Well cementation water tank and well cementation water tank control system
By introducing a control system of level gauge, electric valve module and electric pump into the cementing tank, the problem of inaccurate liquid level detection is solved, automatic measurement and adjustment of liquid level is realized, and the efficiency of cementing construction is improved. and security.
Patent Information
- Application Number
- CN202310780254.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-28
- Publication Date
- 2024-12-31
AI Technical Summary
The traditional cementing tank liquid level detection method relies on observation and cannot achieve accurate metering. There is a lack of automated control, resulting in low level adjustment efficiency.
A cementing tank control system is designed, including a level meter, an electric valve module and an electric pump. The liquid level is automatically measured and adjusted through the control module, and the ultrasonic level meter and radio connection are used to achieve accurate detection and automatic adjustment of the liquid level.
It improves the efficiency of liquid level measurement and adjustment, realizes accurate automatic control of the liquid level in the water tank, reduces manual operation risks, and improves construction quality.
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Figure CN119221861A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of drilling engineering, and in particular to a cementing water tank and a cementing water tank control system. Background Art
[0002] Traditional cementing has many problems, such as too many well site equipment, high operation cost, insufficient connection of construction procedures, high labor intensity and high operation risk in high-pressure areas. Automated cementing can reduce manual operation in high-pressure areas, reduce the risk of exploration and development construction, improve operation accuracy and construction continuity, and improve cementing construction quality.
[0003] In order to measure the liquid level of the cementing vertical water tank, the current liquid level detection method is to use a communicating vessel, which is connected to a plastic pipe outside the cementing water tank. The liquid level of the communicating vessel is used to detect the liquid level of the vertical water tank. Users or managers can directly observe the communicating vessel to detect the liquid level. However, due to the problem of observation angle, accurate measurement cannot be achieved. Summary of the invention
[0004] Based on this, it is necessary to provide a cementing water tank and a cementing water tank control system to address the above technical problems.
[0005] A cementing water tank control system, comprising: at least one liquid level meter arranged on the water tank body, at least one electric valve module arranged on the pipeline, an electric pump and a control module;
[0006] The liquid level meter, each of the electric valve modules and the electric pump are electrically connected to the control module respectively;
[0007] The liquid level meter is used to measure the liquid level in the water tank body;
[0008] Each of the electric valve modules is used to control the opening and closing of each of the pipelines;
[0009] The electric pump is used to pump water in each of the pipelines to discharge water from the water tank body or to allow external water to enter the water tank body, so that the liquid level in the water tank body decreases or increases;
[0010] The control module is used to obtain the liquid level measured by the liquid level meter, and is also used to control the operation of each of the electric valve modules and the electric pump.
[0011] In one of the embodiments, the electric valve module includes a valve communication unit, a valve main control unit and a valve unit;
[0012] The valve communication unit is electrically connected to the valve main control unit, and the valve main control unit is electrically connected to the valve unit;
[0013] The valve main control unit is used to receive a control signal through the valve communication unit and control the valve unit according to the control signal.
[0014] In one embodiment, the valve communication unit is used to receive the control signal, perform photoelectric isolation conversion on the control signal, and transmit it to the valve main control unit; the valve main control unit is used to receive the control signal after photoelectric isolation conversion, and control the valve unit according to the control signal.
[0015] In one embodiment, the liquid level meter comprises an ultrasonic liquid level meter, and the ultrasonic liquid level meter is arranged on the top of the water tank body.
[0016] In one embodiment, the liquid level meter, each of the electric valve modules and the electric pump are respectively connected to the control module via radio.
[0017] A cementing water tank comprises a water tank body and a plurality of pipelines, each of the pipelines being in communication with the water tank body, and further comprises the cementing water tank control system described in any one of the above embodiments.
[0018] In one embodiment, a water storage tank is further included, each of the pipelines includes a drainage pipeline, a water discharge pipeline and a water inlet pipeline, and each of the electric valve modules includes a first electric valve module, a second electric valve module and a third electric valve module;
[0019] One end of the drainage pipeline is in communication with the water storage tank, the other end of the drainage pipeline is in communication with the first end of the electric pump, the second end of the electric pump is in communication with one end of the water inlet pipeline, the other end of the water inlet pipeline is in communication with the water tank body, one end of the water discharge pipeline is in communication with the water tank body, the other end of the water discharge pipeline is in communication with the water storage tank, and the water discharge pipeline is in communication with the bottom of the water tank body or a position close to the bottom;
[0020] The first electric valve module is arranged on the drainage pipeline, the second electric valve module is arranged on the water discharge pipeline, and the third electric valve module is arranged on the water inlet pipeline.
