Round structure automatic assembling machine
By designing an automatic assembly machine and combining the combination of conveying lines and belt lines, the automated production process of laptop shafts is realized, which solves the problem of inefficiency in the existing technology and improves production efficiency.
Patent Information
- Application Number
- CN202411602874.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-03
AI Technical Summary
In the prior art, multiple separate equipment is required for oiling assembly, running-in, degreasing, cooling and torque testing during the production process of laptop shafts, resulting in operators having to frequently carry semi-finished products, which is inefficient.
Design an automatic assembly machine for round-encapsulated structure, including a machine, a flow fixture, an automatic assembly mechanism, a swing run-in mechanism, an oil blowing mechanism, a cooling mechanism, a torque detection mechanism and a discharge handling mechanism, through the combination of a conveying line and a belt line, Implement automated processes and reduce manual handling.
Automatic oil-coating assembly, running-in, oil removal, cooling and torque testing are realized, which improves production efficiency, reduces manual handling and improves work efficiency.
Smart Images

Figure CN119238138A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of computer parts assembly, and in particular to an automatic assembly machine for a circular structure. Background Art
[0002] Laptop computers have a similar structure to desktop computers, but they are becoming more and more popular because of their small size, light weight, and portability. They can be carried with you whether you are working or traveling, which is very convenient.
[0003] The hinge is an important component that connects the laptop screen and keyboard. It is used for the opening and closing operation of the laptop screen and keyboard. The laptop hinge products mainly include hinge brackets and hinge shafts. The production process has to go through the following steps: oiling assembly - running-in - degreasing - cooling - torque testing - unloading. In the prior art, separate equipment must be set up for each of the above steps. During this process, the operator has to transfer and transport the semi-finished products back and forth. This wastes a lot of time and fails to improve the company's production efficiency.
[0004] In order to solve the above problems, the present application discloses an automatic assembly machine for a round structure. Summary of the invention
[0005] In order to overcome the deficiencies of the prior art, the present application discloses an automatic assembly machine for a round structure.
[0006] In order to achieve the above purpose, the technical solution adopted by the present application is: an automatic assembly machine for a round structure, comprising:
[0007] A machine, wherein the front and rear sides of the machine are respectively provided with a first conveying line for conveying to the right and a second conveying line for conveying to the left, and the left and right sides of the machine are respectively provided with a third conveying line capable of conveying to the right and a fourth conveying line capable of conveying to the left;
[0008] A mobile jig, the mobile jig is transported and moved by the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line, and the mobile jig is provided with two elastic jigs for inserting the rotating shaft body;
[0009] Two automatic assembly mechanisms, which are arranged at the beginning of the first conveyor line and are used to automatically press-fit the oiled rotating shaft bracket and the rotating shaft body;
[0010] Four swing running-in mechanisms, which are arranged at the middle end of the first conveyor line and are used to swing and run-in the rotating shaft bracket;
[0011] Two oil blowing mechanisms, which are respectively arranged at the end of the first conveying line and the beginning of the second conveying line, and are used to blow away the lubricating oil on the rotating shaft bracket and the rotating shaft body;
[0012] A cooling mechanism, which is installed at the middle end of the second conveyor line and is used to cool down the rotating shaft bracket and the rotating shaft body after the swinging and running-in;
[0013] A torque detection mechanism, which is disposed at the middle end of the second conveyor line and is used to perform a torque test on the rotating shaft bracket;
[0014] The material unloading and conveying mechanism is arranged at the end of the second conveying line and is used for removing the assembled rotating shaft product.
[0015] It is further preferred that support plates are respectively provided below the third conveyor line and the fourth conveyor line, and a first longitudinal drive module and a first longitudinal guide rail respectively arranged along the front-rear direction are provided below the support plates.
[0016] It is further preferred that the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line are each composed of two belt lines arranged side by side.
