Chicken gizzard feed roller cleaning machine

Abstract

The invention discloses a gizzard feed roller cleaning machine, relates to the technical field, and solves the technical problems of low manual cleaning efficiency and difficulty in control of production uniformity and consistency in the existing technical scheme, the gizzard feed roller cleaning machine comprises a main frame, and a gizzard pre-cleaning device is arranged on the main frame; a gizzard roller fine cleaning device is arranged at the position, located at the output end of the pre-cleaning structure, of the main rack, and a water circulation filtering box is installed on the side wall face of the main rack. Through automatic operation, the cleaning efficiency is remarkably improved, and particularly, the gizzard cleaning device is more prominent when a large number of gizzards are treated; the roller fine cleaning device ensures that each gizzard can be cleaned to the same degree, and the quality fluctuation which varies from person to person in manual operation is avoided; a water circulation filtering system is arranged, clear water can be recycled, the water consumption is reduced, and the effect of saving resources is achieved; manual labor is greatly reduced, an operator only needs to carry out simple machine management, and the labor intensity and the labor cost are greatly reduced.

Description

Technical Field

[0001] The invention relates to the technical field of chicken gizzard cleaning, in particular to a chicken gizzard food drum cleaning machine. Background Art

[0002] In the technical field involved in the invention, the cleaning of chicken gizzards is a very important step to ensure that the chicken gizzards are clean and hygienic during the processing and to remove possible pollutants and odors. First, select fresh chicken gizzards, remove obvious debris and excess fat, soak the chicken gizzards in cold water for about 15-30 minutes, and appropriately add salt or vinegar to help remove the fishy smell and preliminary disinfection. Rinse the chicken gizzards with clean water several times to ensure that there is no residual blood on the surface and inside. Gently scrub the chicken gizzards with your hands to remove the mucus on the surface, and remove the tough yellow inner membrane on the inside of the chicken gizzards, because this membrane is hard and may affect the taste. Continue to wash under running water to remove deeper dirt and possible bacteria. Salt or flour can be added again. After soaking in powder for a period of time, wash it again to ensure it is cleaner. Drain the water from the washed gizzards as needed and prepare for subsequent processing, such as cutting, pickling or cooking. Remove dirt, mucus and odor during the washing process to improve the taste of the gizzards. Ensure food hygiene and safety through multiple washings and appropriate use of disinfectants to reduce the risk of bacterial residues. Thoroughly washed gizzards not only taste better, but also look cleaner, improving the overall quality of the product. Good cleaning can prevent the spread of foodborne diseases and ensure the health and safety of consumers.

[0003] Manual cleaning of chicken gizzards (chicken offal) has many disadvantages compared to using a drum washer. First, manual cleaning is less efficient, especially when processing large quantities, and it is difficult to achieve the speed of mechanical cleaning. In addition, the cleaning quality of manual operation is inconsistent and is easily affected by the operator's skill level and fatigue, which is insufficient compared to the high consistency and stability provided by the drum washer. Manual cleaning is not only labor-intensive, but may also lead to substandard hygiene and cleanliness due to differences in the external environment and human operation, while mechanical equipment is usually equipped with more stringent hygiene measures to reduce the risk of contamination. Manual cleaning also usually requires more water to achieve the desired effect, so it is not as economical as a drum washer in terms of water consumption. Manual operation requires more labor, increases labor costs, and is prone to damage or waste of gizzards during processing. In this regard, the drum washer effectively controls losses through adjustable cleaning intensity.

[0004] The existing technical solutions have the technical problems of low manual cleaning efficiency and difficulty in controlling production uniformity and consistency. Invention content

[0005] In view of the deficiencies in the prior art, the present invention provides a chicken gizzard feed drum cleaning machine, which solves the technical problems of the prior art solutions, namely, low manual cleaning efficiency and difficulty in controlling production uniformity and consistency.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a chicken gizzard food drum washing machine, comprising a main frame, a chicken gizzard pre-cleaning device is arranged on the main frame, a chicken gizzard drum fine washing device is arranged on the main frame and located at the output end of the pre-cleaning structure, a water circulation filter box is installed on the side wall of the main frame, the water circulation filter box is provided with a water filter plate, the water circulation filter box is divided into a clean water tank and a sewage tank, a food discharge structure is installed on the side wall of the main frame, a water pump is arranged in the clean water tank, a spray pipe is arranged at the output end of the water pump, the spray pipe is installed in the chicken gizzard pre-cleaning device and the chicken gizzard drum fine washing device, an auxiliary switch is arranged on the spray pipe, the water spraying amount at each position can be adjusted, and clean water is leached out of the clean water tank through the water filter plate, which is beneficial to saving water resources and recycling part of the water.

