Horizontal tea uniform stacking machine and uniform stacking method thereof

Abstract

The invention discloses a horizontal tea uniform stacking machine and a uniform stacking method thereof. The horizontal tea uniform stacking machine comprises a vibrating screen; the transfer conveyor is arranged below the discharge port of the vibrating screen, and a driving wheel is mounted at the lower end of the transfer conveyor; the carding device is arranged below the transfer conveyor, the material bins are arranged on the two sides of the carding device, the upper ends of the material bins are open, driving wheels of the transfer conveyor move along the upper ends of the material bins, and discharging ports of the material bins are located on the two sides of the carding device; and the discharging machine is positioned below the carding device. Tea leaves can be uniformly mixed, and the tea leaf breaking rate is low.

Description

Technical Field

[0001] The invention relates to the field of tea processing, and in particular to a horizontal tea pile leveling machine and a tea pile leveling method. Background Art

[0002] Tea pilers are equipment that mixes refined tea of ​​various screen numbers in proportion into finished tea that meets the standard. They mainly include combined tea pilers, traveling tea pilers, tray-spreading tea pilers, drum-type tea pilers, automatic blending tea pilers, box-type tea pilers and silo-type tea pilers, among which box-type tea pilers are more commonly used. General box-type tea pilers simply stir in the hopper, resulting in a high breakage rate of piled tea leaves, low efficiency, and unevenness. Summary of the invention

[0003] The object of the present invention is to provide a horizontal tea pile mixing machine and a tea pile mixing method, which can mix tea leaves uniformly and have a low tea leaf breakage rate.

[0004] In one aspect of the present invention, the present invention provides a horizontal tea leaf stacking machine. According to an embodiment of the present invention, the machine comprises:

[0005] Vibrating screen;

[0006] A transfer conveyor, wherein the transfer conveyor is arranged below the discharge port of the vibrating screen, and a driving wheel is installed at the lower end of the transfer conveyor;

[0007] A combing device, the combing device is arranged below the transfer conveyor,

[0008] A material bin, which is arranged on both sides of the combing device, the upper end of which is open, the driving wheel of the transfer conveyor moves along the upper end of the material bin, and the discharge port of the material bin is located on both sides of the combing device;

[0009] A discharging machine is located below the combing device.

[0010] In addition, the horizontal tea pile leveling machine according to the above embodiment of the present invention may also have the following additional technical features:

[0011] In some embodiments of the present invention, the vibrating screen comprises:

[0012] A frame, wherein the frame is fixed to the upper end of the material bin;

[0013] A vibrating bucket, wherein the vibrating bucket is mounted on the frame via an elastic supporting member;

[0014] A vibration motor is installed on the vibration bucket.

[0015] In some embodiments of the present invention, the transfer conveyor is a belt conveyor.

[0016] In some embodiments of the present invention, a track adapted to the driving wheel is provided at the upper end of the material bin, and the driving wheel is installed in the track.

[0017] In some embodiments of the present invention, a plate chain conveyor is installed at the bottom of the material bin.

[0018] In some embodiments of the present invention, the combing device includes a plurality of combing shafts, and combing rods are evenly fixed on the outer walls of the combing shafts.

[0019] In some embodiments of the present invention, the combing shafts at different heights are staggered.

[0020] In some embodiments of the present invention, the discharging machine is a belt conveyor.

[0021] In another aspect of the present invention, the present invention provides a method for horizontal tea leaf piling. According to an embodiment of the present invention, the tea leaf horizontal piling machine is used for piling.