[0017] It is further preferred that the automatic assembly mechanism includes a vertical plate arranged on the machine platform at one side of the starting end of the first conveyor line, an H-shaped bracket arranged above the vertical plate, a first lifting plate arranged below the transverse portion of the H-shaped bracket, a first cylinder arranged above the transverse portion of the H-shaped bracket and drivingly connected to the first lifting plate, a first transverse guide rail arranged at the bottom of the first lifting plate, a first slide plate slidably connected to the first transverse guide rail, a second longitudinal guide rail arranged at the bottom of the first transverse slide plate, a second slide plate slidably connected to the bottom of the second longitudinal guide rail, a pressure block arranged at the bottom of the second slide plate, and a first pressure groove opened at the bottom of the pressure block and adapted to the shaft body of the rotating shaft.
[0018] It is further preferred that the swing running-in mechanism includes a first gantry mounted on the machine platform at the middle end of the first conveyor line, two first vertical guide rails arranged on the inner walls on opposite sides of the first gantry, a first frame slidably connected between the two first vertical guide rails, a second cylinder arranged above the first gantry and drivingly connected to the first frame, a first rotating plate arranged below the frame, a rotating motor arranged inside the first frame and drivingly connected to the first rotating plate, a second transverse guide rail arranged below the first rotating plate, a third slide plate slidably connected to the second transverse guide rail, a third longitudinal guide rail arranged at the bottom of the third slide plate, a running-in head slidably connected to the third longitudinal guide rail, and a first slot opened at the bottom of the running-in head into which the rotating shaft bracket and the rotating shaft shaft body can be inserted together.
[0019] It is further preferred that the oil blowing mechanism includes an oil return tank arranged on the machine at one side of the end of the first conveyor line or the starting side of the second conveyor line, an inverted L-shaped wind hood connected to the oil return tank and extending above the first conveyor line or above the second conveyor line, and a movable hose capable of discharging air arranged on the machine at the other side of the end of the first conveyor line or the other side of the starting side of the second conveyor line.
[0020] Further preferably, the cooling mechanism includes an inverted L-shaped bracket provided on the machine platform at one side of the middle end of the second conveyor line and extending to the second conveyor line, and two fans passing through the lateral part of the inverted L-shaped bracket.
[0021] It is further preferred that it further includes a code scanning mechanism, which includes two code scanners arranged on the machine platform at the other side of the middle end of the second conveyor line.
[0022] It is further preferred that the elastic jig includes a T-shaped rotating part extending upward and downward from the flow jig, a square groove opened at the bottom of the T-shaped rotating part, an axle seat arranged above the T-shaped rotating part, an axially opened socket on the axle seat, a limiting ring sleeved under the T-shaped rotating part, and a spring sleeved on the T-shaped rotating part between the limiting ring and the flow jig.
[0023] It is further preferred that the torque detection mechanism comprises two torsion drive components and a torque detection component;
[0024] The twisting drive assembly includes a second door frame mounted on the machine platform at the middle end of the second conveying line, two second vertical guide rails arranged on the inner walls of the second door frame on opposite sides, a second frame body slidably connected between the two second vertical guide rails, a third cylinder arranged above the second door frame and drivingly connected to the second frame body, a second rotating plate arranged below the second frame body, a reduction servo motor arranged inside the second frame body and drivingly connected to the second rotating plate, a third transverse guide rail arranged below the second rotating plate, a fourth slide plate slidably connected to the third transverse guide rail, a fourth longitudinal guide rail arranged at the bottom of the fourth slide plate, a twisting head slidably connected to the fourth longitudinal guide rail, and a second slot opened below the twisting head into which the rotating shaft bracket and the rotating shaft body can be inserted together;
[0025] The torque detection assembly includes a fourth cylinder arranged on the machine platform between the two second gantries, a docking plate connected to the top of the fourth cylinder and driven to rise and fall by the fourth cylinder, a docking block arranged above the docking plate for cooperating with the flow fixture, two torque meters arranged on the docking plate on both sides of the docking block, docking shafts respectively arranged on the two torque meters, and two square protrusions respectively arranged above the two docking shafts and corresponding to the square grooves at the bottom of the two T-shaped rotating parts.
[0026] Further preferably, the docking block is provided with two positioning PIN pins, and the flow fixture is provided with two pinholes, and when the fourth cylinder drives the docking plate to rise, the two positioning PIN pins are respectively inserted into the two pinholes.
