Automatic assembly equipment for geothermal energy air duct

By designing automatic assembly equipment for geothermal air ducts and using support, tightening and docking devices, the problem of low assembly efficiency of air ducts in the prior art has been solved, and an efficient and accurate assembly process has been achieved, reducing manpower investment.

CN119238413BActive Publication Date: 2025-02-14JILIN BILIAN NEW ENERGY TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411765733.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-02-14
Estimated Expiration
2044-12-04

AI Technical Summary

Technical Problem

In the prior art, the assembly efficiency of geothermal energy air ducts is low, and assemblers need to repeatedly move the air ducts to achieve precise positioning, and multiple bolts need to be connected in sequence, resulting in an increase in manpower investment.

Method used

An automatic assembly equipment for geothermal air ducts is designed, including a support device, a tightening device and a docking device. The support device is used to automatically align the air ducts, and the tightening device and docking device are used to realize the simultaneous connection and automatic loading of multiple bolts through hydraulic push rods and pulley systems.

Benefits of technology

It improves the efficiency of air duct assembly, reduces the repeated operations of assemblers, reduces manpower investment, and improves assembly accuracy and applicability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119238413B_ABST
    Figure CN119238413B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of pipe assembly, and in particular to an automatic assembly device for geothermal energy air ducts; comprising: a base plate and a supporting device, the supporting device is arranged at the upper end of the base plate and is used to support the air duct, the supporting device comprises a U-shaped frame with an opening upwardly installed at the upper end of the base plate, two guide rods symmetrically distributed left and right are installed between the front and rear side walls of the U-shaped frame, and two rectangular sliding rods symmetrically distributed front and back are slidably sleeved and connected on the surfaces of the two guide rods. The docking mechanism used in the present invention cooperates with the tightening mechanism, and multiple bolts can be connected simultaneously during the assembly process of two air ducts, reducing the steps of repeating a single bolt connection during the assembly process, and effectively improving the efficiency of air duct assembly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of pipe assembly, and in particular to automatic assembly equipment for geothermal energy air ducts. Background Art

[0002] The ground source heat pump system is the most common geothermal energy application equipment, which mainly uses the relatively stable underground temperature to extract or discharge heat to provide heating services for buildings.

[0003] Ground source heat pump systems often need to be integrated with HVAC systems. When in use, fresh outdoor air needs to be introduced and preheated air needs to be transported, and the air needs to be transported through duct fittings.

[0004] In order to adapt to the use site and use path, it is essential to assemble multiple duct parts. When using existing technology to assemble multiple duct parts, the duct to be assembled is usually cleaned first, and it is determined that the duct parts are not damaged and the size is correct. Then the two ends of the duct are connected to the corner flange by rivets, and then the two adjacent corner flanges are connected by bolts, so as to realize the connection and assembly of the two ducts, and then repeat the bolt connection steps to realize the assembly of multiple ducts. However, in the process of connecting the duct by bolts, since multiple bolts need to be used for connection, the assembler needs to connect the multiple bolts in the multiple connection holes on the corner flange in turn, resulting in low efficiency of duct assembly, and the assembler needs to repeatedly move the duct to achieve precise positioning during assembly, thereby increasing the assembly operation steps and increasing the manpower investment. Summary of the invention

[0005] Based on this, it is necessary to provide an automatic assembly device for geothermal air ducts, aiming to solve the problem of low assembly efficiency when assembling multiple air ducts in the prior art.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme to achieve: an automatic assembly device for geothermal energy air ducts, including: a base plate.

[0007] The support device is also included, which is arranged at the upper end of the base plate and is used to support the air duct. The support device includes a U-shaped frame with an opening facing upward and installed at the upper end of the base plate. Two guide rods symmetrically distributed on the left and right are installed between the front and rear side walls of the U-shaped frame. Two rectangular sliding rods symmetrically distributed on the surfaces of the two guide rods are slidably sleeved and connected to the two guide rods. An adjusting screw is threadedly connected to the two rectangular sliding rods. The threads on the front and rear surfaces of the adjusting screws are symmetrically distributed. The adjusting screws are rotatably connected to the front and rear side walls of the U-shaped frame. The upper ends of the rectangular sliding rods are connected to a supporting mechanism.

