Automatic smearing device and automatic smearing method for underground gas storage sealant
By designing an automatic application device in the underground gas storage, using the moving and rotating mechanism and the double-outlet valve jumping interval construction, the problems of low manual application efficiency and uneven thickness are solved, and efficient and uniform sealed colloid coating is achieved. , suitable for large-scale gas storage sealing layer application.
Patent Information
- Application Number
- CN202411396938.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-03
AI Technical Summary
Manually scraped flexible colloid sealing layer has problems of uneven thickness, low efficiency and high cost in the underground gas storage, which affects the sealing effect.
An automatic application device including a moving mechanism, a rotary conveying mechanism and a rubber outlet mechanism is designed. The construction is carried out using two rubber outlet heads to jump the bin at intervals to realize automatic continuous application and ensure construction efficiency and quality.
It improves the application quality and sealing properties of the sealing colloid, achieves the design thickness at one time, solves the material layering problem caused by multiple applications, and improves construction efficiency. It is suitable for large-scale gas storage sealing layer application.
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Figure CN119237238A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic sealing glue applying device and an automatic applying method for underground gas storage, belonging to the technical field of underground gas storage. Background Art
[0002] Compressed air energy storage, as a large-scale, long-term physical energy storage method, has the advantages of short construction period, flexible site selection, safety and environmental protection, and has broad prospects. The use of flexible colloid sealing layer is an effective measure to solve the high cost and large deformation of surrounding rock in artificial underground chamber gas storage. However, it is difficult to manually apply flexible colloid sealing materials. First, the thickness of the coating is uneven. Second, multiple layers may be applied to achieve the designed thickness, affecting the sealing effect. Third, the efficiency of manual coating is low and the cost is high, which seriously affects the promotion and application of sealing colloids. Summary of the invention
[0003] The invention provides an automatic coating device and an automatic coating method for underground gas storage sealant, which can solve the problems of poor quality, low efficiency and high cost of manual coating.
[0004] In one aspect, the present invention provides a gas storage reservoir sealant automatic application device, the device comprising: A moving mechanism having a cavity for accommodating the sealant therein, wherein the moving mechanism can move along the center line of the gas storage reservoir; A rotating conveying mechanism, one end of which is connected to the cavity; The glue discharging mechanism is connected to the end of the rotating conveying mechanism away from the cavity; the rotating conveying mechanism is used to drive the glue discharging mechanism to rotate with the center line of the gas storage reservoir as the central axis, and to convey the sealant to the glue discharging mechanism; the glue discharging mechanism is used to apply the sealant on the inner wall of the lining of the gas storage reservoir; The glue discharging mechanism comprises a first-order glue discharging head and a second-order glue discharging head. The first-order glue discharging head and the second-order glue discharging head are constructed in a skip-bin interval. Convex slopes are formed on both sides of the first-order glue layer applied by the first-order glue discharging head, and concave slopes are formed on both sides of the second-order glue layer applied by the second-order glue discharging head. Adjacent convex slopes and concave slopes form a slope compression joint.
[0005] Optionally, the moving mechanism includes: A track is laid at the bottom of the inner wall of the gas storage lining, wherein the track is formed by connecting multiple sections of guide rails in sequence, and the multiple sections of the guide rails are detachably connected; A glue spraying machine is arranged on the track and can move along the center line of the gas storage reservoir; the glue spraying machine has a cavity inside, and the cavity is filled with sealant; The vertical distance between the first-order glue dispensing head and the glue spraying machine is greater than the length of each guide rail.
[0006] Optionally, the first-order glue dispensing head and the second-order glue dispensing head have the same width, and the farthest net distance between the first-order glue dispensing head and the second-order glue dispensing head is n times the width of the first-order glue dispensing head, where n is a positive integer.
[0007] Optionally, n is the ratio of the time taken for the surface of the sealant to be initially cured to the moving time of the first-order glue dispensing head; The moving time of the first-order glue dispensing head is the sum of the time taken for the first-order glue dispensing head to rotate one circle along the center line of the gas storage reservoir and the time taken for the glue machine to move one width of the first-order glue dispensing head.
[0008] Optionally, the rotary conveying mechanism comprises: An L-shaped glue supply hose, one end of which is connected to the cavity, and the other end of which is connected to the first-order glue outlet head and the second-order glue outlet head through a glue guide hose; A driving member is connected to the L-shaped rubber supply pipe and is used to drive the L-shaped rubber supply pipe to rotate around the center line of the gas storage reservoir to drive the first-order rubber outlet head and the second-order rubber outlet head to rotate.