[0027] It is further preferred that the material unloading and handling mechanism includes two third gantries erected on the machine platform at the end of the second conveyor line, two second longitudinal drive modules respectively arranged above the two third gantries, a transverse drive module connected to the two second longitudinal drive modules, a lifting drive module connected to the transverse servo module, a second lifting plate connected to the lifting drive module, two fifth cylinders arranged in the middle of both sides of the second lifting plate, two clamping cylinders respectively connected to under the two fifth cylinders and a plurality of sorting unloading boxes arranged on the machine platform on one side of the end of the second conveyor line.
[0028] It is further preferred that a re-pressing mechanism is included, which includes a sixth cylinder arranged on the second lifting plate between the two fifth cylinders, a re-pressing block driven by the sixth cylinder, and a second pressing groove opened at the bottom of the re-pressing block and matched with the shaft body of the rotating shaft.
[0029] This application achieves the following beneficial effects:
[0030] The automatic assembly machine provided in the present application can automatically realize oiling assembly, running-in, degreasing, cooling, torque testing, and unloading operations, avoiding the operator from carrying the various semi-finished products back and forth, improving work efficiency, and having high use value.
[0031] Other features and advantages of the present application will be described in the following description, and partly become apparent from the description, or understood by practicing the present application. The purpose and other advantages of the present application can be realized and obtained through the structures indicated in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure of the present application and, together with the description, serve to explain the principles of the disclosure.
[0033] Figure 1 It is a schematic diagram of the overall structure disclosed in this application;
[0034] Figure 2 This is a schematic diagram of the structure of the third conveyor line disclosed in this application;
[0035] Figure 3 This is a schematic diagram of the structure of the third conveyor line disclosed in this application;
[0036] Figure 4 This is a schematic diagram of the automatic assembly mechanism disclosed in this application;
[0037] Figure 5 This is a schematic diagram of the structure of the swing running-in mechanism disclosed in this application;
[0038] Figure 6 This is a schematic diagram of the oil blowing mechanism structure disclosed in this application;
[0039] Figure 7 This is a schematic diagram of the cooling mechanism structure disclosed in this application;
[0040] Figure 8 This is a schematic diagram of the elastic fixture structure disclosed in this application;
[0041] Fig. 9 This is a schematic diagram of the structure of the torsion drive assembly disclosed in this application;
[0042] Fig.10 This is a schematic diagram of the structure of the torque detection assembly disclosed in this application;
[0043] Fig.11 This is a schematic diagram of the structure of the material feeding mechanism disclosed in this application. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0045] In the description of the present application, it should be understood that the terms "opening", "up", "down", "front", "back", "left", "right", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred components or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present application.
[0046] Example
[0047] In order to solve the problem that the existing technology requires the establishment of separate equipment for the oiling assembly, running-in, degreasing, cooling, torque testing and unloading of computer shafts, resulting in the back and forth transportation of semi-finished products and low work efficiency, reference Figure 1 As shown, an automatic assembly machine for a round structure includes: a machine platform 10, wherein a first conveying line 11 for conveying to the right and a second conveying line 12 for conveying to the left are respectively provided on the front and rear sides of the machine platform, and a third conveying line 13 for conveying to the right and a fourth conveying line 14 for conveying to the left are respectively provided on the left and right sides of the machine platform;
[0048] A mobile jig 20, which is transported and moved by the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line, and is provided with two elastic jigs 21 for inserting the rotating shaft;
[0049] Two automatic assembly mechanisms 30, which are arranged at the beginning of the first conveyor line and are used to automatically press-fit the oiled rotating shaft bracket and the rotating shaft body;
[0050] Four swing running-in mechanisms 40, which are arranged at the middle end of the first conveyor line and are used to perform swing running-in on the rotating shaft bracket;
[0051] Two oil blowing mechanisms 50, which are respectively arranged at the end of the first conveying line and the beginning of the second conveying line, and are used to blow away the lubricating oil on the rotating shaft bracket and the rotating shaft body;
[0052] A cooling mechanism 60, which is installed at the middle end of the second conveyor line and is used to cool down the rotating shaft bracket and the rotating shaft body after the swinging and running-in;
[0053] A torque detection mechanism 70, which is disposed at the middle end of the second conveyor line and is used to perform a torque test on the rotating shaft bracket;
[0054] The material unloading and conveying mechanism 80 is arranged at the end of the second conveying line and is used to remove the assembled rotating shaft products.