[0008] It also includes a tightening device, which is provided with two tightening devices and is symmetrically connected to the upper end of the base plate front and back, and the tightening device includes a sliding mechanism connected to the upper end of the base plate, a first support plate is installed on the sliding mechanism, a first hydraulic push rod is installed through the first support plate near the upper end, a first movable plate is installed at one end of the first hydraulic push rod close to the supporting mechanism, the tightening mechanism is symmetrically connected to the end of the first movable plate away from the first hydraulic push rod, and a pushing mechanism is connected to the middle of one end of the first movable plate away from the first hydraulic push rod.

[0009] It also includes a docking device, which is provided with two docking devices and is symmetrically connected to the upper end of the base plate front and back, and the docking device includes a second support plate installed on the upper end of the base plate and located on the right side of the first support plate, a second hydraulic push rod is installed through the second support plate near the upper end, a second movable plate is installed at the end of the second hydraulic push rod close to the supporting mechanism, and the docking mechanism is symmetrically connected to the end of the second movable plate away from the second hydraulic push rod, a limiting mechanism connected to the second support plate is provided on the left side of the second movable plate, and a supporting mechanism is provided on the right side of the second movable plate.

[0010] According to an embodiment of the present invention, the tightening mechanism includes a plurality of first circular holes evenly distributed from top to bottom on the first movable plate, a first connecting screw is inserted into any one of the first circular holes, the first connecting screw is threadedly connected to a rectangular plate at one end away from the first support plate, a supporting tube is passed through the rectangular plate left and right and is rotatably connected, a T-shaped cylindrical rod is horizontally passed through the left side wall of the supporting tube and is rotatably connected, and the vertical section of the T-shaped cylindrical rod is located inside the supporting tube.

[0011] According to an embodiment of the present invention, the tightening mechanism also includes a first pulley installed on the outer annular surface of the supporting cylinder, a driving motor is installed on the rectangular plate, a second pulley is installed on the output shaft of the driving motor, and the second pulley is connected to the first pulley by a belt.

[0012] According to an embodiment of the present invention, the pushing mechanism includes a third hydraulic push rod installed at the middle of one end of the first movable plate away from the first hydraulic push rod through a push rod seat, a rectangular frame is installed at the left end of the third hydraulic push rod, an L-shaped rod is symmetrically connected in an upper and lower sliding manner in the rectangular frame, and the horizontal section of the L-shaped rod is fixedly connected to the left end of the corresponding T-shaped cylindrical rod.

[0013] According to an embodiment of the present invention, the sliding mechanism includes a guide rail rod installed on the upper end of the base plate, an electric slider is slidably connected to the guide rail rod, and the upper end of the electric slider is fixedly connected to the lower end of the first support plate.

[0014] According to an embodiment of the present invention, the docking mechanism includes a plurality of second circular holes evenly distributed from top to bottom on the second movable plate, a second connecting screw is inserted into any one of the second circular holes, the end of the second connecting screw away from the second support plate is threadedly connected to a strip plate, the end of the strip plate away from the second movable plate is provided with a placement opening matching the shape of the screw head, and a sliding groove is symmetrically provided at the left end of the strip plate.

[0015] According to an embodiment of the present invention, the docking mechanism also includes two sliding rails that are symmetrically installed at the right end of the strip plate through the mounting blocks. The two ends of the sliding rails that are away from the second movable plate are slidably connected to a limit plate with a U-shaped structure. The opening of the limit plate faces the second movable plate. Reset springs are respectively installed between the two ends of the opening of the limit plate and the two mounting blocks. The end of the limit plate that is away from the second movable plate is hinged with a baffle.

[0016] According to an embodiment of the present invention, the limiting mechanism includes a T-shaped plate fixedly connected to the end of the second supporting plate close to the supporting mechanism, the upper and lower ends of the vertical section of the T-shaped plate are slidably connected with lifting rods, a locking plate is installed at the end of the lifting rod away from the T-shaped plate, and a locking opening is opened at the end of the locking plate away from the T-shaped plate, and the locking plate is slidably connected to the corresponding two sliding grooves.

