog-to-digital conversion, filtering, gain processing and cleaning on the data information to improve the accuracy and security of the data information; S4, data analysis and processing: after processing the data information, the data information is analyzed and processed according to the set threshold value, so as to determine a solution according to the construction data with errors, summarize the construction data with errors, and transmit the summary conclusion through the communication equipment; S5. Data information processing: After processing and analyzing the data information, the data information is stored.

10. The monitoring method of the super-high plate buckle mold frame support system according to claim 9, characterized in that: The detection mechanism includes an inclinometer, a level and a strain gauge; wherein, The inclinometer is used to collect the angle of the super-high plate buckle mold frame support system and send the angle information to the mobile device through the communication device; The level meter is used to collect the level of the super-high plate buckle mold frame support system, and send the level information to the mobile device through the communication device; The strain gauge is used to collect the stress of the super-high disk buckle mold frame support system and send the stress information to the mobile device through the communication device.

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