[0055] Based on the above structure, in the specific implementation process of the present application, the operator places the flow jig at the starting end of the first conveyor line and inserts the pre-oiled rotating shaft bracket and the rotating shaft body into the two elastic jigs of the flow jig respectively; the flow jig is conveyed to two automatic assembly mechanisms on the first conveyor line; the two automatic assembly mechanisms press the rotating shaft brackets and the rotating shaft body in the two elastic jigs together respectively; the two flow jigs are conveyed to the positions of four swing running-in mechanisms on the first conveyor line; the four swing running-in mechanisms simultaneously drive the rotating shaft brackets in the four elastic jigs of the two flow jigs to swing and run-in; the flow jig is conveyed to one of the oil blowing mechanisms on the first conveyor line; the oil blowing mechanism blows oil for the first time on the rotating shaft brackets and the rotating shaft body in the two elastic jigs of the flow jig; after that, the first conveyor line conveys the flow jig to the fourth conveyor line The mobile jig is on the line, and the fourth conveyor line will move to be aligned with the second conveyor line. At this time, the fourth conveyor line conveys the mobile jig to the second conveyor line and when the second conveyor line conveys the mobile jig to another oil blowing mechanism, the oil blowing mechanism blows oil for the second time on the rotating shaft bracket and the rotating shaft body in the two elastic jigs of the mobile jig. When the second conveyor line conveys the mobile jig to the two torque detection mechanisms, the two torque detection mechanisms drive the rotating shaft bracket in the two elastic jigs of the mobile jig to swing to realize torque detection. When the second conveyor line conveys the mobile jig to the unloading and handling mechanism, the unloading and handling mechanism will unload the assembled rotating shaft product. When the mobile jig reaches the third conveyor line, the third conveyor line will move to be aligned with the first conveyor line. At this time, the third assembly line conveys the empty mobile jig to the first belt conveyor line.
[0056] refer to Figure 2 and Figure 3As shown, in order to enable the mobile jig to achieve circular conveying, the present application provides support plates 131, 141 respectively below the third conveyor line and the fourth conveyor line, and below the support plates are provided first longitudinal drive modules 132, 142 and first longitudinal guide rails 133, 143 respectively arranged along the front-to-back direction. With the cooperation of the first longitudinal drive module and the first longitudinal guide rail, the support plate below the third conveyor line or the fourth conveyor line can achieve forward and backward movement.
[0057] refer to Figure 1 As shown, the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line of the present application are all composed of two belt lines 15 arranged side by side. In actual use, the mobile fixture of the present application needs to be arranged on the two belt lines on the first conveyor line, or the second conveyor line, the third conveyor line or the fourth conveyor line, so that it can be moved accordingly.
[0058] refer to Figure 4 As shown, the automatic assembly mechanism of the present application includes a vertical plate 31 arranged on the machine platform at one side of the starting end of the first conveyor line, an H-shaped bracket 32 arranged above the vertical plate, a first lifting plate 33 arranged below the transverse portion of the H-shaped bracket, a first cylinder 34 arranged above the transverse portion of the H-shaped bracket and drivingly connected to the first lifting plate, a first transverse guide rail 35 arranged at the bottom of the first lifting plate, a first slide plate 36 slidably connected to the first transverse guide rail, a second longitudinal guide rail 37 arranged at the bottom of the first transverse slide plate, a second slide plate 38 slidably connected to the bottom of the second longitudinal guide rail, a pressing block 39 arranged at the bottom of the second slide plate, and a first pressing groove 391 opened at the bottom of the pressing block and adapted to the shaft body. When the flow jig is transported to the bottom of the two H-shaped brackets on the first conveyor line, the two first cylinders drive the two first lifting plates to descend, and the shaft bracket and the shaft body are pressed by the pressing grooves of the two pressing blocks, and the pressing blocks can realize longitudinal and transverse movement during the pressing process, ensuring that the pressing blocks have room for movement and will not cause damage to the shaft bracket and the shaft body.