[0021] In one of the embodiments, it further includes a circulation line and a fourth electric valve module;
[0022] One end of the circulation pipeline is connected to the water tank body, and the other end of the circulation pipeline is connected to the third end of the electric pump;
[0023] The fourth electric valve module is disposed in the circulation pipeline.
[0024] In one embodiment, it further includes a venting line and a fifth electric valve module, wherein the venting line is connected to the water tank body, and the venting line is connected to a position of the water tank body near the top, and the fifth electric valve module is arranged on the venting line.
[0025] In one of the embodiments, a light-transmitting tube is further included, wherein the axial direction of the light-transmitting tube is arranged along the vertical direction, and the light-transmitting tube is connected to the water tank body so that the liquid level in the light-transmitting tube is flush with the liquid level in the water tank body.
[0026] The above-mentioned cementing water tank and cementing water tank control system can realize automatic measurement of the liquid level in the water tank body by arranging a liquid level gauge in the water tank body, and then realize automatic adjustment of the liquid level in the water tank body by controlling the electric valve module and the electric pump through the control module, thereby effectively improving the measurement efficiency of the liquid level and improving the efficiency of the liquid level adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A schematic diagram of the structure of a cementing water tank control system in one embodiment;
[0028] Figure 2 It is a schematic diagram of the structure of a cementing water tank control system in another direction in one embodiment. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0030] Embodiment 1
[0031] In this embodiment, a cementing water tank control system is provided. Figure 1 As shown, it includes: at least one liquid level meter arranged on the water tank body 1, at least one electric valve module arranged on the pipeline, an electric pump 12 and a control module;
[0032] The liquid level meter, each of the electric valve modules and the electric pump 12 are electrically connected to the control module respectively;
[0033] The liquid level meter is used to measure the liquid level in the water tank body 1;
[0034] Each of the electric valve modules is used to control the opening and closing of each of the pipelines;
[0035] The electric pump 12 is used to pump the water in each pipeline so that the water in the water tank body 1 is discharged or the external water enters the water tank body 1 so that the liquid level in the water tank body 1 decreases or increases;
[0036] The control module is used to obtain the liquid level measured by the liquid level meter, and is also used to control the operation of each of the electric valve modules and the electric pump 12 .
[0037] In this embodiment, the liquid level meter measures the liquid level of the water tank body 1 and transmits it to the control module. The control module can control the electric valve module to open or close. When the electric valve module is opened, the valve opens, the pipeline is opened, and the liquid in the pipeline circulates under the action of the electric pump 12. When the electric valve module is closed, the valve closes and the pipeline is cut off. The control module can be set on the water tank body 1 or remotely. In one embodiment, the control module includes a remote terminal, which includes a mobile phone. In one embodiment, the liquid level meter, each of the electric valve modules and the electric pump 12 are respectively connected to the control module by radio. In this embodiment, the remote terminal is connected to the liquid level meter, the electric valve module and the electric pump 12 by radio through a wireless network. In one embodiment, the cementing water tank control system also includes a wireless communication module. The liquid level meter, the electric valve module and the electric pump 12 are respectively connected to the remote terminal by radio through the wireless communication module. The wireless communication module can be a 4G module or a 5G module. In one embodiment, the wireless communication module is a GPRS (general packet radio service) module. Through the wireless communication module, the remote terminal can conveniently communicate with the liquid level meter, the electric valve module, and the electric pump 12, conveniently obtain the liquid level, and conveniently control the operation of the electric valve module and the electric pump 12.
[0038] In one embodiment, the control module further includes a PLC (Programmable Logic Controller) unit, which may also be referred to as a PLC controller. The PLC unit is electrically connected to the wireless communication module, and the PLC unit is electrically connected to the liquid level meter, the electric valve module, and the electric pump 12, respectively. In this embodiment, the PLC unit communicates with the remote terminal through the wireless communication module, obtains the control signal of the remote terminal, and controls the electric valve module and the electric pump 12 to work according to the control signal.
[0039] In the above embodiment, by arranging a liquid level gauge in the water tank body 1, it is possible to realize automatic measurement of the liquid level in the water tank body 1, and then realize automatic adjustment of the liquid level in the water tank body 1 by controlling the electric valve module and the electric pump 12 through the control module, thereby effectively improving the efficiency of liquid level measurement and the efficiency of liquid level adjustment.
