Dry-type transformer production positioning tool
By designing adjustable substrate and planetary wheel structure and automatic cleaning system dry transformer production positioning tooling, the problems of drilling holes and scrap cleaning of multiple models of box are solved, which improves production efficiency and safety and reduces costs.
Patent Information
- Application Number
- CN202411785694.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing dry transformer production positioning tooling cannot meet the requirements of box drilling of various models and specifications, resulting in low production efficiency, high cost, and inconvenient cleaning of drilling waste chips, affecting workers' health.
A positioning tool including a workbench, positioning baffle, drilling device, fixed push rod, push plate and cooling components is designed. It uses an adjustable substrate and planetary wheel structure to achieve multi-model adaptive drilling, equipped with an automatic cleaning system and cooling devices to improve efficiency and safety.
It realizes efficient drilling processing of dry transformer boxes of different specifications and models, reduces production costs, saves labor time by automatic cleaning system, and the cooling device extends the life of the drill rod, improving production efficiency and safety.
Smart Images

Figure CN119237792A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dry-type transformer production, in particular to a dry-type transformer production positioning tool. Background Art
[0002] A dry-type transformer refers to a transformer whose core and winding are not immersed in insulating oil. It is widely used in local lighting, high-rise buildings, airports, docks, CNC machinery and equipment, etc. Dry-type transformers are mainly divided into three types: open, closed, and cast. Dry-type transformers are safe, fireproof, pollution-free, have high mechanical strength, strong short-circuit resistance, small partial discharge, good thermal stability, high reliability, and long service life. When processing the dry-type transformer box, it is necessary to drill holes at the end corners of its surface, and then positioning tooling is required during processing.
[0003] Query the prior art "Announcement No.: CN220295922U is specifically a drilling tool for processing a dry-type transformer box, comprising a processing table, a material blocking seat is fixedly installed on the front side of the processing table, an electric push rod is fixedly installed on the rear side of the processing table, a material clamping seat is fixedly installed on the telescopic end of the electric push rod, a telescopic cylinder is fixedly installed on the upper end of the processing table through an assembly frame, a lifting frame is fixedly installed on the telescopic end of the telescopic cylinder through an assembly block, a motor is fixedly installed in the middle of the upper end of the lifting frame, a driving end of the motor is fixedly connected to a transmission shaft, a transmission gear ring is fixedly sleeved on the surface of the transmission shaft, and drill bits are arranged at the four ends of the bottom side of the lifting frame, and each drill bit is used to synchronously drill holes at each end corner of the surface of the dry-type transformer box, which is beneficial to simplify the drilling processing operation of the dry-type transformer box and improve the drilling work efficiency of the dry-type transformer box".
[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that when the above equipment is used, although it can solve the problem that the existing dry-type transformer box drilling equipment moves the dry-type transformer box to adjust the position during use, and drills holes at each end corner of the surface of the dry-type transformer box in turn, resulting in cumbersome drilling operations on the dry-type transformer box.
[0005] In the actual processing process, the following technical problems still exist: First, the specifications and models of the existing dry-type transformers are diverse and of different sizes, that is, the drilling points of the box are different, and the drilling structure of the above-mentioned existing technology can only drill holes at the four corners of a single model box, and cannot realize the adaptive drilling processing of the boxes of transformer products of various models and specifications, which has great limitations. When the dry-type transformer changes the series model for box processing, it is necessary to replace the corresponding drilling structure as a whole to achieve it, that is, the user needs to reserve multiple sets of drilling structures, which greatly increases the production cost. At the same time, the replacement is also time-consuming and labor-intensive, which seriously delays the production and processing efficiency of the dry-type transformer; at the same time, further analysis shows that the drilling operation of the drill rod is greatly affected by the drill rod material and the drill rod temperature. The drill rod will gradually heat up during the long-term box drilling operation. When the drill rod continues to perform the box drilling operation at high temperature, it is easy to become "brittle", that is, break, resulting in a decrease in the service life of the drill rod, and thus delaying the overall progress of the production and processing of the dry-type transformer. Second: When the dry-type transformers of the prior art are produced and processed, the box is not necessarily regular. For example, the irregular surface of the XTS-ML-120 dry-type transformer box also needs to be drilled, but the drilling operation using the traditional vertical structure is difficult to achieve, mainly because of the difficulty in positioning. At the same time, after drilling holes at the corners of the surface of the conventional dry-type transformer box, the box needs to be disassembled and the positioning installation angle needs to be changed before drilling other surfaces can be performed, and most of them are one hole on the side, which makes the production and drilling of dry-type transformers time-consuming and laborious. Third: Although the above-mentioned dry-type transformer production positioning tooling of the prior art has improved the drilling efficiency to a certain extent, due to the generation of drilling waste, the above-mentioned dry-type transformer production positioning tooling of the prior art is not equipped with an auxiliary cleaning structure, resulting in waste everywhere at the workstation. Therefore, the staff need to manually clean up after each dry-type transformer production drilling process is completed, which undoubtedly increases their working hours and causes excessive fatigue. At the same time, the waste is inconvenient to clean up and can also cause skin damage. For this reason, we need a dry-type transformer production positioning tooling. Summary of the invention
[0006] In order to solve the above-mentioned shortcomings and deficiencies in the use of the prior art dry-type transformer production positioning tooling, the present invention provides a dry-type transformer production positioning tooling with a reasonable structural design, which can perform four-corner drilling operations on boxes of different sizes and specifications, effectively cool the drill rod, play a good protective safety effect, realize automatic cleaning of drilling waste, and improve the production and processing efficiency of dry-type transformers.