[0059] refer to Figure 5As shown, the swing running-in mechanism of the present application includes a first door frame 41 mounted on the machine platform at the middle end of the first conveyor line, two first vertical guide rails 42 arranged on the inner walls of the first door frame on opposite sides, a first frame body 43 slidably connected between the two first vertical guide rails, a second cylinder 44 arranged above the first door frame and drivingly connected to the first frame body, a first rotating plate 45 arranged below the frame body, a rotating motor 46 arranged inside the first frame body and drivingly connected to the first rotating plate, a second transverse guide rail 47 arranged below the first rotating plate, a third slide plate 48 slidably connected to the second transverse guide rail, a third longitudinal guide rail 49 arranged at the bottom of the third slide plate, and a second cylinder 44 arranged above the first door frame and drivingly connected to the first frame body. The running-in head 401 on the third longitudinal guide rail and the first slot 4011 opened at the bottom of the running-in head can allow the rotating shaft bracket and the rotating shaft shaft body to be inserted together. When the first conveyor line transports two flow jigs to the bottom of the four first gantries, the four second cylinders will drive the four frames to descend until the four rotating shaft brackets are inserted into the first slots of the four running-in heads. Then, the four rotary motors control the rotation of the four first rotating plates. At this time, the rotating shaft bracket can be driven to rotate for swing running-in. During this process, the four running-in heads can realize longitudinal and lateral movement, ensuring that the running-in heads have room for movement during the running-in process and will not cause damage to the rotating shaft bracket and the rotating shaft shaft body.
[0060] refer to Figure 6 As shown, the oil blowing mechanism of the present application includes a return oil tank 51 arranged on the machine platform at one side of the end of the first conveyor line or the beginning of the second conveyor line, an inverted L-shaped wind hood 52 connected to the return oil tank and extending above the first conveyor line or above the second conveyor line, and an active hose 53 capable of discharging air and arranged on the machine platform at the other side of the end of the first conveyor line or the other side of the beginning of the second conveyor line (an external blowing device is required in actual use). When the mobile jig is located at the end of the first conveyor line and the beginning of the second conveyor line, the operator can manually drive the blowing port of the active hose to face the two rotating shaft brackets and the two rotating shaft bodies on the mobile jig. When the active hose blows air, the lubricating oil on the two rotating shaft brackets and the two rotating shaft bodies can be blown into the return oil tank for recovery.
[0061] refer to Figure 7 As shown, the cooling mechanism of the present application includes an inverted L-shaped bracket 61 arranged on the machine platform at one side of the middle end of the second conveyor line and extending to the second conveyor line, and two fans 62 penetrated through the transverse part of the inverted L-shaped bracket. When the second conveyor line transports the flow jig to the bottom of the inverted L-shaped bracket, the two electric fans will run to cool the two rotating shaft brackets and the two rotating shaft bodies on the flow jig.
[0062] Based on the above cooling mechanism, the present application also includes a code scanning mechanism 90, which includes two code scanners 91 arranged on the machine platform on the other side of the middle end of the second conveyor line. During the cooling process of the two rotating shaft brackets and the two rotating shaft bodies on the flow fixture, the two code scanners will scan the information codes on the two rotating shaft brackets. It should be noted here that the rotating shaft bracket of the present application is laser engraved with information codes in advance.
[0063] refer to Figure 8 As shown, the elastic fixture of the present application includes a T-shaped rotating part 211 that passes through the flow fixture and extends to the upper and lower sides, a square groove 2111 opened at the bottom of the T-shaped rotating part, an axle seat 212 arranged above the T-shaped rotating part, a socket 2121 axially opened on the axle seat, a limit ring 23 sleeved under the T-shaped rotating part, and a spring 24 sleeved on the T-shaped rotating part between the limit ring and the flow fixture. In the specific implementation, the operator first inserts the shaft body of the rotating shaft into the socket, and then assembles the rotating shaft bracket on the rotating shaft. In the process of torque detection, the spring can provide elastic support for the T-shaped rotating part.