[0007] Preferably, the chicken gizzard pre-cleaning device includes a pre-washing box, which is fixedly mounted on the upper wall of the main frame, a food box is provided at the lower end of the pre-washing box, a waste water pipe is provided on the food box, a waste pipe is provided at the lower end of the food box, the waste water pipe is connected to the input end of the water circulation filter box, and the waste pipe is connected to the input end of the food discharge structure, a cleaning shaft is rotatably mounted in the pre-washing box, a cleaning rod is fixedly mounted on the cleaning shaft, a feeding hopper is fixedly mounted on the upper end of the side wall of the pre-washing box, the output end of the pre-washing box is connected to the input end of the chicken gizzard drum fine washing device, a pre-washing drive structure is installed at the lower end of the food box, a waste hole is opened on the summer solstice surface of the pre-washing box, and the chicken feed is dispersed by pre-washing through the beating and stirring action of the cleaning rod, which is convenient for subsequent rolling and fine washing to remove the chicken feed in the corners and reduce the loss of chicken gizzards.

[0008] Preferably, the pre-wash drive structure comprises a first motor, a pre-wash driving sprocket is fixedly mounted on the driving end of the first motor, a pre-wash driven sprocket is fixedly mounted on the cleaning rod, and the pre-wash driving sprocket and the pre-wash driven sprocket are meshingly connected with a pre-wash transmission chain.

[0009] Preferably, the gizzard drum fine washing structure includes a fixed seat, which is fixedly mounted on the main frame, a cleaning drum is rotatably mounted in the fixed seat, one end of the cleaning drum is connected to the output end of the gizzard pre-cleaning device, a fine washing drive structure is installed on the fixed seat, a discharge box is fixedly mounted on the main frame and located at the tail end of the cleaning drum, a water outlet pipe is provided at the lower end of the fixed seat, the output end of the water outlet pipe is connected to the input end of the water circulation filter box, the gizzards are tumbled and washed in the cleaning drum, which is more uniform and thorough, and the gizzards can be pushed to the discharge box at the other end by the spiral feeding plate.

[0010] Preferably, the fine washing drive structure includes a second motor, which is fixedly mounted on the lower end of the fixed seat, and a fine washing driving sprocket is fixedly mounted on the driving end of the second motor. A fine washing driven sprocket is provided on the cleaning drum, and the fine washing driving sprocket and the fine washing driven sprocket are meshed and connected with a fine washing transmission chain.

[0011] Preferably, a feeding spiral plate is fixedly installed in the cleaning drum, and a water-permeable hole is opened on the cleaning drum.

[0012] Preferably, the food discharge structure includes a waste bin, which is fixedly mounted on the main base, a third motor is fixedly mounted in the waste bin, a food driving sprocket is fixedly mounted on the driving end of the third motor, a food driven sprocket is rotatably mounted in the waste bin, the food driving sprocket and the food driven sprocket are meshed and connected with a food transmission chain, a food discharge belt is provided on the transmission chain, and chicken food waste is continuously discharged through the food discharge belt.

[0013] Beneficial Effects

[0014] The present invention provides a drum washing machine for gizzard feed, which significantly improves the washing efficiency through automated operation, especially when processing large quantities of gizzards; the drum fine washing device ensures that each gizzard can be cleaned to the same extent, avoiding quality fluctuations that vary from person to person in manual operation; the machine is equipped with a water circulation and filtration system, which can recycle clean water and reduce water consumption, thereby achieving the effect of saving resources; manual labor is greatly reduced, and operators only need to perform simple machine management, greatly reducing labor intensity and labor costs; through reasonable mechanical structure design, stirring and tumbling are more uniform during the cleaning process, reducing the physical loss of gizzards; the machine is equipped with a feed discharge structure to automatically discharge waste, reducing subsequent cleaning work and making the production line smoother. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The present invention provides a schematic diagram of the main structure of a chicken gizzard feed drum cleaning machine.