[0007] To achieve the above object, the present invention provides the following technical solutions: A dry-type transformer production positioning tool, comprising a workbench, a positioning baffle, a drilling device, a fixed push rod and a push plate, and a cooling component, wherein the workbench is distributed on the left and right; the drilling device is fixedly installed on the rear side of the top of the workbench as a whole, and the drilling device is used to complete the automatic drilling operation of the four corners of the dry-type transformer box of different sizes; the positioning baffle is fixedly connected to the right side of the top of the workbench, the fixed push rod is fixedly installed on the left side of the top of the workbench, and the push plate is fixedly installed on the output end of the fixed push rod; a cleaning plate is provided on the top of the workbench, a collecting trough is provided on the front side of the top of the workbench, a pullable and movable collection box is provided inside the collecting trough, and the right side of the bottom of the cleaning plate is fixedly connected There is a transmission mechanism, and the left side of the bottom of the cleaning plate is fixedly connected to a limiting component, so that the cleaning plate can move forward and backward to complete the automated centralized cleaning operation of residual iron filings on the table top; a fixed column is also provided on one side of the workbench, the fixed column is vertically distributed, and a winding disk is also fixedly installed on the fixed column, a stainless steel flexible tube is connected and installed on the winding disk, one end of the stainless steel flexible tube is connected to a mounting seat, a driving motor is fixedly installed on one side of the mounting seat through a bracket, and a drill shaft is also connected to the other side of the mounting seat, and the drill shaft is connected to the output shaft of the driving motor; the cooling component is used for synchronously opening the coolant discharge to complete the cooling of the drilling when the drilling device performs drilling operations at a preset speed.
[0008] As a preferred technical solution: the drilling device includes a connecting rod, a base plate, a cylinder, a rotating motor, a sun gear, a planetary gear and a drill rod; the connecting rod is arranged on a fixed column, and the two can be moved up and down; the base plate is horizontally distributed, and the composition area is adjustable, and the base plate is fixed to one end of the connecting rod by welding; the bottom end of the cylinder is arranged on the top of the fixed column, and the output end is connected to the connecting rod; the rotating motor is fixedly installed at the center of the base plate through a bracket, and the sun gear sleeve is installed on the output shaft of the rotating motor; the drill rod is vertically distributed and installed on one side of the base plate, and is a plurality of ring-shaped uniform distributions, the drill rod includes a drill bit and a rod body, and the two are integrally formed, and the rod body and the base plate are connected by a bearing; the planetary gear sleeve is installed on the rod body, and the planetary gear and the sun gear are meshed and driven; a limiting protrusion is provided on the upper part of the rod body, and a threaded portion is also provided on the upper part of the rod body and below the limiting protrusion, and the threaded portion is also adapted to install a limiting nut sleeve to complete the replacement, installation and tightening of planetary wheels of different diameters.
[0009] A further preferred technical solution: the base plate adopts a square structure as a whole, and the base plate also includes a center plate and a branch plate; the center plate is circular, and the branch plates are four evenly distributed in a ring, and are movably connected to the center plate through a connecting structure; in the initial state, the four branch plates are close to the center plate to form an overall base plate structure; the connecting structure includes a clamping rod and a clamping slot; the clamping rod is arranged on the arc-shaped surface of the branch plate, the clamping slot is opened on the side of the center plate, and the clamping rod and the clamping slot are installed in a matching manner; the clamping rod is also provided with scale lines.
[0010] A further preferred technical solution: the connection structure further includes a fixing bolt; a fixing hole is opened on the center plate, and the fixing bolt passes through the fixing hole to form a fixing state with the clamping rod.
[0011] A further preferred technical solution: the transmission mechanism includes a moving block, which is fixedly connected to the right side of the bottom of the cleaning plate, the internal thread of the moving block is connected to a screw rod, and the rear end of the screw rod is fixedly connected to a moving motor; the front and rear sides of the screw rod surface are movably connected to a support plate, and the top of the support plate is fixedly connected to the bottom of the workbench.
[0012] A further preferred technical solution: the limit assembly includes a limit block, which is fixedly connected to the left side of the bottom of the cleaning plate, and the limit block is internally slidably connected to a limit rod; the front and rear ends of the limit rod are fixedly connected to a support block, and the top of the support block is fixedly connected to the workbench.
[0013] A further preferred technical solution: transmission grooves are provided on the left and right sides of the bottom of the workbench, the transmission grooves are set through, and the limit blocks and the moving blocks are respectively located inside the transmission grooves on the left and right sides.
[0014] A further preferred technical solution: the cooling component includes a liquid storage tank, a liquid pump, a branch pipe and a hose; a channel is opened in the center of the drill rod, a liquid outlet is provided at the bottom end of the channel, and a first joint is connected to the top end through a bearing seal, and the first joint is connected to one end of the hose; the liquid storage tank is annular and is arranged on the center plate and located outside the rotating motor; the liquid pump is arranged in the liquid storage tank, the input end of the branch pipe is connected to the liquid pump, and the output end is connected to the hose through a second joint, and the hose is a retractable water-permeable hose.