[0064] refer to Figure 9-10 As shown, in cooperation with the flow fixture and the elastic fixture, the torque detection mechanism of the present application includes two torsion drive components 71 and a torque detection component 72;
[0065] The twisting drive assembly includes a second door frame 711 mounted on the machine platform at the middle end of the second conveyor line, two second vertical guide rails 712 arranged on the inner walls of the second door frame on opposite sides, a second frame 713 slidably connected between the two second vertical guide rails, a third cylinder 714 arranged above the second door frame and drivingly connected to the second frame, a second rotating plate 715 arranged below the second frame, a reduction servo motor 716 arranged inside the second frame and drivingly connected to the second rotating plate, a third transverse guide rail 717 arranged below the second rotating plate, a fourth slide plate 718 slidingly connected to the third transverse guide rail, a fourth longitudinal guide rail 719 arranged at the bottom of the fourth slide plate, a twisting head 7101 slidingly connected to the fourth longitudinal guide rail, and a second slot 71011 opened below the twisting head to allow the rotating shaft bracket and the rotating shaft body to be inserted together;
[0066] The torque detection assembly includes a fourth cylinder 721 arranged on the machine platform between the two second gantries, a docking plate 722 connected to the top of the fourth cylinder and driven to rise and fall by the fourth cylinder, a docking block 723 arranged above the docking plate for connecting with the flow fixture, two torque meters 724 arranged on the docking plate on both sides of the docking block, docking shafts 725 respectively arranged on the two torque meters, and two square protrusions 7251 respectively arranged above the two docking shafts and corresponding to the square grooves at the bottom of the two T-shaped rotating parts.
[0067] Continue to refer Figure 9-10As shown, the docking block of the present application is provided with two positioning PIN needles 7231, and the flow fixture is provided with two pinholes 22. When the fourth cylinder drives the docking plate to rise, the two positioning PIN needles are respectively inserted into the two pinholes.
[0068] When the second conveyor line conveys the mobile jig to the bottom of the two second gantries, under the drive of the fourth cylinder, the docking block on the docking plate will move upward so that the two positioning PIN needles are inserted into the two pinholes to achieve docking with the mobile jig, and the two square protrusions on the two docking shafts will be respectively inserted into the square grooves at the bottom of the two T-shaped rotating parts. At the same time, under the drive of the two third cylinders, the two second frames perform a descending action in the two second gantries so that the two rotating shaft brackets in the elastic jig are inserted into the second slots. Under the drive of the two reduction servo motors, the two rotating shaft brackets will be twisted. During this process, the two torque meters will detect the torque value in real time. If the detected torque value is within the set value range, then the rotating shaft product is a qualified part. If the detected torque value is not within the set value range, then the rotating shaft product is an unqualified part, and when the servo rotary motor drives the second rotating plate to rotate, the twisting head can realize longitudinal and lateral movement, ensuring that the twisting head has room for movement during the torque detection process and will not cause damage to the rotating shaft bracket and the rotating shaft body.
[0069] refer to Fig.11 As shown, the material unloading and handling mechanism of the present application includes two third door frames 81 mounted on the machine platform at the end of the second conveyor line, two second longitudinal drive modules 82 respectively arranged above the two third door frames, a transverse drive module 83 connected to the two second longitudinal drive modules, a lifting drive module 84 connected to the transverse servo module, a second lifting plate 85 connected to the lifting drive module, two fifth cylinders 86 arranged in the middle of both sides of the second lifting plate, two clamping claw cylinders 87 respectively connected to the bottom of the two fifth cylinders, and a There are several sorting discharge boxes 88. When the second conveyor line conveys the flow jig to between the two third gantries, the two second longitudinal drive modules cooperate to drive the transverse drive module to move longitudinally, and the transverse drive module drives the vertical drive module to move laterally until the two finger cylinders are located directly above the two elastic jigs of the flow jig. Then, the vertical drive module drives the second lifting plate to descend, and the two cylinder clamps grab the two rotating shaft products, and according to the detection results of the torque detection mechanism, the qualified products are placed in the corresponding sorting discharge boxes, and the unqualified products are placed in the corresponding sorting discharge boxes.