[0009] Optionally, the rotary conveying mechanism further includes: A swivel joint is arranged at the end of the L-shaped glue supply hose away from the cavity, and the first-order glue outlet head and the second-order glue outlet head are connected to the swivel joint through a glue guide hose; the first-order glue outlet head and the second-order glue outlet head can rotate in the horizontal direction through the swivel joint.
[0010] Optionally, the first-order glue dispensing head includes: A first-order glue box is used to contain sealant, and one end of the first-order glue outlet is provided, and the first-order glue outlet is in a regular trapezoidal shape; A first-order spring bellows is connected to an end of the first-order glue box away from the first-order glue outlet; Two arc-shaped guide plates are respectively arranged on the first-order glue box on both sides of the first-order glue outlet and are higher than the first-order glue outlet; the radius of the arc-shaped guide plate is consistent with the radius of the gas storage reservoir.
[0011] Optionally, the second-order glue dispensing head includes: A two-sequence glue box, used for containing sealant, with a two-sequence glue outlet at one end, the two-sequence glue outlet is in an inverted trapezoidal shape; A second-order spring bellows is connected to an end of the second-order glue box away from the second-order glue outlet; Two pressing plates are respectively arranged on two opposite edges of the second-order glue outlet in the length direction, and are used for pressing on the first-order glue layer.
[0012] On the other hand, the present invention provides a method for automatically applying gas storage sealant based on any one of the above-mentioned gas storage sealant automatic application devices, the method comprising: S1. Lay a track at the bottom of the inner wall of the gas storage lining, install a sealant applicator on the track, and inject sealant into the inner cavity of the sealant applicator; S2, rotate the second-order glue dispensing head to the avoidance position, and place the first-order glue dispensing head at the glue application position, turn on the glue application machine and the driving part, and use the first-order glue dispensing head to perform intermittent glue application; S3. When the distance moved by the glue spraying machine is the farthest clear distance between the first-sequence glue discharge head and the second-sequence glue discharge head, the second-sequence glue discharge head is placed at the glue spraying position, and the first-sequence glue discharge head and the second-sequence glue discharge head are used to perform glue spraying at intervals at the same time until the glue spraying of the entire lining inner wall of the gas storage tank is completed.
[0013] Optionally, during the execution of S2 and S3, the method further includes: The glue spraying machine removes the guide rail each time it moves past a section of the guide rail. The beneficial effects that the present invention can produce include: The automatic gas storage sealant application device provided by the present invention forms a set of automatic application devices through a moving mechanism, a rotating conveying mechanism and a glue discharging mechanism, and the glue discharging mechanism is designed to include two glue discharging heads. The two glue discharging heads are used for skipping and interval construction to realize automatic continuous application construction, improve construction efficiency, and ensure construction quality and colloid sealing.
[0014] The automatic gas storage sealant application device provided by the present invention can realize automatic application of sealing colloid, solve the quality control problem of manual application of colloid, and improve the application quality; and the device can realize that no matter how thick the sealing colloid is, it can be scraped and applied to the required thickness at one time, and solve the material stratification problem caused by multiple applications; at the same time, the device can effectively control the colloid thickness, ensure the construction quality and the sealing performance of the colloid, and can also realize continuous application construction, improve construction efficiency, and is suitable for large-scale gas storage sealing layer application operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the structure of an automatic sealant application device for a gas storage tank provided in an embodiment of the present invention; Figure 2 A schematic cross-sectional structure diagram of an automatic sealant application device for a gas storage reservoir provided in an embodiment of the present invention; Figure 3 A schematic diagram of a planar structure of a glue dispensing head provided in an embodiment of the present invention; Figure 4 for Figure 3 Schematic diagram of the AA section; Figure 5 for Figure 3Schematic diagram of the middle BB section; Figure 6 A schematic diagram of a three-dimensional structure of a glue dispensing head provided in an embodiment of the present invention; Figure 7 A schematic diagram of the planar structure of a two-sequence glue dispensing head provided by an embodiment of the present invention; Figure 8 for Figure 7 Schematic diagram of the middle CC section; Fig. 9 for Figure 7 Schematic diagram of the middle DD section; Fig.10 A schematic diagram of the three-dimensional structure of a two-sequence glue dispensing head provided in an embodiment of the present invention; Fig.11 A schematic plan view of a gas storage sealant application process according to an embodiment of the present invention; Fig.12 A cross-sectional schematic diagram of a gas storage sealant application process provided by an embodiment of the present invention; Fig.13 A schematic diagram of the gas storage sealant application process provided in an embodiment of the present invention. Reference numerals: 1. First-order glue dispensing head; 11. First-order glue box; 12. First-order glue outlet; 13. First-order spring bellows; 14. Arc guide plate; 2. Second-order glue dispensing head; 21. Second-order glue box; 22. Second-order glue outlet; 23. Second-order spring bellows; 24. Pressing plate; 3. Rubber guide hose; 4. Rotating joint; 5. Vertical pipe section; 6. Horizontal pipe section; 7. Track; 8. Gluing machine; 9. Center line of gas storage reservoir; 10. Lining. DETAILED DESCRIPTION
[0016] The present invention is described in detail below in conjunction with embodiments, but the present invention is not limited to these embodiments.