[0017] According to an embodiment of the present invention, the supporting mechanism includes a support rod installed on the upper end of the rectangular sliding rod, and two rectangular blocks symmetrically distributed up and down are arranged above the support rod, the rectangular block located at the bottom is detachably connected to the upper end of the support rod, and a rectangular column is installed on the upper end of the rectangular block located at the bottom, and a lifting frame is slidably connected to the upper end of the rectangular column, and the upper end of the lifting frame is fixedly connected to the rectangular block located above, and a plurality of positioning holes evenly distributed from top to bottom are opened on the rectangular column, and a positioning rod is inserted into any one of the positioning holes, and the positioning rod is plugged into and matched with the lifting frame, and a horizontally placed supporting tube is installed through the middle part of the rectangular block, and a T-shaped pushing rod is slidably inserted through the right side wall of the supporting tube, and the vertical section of the T-shaped pushing rod is located inside the supporting tube and a connecting spring is installed between the right side wall of the supporting tube.

[0018] According to an embodiment of the present invention, the supporting mechanism includes two support columns symmetrically installed on the upper end of the rectangular sliding rod, a right-angle plate is installed on the upper end of the support column, and two calibration rods are commonly installed on the two right-angle plates, and the two calibration rods are respectively fixedly connected to the horizontal section and the vertical section of the right-angle plate.

[0019] In summary, the present invention includes the following beneficial effects: 1. The docking mechanism and the tightening mechanism adopted by the present invention cooperate with each other, and multiple bolts can be connected simultaneously during the assembly process of two air ducts, reducing the steps of repeating a single bolt connection during the assembly process, and effectively improving the efficiency of air duct assembly.

[0020] 2. The docking mechanism and tightening mechanism adopted in the present invention can place multiple bolts and nuts at the same time and realize the function of automatic loading. When assembling multiple air ducts, only one loading operation is required to meet the use requirements of the bolts and nuts assembled by the multiple air ducts, which effectively reduces the repeated loading operations of the assemblers and reduces the manpower investment.

[0021] 3. The supporting device adopted in the present invention can realize the function of automatic alignment of multiple air ducts, without the need for assemblers to perform alignment operations repeatedly, which not only improves the efficiency of aligning multiple air ducts but also improves the accuracy of alignment. In addition, the supporting device, tightening device and docking device can be adjusted accordingly according to the size of the air ducts, thereby improving the applicability of the assembly equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0023] Figure 1 A schematic diagram of the three-dimensional structure of the present invention from a first viewing angle is shown.

[0024] Figure 2 A schematic diagram of the second viewing angle stereoscopic structure of the present invention is shown.

[0025] Figure 3 A front view of the present invention is shown.

[0026] Figure 4 A left side view of the present invention is shown.

[0027] Figure 5 Shows Figure 3 Sectional view along AA direction.

[0028] Figure 6 The schematic diagram of the structure of the tightening device and part of the bottom plate of the present invention is shown.

[0029] Figure 7 A first-view structural schematic diagram of the docking device of the present invention without the supporting mechanism is shown.

[0030] Figure 8A second perspective structural schematic diagram of the docking device of the present invention without the supporting mechanism is shown.

[0031] Fig. 9 The schematic diagram of the structure of the holding mechanism of the present invention is shown.

[0032] Fig.10 The working schematic diagram of the present invention is shown.

[0033] The above drawings include the following reference numerals: 1, bottom plate; 2, supporting device; 21, U-shaped frame; 22, guide rod; 23, rectangular slide rod; 24, adjusting screw; 25, supporting mechanism; 251, supporting column; 252, right-angle plate; 253, calibration rod; 3, tightening device; 31, sliding mechanism; 311, guide rod; 312, electric slider; 32, first supporting plate; 33, first hydraulic push rod; 34, first moving plate; 35, tightening mechanism; 351, first circular hole; 352, first connecting screw; 353, rectangular plate; 354, supporting tube; 355, T-shaped cylindrical rod; 356, first pulley; 357, driving motor; 358, second pulley; 36, pushing mechanism; 361, third hydraulic push rod; 362, Rectangular frame; 363, L-shaped rod; 4, docking device; 41, second support plate; 42, second hydraulic push rod; 43, second movable plate; 44, docking mechanism; 441, second round hole; 442, second connecting screw; 443, strip plate; 444, placement opening; 445, sliding groove; 446, slide rail rod; 447, limit plate; 448, return spring; 449, baffle; 45, limit mechanism; 451, T-shaped plate; 452, lifting rod; 453, positioning plate; 454, positioning opening; 46, supporting mechanism; 461, support rod; 462, rectangular block; 463, supporting tube; 464, T-shaped pushing rod; 465, connecting spring; 466, rectangular column; 467, positioning hole; 468, lifting frame; 469, positioning rod. DETAILED DESCRIPTION

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0035] See also Figure 1 , an automatic assembly device for geothermal energy air ducts, including a base plate 1.