[0070] Continue to refer Fig.11As shown, in order to ensure that the rotating shaft product is in a better assembly state after the running-in process and torque test, the present application also includes a re-pressing mechanism 100, which includes a sixth cylinder 101 arranged on the second lifting plate between the two fifth cylinders, a re-pressing block 102 connected to the sixth cylinder drive, and a second pressing groove (not shown, the same shape as the first pressing groove) opened at the bottom of the re-pressing block and matched with the rotating shaft body. According to the detection result of the torque detection mechanism, before sorting and unloading the rotating shaft products, the two second longitudinal drive modules cooperate to drive the transverse drive module to move longitudinally, and the transverse drive module drives the vertical drive module to move transversely. When the re-pressing block reaches above the rotating shaft product with qualified torque, the vertical drive module drives the second lifting plate to descend. After it is in place, the sixth cylinder will drive the re-pressing block to descend, and the second pressing groove will re-press the rotating shaft bracket and the rotating shaft.
[0071] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0072] The above embodiments are only for illustrating the technical concept and features of the present application, and their purpose is to enable technicians familiar with the technical field to understand the content of the present application and implement it accordingly, and they cannot be used to limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit of the present application should be included in the protection scope of the present application.
Claims
1. An automatic assembly machine for a round structure, characterized in that: include: A machine, wherein the front and rear sides of the machine are respectively provided with a first conveying line for conveying to the right and a second conveying line for conveying to the left, and the left and right sides of the machine are respectively provided with a third conveying line capable of conveying to the right and a fourth conveying line capable of conveying to the left; A mobile jig, the mobile jig is transported and moved by the first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line, and the mobile jig is provided with two elastic jigs for inserting the shaft body; Two automatic assembly mechanisms, which are arranged at the beginning of the first conveyor line and are used to automatically press-fit the oiled rotating shaft bracket and the rotating shaft body; Four swing running-in mechanisms, which are arranged at the middle end of the first conveyor line and are used to swing and run-in the rotating shaft bracket; Two oil blowing mechanisms, which are respectively arranged at the end of the first conveying line and the beginning of the second conveying line, and are used to blow away the lubricating oil on the rotating shaft bracket and the rotating shaft body; A cooling mechanism, which is installed at the middle end of the second conveyor line and is used to cool down the rotating shaft bracket and the rotating shaft body after the swinging and running-in; A torque detection mechanism, which is disposed at the middle end of the second conveyor line and is used to perform a torque test on the rotating shaft bracket; The material unloading and conveying mechanism is arranged at the end of the second conveying line and is used for removing the assembled rotating shaft product.
2. The automatic assembly machine for a round structure according to claim 1, characterized in that: Support plates are respectively provided below the third conveying line and the fourth conveying line, and a first longitudinal driving module and a first longitudinal guide rail respectively arranged along the front-rear direction are provided below the support plates.
3. The automatic assembly machine for a round structure according to claim 2, characterized in that: The first conveyor line, the second conveyor line, the third conveyor line and the fourth conveyor line are all composed of two belt lines arranged side by side.
4. The automatic assembly machine for a round structure according to claim 1, characterized in that: The automatic assembly mechanism includes a vertical plate arranged on the machine platform at one side of the starting end of the first conveyor line, an H-shaped bracket arranged above the vertical plate, a first lifting plate arranged below the transverse part of the H-shaped bracket, a first cylinder arranged above the transverse part of the H-shaped bracket and drivingly connected to the first lifting plate, a first transverse guide rail arranged at the bottom of the first lifting plate, a first slide plate slidably connected to the first transverse guide rail, a second longitudinal guide rail arranged at the bottom of the first transverse slide plate, a second slide plate slidably connected to the bottom of the second longitudinal guide rail, a pressing block arranged at the bottom of the second slide plate, and a first pressing groove opened at the bottom of the pressing block and adapted to the shaft body of the rotating shaft.
5. The automatic assembly machine for a round structure according to claim 1, characterized in that: The swing running-in mechanism includes a first door frame mounted on the machine platform at the middle end of the first conveyor line, two first vertical guide rails arranged on the inner walls on opposite sides of the first door frame, a first frame body slidably connected between the two first vertical guide rails, a second cylinder arranged above the first door frame and drivingly connected to the first frame body, a first rotating plate arranged below the frame body, a rotating motor arranged inside the first frame body and drivingly connected to the first rotating plate, a second transverse guide rail arranged below the first rotating plate, a third slide plate slidably connected to the second transverse guide rail, a third longitudinal guide rail arranged at the bottom of the third slide plate, a running-in head slidably connected to the third longitudinal guide rail, and a first slot opened at the bottom of the running-in head into which the rotating shaft bracket and the rotating shaft body can be inserted together.