[0017] The embodiment of the present invention provides a gas storage reservoir sealant automatic application device, such as Figures 1 to 10 As shown, the device comprises: A moving mechanism, which has a cavity for accommodating the sealant, and the moving mechanism can move along the center line 9 of the gas storage reservoir; A rotating conveying mechanism, one end of which is connected to the cavity; The glue discharging mechanism is connected to the end of the rotating conveying mechanism away from the cavity; the rotating conveying mechanism is used to drive the glue discharging mechanism to rotate with the center line 9 of the gas storage reservoir as the central axis, and to convey the sealant to the glue discharging mechanism; the glue discharging mechanism is used to apply the sealant on the inner wall of the lining 10 of the gas storage reservoir; The glue dispensing mechanism comprises a first-sequence glue dispensing head 1 and a second-sequence glue dispensing head 2. The first-sequence glue dispensing head 1 and the second-sequence glue dispensing head 2 are constructed in a skip-bin interval. Convex slopes are formed on both sides of the first-sequence glue layer applied by the first-sequence glue dispensing head 1, and concave slopes are formed on both sides of the second-sequence glue layer applied by the second-sequence glue dispensing head 2. Adjacent convex slopes and concave slopes form a pressure slope joint.
[0018] Furthermore, the moving mechanism comprises: Track 7, laid at the bottom of the inner wall of the lining 10 of the gas storage reservoir, the track 7 is formed by connecting multiple sections of guide rails in sequence, and the multiple sections of guide rails are detachably connected; The glue machine 8 is arranged on the track 7 and can move along the center line 9 of the gas storage reservoir; the glue machine 8 has a cavity inside, and the cavity is filled with sealant; the vertical distance between the first-order glue head 1 and the glue machine 8 is greater than the length of each section of the guide rail.
[0019] In practical applications, reference Figure 2 As shown, two tracks 7 can be set at the bottom of the lining 10 of the circular gas storage to ensure that the glue machine 8 moves along the center line 9 of the gas storage. The track 7 is connected by multiple sections of guide rails, and the length S2 of each section of the guide rail is less than the distance S1 between the first-order glue head 1 and the glue machine 8. After the glue machine 8 passes a section of the guide rail, this section of the guide rail can be removed. The purpose of this arrangement is to ensure that the first-order glue head 1 can rotate along the circumference of the gas storage, so that the sealant can be scraped and coated on the concrete surface of all the linings 10 around the gas storage.
[0020] In an embodiment of the present invention, the rotary conveying mechanism comprises: An L-shaped glue supply hose, one end of which is connected to the cavity, and the other end of which is connected to the first-order glue outlet 1 and the second-order glue outlet 2 through a glue guide hose 3; The driving member is connected to the L-shaped rubber supply hose and is used to drive the L-shaped rubber supply hose to rotate around the center line 9 of the gas storage reservoir to drive the first-order rubber outlet head 1 and the second-order rubber outlet head 2 to rotate.
[0021] The L-shaped rubber supply hose includes a horizontal pipe section 6 and a vertical pipe section 5 .