[0022] In addition, the horizontal tea pile method according to the above embodiment of the present invention may also have the following additional technical features:

[0023] In some embodiments of the present invention, the method comprises the following steps:

[0024] (1) The tea leaves are fed into a vibrating screen, and then screened by the vibrating screen before being fed into a transfer conveyor;

[0025] (2) Using the driving wheel to move the transfer conveyor at the upper end of the material bin, the tea leaves on the transfer conveyor fall evenly onto the plate chain conveyor at the bottom of the material bin;

[0026] (3) laying different types of tea leaves evenly in the material bin according to steps (1) and (2), so that different types of tea leaves are evenly stacked in the material bin;

[0027] (4) Start the plate chain conveyor, which drives the laid tea leaves to move to the combing device. The combing device is used to comb and mix the tea leaves. The combed tea leaves enter the discharging machine to complete the discharging.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1) The present invention only arranges a combing device at the outlet of the material bin, that is, the number of times that the tea leaves pass through the combing shaft is very small, which greatly reduces the breakage rate of the tea leaves.

[0030] 2) The present invention can evenly mix the tea leaves by stacking different kinds of tea leaves layer by layer in a material bin at one time and then combing and discharging the tea leaves. The stacking process can process a large amount of tea leaves at one time and can evenly stack multiple kinds of tea leaves at one time. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of a horizontal tea pile leveling machine in Embodiment 1 of the present invention;

[0032] Figure 2 is a schematic structural diagram of a vibrating screen in Example 1 of the present invention;

[0033] Figure 3 is a schematic structural diagram of a transfer conveyor in Embodiment 1 of the present invention;

[0034] Figure 4 It is a partial structural schematic diagram of a horizontal tea pile leveling machine and a tea pile leveling method in Embodiment 1 of the present invention;

[0035] Figure 5 It is a schematic diagram of the structure of the discharging machine in Embodiment 1 of the present invention;

[0036] Figure 6 It is a simplified structural schematic diagram of a horizontal tea pile leveling machine in Embodiments 1 and 2 of the present invention;

[0037] In the figure, 1. vibrating screen, 101. frame, 102. vibrating bucket, 103. vibrating motor, 104. spring support, 105. elastic support, 2. transfer conveyor, 3. combing device, 4. combing device, 401. combing shaft, 402. combing rod, 5. discharging machine, 6. driving wheel, 7. plate chain conveyor, 8. tea leaves. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] Example 1

[0040] like Figure 1 As shown, a horizontal tea stacking machine includes a vibrating screen 1, a transfer conveyor 2, a material bin 3, a combing device 4, and a discharging machine 5.

[0041] like Figure 2As shown, the vibrating screen 1 includes a frame 101, a vibrating bucket 102, and a vibrating motor 103. The frame 101 is fixed to the upper end of the material bin 3. The vibrating bucket 102 is installed on the frame 101 through an elastic supporting component. The elastic supporting component includes a spring supporting component 104 and an elastic supporting component 105. The vibrating motor 103 is installed on the vibrating bucket 102, and the vibrating motor 103 is used to drive the vibrating bucket 102 to vibrate.

[0042] like Figure 3 As shown, the transfer conveyor 2 is arranged below the discharge port of the vibrating screen 1. The transfer conveyor 2 is a belt conveyor driven by a motor. A driving wheel 6 is installed at the lower end of the transfer conveyor 2. The driving wheel 6 is driven to rotate by the motor, and the driving wheel 6 drives the transfer conveyor 2 to move at the upper end of the material bin 3.

[0043] like Figure 4 and 6 As shown, the combing device 4 is arranged below the transfer conveyor 2, and the combing device 4 includes a plurality of combing shafts 401, and combing rods 402 are evenly fixed on the outer wall of the combing shaft 401, and the combing shaft 401 is driven to rotate by a motor. In this embodiment, four combing shafts 401 are arranged symmetrically, and the distance between the combing shafts 401 located at the bottom is closer than the distance between the combing shafts 401 located at the top.

[0044] like Figure 4 As shown, the material bin 3 is arranged on both sides of the combing device 4, and the upper end of the material bin 3 is open, so that the transfer conveyor 2 can discharge the material into the material bin 3. A track matching the driving wheel 6 is arranged on the upper end of the material bin 3, and the driving wheel 6 is installed in the track. The driving wheel 6 of the transfer conveyor 2 moves along the track, and the discharge port of the material bin 3 is located on both sides of the combing device 4. A plate chain conveyor 7 is installed at the bottom of the material bin 3, and the plate chain conveyor 7 is driven to rotate by a motor.