[0016] Figure 2The present invention provides a schematic structural diagram of a cleaning drum of a chicken gizzard feed drum cleaning machine.

[0017] In the figure: 1, main frame; 2, water circulation filter box; 3, water filter plate; 4, water pump; 5, spray pipe; 6, pre-wash box; 7, food box; 8, waste water pipe; 9, waste pipe; 10, cleaning shaft; 11, cleaning rod; 12, feeding hopper; 13, first motor; 14, pre-wash driving sprocket; 15, pre-wash driven sprocket; 16, pre-wash transmission chain; 17, fixed seat; 18, cleaning drum; 19, discharge box; 20, water outlet pipe; 21, second motor; 22, fine washing driving sprocket; 23, fine washing driven sprocket; 24, fine washing transmission chain; 25, feeding spiral plate; 26, waste bin; 27, third motor; 28, food driving sprocket; 29, food driven sprocket; 30, food transmission chain; 31, food discharge belt; DETAILED DESCRIPTION

[0018] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. The detailed description is as follows.

[0019] See also Figure 1-2 The present invention provides a technical solution: a chicken gizzard feed drum washing machine, comprising a main frame 1, on which a chicken gizzard pre-cleaning device is arranged, on which a chicken gizzard drum fine washing device is arranged at the output end of the pre-cleaning structure, a water circulation filter box 2 is installed on the side wall of the main frame 1, and a water filter plate 3 is provided in the water circulation filter box 2, which is divided into a clean water tank and a sewage tank, and a feed discharge structure is installed on the side wall of the main frame 1, a water pump 4 is arranged in the clean water tank, and a spray pipe 5 is arranged at the output end of the water pump 4, and the spray pipe 5 is installed in the chicken gizzard pre-cleaning device and the chicken gizzard drum fine washing device, and an auxiliary switch is arranged on the spray pipe 5, which can adjust the water spraying amount at each position, and through the water filter plate 3, clean water is leached out of the clean water tank, which is beneficial to saving water resources and can recycle part of the water.

[0020] The present embodiment is further configured as follows: the chicken gizzard pre-cleaning device includes a pre-washing box 6, the pre-washing box 6 is fixedly mounted on the upper wall of the main frame 1, a food box 7 is provided at the lower end of the pre-washing box 6, a waste water pipe 8 is provided on the food box 7, a waste pipe 9 is provided at the lower end of the food box 7, the waste water pipe 8 is connected to the input end of the water circulation filter box 2, the waste pipe 9 is connected to the input end of the food discharge structure, a cleaning shaft 10 is rotatably mounted in the pre-washing box 6, a cleaning rod 11 is fixedly mounted on the cleaning shaft 10, a feeding hopper 12 is fixedly mounted on the upper end of the side wall of the pre-washing box 6, the output end of the pre-washing box 6 is connected to the input end of the chicken gizzard drum fine washing device, a pre-washing drive structure is installed at the lower end of the food box 7, a waste hole is opened on the summer solstice surface of the pre-washing box 6, and the chicken feed is dispersed by the beating and stirring action of the cleaning rod 11, so that the chicken feed is convenient for subsequent rolling and fine washing to remove the chicken feed in the corners and reduce the loss of chicken gizzards.

[0021] This embodiment is further configured such that the pre-wash driving structure includes a first motor 13, a pre-wash active sprocket 14 is fixedly mounted on the driving end of the first motor 13, a pre-wash driven sprocket 15 is fixedly mounted on the cleaning rod 11, and the pre-wash active sprocket 14 and the pre-wash driven sprocket 15 are meshingly connected with a pre-wash transmission chain 16.