[0015] A further preferred technical solution is as follows: a liquid collecting tank is provided in the center of the workbench, a filter screen is provided at the upper end of the liquid collecting tank; filter cotton is provided in the liquid collecting tank, and a drain pipe is also connected to the bottom end.
[0016] A further preferred technical solution: the side wall of the collecting trough is movably connected to a cleaning door via a hinge, so as to seal the collecting box.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention sets the matching of connecting rod, base plate, cylinder, rotating motor, sun gear, planetary gear and drill rod, adopts the base plate composed of special structure, the branch plate and the center plate can move relatively, thereby realizing the adjustment of the center distance between the sun gear and the planetary gear, and refers to the scale line for indicating and fixing, that is, the processing operation of drilling holes at the corner points of the box end of dry-type transformers of different specifications and models is convenient for adjustment, saving time and labor. Compared with the dry-type transformer production of the prior art, it does not require multiple sets of drilling structures, and the cost is greatly reduced. At the same time, the spacing adjustment and the matching installation of the planetary gears are quick, the manufacturing process is simplified, and the dynamic balance of the structure is improved, which greatly improves the production and processing efficiency of dry-type transformers of different series; at the same time, a drill rod structure with a special structure is adopted, and the structural design of the liquid storage tank, liquid pump, branch pipe and hose is matched. While ensuring the hardness of the drill rod, a channel for the circulation of coolant is provided, which can not only quickly realize the cooling of the drill rod and ensure the service life of the drill rod, but also realize that the coolant drives the waste chips downward for centralized discharge, so as to avoid the splashing of drilling waste chips and injuring people; 2. The present invention sets a winding disk, a stainless steel flexible tube, a mounting seat, a driving motor and a drill shaft. In the initial state, the stainless steel flexible tube drives the drill shaft structure to be wound around the winding disk as a whole, which is a non-use state. When it is necessary to process the drilling points on the side or irregular surface of the dry-type transformer box after positioning and tightening, the staff can take out the stainless steel flexible tube of an appropriate length by hand from the mounting seat, and keep the position of the drill shaft processing at a corresponding angle. In this way, the drilling operation of different positions of the dry-type transformer box can be completed at the same time without disassembly and replacement. At the same time, it can also be used as an alternative for drilling under the forward positioning tooling of the dry-type transformer box, aiming to improve the convenience of operation under the tooling positioning while improving the operating efficiency of the dry-type transformer box production drilling. 3. The present invention provides a cleaning plate, a collection box and a transmission mechanism. When the staff needs to clean the waste chips generated during the processing of the workbench, the staff starts the transmission mechanism to make the output end of the mobile motor drive the screw to rotate, and the rotating screw drives the moving block to move, so that the moving block drives the cleaning plate to move, and then the cleaning plate can conveniently push the drilling waste chips remaining on the workbench into the collection box to complete the cleaning, which saves time and effort, and is expected to save 5-15 minutes; it solves the problem that the prior art requires manual cleaning, which is time-consuming and labor-intensive; by setting the limit block and the limit rod, the movement of the cleaning plate is limited and guided, thereby ensuring the stability of the movement of the cleaning plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a three-dimensional structural diagram of the local structure of the present invention; Figure 3 It is an exploded schematic diagram of the local structure of the workbench of the present invention; Figure 4 is a three-dimensional diagram of the drilling device of the present invention; Figure 5 is a schematic structural diagram of a substrate of the present invention; Figure 6 A three-dimensional diagram of a drill rod of the present invention; Figure 7 It is a partial structural schematic diagram of the cooling component of the present invention; Figure 8 It is a structural diagram of the branch pipe of the present invention; Fig. 9 It is a distribution structure diagram of the liquid collecting tank of the present invention.