[0040] In one embodiment, the electric valve module includes a valve communication unit, a valve main control unit and a valve unit; the valve communication unit is electrically connected to the valve main control unit, and the valve main control unit is electrically connected to the valve unit; the valve main control unit is used to receive a control signal through the valve communication unit and control the valve unit according to the control signal.
[0041] In this embodiment, the electric valve module includes an electric actuator. The valve communication unit is used to receive control signals from the outside of the electric valve module. The valve communication unit can also be called an actuator valve main control unit. The valve communication unit is used to receive electrical signals, including DC24V signals, AC220V signals, and AC380V signals. The above signals can realize remote valve opening and remote valve closing. The valve communication unit receives the control signal of the remote terminal and sends the control signal to the valve main control unit. The valve main control unit controls the operation of the valve unit according to the control signal, so that the valve unit opens or closes the valve.
[0042] In one embodiment, the valve communication unit is used to receive the control signal, perform photoelectric isolation conversion on the control signal, and transmit it to the valve main control unit; the valve main control unit is used to receive the control signal after photoelectric isolation conversion, and control the valve unit according to the control signal.
[0043] In this embodiment, the valve main control unit can also be called the main control CPU (Central Processing Unit). The valve communication unit receives the control signal from the remote terminal, and the valve communication unit performs photoelectric isolation and anti-shake processing on the control signal and transmits it to the valve main control unit. The valve main control unit monitors and collects the status signal of the valve unit in real time, controls the motor drive valve unit, and continuously collects the position signal of the valve unit in real time through a high-precision potentiometer or JUE value encoder to achieve precise control of the valve unit. At the same time, the valve main control unit transmits the collected real-time data to the remote terminal.
[0044] In one embodiment, the liquid level meter includes an ultrasonic liquid level meter, and the ultrasonic liquid level sensor is arranged on the top of the water tank body 1. In this embodiment, the liquid level meter uses ultrasonic signals to measure the liquid level in the water tank body 1. The ultrasonic liquid level meter can measure the liquid level in a non-contact manner. Specifically, the ultrasonic liquid level sensor is arranged on the top of the water tank body 1, emits ultrasonic waves toward the liquid surface, and calculates the liquid level height by receiving the returned ultrasonic signal, thereby accurately detecting the liquid level in the water tank body 1.
[0045] In one embodiment, please combine Figure 1 and Figure 2, the number of liquid level gauges is four. The four liquid level gauges (5, 6, 15, 16) are equidistantly distributed on the top of the water tank body 1. In this embodiment, the four liquid level gauges (5, 6, 15, 16) measure the liquid level respectively. Through the measurement of the four liquid level gauges, the error can be effectively reduced, and the error caused by the uneven liquid surface caused by the process of water intake, water discharge or water discharge can be avoided, thereby improving the measurement accuracy of the liquid level.
[0046] Embodiment 2
[0047] In one embodiment, a cementing water tank is provided. Figure 1 As shown, the cementing water tank includes a water tank body 1 and a plurality of pipelines, each of the pipelines is connected to the water tank body 1, and also includes the cementing water tank control system described in any of the above embodiments.
[0048] In this embodiment, by arranging a liquid level gauge in the water tank body 1, it is possible to realize automatic measurement of the liquid level in the water tank body 1, and then realize automatic adjustment of the liquid level in the water tank body 1 by controlling the electric valve module and the electric pump 12 through the control module, thereby effectively improving the efficiency of liquid level measurement and the efficiency of liquid level adjustment.
[0049] In one embodiment, if Figure 1 and Figure 2 As shown, the cementing water tank also includes a water storage tank 13, each of the pipelines includes a drainage pipeline 7, a discharge pipeline 8 and a water inlet pipeline 3, and each of the electric valve modules includes a first electric valve module 14, a second electric valve module 9 and a third electric valve module 11; one end of the drainage pipeline 7 is connected to the water storage tank 13, the other end of the drainage pipeline 7 is connected to the first end of the electric pump 12, the second end of the electric pump 12 is connected to one end of the water inlet pipeline 3, the other end of the water inlet pipeline 3 is connected to the water tank body 1, one end of the discharge pipeline 8 is connected to the water tank body 1, the other end of the discharge pipeline 8 is connected to the water storage tank 13, and the discharge pipeline 8 is connected to the bottom of the water tank body 1 or a position close to the bottom; the first electric valve module 14 is arranged on the drainage pipeline 7, the second electric valve module 9 is arranged on the discharge pipeline 8, and the third electric valve module 11 is arranged on the water inlet pipeline 3.