[0036] See also Figure 1-Figure 4The geothermal energy air duct automatic assembly equipment also includes a supporting device 2, which is arranged at the upper end of the base plate 1 and is used to support the air duct. The supporting device 2 includes a U-shaped frame 21 with an opening facing upward and installed at the upper end of the base plate 1. Two guide rods 22 with left and right symmetrical distribution are installed between the front and rear side walls of the U-shaped frame 21. The surfaces of the two guide rods 22 are slidably sleeved and connected with two rectangular sliding rods 23 with front and rear symmetrical distribution. The two rectangular sliding rods 23 are commonly threadedly connected with an adjusting screw 24. The threads on the front and rear surfaces of the adjusting screw 24 are symmetrically distributed. The adjusting screw 24 is rotatably connected to the front and rear side walls of the U-shaped frame 21, and the upper end of the rectangular sliding rod 23 is connected with a supporting mechanism 25.

[0037] Before assembly, according to the size of the air duct with a corner flange installed at the end, the adjusting screw 24 is rotated, and the symmetrically distributed threads on the adjusting screw 24 drive the two rectangular slide bars 23 to move, thereby changing the spacing between the two rectangular slide bars 23, so that the supporting range formed by the two supporting mechanisms 25 on the two rectangular slide bars 23 matches the size of the air duct.

[0038] See also Figure 1 , Figure 2 and Figure 6 The automatic assembly equipment for geothermal energy air ducts also includes a tightening device 3, two of which are symmetrically connected to the upper end of the base plate 1 front and back, and the tightening device 3 includes a sliding mechanism 31 connected to the upper end of the base plate 1, and a first support plate 32 is installed on the sliding mechanism 31, and a first hydraulic push rod 33 is installed through the first support plate 32 near the upper end, and a first movable plate 34 is installed at one end of the first hydraulic push rod 33 near the supporting mechanism 25, and the tightening mechanism 35 is symmetrically connected to the end of the first movable plate 34 away from the first hydraulic push rod 33, and a pushing mechanism 36 is connected to the middle of one end of the first movable plate 34 away from the first hydraulic push rod 33.

[0039] See also Figure 1 and Figure 2 The sliding mechanism 31 includes a guide rod 311 installed on the upper end of the base plate 1, and an electric slider 312 is slidably connected to the guide rod 311, and the upper end of the electric slider 312 is fixedly connected to the lower end of the first support plate 32.

[0040] Initially, the electric slider 312 is connected to the existing power supply and the first hydraulic push rod 33 is connected to the external hydraulic pump. Before assembly, the electric slider 312 is at the left end of the guide rod 311. At this time, the first support plate 32 drives the first movable plate 34 to be located at the left end of the guide rod 311 through the first hydraulic push rod 33, and the first hydraulic push rod 33 drives the first movable plate 34 to be at the farthest position from the supporting mechanism 25.

[0041] See also Figure 2 , Figure 5 and Figure 6 The tightening mechanism 35 includes a plurality of first circular holes 351 evenly distributed from top to bottom on the first movable plate 34, a first connecting screw 352 is inserted into any one of the first circular holes 351, and a rectangular plate 353 is threadedly connected to the first connecting screw 352 at one end away from the first supporting plate 32, and a receiving tube 354 is passed through the rectangular plate 353 from left to right and rotatably connected, the cross-section of the inner hole of the receiving tube 354 is consistent with the shape of the nut used for assembly, and a T-shaped cylindrical rod 355 is horizontally passed through the left side wall of the receiving tube 354 and rotatably connected, and the vertical section of the T-shaped cylindrical rod 355 is located inside the receiving tube 354.

[0042] See also Figure 1 , Figure 2 and Figure 6 The pushing mechanism 36 includes a third hydraulic push rod 361 installed at the middle of one end of the first movable plate 34 away from the first hydraulic push rod 33 through a push rod seat, a rectangular frame 362 is installed at the left end of the third hydraulic push rod 361, and an L-shaped rod 363 is symmetrically slidably connected in the upper and lower parts of the rectangular frame 362, and the horizontal section of the L-shaped rod 363 is fixedly connected to the left end of the corresponding T-shaped cylindrical rod 355.