[0019] In the figure: 1. workbench; 101. cleaning plate; 102. collecting tank; 103. collecting box; 104. winding disk; 105. stainless steel flexible tube; 106. mounting seat; 107. driving motor; 108. drilling shaft; 109. transmission slot; 110. collecting tank; 111. filter screen; 112. filter cotton; 113. drain pipe; 114. fixing column; 2. positioning baffle; 3. drilling device; 301. connecting rod; 302. base plate; 303. cylinder; 304. rotating motor; 305. sun gear; 306. planetary gear; 307. drilling rod; 308. drill bit; 309. rod body; 310. limiting protrusion; 311. threaded part; 312. Limit nut sleeve; 313, center plate; 314, branch plate; 4, fixed push rod; 5, push plate; 6, cooling component; 601, liquid storage tank; 602, liquid pump; 603, branch pipe; 604, hose; 605, channel; 606, liquid outlet; 607, first joint; 608, second joint; 7, transmission mechanism; 701, moving block; 702, screw rod; 703, moving motor; 704, support plate; 8, limit assembly; 801, limit block; 802, limit rod; 803, support block; 9, connection structure; 901, clamping rod; 902, clamping slot; 903, scale line; 904, fixing bolt; 905, fastening hole; 10, cleaning door. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] It should be noted that, in the specific implementation of the present invention, the terms such as "first" and "second" and other relational terms that may appear are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms such as "include", "comprise" or any other variants thereof that may appear are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the possible appearance of the sentence "including a ..." and other defined elements does not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0022] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "provided with" that may appear should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0023] Example: Figure 1-Figure 9 As shown: a dry-type transformer production positioning tool, including a workbench 1, a positioning baffle 2, a drilling device 3, a fixed push rod 4, a push plate 5 and a cooling component 6. The present invention has a reasonable structural design, a compact structure, a simple manufacturing process, and a low cost of use, which greatly improves the operating efficiency of dry-type transformer production and processing. The workbench 1 is distributed on the left and right; specifically, the workbench includes a table top and a supporting leg arranged at the lower end of the table top. Figure 1 As shown: the drilling device 3 is integrally fixedly installed on the rear side of the top of the workbench 1, and the drilling device 3 is used to complete the automatic drilling operation of the four corners of the dry-type transformer box of different sizes; the purpose of such a setting is to solve the problem of adaptability of positioning drilling processing of dry-type transformer boxes of different specifications and models, and improve the drilling processing efficiency. Specifically, as Figure 4 As shown in the figure, the drilling device 3 includes a connecting rod 301, a base plate 302, a cylinder 303, a rotating motor 304, a sun gear 305, a planetary gear 306 and a drilling rod 307. The connecting rod 301 is arranged on the fixed column 114, and the two can move up and down; a preferred technical solution is as follows Figure 1As shown, a groove is provided in the center of the fixing column 114, and a vertically distributed guide column is provided in the groove; the connecting rod and the guide column are kept in sliding connection to play a guiding effect. The base plate 302 is distributed horizontally, and the composition area is adjustable.
[0024] The present invention arranges the cooperation of the connecting rod 301, the base plate 302, the cylinder 303, the rotating motor 304, the sun gear 305, the planetary gear 306 and the drill rod 307, adopts the base plate 302 with a special structure, and the branch plate 314 and the center plate 313 can move relatively, thereby realizing the adjustment of the center distance between the sun gear 305 and the planetary gear 306, and refers to the scale line 903 for indication and fixing, that is, the processing operation of drilling holes at the end corners of the dry-type transformer box body of different specifications and models is convenient for adjustment, saving time and labor. Compared with the prior art, the production of dry-type transformers does not require multiple sets of drilling structures, and the cost is greatly reduced. At the same time, the spacing adjustment and the matching installation of the planetary gears are quick, the manufacturing process is simplified, and the dynamic balance of the structure is improved, which greatly improves the production and processing efficiency of dry-type transformers of different series.
[0025] like Figure 2 As shown: wherein, the base plate 302 is fixed to one end of the connecting rod 301 by welding, and the base plate 302 is kept horizontally distributed. The bottom end of the cylinder 303 is arranged at the top of the fixing column 114, and the output end is connected to the connecting rod 301; one end of the cylinder 303 is connected to an air pump to provide driving force. The rotating motor 304 is fixedly installed at the center of the base plate 302 through a bracket, and the sun gear 305 is sleeved and installed on the output shaft of the rotating motor 304; in this way, the rotating motor 304 drives the sun gear 305 to rotate synchronously, and the center position of the sun gear 305 remains unchanged. The drill rod 307 is vertically distributed and installed on one side of the base plate 302, and is a plurality of evenly distributed annularly, mainly distributed on the outside of the sun gear 305, and the drill rod 307 is distributed in a circular shape. The drill rod 307 includes a drill bit 308 and a rod body 309, and the two are integrally formed and made of CNB material. In a preferred embodiment, the outer side of the drill bit 308 is also coated with a superhard particle coating to provide sufficient hardness required for drilling. The rod body 309 is connected to the base plate 302 via a bearing; the planetary gear 306 is sleeved and mounted on the rod body 309, and the planetary gear 306 is meshed and driven with the sun gear 305. A limiting protrusion 310 is provided on the upper part of the rod body 309, and a threaded portion 311 is provided on the upper part of the rod body 309 and below the limiting protrusion 310. The threaded portion 311 is also adapted to be mounted with a limiting nut sleeve 312 to complete the replacement, installation and fastening of the planetary gears 306 of different diameters.
[0026] like Figure 5As shown: In this embodiment, the base plate 302 adopts a square structure as a whole, and can also adopt a circular structure, which is designed according to actual needs. The base plate 302 also includes a center plate 313 and a branch plate 314; the center plate 313 is circular and located in the center. The branch plates 314 are four evenly distributed in an annular shape, located outside the center plate, and are movably connected to the center plate 313 through a connecting structure 9. In the initial state, the four branch plates 314 are close to the center plate 313 to form an overall base plate 302 structure. Specifically, the connecting structure 9 includes a clamping rod 901 and a clamping slot 902. The clamping rod 901 is arranged on the arc surface of the branch plate 314, the clamping slot 902 is opened on the side of the center plate 313, and the clamping rod 901 is matched with the clamping slot 902 and installed; the clamping rod 901 is also provided with a scale line 903, so that it is convenient to observe the readings intuitively. In a preferred embodiment, the connecting structure 9 also includes a fixing bolt 904. The center plate 313 is provided with a fastening hole 905 , and the fixing bolt 904 passes through the fastening hole 905 to be fastened with the clamping rod 901 .