[0050] In this embodiment, the water tank 13 and the water tank body 1 are both arranged on the base 17. The first electric valve module 14 is used to open or close the drainage pipeline 7, the second electric valve module 9 is used to open or close the water discharge pipeline 8, and the third electric valve module 11 is used to open or close the water inlet pipeline 3. The water tank 13 is used to provide a water source for the water tank body 1, and is also used to recover the water of the water tank body 1, so as to replenish the water source for the water tank body 1, and to adjust the liquid level in the water tank body 1, and to realize the circulation of water. Specifically, the drainage pipeline 7 is used to realize the circulation of water between the water tank 13 and the electric pump 12, and the first end of the electric pump 12 can be used as an input end or an output end. When the first end of the electric pump 12 is the input end, the electric pump 12 draws the water of the water tank 13 into the drainage pipeline 7, and transports it to the water tank body 1 through the second end of the electric pump 12. At this time, the second end of the electric pump 12 is the output end, and the first electric valve module 14 opens the valve, and the third electric valve module 11 opens the valve. The drain line 8 is used to drain the water in the water tank body 1 to the water storage tank 13 to lower the water level in the water tank body 1. Specifically, when the second electric valve module 9 is turned on, the drain line 8 is opened. Since the drain line 8 is connected to the bottom of the water tank body 1 or a position close to the bottom, it is beneficial for the water in the water tank body 1 to be drained to the water storage tank 13 through the drain line 8. In this way, the water in the water storage tank 13 can be pumped into the water tank body 1 by the electric pump 12, and the water in the water tank body 1 can also flow back to the water storage tank 13.
[0051] In one embodiment, if Figure 1 and Figure 2 As shown, the cementing water tank also includes a circulation pipeline 4 and a fourth electric valve module 10; one end of the circulation pipeline 4 is connected to the water tank body 1, and the other end of the circulation pipeline 4 is connected to the third end of the electric pump 12; the fourth electric valve module 10 is arranged on the circulation pipeline 4.
[0052] In this embodiment, when the first end of the electric pump 12 is used as the output end, the third end of the electric pump 12 is used as the input end. The electric pump 12 draws water into the water tank body 1 through the circulation pipeline 4, and delivers it to the water storage tank 13 through the first end of the electric pump 12 and the drainage pipeline 7. In this way, the electric pump 12 delivers water to the water tank body 1 through the water inlet pipeline 3, and draws the water bucket in the water tank body 1 back to the water storage tank 13 through the circulation pipeline 4, thereby realizing the circulation of water. It should be understood that since the electric pump 12 is connected to the water storage tank 13 only through the drainage pipeline 7, the valves in the water inlet pipeline 3 and the circulation pipeline 4 cannot be opened at the same time. When the water inlet pipeline 3 is filled with water, the first electric valve module 14 opens the drainage pipeline 7, and the water in the drainage pipeline 7 flows in one direction. The water in the drainage pipeline 7 flows from the water storage tank 13 to the electric pump 12, and the fourth electric valve module 10 is closed to prevent the circulation pipeline 4 from conveying water. When the circulation pipeline 4 transports water, the first electric valve module 14 opens the drainage pipeline 7, and the drainage pipeline 7 flows in one direction. The water in the drainage pipeline 7 flows to the water storage tank 13 through the electric pump 12, and the third electric valve module 11 is closed to prevent water from being transported into the water inlet pipeline 3.
[0053] In one embodiment, the cementing water tank also includes a venting pipeline 2 and a fifth electric valve module 18, the venting pipeline 2 is connected to the water tank body 1, and the venting pipeline 2 is connected to a position near the top of the water tank body 1, and the fifth electric valve module 18 is arranged on the venting pipeline 2.
[0054] In this embodiment, the fifth electric valve module 18 is used to open or close the deflation pipeline 2, and the deflation pipeline 2 is used to discharge the air in the water tank body 1. When the water inlet pipeline 3 injects water into the water tank body 1, the fifth electric valve module 18 opens the valve, and the deflation pipeline 2 is opened, so that the air in the water tank body 1 is discharged, so that the water in the water inlet pipeline 3 can be injected into the water tank body 1. It is worth mentioning that since the deflation pipeline 2 is connected to a position near the top of the water tank body 1, the deflation pipeline 2 is not easily submerged by water, so that the deflation pipeline 2 can remain unobstructed.