[0022] The horizontal pipe section 6 of the L-shaped glue supply hose is connected to the glue machine 8, and its length should be greater than the distance S1 between the first-order glue head 1 and the glue machine 8, and its position should be on the center line 9 of the circular gas storage reservoir. The vertical pipe section 5 is connected to the end of the horizontal pipe section 6 away from the glue machine 8, and the vertical pipe section 5 is respectively connected to the first-order glue head 1 and the second-order glue head 2 through the glue guide pipe 3. The driving member drives the L-shaped glue supply hose to rotate around the center line 9 of the gas storage reservoir to drive the first-order glue head 1 and the second-order glue head 2 to rotate. This setting can ensure that the first-order glue head 1 and the second-order glue head 2 rotate 360° in the radial direction of the gas storage reservoir with the center line 9 of the circular gas storage reservoir as the central axis, so as to scrape the sealing layer on the surface of the lining 10 of the gas storage reservoir.
[0023] Furthermore, the rotating conveying mechanism also includes: a rotating joint 4, which is arranged at the end of the L-shaped glue supply hose away from the cavity, and the first-sequence glue head 1 and the second-sequence glue head 2 are connected to the rotating joint 4 through the glue guide hose 3; the first-sequence glue head 1 and the second-sequence glue head 2 can rotate in the horizontal direction through the rotating joint 4.
[0024] A rotating joint 4 is arranged at the end of the L-shaped glue supply pipe away from the cavity, and a glue guide pipe 3 is arranged on the rotating joint 4. The purpose of this arrangement is to ensure that the glue guide pipe 3 and the first-order glue outlet head 1 and the second-order glue outlet head 2 can rotate arbitrarily in the horizontal direction, so as to ensure that the sealant can be effectively scraped on all parts at the beginning and end of scraping.
[0025] In the embodiment of the present invention, the first-order glue dispensing head 1 and the second-order glue dispensing head 2 have the same width, and the farthest net distance between the first-order glue dispensing head 1 and the second-order glue dispensing head 2 is n times the width of the first-order glue dispensing head 1, where n is a positive integer.
[0026] Preferably, n is the ratio of the time taken for the surface of the sealant to initially solidify to the movement time of the first-sequence glue head 1; wherein, the movement time of the first-sequence glue head 1 is the sum of the time taken for the first-sequence glue head 1 to rotate one circle along the center line 9 of the gas storage reservoir and the time taken for the glue machine 8 to move one width of the first-sequence glue head 1.
[0027] Specifically, a first-order glue outlet head 1 and a second-order glue outlet head 2 are provided at the end of the glue guide tube 3, and the widths of the first-order glue outlet head 1 and the second-order glue outlet head 2 are both l , the clearance between the first-order glue head 1 and the second-order glue head 2 is L. L and l The relationship between integer multiples: L=n l , n is an integer, and the multiple n is based on the time taken for the sealant surface to initially solidify, the time taken for the first glue head 1 to rotate one circle along the lining 10, and the distance taken for the glue machine 8 to move one glue head l The duration is determined by the formula shown below.
[0028] n = t1 / (t2+t3); Among them, n is a multiple, and the calculation result is rounded; t1 is the time taken for the sealant surface to initially solidify; t2 is the time taken for the first-order glue head 1 to rotate one circle along the center line 9 of the gas storage reservoir; t3 is the time taken for the glue machine 8 to move one glue head width l Duration.
[0029] The effect of this setting is that after the first-order glue head 1 jumps out of the chamber to apply the first-order glue layer, the sealant that has been scraped and applied when the second-order glue head 2 applies glue has a certain strength, ensuring the thickness of the second-order glue.
[0030] refer to Figures 3 to 6 As shown, a glue dispensing head 1 includes: A first-order glue box 11 is used to contain sealant, and one end of the first-order glue outlet 12 is provided, and the first-order glue outlet 12 is in a regular trapezoidal shape; A first-order spring bellows 13 is connected to an end of the first-order glue box 11 away from the first-order glue outlet 12; Two arc-shaped guide plates 14 are respectively arranged on the first-order glue box 11 at both sides of the first-order glue outlet 12 and are higher than the first-order glue outlet 12; the radius of the arc-shaped guide plate 14 is consistent with the radius of the gas storage reservoir.
[0031] refer to Figures 7 to 10 As shown, the second-order glue dispensing head 2 includes: The second-order glue box 21 is used to contain the sealant, and one end of the second-order glue outlet 22 is opened, and the second-order glue outlet 22 is in an inverted trapezoidal shape; The second-order spring bellows 23 is connected to one end of the second-order glue box 21 away from the second-order glue outlet 22; Two pressing plates 24 are respectively disposed on two opposite edges of the second-order glue outlet 22 in the length direction, and are used for pressing on the first-order glue layer.