[0027] With such arrangement, when it is necessary to drill holes at the corners of a larger-sized dry-type transformer box, first, the fixing bolt 904 is released as the initial limit of the clamping rod, and the staff pulls the branch plate 314 outward, and the clamping rod 901 and the branch plate 314 are an integrated structure. That is, the clamping rod 901 gradually extends into the clamping groove 902, and the staff precisely controls the drilling mark position point of the dry-type transformer box by observing the scale line 903 of the clamping rod 901 and assisting in observing the drilling mark position point of the dry-type transformer box. Then the staff installs the fixing bolt 904 to fix the clamping rod 901 again, that is, to determine the position of the branch plate 314. The top limit of the limit nut sleeve on the corresponding rod body is released, and the planetary gear of the appropriate size is disassembled and replaced for tightening and installation again, and the planetary gear 306 is kept matched with the sun gear 305 for installation. The whole process is about 10 minutes, which greatly shortens the time for processing dry-type transformer boxes of different models by replacing the drilling structure in the prior art, thereby greatly improving the efficiency of drilling processing.
[0028] like Figure 3As shown: In this embodiment, the positioning baffle 2 is fixedly connected to the right side of the top of the workbench 1, and the fixed push rod 4 is fixedly installed on the left side of the top of the workbench 1 in a left-right distributed manner, and the fixed push rod 4 adopts a hydraulic push rod structure to provide sufficient positioning and tightening force. The push plate 5 is fixedly installed at the output end of the fixed push rod 4. A cleaning plate 101 is provided on the top surface of the workbench 1, and the plate surface of the cleaning plate 101 is kept in contact with the table surface of the workbench 1. A collection trough 102 is provided on the front side of the top of the workbench 1, and the collection trough 102 is vertically distributed. The side wall of the collection trough 102 is movably connected to a cleaning door 10 through a hinge to block the collection box 103. Among them, a collection box 103 that can be pulled forward and backward is provided inside the collection trough 102, and the two can be connected by a slide rail, so it is not repeated. As a technical optimization solution of the present invention, by setting a cleaning door 10, when the staff needs to process the waste collected in the collection box 103, opening the cleaning door can conveniently process the waste in the collection box.
[0029] like Figure 2 As shown: In this embodiment, the right side of the bottom of the cleaning plate 101 is connected with a transmission mechanism 7, specifically, the transmission mechanism 7 includes a moving block 701, and the moving block 701 is fixedly connected to the bottom of the cleaning plate 101, and the two can be fixed by welding. The internal thread of the moving block 701 is connected with a screw rod 702, and the rear end of the screw rod 702 is fixedly connected with a moving motor 703; the moving motor 703 is fixedly installed on the workbench through a bracket. As a technical optimization scheme of the present invention, by setting the transmission mechanism 7, when the staff needs to use the cleaning plate 101 to clean the waste generated by drilling on the table, by starting the moving motor 703, the output end of the moving motor 703 drives the screw rod 702 to rotate, and the rotating screw rod 702 drives the moving block 701 to move, so that the moving block 701 drives the cleaning plate 101 to move, and then the cleaning plate 101 can conveniently push the drilling waste on the workbench 1 into the collection box to complete centralized cleaning. The front and rear sides of the surface of the screw rod 702 are movably connected with a support plate 704, and the top of the support plate 704 is fixedly connected to the bottom of the workbench 1, and the two can be fixed by welding. As a technical optimization solution of the present invention, by setting the support plate 704, the support plate 704 is movably installed with the screw rod 702 through the bearing, and then the support plate 704 is fixedly installed with the workbench 1, so that the screw rod 702 can be stably rotated through the support plate 704.
[0030] like Figure 2As shown: In this embodiment, the left side of the bottom of the cleaning plate 101 is fixedly connected to the limiting assembly 8, so that the cleaning plate 101 can move forward and backward to complete the automated centralized cleaning operation of the residual iron filings on the table. Specifically, the limiting assembly 8 includes a limiting block 801. The limiting block 801 is fixedly connected to the left side of the bottom of the cleaning plate 101, and the limiting rod 802 distributed front and back is slidably connected inside the limiting block 801; the limiting rod 802 is parallel to the screw rod 702. By setting the limiting assembly 8, when the transmission mechanism 7 drives the cleaning plate 101 to move, the cleaning plate 101 will drive the limiting block 801 to move, and the limiting block 801 will slide on the surface of the limiting rod 802, so that the limiting block 801 and the limiting rod 802 play a role in limiting and guiding the movement of the cleaning plate 101, ensuring the stability of the movement of the cleaning plate. The front and rear ends of the limiting rod 802 are fixedly connected to the support block 803, and the top of the support block 803 is fixedly connected to the workbench 1. As a technical optimization solution of the present invention, by setting a support block 803, the support block 803 is fixedly installed on the front and rear ends of the limiting rod 802, and the top end of the support block 803 is fixedly installed on the bottom of the workbench 1, so that the support block 803 can provide stable support for the use of the limiting rod 802.