[0055] In one embodiment, the cementing water tank further includes a light-transmitting tube 19 , the axial direction of the light-transmitting tube 19 is arranged along the vertical direction, and the light-transmitting tube 19 is connected to the water tank body 1 so that the liquid level in the light-transmitting tube 19 is flush with the liquid level in the water tank body 1 .
[0056] In this embodiment, the light-transmitting tube 19 may also be called a transparent tube. The light-transmitting tube 19 enables the user to observe the liquid level in the light-transmitting tube 19. Specifically, a scale is provided on the side wall of the light-transmitting tube 19. In one embodiment, the length of the light-transmitting tube 19 is equal to the length of the water tank body 1, and the head and tail of the light-transmitting tube 19 are aligned with the head and tail of the water tank body 1. In this way, since the light-transmitting tube 19 is connected to the water tank body 1, the liquid level in the light-transmitting tube 19 is flush with the liquid level in the water tank body 1. By observing the liquid level of the light-transmitting tube 19, the liquid level of the water tank body 1 can be conveniently viewed.
[0057] Embodiment 3
[0058] The present invention is realized by the following measures: A cementing water tank intelligent control system is divided into four systems, a gate valve automatic control system, a data measurement and acquisition system, a data wireless transmission system, a data control terminal and a display system.
[0059] The gate valve automatic control system can wirelessly control the opening and stopping of the five adjustable wireless controlled electric actuators and the electric explosion-proof centrifugal pump of the water tank, and can implement automatic and manual control of water inlet, water outlet, internal water circulation, exhaust and other processes.
[0060] The gate valve automatic control system is mainly based on the wireless remote control system of GPRS data transmission to control the opening and stopping of five adjustable wireless control electric actuators and electric explosion-proof centrifugal pumps. Users use mobile phones and other terminals to send start and stop instructions to the five adjustable wireless control electric actuators and electric explosion-proof centrifugal pumps through the GPRS transmission system. After receiving the instructions, the five adjustable wireless control electric actuators and electric explosion-proof centrifugal pumps perform start and stop actions and feedback the execution status to mobile phones and other terminals; the execution status also enters the central data control terminal through the GPRS transmission system, and realizes wireless remote control on the network server and its dedicated management software (cementing cloud platform).
[0061] Five adjustable wireless controlled electric actuators and electric explosion-proof centrifugal pumps organically combine the encoding units and transmitting units of each wireless transmission with the receiving units and decoding units, and organically combine the independent GPRS DTU wireless control terminals with the PLC controller. The GPRS wireless control terminal on the mobile phone can effectively realize the integrated control of GPRS remote monitoring, mobile phone control and RS485 communication with PLC, and build an integrated switch control module, which can effectively realize the remote input of input commands and the wireless transmission of output signals.
[0062] The data measurement and acquisition system can measure the real-time liquid level of the water tank through four ultrasonic level meters to obtain the water volume in each water tank, and transmit the data to the central data control terminal in real time through the GPRS wireless module, and realize wireless remote control on the network server and its dedicated management software (cementing cloud platform). If the liquid level is too low, the prompt "Warning Attention - Liquid Level Too Low" will be transmitted in real time.
[0063] The data wireless transmission system is a system that combines GPRS wireless module and PLC to remotely control the liquid level information in each water tank, five adjustable wirelessly controlled electric actuators and the real-time opening information of the electric explosion-proof centrifugal pump via GPRS.
[0064] The data control terminal and display system are operated and controlled through the user operation terminal, and can be operated and controlled in real time on mobile phones and PCs.
[0065] like Figure 1 and Figure 2 As shown, the water tank includes a water tank 1, a venting pipeline 2, a water inlet pipeline 3, a circulation pipeline 4, an ultrasonic liquid level meter 5 / 6 / 15 / 16, a drainage pipeline 7, a drain pipeline 8, a drain pipeline regulating wireless control electric actuator 9, a circulation pipeline regulating wireless control electric actuator 10, a water inlet pipeline regulating wireless control electric actuator 11, an electric explosion-proof centrifugal pump 12, a water storage tank 13, a drainage pipeline regulating wireless control electric actuator 14, a base 17, a venting pipeline regulating wireless control electric actuator 18, and an external transparent pipeline 19.