[0045] like Figure 5 As shown, the discharging machine 5 is located below the combing device 4. The discharging machine 5 is a belt conveyor. The discharging machine 5 realizes discharging in different directions by forward and reverse rotation.

[0046] Example 2

[0047] A method for horizontally stacking tea leaves, using the horizontal tea leaf stacking machine of Example 1 to stack tea leaves, specifically comprising the following steps:

[0048] (1) The tea leaves are fed into a vibrating screen 1, and then screened by the vibrating screen 1 and fed onto a transfer conveyor 2;

[0049] (2) Using the driving wheel 6, the transfer conveyor 2 is moved on the upper end of the material bin 3, so that the tea leaves on the transfer conveyor 2 fall evenly through the opening of the material bin 3 onto the plate chain conveyor 7 at the bottom of the material bin 3;

[0050] (3) Different types of tea leaves are evenly laid in the material bin 3 according to steps (1) and (2), so that different types of tea leaves 8 are evenly stacked in the material bin 3. Figure 6 As shown;

[0051] (4) Start the plate chain conveyor 7, which drives the laid tea leaves to move toward the combing device 4. After being discharged from the discharge port of the material bin 3, the different tea leaves are combed and mixed by the combing rod 402. The combed tea leaves enter the discharge machine 5 to complete the discharge.

[0052] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the present invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

Claims

1. A horizontal tea pile machine, characterized in that: include: Vibrating screen; A transfer conveyor, wherein the transfer conveyor is arranged below the discharge port of the vibrating screen, and a driving wheel is installed at the lower end of the transfer conveyor; A combing device, the combing device is arranged below the transfer conveyor, A material bin, which is arranged on both sides of the combing device, the upper end of which is open, the driving wheel of the transfer conveyor moves along the upper end of the material bin, and the discharge port of the material bin is located on both sides of the combing device; A discharging machine is located below the combing device.

2. A horizontal tea pile leveling machine according to claim 1, characterized in that: The vibrating screen comprises: A frame, wherein the frame is fixed to the upper end of the material bin; A vibrating bucket, wherein the vibrating bucket is mounted on the frame via an elastic supporting member; A vibration motor is installed on the vibration bucket.

3. A tea leaf horizontal stacking machine according to claim 1, characterized in that: The transfer conveyor is a belt conveyor.

4. A horizontal tea pile leveling machine according to claim 1, characterized in that: A track matched with the driving wheel is arranged at the upper end of the material bin, and the driving wheel is installed in the track.

5. The horizontal tea pile leveling machine according to claim 1, characterized in that: A plate chain conveyor is installed at the bottom of the material bin.

6. A tea leaf horizontal pile leveling machine according to claim 1, characterized in that: The combing device comprises a plurality of combing shafts, and combing rods are evenly fixed on the outer walls of the combing shafts.

7. A tea leaf horizontal pile leveling machine according to claim 6, characterized in that: The carding shafts at different heights are staggered.

8. The horizontal tea pile leveling machine according to claim 1, characterized in that: The discharging machine is a belt conveyor.

9. A method for horizontally piling tea leaves, characterized in that: The tea leaves are piled uniformly using the tea leaves horizontal pile-leveling machine described in claims 1-8.

10. A method for horizontally piling tea leaves according to claim 9, characterized in that: The following steps are involved: (1) The tea leaves are fed into a vibrating screen, and then screened by the vibrating screen before being fed into a transfer conveyor; (2) Using the driving wheel to move the transfer conveyor at the upper end of the material bin, the tea leaves on the transfer conveyor fall evenly onto the plate chain conveyor at the bottom of the material bin; (3) laying different types of tea leaves evenly in the material bin according to steps (1) and (2), so that different types of tea leaves are evenly stacked in the material bin; (4) Start the plate chain conveyor, which drives the laid tea leaves to move to the combing device. The combing device is used to comb and mix the tea leaves. The combed tea leaves enter the discharging machine to complete the discharging.

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