[0031] like Figure 3 As shown: In this embodiment, a transmission groove 109 is provided on both the left and right sides of the end surface of the workbench 1. The transmission groove 109 is a vertical through structure. The limit block 801 and the moving block 701 are located inside the left transmission groove 109 and the right transmission groove 109, respectively. As a technical optimization scheme of the present invention, by providing the transmission groove 109, the transmission groove can ensure the transmission performance of the movement of the limit block 801 and the moving block 701, and the transmission groove can ensure the necessary conditions for the movement of the moving block and the limit block.
[0032] like Figure 1As shown: In this embodiment, a fixed column 114 is also provided on one side of the workbench 1, and the fixed column 114 is vertically distributed and fixedly installed on the back side of the table. A winding disk 104 is also fixedly installed on the fixed column 114, and a stainless steel flexible tube 105 is connected and installed on the winding disk 104. In the initial state, the stainless steel flexible tube 105 is wound and installed on the winding disk 104, and is kept in a storage state for standby. One end of the stainless steel flexible tube 105 is connected to a mounting seat 106, and a driving motor 107 is fixedly installed on one side of the mounting seat 106 through a bracket. A drill shaft 108 is also connected to the other side of the mounting seat 106, and the drill shaft 108 is connected to the output shaft of the driving motor 107; in this way, when the driving motor 107 is started, it will drive the drill shaft 108 to rotate synchronously to achieve the drilling operation. In a preferred embodiment, a handle is also provided on the mounting seat, and the staff can operate by holding the handle. The present invention sets the winding disk 104, the stainless steel flexible tube 105, the mounting seat 106, the driving motor 107 and the drill shaft 108. In the initial state, the stainless steel flexible tube drives the drill shaft structure to be wound on the winding disk as a whole, which is a non-use state. When it is necessary to process the drilling points on the side or irregular surface of the dry-type transformer box after positioning and tightening, the staff can take out the stainless steel flexible tube 105 of an appropriate length by hand from the mounting seat, and keep the processing position of the drill shaft 108 at a corresponding angle. In this way, the drilling operation of different positions of the dry-type transformer box can be completed at the same time without disassembly and replacement. At the same time, it can also be used as an alternative for drilling under the forward positioning tooling of the dry-type transformer box, aiming to improve the convenience of operation under the tooling positioning while improving the operating efficiency of the dry-type transformer box production drilling.
[0033] like Figure 1 and Figure 7 As shown in the figure: In this embodiment, the cooling component 6 is used to discharge the cooling liquid synchronously when the drilling device 3 performs the drilling operation at a preset speed to complete the cooling of the drilling hole. Specifically, the cooling component 6 includes a liquid storage tank 601, a liquid pump 602, a branch pipe 603 and a hose 604. Figure 6 As shown: a channel 605 is opened in the center of the drill rod 307, which serves as a flow channel for the coolant. A liquid outlet 606 is provided at the bottom of the channel 605. The liquid outlet is arranged at the lower part of the drill bit and communicates with the outside. A first joint 607 is connected to the top of the channel 605 through a bearing seal. The purpose of such a setting is to ensure that the drill rod as a whole can rotate relatively and ensure basic drilling operations. The first joint 607 is connected to one end of the hose 604 to keep the coolant connected. The liquid storage tank 601 is annular and is arranged on the center plate 313 and is located outside the rotating motor 304. A liquid inlet pipe is connected to one side of the liquid storage tank 601 for liquid replenishment operations. The liquid storage tank 601 has a reasonable structural design and high space utilization. At the same time, it is arranged outside the rotating motor to effectively reduce the noise of the motor drive. As shown Figure 7 As shown: the liquid pump 602 is arranged in the liquid storage tank 601, the input end of the branch pipe 603 is connected to the liquid pump 602, and the output end is connected to the hose 604 through the second joint 608. In a preferred embodiment, as Figure 8 As shown, the branch pipe 603 is composed of an annular water pipe arranged at the bottom and a liquid infusion pipe arranged in the annular water pipe. The liquid infusion pipes are four evenly distributed in an annular shape, and the liquid infusion pipes and the annular water pipe are fixed by welding. The output end of the liquid pump is connected to the annular water pipe, the input end of the liquid infusion pipe is connected to the annular water pipe, and the output end is connected to the hose. When the liquid pump is started, the coolant will flow to the annular water pipe through the output end of the liquid pump, and then pass through the corresponding liquid infusion pipes to the respectively connected hoses, and then enter the drill pipe for cooling.
[0034] The hose 604 is a retractable water hose 604. The purpose of such a setting is to adapt to the change of the adjustable overall area of the substrate, that is, the change of the spacing between the drill rod 307 and the central axis of the central plate 313. Figure 1 As shown: the workbench 1 is provided with a liquid collecting tank 110 in the center, which is convenient for collecting the coolant used for cooling the drill rod above, and the coolant can also take away some drilling waste. Fig. 9 As shown: a filter screen 111 is provided at the upper end of the liquid collecting tank 110; the purpose of providing the filter screen is to block larger particles of drilling waste on the table surface, and then to achieve centralized recycling and reuse through the collection effect of the cleaning plate. The coolant can be cooling water. Filter cotton 112 is provided in the liquid collecting tank 110, and a drain pipe 113 is also connected to the bottom end, and a switch valve is provided on the drain pipe. The purpose of such a setting is that the mixture of waste chips and coolant contains a large amount of iron filings and impurities, which cannot be discharged directly. This embodiment uses filter cotton to filter it to ensure that the drainage meets the environmental discharge requirements.