[0043] Initially, the third hydraulic push rod 361 is connected to an external hydraulic pump. Before assembly, according to the position of the connection hole at the corner of the duct flange, the four corresponding rectangular plates 353 are placed at the corresponding positions on the two first support plates 32, and then the four first connecting screws 352 are respectively passed through the corresponding first circular holes 351 and threadedly connected to the corresponding rectangular plates 353, so that the four rectangular plates 353 are installed on the two first support plates 32. During the installation process, the rectangular plates 353 drive the T-shaped cylindrical rod 355 to move through the supporting tube 354, and the T-shaped cylindrical rod 35 The L-shaped rod 363 is driven to move in the rectangular frame 362, and then the two third hydraulic push rods 361 are started. The telescopic sections of the two third hydraulic push rods 361 drive the two rectangular frames 362 to move. The two rectangular frames 362 drive the four corresponding L-shaped rods 363 to move leftward. The L-shaped rods 363 drive the T-shaped cylindrical rod 355 to move until the vertical section of the T-shaped cylindrical rod 355 contacts the left side wall of the receiving tube 354. Then, the two third hydraulic push rods 361 are closed, and then a plurality of nuts used for assembly are sequentially placed in the plurality of receiving tubes 354 to fill the receiving tubes 354.

[0044] See also Figure 1 , Figure 2 , Figure 7 and Figure 8The geothermal energy air duct automatic assembly equipment also includes a docking device 4, which is provided with two and is symmetrically connected to the upper end of the base plate 1 front and back, and the docking device 4 includes a second support plate 41 installed on the upper end of the base plate 1 and located on the right side of the first support plate 32, and the second support plate 41 is penetrated by a second hydraulic push rod 42 near the upper end, and a second movable plate 43 is installed at one end of the second hydraulic push rod 42 close to the supporting mechanism 25, and a docking mechanism 44 is symmetrically connected to the end of the second movable plate 43 away from the second hydraulic push rod 42, and a limiting mechanism 45 connected to the second support plate 41 is provided on the left side of the second movable plate 43, and a supporting mechanism 46 is provided on the right side of the second movable plate 43.

[0045] See also Figure 1 , Figure 5 , Figure 7 and Figure 8 The docking mechanism 44 includes a plurality of second circular holes 441 evenly distributed from top to bottom on the second movable plate 43, a second connecting screw 442 is inserted into any one of the second circular holes 441, and a strip plate 443 is threadedly connected to the end of the second connecting screw 442 away from the second support plate 41, and a placement opening 444 matching the shape of the screw head is formed at the end of the strip plate 443 away from the second movable plate 43, and a sliding groove 445 is symmetrically formed at the left end of the strip plate 443.

[0046] Initially, the second hydraulic push rod 42 is connected to an external hydraulic pump. Before assembly, the four corresponding strip plates 443 are placed at corresponding positions on the two second support plates 41 according to the positions of the connecting holes at the corners of the duct corner flanges. Then, the four second connecting screws 442 are passed through the corresponding second circular holes 441 and threadedly connected to the corresponding strip plates 443, thereby installing the four strip plates 443 on the two second support plates 41.

[0047] See also Figure 5 , Figure 7 and Figure 8 The limiting mechanism 45 includes a T-shaped plate 451 fixedly connected to the end of the second supporting plate 41 close to the supporting mechanism 25, and the upper and lower ends of the vertical section of the T-shaped plate 451 are slidably connected with lifting rods 452. A locking plate 453 is installed at the end of the lifting rod 452 away from the T-shaped plate 451, and a locking opening 454 is opened at the end of the locking plate 453 away from the T-shaped plate 451. The locking plate 453 is slidably connected with the corresponding two sliding grooves 445.

[0048] During specific operation, the strip plate 443 drives the corresponding locking plate 453 to move through the two sliding grooves 445 when adjusting the position. The locking plate 453 slides in the vertical section of the T-shaped plate 451 through the lifting rod 452 to ensure that the locking opening 454 on the locking plate 453 is in the same position as the placement opening 444 on the strip plate 443.