[0032] Specifically, the structure of the first-order glue head 1 is as follows: Figure 3 , which is composed of a first-order glue box 11, a first-order glue outlet 12, a first-order spring bellows 13 and an arc-shaped guide plate 14. The thickness h of the first-order glue outlet 12 can be set according to the required sealant thickness, and this setting can effectively ensure the thickness of the sealant applied by scraping; the first-order glue outlet 12 is set to be a convex regular trapezoid, and its bottom angle α is between 45° and 60°. Its main purpose is to form a convex slope on both sides of the first-order glue layer, and form a pressure slope joint with the concave slopes on both sides of the second-order glue layer, so that the two-order sealants are closely connected. A first-order spring bellows 13 is arranged between the first-order glue box 11 and the glue inlet pipe 3. The purpose of arranging the first-order spring bellows 13 is to ensure that the first-order glue head 1 is always pressed on the surface of the concrete lining 10, so that the sealant is scraped on the concrete lining 10. In addition, when the surface of the concrete lining 10 is uneven, it can automatically adjust; arc guide plates 14 are arranged on both sides of the first-order glue box 11. The arc guide plates 14 are arc-shaped, and the arc radius is the same as the radius of the circular gas storage reservoir, and the length is 20cm~30cm. The purpose is to ensure that when the surface of the concrete lining 10 has uneven defects, the first-order glue head 1 can stably cross the uneven parts of the concrete surface and ensure the thickness of the sealant scraping.
[0033] The structure of the second-order glue head 2 is as follows Figure 7, consisting of a second-order glue box 21, a second-order glue outlet 22, a second-order spring bellows 23 and a pressing plate 24. The thickness h of the second-order glue outlet 22 can be set according to the required sealant thickness, and this setting can effectively ensure the thickness of the scraped sealant; the second-order glue outlet 22 is set to a concave inverted trapezoid, and its top angle α is between 45° and 60°, and is the same as the bottom angle α of the first-order glue outlet 12 of the first-order glue outlet head 1. Its main purpose is to form a concave slope on both sides of the second-order glue layer, and form a pressure slope seam with the convex slopes on both sides of the first-order glue layer, so that the two-order sealants are closely connected. The pressing plates 24 are set on both sides of the second-order glue box 21 in a rectangular shape, with a width of 5cm~10cm and a length of 5cm, of which 2cm is welded to the second-order glue box 21. The purpose of setting the pressing plate 24 is to press it on the surface of the first-order glue layer that has been hit, so as to ensure the glue thickness of the second-order glue layer. A second-order spring bellows 23 is arranged between the second-order glue box 21 and the glue inlet pipe. The purpose of arranging the second-order spring bellows 23 is to ensure that the pressing plate 24 is always pressed on the surface of the first-order glue layer.
[0034] The first-order glue dispensing head 1, the second-order glue dispensing head 2, the glue guide tube 3, the rotating joint 4, the horizontal pipe section 6 and the vertical pipe section 5 of the L-shaped glue supply hose, the first-order glue box 11 and the second-order glue box 21, the first-order spring bellows 13 and the second-order spring bellows 23, the arc guide plate 14, and the pressing plate 24 of the device are all made of non-sticky colloid materials, such as polytetrafluoroethylene.
[0035] Another embodiment of the present invention provides a method for automatically applying gas storage sealant based on any of the above-mentioned gas storage sealant automatic application devices, the method comprising: S1. Lay a track 7 at the bottom of the inner wall of the lining 10 of the gas storage reservoir, install a glue spraying machine 8 on the track 7, and pour sealant into the inner cavity of the glue spraying machine 8.
[0036] S2, rotating the second-sequence glue dispensing head 2 to the avoidance position, and placing the first-sequence glue dispensing head 1 at the glue application position, turning on the glue application machine 8 and the driving part, and using the first-sequence glue dispensing head 1 to perform skip-bin interval glue application.
[0037] S3. When the distance moved by the glue spraying machine 8 is the farthest clear distance between the first-sequence glue discharge head 1 and the second-sequence glue discharge head 2, the second-sequence glue discharge head 2 is placed at the glue spraying position, and the first-sequence glue discharge head 1 and the second-sequence glue discharge head 2 are used to perform skip-bin interval glue spraying at the same time until the glue spraying of the inner wall surface of the entire lining 10 of the gas storage tank is completed.