[0035] When in use, the staff will place the dry-type transformer box workpiece that needs to be punched in a manner that fits the left side wall of the positioning baffle 2 to ensure the first reference, so that the workpiece can be quickly positioned. Then the staff starts the fixed push rod 4, so that the fixed push rod 4 extends to push the push plate 5 to move toward the workpiece and complete the fixation of the workpiece. Next, the staff starts the rotating motor 304 of the drilling device, and the rotating motor 304 will drive the sun gear 305 to rotate synchronously, thereby causing the planetary gear 306 and the drill rod 307 to start rotating as a whole. Next, start the cylinder 303, and the cylinder 303 will drive the drill rod 307 to move downward to complete the simultaneous operation of drilling holes at the four corners of the dry-type transformer box. When it is necessary to drill holes at the end corners of a larger dry-type transformer box, first release the initial limit of the fixing bolt 904 to the clamping rod 901, and the staff pulls the branch plate 314 outward, and the clamping rod 901 and the branch plate 314 are an integrated structure. That is, the clamping rod 901 gradually extends into the clamping slot 902, and the staff precisely controls the clamping rod 901 by observing the scale line and the drilling mark position of the dry-type transformer box. Then the staff installs the fixing bolt 904 to fix the clamping rod 901 again, that is, to determine the position of the branch plate 314. The corresponding rod body is released from the top limit of the limit nut sleeve, and the planetary gear 306 of the appropriate size is disassembled and replaced for tightening and installation again, and the planetary gear 306 is kept matched with the sun gear 305 for installation, and the above drilling steps are repeated.
[0036] When the drill rod 307 continues to work for a preset time, after the actual dry-type transformer box drilling operation is carried out, the preset time is 8-10 box drilling process times. The staff turns on the liquid pump 602, and the liquid pump 602 allows the coolant to flow to the channel 605 in the drill rod 307 through the branch pipe 603-hose 604. While ensuring that the drill rod 307 is sufficiently hard, the channel 605 for the coolant to flow is provided, which can not only quickly cool the drill rod 307 and ensure the service life of the drill rod, but also enable the coolant to drive the waste chips downward into the liquid collecting tank for centralized discharge.
[0037] When the drilling of the dry-type transformer box is completed, the staff will remove the processed workpiece. At this time, the waste chips generated during the drilling process will remain on the top of the workbench. At this time, the staff starts the mobile motor 703, and the output end of the mobile motor 703 drives the screw rod 702 to rotate. The rotating screw rod 702 will drive the mobile block 701 to move, so that the mobile block 701 drives the cleaning plate 101 to move, and then the cleaning plate 101 can easily push the drilling waste chips on the workbench 1 into the collection box for cleaning. After the cleaning is completed, the staff controls the output end of the mobile motor 703 to reverse and drives the cleaning plate 101 to reset through the screw rod 702, so that the staff can carry out the next processing.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A dry-type transformer production positioning tool, characterized by: The invention comprises a workbench (1), a positioning baffle (2), a drilling device (3), a fixed push rod (4), a push plate (5) and a cooling component (6), wherein the workbench (1) is distributed on the left and right sides; the drilling device (3) is integrally fixedly mounted on the rear side of the top of the workbench (1) and is used for automatic drilling operations at the four corners of dry-type transformer boxes of different sizes; the positioning baffle (2) is fixedly connected to the right side of the top of the workbench (1); the fixed push rod (4) is fixedly mounted on the left side of the top of the workbench (1); and the push plate (5) is fixedly mounted on the output end of the fixed push rod (4); a cleaning plate (101) is arranged on the top of the workbench (1); a collecting trough (102) is provided on the front side of the top of the workbench (1); a drawable and movable collecting box (103) is arranged inside the collecting trough (102); a transmission mechanism (7) is fixedly connected to the right side of the bottom of the cleaning plate (101); the cleaning plate (101) is arranged on the left side of the top of the workbench (1); and a plurality of movable collecting boxes (103) are arranged on the inside of the collecting trough (102); and a transmission mechanism (7) is fixedly connected to the right side of the bottom of the cleaning plate (101). ) is fixedly connected to the left side of the bottom of the workbench (1) to enable the cleaning plate (101) to move forward and backward to complete the automated centralized cleaning operation of the residual iron filings on the table surface; a fixed column (114) is also provided on one side of the workbench (1), the fixed column (114) is vertically distributed, and a winding disk (104) is also fixedly installed on the fixed column (114), a stainless steel flexible tube (105) is connected and installed on the winding disk (104), one end of the stainless steel flexible tube (105) is connected to a mounting seat (106), one side of the mounting seat (106) is fixedly installed with a driving motor (107) through a bracket, and the other side of the mounting seat (106) is also connected to a drill shaft (108), and the drill shaft (108) is connected to the driving motor (107); the cooling component (6) is used for synchronously opening the coolant discharge to complete the cooling of the drilling when the drilling device (3) performs the drilling operation at a preset speed.