6. The automatic assembly machine for a round structure according to claim 1, characterized in that: The oil blowing mechanism includes an oil return tank arranged on the machine platform at one side of the end of the first conveyor line or the starting side of the second conveyor line, an inverted L-shaped wind hood connected to the oil return tank and extending above the first conveyor line or above the second conveyor line, and a movable hose capable of discharging air arranged on the machine platform at the other side of the end of the first conveyor line or the other side of the starting side of the second conveyor line.
7. The automatic assembly machine for a round structure according to claim 1, characterized in that: The cooling mechanism comprises an inverted L-shaped bracket arranged on the machine platform at one side of the middle end of the second conveying line and extending to the second conveying line, and two fans passing through the lateral part of the inverted L-shaped bracket.
8. The automatic assembly machine for a round structure according to claim 7, characterized in that: It also includes a code scanning mechanism, which includes two code scanners arranged on the machine platform at the other side of the middle end of the second conveying line.
9. The automatic assembly machine for a round structure according to claim 1, characterized in that: The elastic fixture includes a T-shaped rotating part that passes through the flow fixture and extends to the upper and lower sides, a square groove opened at the bottom of the T-shaped rotating part, an axle seat arranged above the T-shaped rotating part, an axially opened jack on the axle seat, a limiting ring sleeved under the T-shaped rotating part, and a spring sleeved on the T-shaped rotating part between the limiting ring and the flow fixture.
10. The automatic assembly machine for a round structure according to claim 4, characterized in that: The torque detection mechanism includes two torsion drive components and a torque detection component; The twisting drive assembly includes a second door frame mounted on the machine platform at the middle end of the second conveying line, two second vertical guide rails arranged on the inner walls of the second door frame on opposite sides, a second frame body slidably connected between the two second vertical guide rails, a third cylinder arranged above the second door frame and drivingly connected to the second frame body, a second rotating plate arranged below the second frame body, a reduction servo motor arranged inside the second frame body and drivingly connected to the second rotating plate, a third transverse guide rail arranged below the second rotating plate, a fourth slide plate slidably connected to the third transverse guide rail, a fourth longitudinal guide rail arranged at the bottom of the fourth slide plate, a twisting head slidably connected to the fourth longitudinal guide rail, and a second slot opened below the twisting head into which the rotating shaft bracket and the rotating shaft body can be inserted together; The torque detection assembly includes a fourth cylinder arranged on the machine platform between the two second gantries, a docking plate connected to the top of the fourth cylinder and driven to rise and fall by the fourth cylinder, a docking block arranged above the docking plate for cooperating with the flow fixture, two torque meters arranged on the docking plate on both sides of the docking block, docking shafts respectively arranged on the two torque meters, and two square protrusions respectively arranged above the two docking shafts and corresponding to the square grooves at the bottom of the two T-shaped rotating parts.
11. The automatic assembly machine for a round structure according to claim 10, characterized in that: The docking block is provided with two positioning PIN needles, and the flow fixture is provided with two pinholes. When the fourth cylinder drives the docking plate to rise, the two positioning PIN needles are respectively inserted into the two pinholes.
12. The automatic assembly machine for a round structure according to claim 1, characterized in that: The material unloading and handling mechanism includes two third gantries mounted on the machine platform at the end of the second conveyor line, two second longitudinal drive modules respectively arranged above the two third gantries, a transverse drive module connected to the two second longitudinal drive modules, a lifting drive module connected to the transverse servo module, a second lifting plate connected to the lifting drive module, two fifth cylinders arranged in the middle of both sides of the second lifting plate, two clamping claw cylinders respectively connected to the bottom of the two fifth cylinders and a plurality of sorting unloading boxes arranged on the machine platform on one side of the end of the second conveyor line.
13. The automatic assembly machine for a round structure according to claim 12, characterized in that: It also includes a re-pressing mechanism, which includes a sixth cylinder arranged on the second lifting plate between the two fifth cylinders, a re-pressing block drivingly connected to the sixth cylinder, and a second pressing groove opened at the bottom of the re-pressing block and matched with the shaft body of the rotating shaft.