[0066] The existing technology cannot realize the real-time display of the water tank liquid level on the wireless terminal, nor can it experiment with the automatic switching of the remotely controlled electric pump and the five adjustable wirelessly controlled electric actuators, and cannot meet the requirements of automation, visualization and intelligence in future cementing projects.
[0067] According to the above requirements, the electric explosion-proof centrifugal pump 12 , the water storage tank 13 , and the water tank 1 in the present invention are all fixed on the base 17 .
[0068] The bleed line 2 is provided with a bleed line regulating wireless control electric actuator 18 .
[0069] A drainage pipeline regulating type wireless control electric actuator 14 is installed on the drainage pipeline 7 .
[0070] A water discharge line regulating wireless control electric actuator 9 is installed on the water discharge line 8 .
[0071] A water inlet pipeline regulating type wireless control electric actuator 11 is installed on the water inlet pipeline 3 .
[0072] A circulating pipeline regulating type wireless control electric actuator 10 is installed on the circulating pipeline 4 .
[0073] The venting pipeline regulating wireless control electric actuator 18, the drainage pipeline regulating wireless control electric actuator 14, the drain pipeline regulating wireless control electric actuator 9, the water inlet pipeline regulating wireless control electric actuator 11, and the circulation pipeline regulating wireless control electric actuator 10 installed on the water inlet pipeline 3 can realize three control modes: remote control, on-site control, and bus-type centralized control. The remote valve opening and closing signals can receive three valid signals: DC24V, AC220V, and AC380V. The electric actuator control module receives the control signal from the remote control room and transmits it to the main control CPU after photoelectric isolation and anti-shake processing. The CPU monitors and collects the actuator status signal in real time, controls the motor to drive the controlled valve, and continuously collects the valve position signal in real time through the high-precision potentiometer or JUE value encoder to achieve precise control of the valve. At the same time, the real-time data is transmitted to the remote control end. The electric actuator control module has advanced principles, comprehensive functions, long-term stability and reliability, high integration, low heat generation, convenient loading and unloading, and simple maintenance. It can be quickly and non-intrusively set up via the infrared remote control or the operation panel buttons.
[0074] A pair of lifting lugs are installed on the top of the water tank 1. There are 4 ultrasonic level meters on the top of the water tank 1 that can realize wireless data collection, which can collect the liquid level data in the water tank in real time. Transparent plastic tubes are fixed on the bottom and outside of the water tank 1 to observe the liquid level position in real time for calibrating the water volume data in the tank.
[0075] The venting pipeline 2 and the venting pipeline regulating wireless control electric actuator 18 can realize remote or manual control of valve switching. When water needs to be added, drained or released in the tank, it needs to be opened remotely or manually to realize the above functions.
[0076] The water inlet pipeline 3 and the water inlet pipeline regulating wireless control electric actuator 11 can realize remote or manual control of valve switching. When water needs to be added to the tank, it needs to be opened remotely or manually to realize the above function.
[0077] The circulation pipeline 4 and the circulation pipeline regulating wireless control electric actuator 10, in cooperation with the drainage pipeline 7 and the drainage pipeline regulating wireless control electric actuator 14, the drain pipeline 8 and the drain pipeline regulating wireless control electric actuator 9, can realize remote or manual control of the circulation pipeline regulating wireless control electric actuator 10, the drainage pipeline regulating wireless control electric actuator 14, and the drain pipeline regulating wireless control electric actuator 9 switches, so as to realize the internal circulation function of the water in the tank remotely or manually controlled.
[0078] The drainage pipeline 7 and the drainage pipeline regulating wireless control electric actuator 14, the drain pipeline 8 and the drain pipeline regulating wireless control electric actuator 9 can remotely or manually control the switches of the drainage pipeline regulating wireless control electric actuator 14 and the drain pipeline regulating wireless control electric actuator 9 to realize the function of remotely or manually controlling the discharge of water in the tank.