2. A dry-type transformer production positioning tool according to claim 1, characterized in that: The drilling device (3) comprises a connecting rod (301), a base plate (302), a cylinder (303), a rotating motor (304), a sun gear (305), a planetary gear (306) and a drilling rod (307); the connecting rod (301) is arranged on a fixed column (114), and the two can be moved up and down; the base plate (302) is horizontally distributed, and the component area is adjustable, and the base plate (302) and one end of the connecting rod (301) are connected and fixed by welding; the bottom end of the cylinder (303) is arranged on the top end of the fixed column (114), and the output end is connected to the connecting rod (301); the rotating motor (304) is fixedly installed at the center of the base plate (302) by a bracket, and the sun gear (305) is sleeved and installed on the output shaft of the rotating motor (304); wherein The drill rods (307) are vertically distributed and installed on one side of the base plate (302), and are in the form of a plurality of evenly distributed rings. The drill rods (307) include a drill bit (308) and a rod body (309), and the two are integrally formed. The rod body (309) and the base plate (302) are connected via a bearing. The planetary gear (306) is sleeved and installed on the rod body (309), and the planetary gear (306) and the sun gear (305) are meshed and driven. A limiting protrusion (310) is provided on the upper part of the rod body (309), and a threaded portion (311) is also provided on the upper part of the rod body (309) and below the limiting protrusion (310). The threaded portion (311) is also adapted to be installed with a limiting nut sleeve (312) to complete the replacement, installation, and fastening operations of planetary gears (306) of different diameters.
3. A dry-type transformer production positioning tool according to claim 2, characterized in that: The base plate (302) as a whole adopts a square structure, and the base plate (302) further comprises a center plate (313) and a branch plate (314); the center plate (313) is circular, and the branch plates (314) are four evenly distributed in a ring shape, and are movably connected to the center plate (313) through a connecting structure (9); in an initial state, the four branch plates (314) are close to the center plate (313) to enclose and form an overall base plate (302) structure; the connecting structure (9) comprises a clamping rod (901) and a clamping slot (902); the clamping rod (901) is arranged on the arc surface of the branch plate (314), the clamping slot (902) is opened on the side of the center plate (313), and the clamping rod (901) and the clamping slot (902) are matched and installed; the clamping rod (901) is also provided with a scale mark (903).
4. A dry-type transformer production positioning tool according to claim 3, characterized in that: The connection structure (9) further comprises a fixing bolt (904); a fixing hole (905) is provided on the central plate (313); the fixing bolt (904) passes through the fixing hole (905) and forms a fixing state with the clamping rod (901).
5. A dry-type transformer production positioning tool according to claim 4, characterized in that: The transmission mechanism (7) comprises a moving block (701), the moving block (701) being fixedly connected to the right side of the bottom of the cleaning plate (101), the internal thread of the moving block (701) being connected to a screw rod (702), the rear end of the screw rod (702) being fixedly connected to a moving motor (703); the front and rear sides of the surface of the screw rod (702) are both movably connected to a support plate (704), the top end of the support plate (704) being fixedly connected to the bottom of the workbench (1).
6. A dry-type transformer production positioning tool according to claim 5, characterized in that: The limit assembly (8) comprises a limit block (801), the limit block (801) being fixedly connected to the left side of the bottom of the cleaning plate (101), the limit block (801) being internally slidably connected to a limit rod (802); the front end and the rear end of the limit rod (802) are both fixedly connected to a support block (803), the top end of the support block (803) being fixedly connected to the workbench (1).
7. A dry-type transformer production positioning tool according to claim 6, characterized in that: The bottom of the workbench (1) is provided with transmission grooves (109) on the left and right sides, the transmission groove (109) is arranged to penetrate, and the limit block (801) and the moving block (701) are respectively located inside the transmission groove (109) on the left and the transmission groove (109) on the right.
8. The dry-type transformer production positioning tool according to claim 7, characterized in that: The cooling component (6) comprises a liquid storage tank (601), a liquid pump (602), a branch pipe (603) and a hose (604); a channel (605) is provided at the center of the drill rod (307); a liquid outlet (606) is provided at the bottom end of the channel (605); a first joint (607) is connected to the top end via a bearing seal; the first joint (607) is connected to one end of the hose (604); the liquid storage tank (601) is annular and is arranged on the center plate (313) and is located outside the rotating motor (304); the liquid pump (602) is arranged in the liquid storage tank (601); an input end of the branch pipe (603) is connected to the liquid pump (602), and an output end is connected to the hose (604) via a second joint (608); the hose (604) is a retractable water-permeable hose (604).
9. A dry-type transformer production positioning tool according to claim 8, characterized in that: A liquid collecting tank (110) is provided in the centre of the workbench (1), and a filter screen (111) is provided at the upper end of the liquid collecting tank (110); filter cotton (112) is provided in the liquid collecting tank (110), and a drainage pipe (113) is also connected to the bottom end.
10. A dry-type transformer production positioning tool according to claim 9, characterized in that: The side wall of the collection tank (102) is movably connected to a cleaning door (10) via a hinge, and is used to seal the collection box (103).
Citation Information
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