[0038] During the execution of S2 and S3, the method further includes: The glue spraying machine 8 removes the guide rail after each movement through a section of the guide rail.
[0039] Another embodiment of the present invention provides a method for automatically applying gas storage sealant, such as Figures 11 to 13 As shown, the method includes: (1) Lay the track 7 at the bottom of the lining 10 of the circular gas storage tank.
[0040] The laid track 7 should ensure that the horizontal pipe section 6 of the L-shaped supply hose is placed on the center line 9 of the gas storage reservoir.
[0041] (2) Place the glue spraying machine 8 and pour sealant into the glue spraying machine 8.
[0042] (3) When starting to glue from the end of the gas storage reservoir, the second-order glue head 2 can be rotated to other avoidance positions, and the first-order glue head 1 can be placed at the starting glue-spraying position. The first-order glue head 1 rotates 360° along the wall of the gas storage reservoir with the center line 9 of the gas storage reservoir as the central axis to glue.
[0043] (4) Reference Fig.11 After the first round of A1 gluing is completed, the first-order glue head 1 is lifted, and the glue machine 8 automatically controls to move forward two glue head widths (2 l ), and then start the second round A2 gluing, and cycle in sequence until the glue machine 8 advances a distance of L, and then the second-order glue head 2 is placed between A1 and A2, and the B1 round of gluing begins. At this time, the first-order glue head 1 and the second-order glue head 2 can simultaneously rotate 360° along the wall of the gas storage reservoir with the center line 9 of the gas storage reservoir as the central axis to glue; after each round of gluing, the first-order glue head 1 and the second-order glue head 2 are lifted, and the glue machine 8 automatically controls the advancement of two glue head widths (2 l ), the two glue heads start the next round of glue application at the same time, and the cycle continues until all glue application is completed. In this process, each time the glue machine 8 advances a distance S2, a section of the guide rail can be removed so that the glue head 1 can smoothly circle around. Fig.12 As shown, A in the figure is a first-order glue layer applied by a first-order glue dispensing head 1, and B in the figure is a second-order glue layer applied by a second-order glue dispensing head 2.
[0044] In the present invention, the glue spraying machine 8 moves at equal intervals along the longitudinal direction of the gas storage reservoir to achieve continuous, uniform and stable application of the sealant. The entire glue spraying process can be fully automated.
[0045] The present invention forms an automatic coating device through a moving mechanism, a rotating conveying mechanism and a glue discharging mechanism, and the glue discharging mechanism is designed to include two glue discharging heads. The two glue discharging heads are used for skipping and interval construction to realize automatic continuous coating construction, improve construction efficiency, and ensure construction quality and colloid sealing.
[0046] The present invention can realize automatic application of sealing colloid, solve the quality control problem of manual application of colloid, and improve the application quality; and the device can realize that no matter how thick the sealing colloid is, it can be scraped and applied to the required thickness at one time, and solve the material stratification problem caused by multiple applications; at the same time, the device can effectively control the colloid thickness, ensure the construction quality and the sealing performance of the colloid, and can also realize continuous application construction, improve construction efficiency, and is suitable for large-scale gas storage reservoir sealing layer application operations.
[0047] The above are only a few embodiments of the present application and do not constitute any form of limitation to the present application. Although the present application is disclosed as above with preferred embodiments, it is not intended to limit the present application. Any technician familiar with the profession, without departing from the scope of the technical solution of the present application, using the technical content disclosed above to make slight changes or modifications are equivalent to equivalent implementation cases and fall within the scope of the technical solution.
Claims
1. An automatic sealant application device for a gas storage reservoir, characterized in that: The device comprises: A moving mechanism having a cavity for accommodating the sealant therein, wherein the moving mechanism can move along the center line of the gas storage reservoir; A rotating conveying mechanism, one end of which is connected to the cavity; The glue discharging mechanism is connected to the end of the rotating conveying mechanism away from the cavity; the rotating conveying mechanism is used to drive the glue discharging mechanism to rotate with the center line of the gas storage reservoir as the central axis, and to convey the sealant to the glue discharging mechanism; the glue discharging mechanism is used to apply the sealant on the inner wall of the lining of the gas storage reservoir; The glue discharging mechanism comprises a first-order glue discharging head and a second-order glue discharging head. The first-order glue discharging head and the second-order glue discharging head are constructed in a skip-bin interval. Convex slopes are formed on both sides of the first-order glue layer applied by the first-order glue discharging head, and concave slopes are formed on both sides of the second-order glue layer applied by the second-order glue discharging head. Adjacent convex slopes and concave slopes form a slope compression joint.