[0079] The present invention relates to an intelligent control system for cementing water tanks. It can realize remote or manual control of the gate valves of cementing water tanks during the entire cementing process, accurately measure the amount of water in cementing water tanks, and directly display the amount of water in each water tank on mobile phones and computer terminal systems, thereby achieving the purpose of automated visualization. It is divided into four systems: gate valve automatic control system, data measurement and acquisition system, data transmission system, data receiving terminal and display system. It can achieve the goal of remote or manual operation of the gate valves of each water tank in cementing engineering, and directly display the amount of water in each water tank on mobile phones and computer terminal systems during cementing, thereby achieving the purpose of automated visualization. All valve states simultaneously enter the central data control terminal through the GPRS transmission system, and wireless remote control is realized on the network server and its dedicated management software (cementing cloud platform) or PC terminal, mobile control terminal. It has broad application prospects for the requirements of automated intelligent visualization of future cementing engineering.
[0080] Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application can include non-volatile and / or volatile memory. Non-volatile memory can include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM) or flash memory. Volatile memory can include random access memory (RAM) or external cache memory. As an illustration and not limitation, RAM is available in many forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
[0081] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0082] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims.
Claims
1. A cementing water tank control system, characterized in that: It includes at least one liquid level meter arranged on the water tank body, at least one electric valve module arranged on the pipeline, an electric pump and a control module; The liquid level meter, each of the electric valve modules and the electric pump are electrically connected to the control module respectively; The liquid level meter is used to measure the liquid level in the water tank body; Each of the electric valve modules is used to control the opening and closing of each of the pipelines; The electric pump is used to pump water in each of the pipelines to discharge water from the water tank body or to allow external water to enter the water tank body, so that the liquid level in the water tank body decreases or increases; The control module is used to obtain the liquid level measured by the liquid level meter, and is also used to control the operation of each of the electric valve modules and the electric pump.
2. The cementing water tank control system according to claim 1, characterized in that: The electric valve module includes a valve communication unit, a valve main control unit and a valve unit; The valve communication unit is electrically connected to the valve main control unit, and the valve main control unit is electrically connected to the valve unit; The valve main control unit is used to receive a control signal through the valve communication unit and control the valve unit according to the control signal.
3. The cementing water tank control system according to claim 2, characterized in that: The valve communication unit is used to receive the control signal, perform photoelectric isolation conversion on the control signal, and transmit it to the valve main control unit; the valve main control unit is used to receive the control signal after photoelectric isolation conversion, and control the valve unit according to the control signal.
4. The cementing water tank control system according to claim 1, characterized in that: The liquid level meter comprises an ultrasonic liquid level meter, and the ultrasonic liquid level meter is arranged on the top of the water tank body.
5. The cementing water tank control system according to any one of claims 1 to 4, characterized in that: The liquid level meter, each of the electric valve modules and the electric pump are respectively connected to the control module via radio.
6. A cementing water tank, comprising a water tank body and a plurality of pipelines, each of the pipelines being connected to the water tank body, characterized in that: It also includes the cementing water tank control system described in any one of claims 1-5.
7. The cementing water tank according to claim 6, characterized in that: It also includes a water storage tank, each of the pipelines includes a drainage pipeline, a water discharge pipeline and a water inlet pipeline, and each of the electric valve modules includes a first electric valve module, a second electric valve module and a third electric valve module; One end of the drainage pipeline is in communication with the water storage tank, the other end of the drainage pipeline is in communication with the first end of the electric pump, the second end of the electric pump is in communication with one end of the water inlet pipeline, the other end of the water inlet pipeline is in communication with the water tank body, one end of the water discharge pipeline is in communication with the water tank body, the other end of the water discharge pipeline is in communication with the water storage tank, and the water discharge pipeline is in communication with the bottom of the water tank body or a position close to the bottom; The first electric valve module is arranged on the drainage pipeline, the second electric valve module is arranged on the water discharge pipeline, and the third electric valve module is arranged on the water inlet pipeline.
8. The cementing water tank according to claim 6, characterized in that: Also included is a circulation line and a fourth electric valve module; One end of the circulation pipeline is connected to the water tank body, and the other end of the circulation pipeline is connected to the third end of the electric pump; The fourth electric valve module is disposed in the circulation pipeline.
9. The cementing water tank according to claim 6, characterized in that: It also includes a venting pipeline and a fifth electric valve module. The venting pipeline is connected to the water tank body, and the venting pipeline is connected to a position of the water tank body close to the top. The fifth electric valve module is arranged on the venting pipeline.
10. The cementing water tank according to any one of claims 6 to 9, characterized in that: It also includes a light-transmitting tube, the axial direction of which is arranged along the vertical direction, and the light-transmitting tube is connected to the water tank body so that the liquid level in the light-transmitting tube is flush with the liquid level in the water tank body.
Citation Information
Patent Citations
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