[0022] The present embodiment is further configured as follows: the gizzard drum fine washing structure includes a fixed seat 17, the fixed seat 17 is fixedly mounted on the main frame 1, a cleaning drum 18 is rotatably mounted in the fixed seat 17, one end of the cleaning drum 18 is connected to the output end of the gizzard pre-cleaning device, a fine washing drive structure is installed on the fixed seat 17, a discharge box 19 is fixedly mounted on the main frame 1 and at the rear end of the cleaning drum 18, a water outlet pipe 20 is provided at the lower end of the fixed seat 17, the output end of the water outlet pipe 20 is connected to the input end of the water circulation filter box 2, the gizzards are tumbled and washed in the cleaning drum 18, which is more uniform and thorough, and the gizzards can be pushed to the discharge box 19 at the other end by the spiral feeding plate.

[0023] This embodiment is further configured such that the fine washing drive structure includes a second motor 21, the second motor 21 is fixedly mounted on the lower end of the fixed seat 17, a fine washing driving sprocket 22 is fixedly mounted on the driving end of the second motor 21, a fine washing driven sprocket 23 is provided on the cleaning drum 18, and the fine washing driving sprocket 22 and the fine washing driven sprocket 23 are meshedly connected with a fine washing transmission chain 24.

[0024] The present embodiment is further configured such that a feeding spiral plate 25 is fixedly installed in the cleaning drum 18 , and a water permeable hole is opened on the cleaning drum 18 .

[0025] The present embodiment is further configured as follows: the feed discharge structure includes a waste bin 26, the waste bin 26 is fixedly mounted on the main base, a third motor 27 is fixedly mounted in the waste bin 26, a feed driving sprocket 28 is fixedly mounted on the driving end of the third motor 27, a feed driven sprocket 29 is rotatably mounted in the waste bin 26, the feed driving sprocket 28 and the feed driven sprocket 29 are meshed and connected with a feed transmission chain 30, a feed discharge belt 31 is provided on the transmission chain, and chicken feed waste is continuously discharged through the food discharge belt 31.

[0026] The detailed connection means are well known in the art; Figure 1-2 As shown, before starting the operation, check whether all parts of the equipment are in normal condition, ensure that there is an appropriate amount of clean water in the water circulation filter box 2, there is available replacement water, and the water pump 4 and the spray system are working normally; put the chicken gizzards to be cleaned evenly into the feeding hopper 12 to avoid overload affecting the cleaning effect and equipment operation.

[0027] The first motor 13 is started to drive the cleaning rod 11 to rotate through the pre-washing active sprocket 14, the pre-washing driven sprocket 15 and the transmission chain to beat and stir the gizzards to preliminarily remove surface dirt.

[0028] The chicken gizzards in the pre-wash box 6 are preliminarily cleaned by the cleaning rod 11 . During the pre-washing process, the sewage flows into the water circulation filter box 2 through the waste water pipe 8 .

[0029] The pre-washed gizzards are delivered to the fine washing device through the output end of the pre-wash box 6.

[0030] The second motor 21 is started to drive the cleaning drum 18 to rotate through the fine-washing active sprocket 22, the fine-washing driven sprocket 23 and the fine-washing transmission chain 24, and the gizzards are tumbled and fine-washed in the drum.

[0031] Adjust the auxiliary switch of the spray pipe 5 to ensure that the gizzards receive an appropriate amount of water during the fine washing process to enhance the cleaning effect.

[0032] After cleaning, the gizzards are pushed to the discharge box 19 by the spiral feeding plate, and the third motor 27 drives the food discharge belt 31 to automatically transfer the gizzards to the designated container.

[0033] The waste water enters the water circulation filter box 2 through the outlet pipe 20 for treatment, and part of the clean water can be recycled.

[0034] After the equipment is turned off and stopped operating, necessary cleaning is performed on the equipment, especially the water filter plate 3 and the food discharge belt 31, to ensure that there is no residual waste that affects the next use.

[0035] Regularly check the mechanical structure and motor status of the equipment, and perform lubrication and maintenance in a timely manner to ensure long-term and efficient operation of the equipment.