[0049] See also Figure 1 , Figure 2 , Figure 5 and Fig. 9 The placing mechanism 46 includes a support rod 461 installed at the upper end of the rectangular slide rod 23, and two rectangular blocks 462 symmetrically distributed up and down are arranged above the support rod 461. The rectangular block 462 located at the bottom is detachably connected to the upper end of the support rod 461. A rectangular column 466 is installed at the upper end of the rectangular block 462 located at the bottom. A lifting frame 468 is slidably connected to the upper end of the rectangular column 466. The upper end of the lifting frame 468 is fixedly connected to the rectangular block 462 located at the top. The rectangular column 466 is provided with a plurality of evenly distributed from top to bottom. The cloth has positioning holes 467, and a positioning rod 469 is inserted into any one of the positioning holes 467. The positioning rod 469 is plugged into the lifting frame 468. A horizontally placed receiving tube 463 is installed through the middle of the rectangular block 462. The inner hole cross-section of the receiving tube 463 is consistent with the head shape of the bolt used for assembly. A T-shaped pushing rod 464 is slidably penetrated and connected to the right side wall of the receiving tube 463. The vertical section of the T-shaped pushing rod 464 is located inside the receiving tube 463 and a connecting spring 465 is installed between the right side wall of the receiving tube 463.

[0050] Initially, the rectangular block 462 at the bottom is in a separated state from the support rod 461. Before assembly, during the adjustment of the two rectangular slide bars 23, the rectangular slide bars 23 drive the support rod 461 to move at the same time, and the two lifting frames 468 are slid according to the positions of the connecting holes at the corners of the duct flanges. The lifting frames 468 drive the rectangular block 462 and the receiving tube 463 at the top to move. When the lifting frames 468 slide to the desired position on the positioning rods 469, the positioning rods 469 are inserted through the lifting frames 468 and matched with the corresponding positioning holes 467 to realize the function of limiting the rectangular block 462 at the top, ensuring that the two receiving tubes 463 are in a stable state. 63 is consistent with the distance between the upper and lower connecting holes of the corner flange, and then the four T-shaped pushing rods 464 are pulled in turn, the vertical section of the T-shaped pushing rod 464 slides in the receiving tube 463 and squeezes the connecting spring 465, and then the multiple bolts required for assembly are placed in the four receiving tubes 463 in turn and the receiving tubes 463 are filled, and then the filled receiving tubes 463 are placed on the upper end of the support rod 461, and then the two rectangular blocks 462 located below are respectively installed on the support rod 461. At this time, the left ends of the four receiving tubes 463 are tightly attached to the four strip plates 443, and the strip plates 443 block and limit the bolts in the receiving tubes 463.

[0051] See also Figure 1 , Figure 5 , Figure 7 and Figure 8 The docking mechanism 44 also includes two sliding rails 446 symmetrically installed on the right end of the strip plate 443 through a mounting block. The two sliding rails 446 are slidably connected to a limit plate 447 with a U-shaped structure at one end away from the second movable plate 43. The opening of the limit plate 447 faces the second movable plate 43. Reset springs 448 are installed between the two ends of the opening of the limit plate 447 and the two mounting blocks respectively. A baffle 449 is hinged at one end of the limit plate 447 away from the second movable plate 43.

[0052] After the four receiving tubes 463 are installed and positioned, the two second hydraulic push rods 42 are started at the same time. The second hydraulic push rods 42 drive the two strip plates 443 to move away from the supporting mechanism 25 through the second moving plate 43. The strip plates 443 drive the limit plates 447 to move toward the receiving tubes 463 through the two slide rails 446 and the two return springs 448. After the strip plates 443 continue to move and drive the middle section of the limit plates 447 to contact the receiving tubes 463, the receiving tubes 463 block the limit plates 447, so that the strip plates 443 and the limit plates 447 are relatively displaced until the placement opening of the strip plates 443 is reached. 444 moves to the opening of the receiving tube 463. At this time, the second hydraulic push rod 42 is closed, and the squeezed connecting spring 465 drives the T-shaped pushing rod 464 to push the multiple bolts. After the multiple bolts are forced, they move toward the placement opening 444, and the bolt on the far left moves out of the receiving tube 463 until the head of the far left bolt moves into the placement opening 444. The placement opening 444 holds the head of the bolt, and the screw rod of the bolt moves into the sliding groove 445 of the positioning plate 453. The positioning plate 453 limits and blocks the head of the far left bolt to ensure that the head of the bolt can accurately enter the placement opening 444.