2. The device according to claim 1, characterized in that The moving mechanism comprises: A track is laid at the bottom of the inner wall of the gas storage lining, wherein the track is formed by connecting multiple sections of guide rails in sequence, and the multiple sections of the guide rails are detachably connected; A glue spraying machine is arranged on the track and can move along the center line of the gas storage reservoir; the glue spraying machine has a cavity inside, and the cavity is filled with sealant; The vertical distance between the first-order glue dispensing head and the glue spraying machine is greater than the length of each guide rail.
3. The device according to claim 2, characterized in that The first-order glue dispensing head and the second-order glue dispensing head have the same width, and the farthest net distance between the first-order glue dispensing head and the second-order glue dispensing head is n times the width of the first-order glue dispensing head, wherein n is a positive integer.
4. The device according to claim 3, characterized in that The n is the ratio of the time taken for the surface of the sealant to be initially cured to the moving time of the first-order glue dispensing head; The moving time of the first-order glue dispensing head is the sum of the time taken for the first-order glue dispensing head to rotate one circle along the center line of the gas storage reservoir and the time taken for the glue machine to move one width of the first-order glue dispensing head.
5. The device according to claim 1, characterized in that The rotary conveying mechanism comprises: An L-shaped glue supply hose, one end of which is connected to the cavity, and the other end of which is connected to the first-order glue outlet head and the second-order glue outlet head through a glue guide hose; A driving member is connected to the L-shaped rubber supply pipe and is used to drive the L-shaped rubber supply pipe to rotate around the center line of the gas storage reservoir to drive the first-order rubber outlet head and the second-order rubber outlet head to rotate.
6. The device according to claim 5, characterized in that The rotary conveying mechanism also includes: A swivel joint is arranged at the end of the L-shaped glue supply hose away from the cavity, and the first-order glue outlet head and the second-order glue outlet head are connected to the swivel joint through a glue guide hose; the first-order glue outlet head and the second-order glue outlet head can rotate in the horizontal direction through the swivel joint.
7. The device according to claim 1, characterized in that The first-order glue dispensing head comprises: A first-order glue box is used to contain sealant, and one end of the first-order glue outlet is provided, and the first-order glue outlet is in a regular trapezoidal shape; A first-order spring bellows is connected to an end of the first-order glue box away from the first-order glue outlet; Two arc-shaped guide plates are respectively arranged on the first-order glue box on both sides of the first-order glue outlet and are higher than the first-order glue outlet; the radius of the arc-shaped guide plate is consistent with the radius of the gas storage reservoir.
8. The device according to claim 1, characterized in that The second-order glue dispensing head comprises: A two-sequence glue box, used for containing sealant, with a two-sequence glue outlet at one end, the two-sequence glue outlet is in an inverted trapezoidal shape; A second-order spring bellows is connected to an end of the second-order glue box away from the second-order glue outlet; Two pressing plates are respectively arranged on two opposite edges of the second-order glue outlet in the length direction, and are used for pressing on the first-order glue layer.
9. An automatic gas storage sealant application method based on the automatic gas storage sealant application device according to any one of claims 1 to 8, characterized in that: The method comprises: S1. Lay a track at the bottom of the inner wall of the gas storage lining, install a sealant applicator on the track, and inject sealant into the inner cavity of the sealant applicator; S2, rotate the second-order glue dispensing head to the avoidance position, and place the first-order glue dispensing head at the glue application position, turn on the glue application machine and the driving part, and use the first-order glue dispensing head to perform intermittent glue application; S3. When the distance moved by the glue spraying machine is the farthest clear distance between the first-sequence glue discharge head and the second-sequence glue discharge head, the second-sequence glue discharge head is placed at the glue spraying position, and the first-sequence glue discharge head and the second-sequence glue discharge head are used to perform glue spraying at intervals at the same time until the glue spraying of the entire lining inner wall of the gas storage tank is completed.
10. The method according to claim 9, characterized in that During the execution of S2 and S3, the method further includes: The glue spraying machine removes the guide rail each time it moves past a section of the guide rail.