[0036] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

[0037] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A chicken gizzard food drum cleaning machine, comprising a main frame (1), characterized in that: The main frame (1) is provided with a gizzard pre-cleaning device, the main frame (1) is provided with a gizzard drum fine-cleaning device at the output end of the pre-cleaning structure, the main frame (1) is provided with a water circulation filter box (2) on the side wall of the main frame (1), the water circulation filter box (2) is provided with a water filter plate (3), the water circulation filter box (2) is divided into a clean water tank and a dirty water tank, the main frame (1) is provided with a food discharge structure on the side wall, the clean water tank is provided with a water pump (4), the output end of the water pump (4) is provided with a spray pipe (5), and the spray pipe (5) is installed in the gizzard pre-cleaning device and the gizzard drum fine-cleaning device.

2. The chicken gizzard food drum cleaning machine according to claim 1, characterized in that The gizzard pre-cleaning device comprises a pre-cleaning box (6), the pre-cleaning box (6) is fixedly mounted on the upper wall of the main frame (1), a food box (7) is arranged at the lower end of the pre-cleaning box (6), a waste water pipe (8) is arranged on the food box (7), a waste pipe (9) is arranged at the lower end of the food box (7), the waste water pipe (8) is connected to the input end of the water circulation filter box (2), the waste pipe (9) is connected to the input end of the food discharge structure, a cleaning shaft (10) is rotatably mounted in the pre-cleaning box (6), a cleaning rod (11) is fixedly mounted on the cleaning shaft (10), a feeding hopper (12) is fixedly mounted on the upper end of the side wall of the pre-cleaning box (6), the output end of the pre-cleaning box (6) is connected to the input end of the gizzard drum fine washing device, a pre-cleaning drive structure is installed at the lower end of the food box (7), and a waste hole is opened on the summer solstice surface of the pre-cleaning box (6).

3. The chicken gizzard food drum cleaning machine according to claim 2, characterized in that The pre-wash driving structure comprises a first motor (13), a pre-wash driving sprocket (14) is fixedly mounted on the driving end of the first motor (13), a pre-wash driven sprocket (15) is fixedly mounted on the cleaning rod (11), and the pre-wash driving sprocket (14) and the pre-wash driven sprocket (15) are meshedly connected with a pre-wash transmission chain (16).

4. The chicken gizzard food drum cleaning machine according to claim 1, characterized in that The gizzard drum fine washing structure comprises a fixed seat (17), the fixed seat (17) is fixedly mounted on the main frame (1), a cleaning drum (18) is rotatably mounted in the fixed seat (17), one end of the cleaning drum (18) is connected to the output end of the gizzard pre-cleaning device, a fine washing drive structure is mounted on the fixed seat (17), a discharge box (19) is fixedly mounted on the main frame (1) and located at the rear end of the cleaning drum (18), a water outlet pipe (20) is arranged at the lower end of the fixed seat (17), and the output end of the water outlet pipe (20) is connected to the input end of the water circulation filter box (2).

5. The chicken gizzard food drum cleaning machine according to claim 4, characterized in that The fine washing drive structure comprises a second motor (21), the second motor (21) is fixedly mounted on the lower end of the fixed seat (17), a fine washing driving sprocket (22) is fixedly mounted on the driving end of the second motor (21), a fine washing driven sprocket (23) is provided on the cleaning drum (18), and the fine washing driving sprocket (22) and the fine washing driven sprocket (23) are meshedly connected with a fine washing transmission chain (24).

6. The chicken gizzard food drum cleaning machine according to claim 4, characterized in that A feeding spiral plate (25) is fixedly installed inside the cleaning drum (18), and a water-permeable hole is opened on the cleaning drum (18).

7. The chicken gizzard food drum cleaning machine according to claim 1, characterized in that The food discharge structure comprises a waste bin (26), the waste bin (26) is fixedly mounted on the main base, a third motor (27) is fixedly mounted in the waste bin (26), a food driving sprocket (28) is fixedly mounted on the driving end of the third motor (27), a food driven sprocket (29) is rotatably mounted in the waste bin (26), the food driving sprocket (28) and the food driven sprocket (29) are meshed and connected with a food transmission chain (30), and a food discharge belt (31) is arranged on the transmission chain.

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