[0053] See also Figure 1 , Figure 2 and Figure 5 The supporting mechanism 25 includes two supporting columns 251 symmetrically installed on the upper end of the rectangular sliding rod 23, and a right-angle plate 252 is installed on the upper end of the supporting column 251. Two alignment rods 253 are commonly installed on the two right-angle plates 252, and the two alignment rods 253 are respectively fixedly connected to the horizontal section and the vertical section of the right-angle plate 252.

[0054] Initially, the sealing pad required for assembly is clamped on any end of the air duct. During assembly, the multiple air ducts to be assembled are placed in the space formed by the four alignment rods 253 in sequence (see Fig.10), when placing the air duct, the end with the sealing gasket faces left, the two calibration rods 253 at the bottom support the multiple air ducts, and the two calibration rods 253 at the top limit and guide the multiple air ducts, so as to realize the function of automatic and precise alignment of the multiple air ducts, and sequentially place the multiple air ducts between the four calibration rods 253 and move from left to right, when the corner flange at the right end of the right air duct moves over the strip plate 443, start the two second hydraulic push rods 42, the second hydraulic push rods 42 drive the two strip plates 443 to move toward the air duct through the second moving plate 43, the placement opening 444 on the strip plate 443 drives the bolt to move toward the air duct, the baffle 449 on the limiting plate 447 limits the head of the bolt to prevent the bolt from separating from the placement opening 444 when the strip plate 443 moves, and when the four strip plates 443 move, the two second hydraulic push rods 42 drive the two strip plates 443 to move toward the air duct, and the baffle 449 on the limiting plate 447 limits the head of the bolt to prevent the bolt from separating from the placement opening 444 when the strip plate 443 moves. After the plate 443 drives the four bolts to move between the two corner flanges at the left and right ends of the air duct, the two second hydraulic push rods 42 are closed, and the air duct on the right side continues to move. The air duct on the right side drives the four connecting holes on the corner flange at the left end to be sleeved on the four bolts. At the same time, the four strip plates 443 block the corner flange at the left end of the air duct on the right side to realize the function of limiting the air duct on the right side. In the process of the four connecting holes on the corner flange being sleeved on the four bolts, the limiting plate 447 blocks the right end of the bolt head to prevent the bolt from falling off. When the air duct on the right side contacts the strip plate 443, the adjacent air duct continues to move and fits tightly with the air duct on the right side, and the four connecting holes on the corner flange at the right end of the adjacent air duct are sleeved on the four bolts to realize the preliminary connection of the two adjacent air ducts.

[0055] See also Figure 1 and Figure 6 The tightening mechanism 35 also includes a first pulley 356 installed on the outer ring surface of the receiving tube 354, a driving motor 357 is installed on the rectangular plate 353, and a second pulley 358 is installed on the output shaft of the driving motor 357. The second pulley 358 is connected to the first pulley 356 by a belt.

[0056] Initially, the driving motor 357 is connected to an external power source. After the two adjacent air ducts are preliminarily connected, the two first hydraulic push rods 33 are started. The two first hydraulic push rods 33 drive the four rectangular plates 353 to move toward the air duct direction through the two first moving plates 34. The rectangular plates 353 drive the receiving tube 354 to move. When the receiving tube 354 moves to the axial position of the corner flange connecting hole, the two first hydraulic push rods 33 are closed, and then the electric slider 312 is started. The electric slider 312 drives the first hydraulic push rod 33 to move through the first supporting plate 32. The first hydraulic push rod 33 drives the rectangular plate 353 to move through the first moving plate 34. The rectangular plate 353 drives the nut to move toward the corresponding bolt through the receiving tube 354 ... After the nut at the right end of the cylinder 354 contacts the bolt, the drive motor 357 is started. The drive motor 357 is a low-speed motor. The drive motor 357 drives the second pulley 358 to rotate. The second pulley 358 drives the first pulley 356 to rotate through the belt. The first pulley 356 drives the receiving cylinder 354 to rotate. The receiving cylinder 354 drives the nut to rotate and is threadedly connected with the corresponding bolt. The length of the bolt's screw rod exceeding the two corner flanges is consistent with the thickness of the nut until the nut is tightened to the corner flange of the air duct and fits tightly therewith, thereby realizing the function of assembling and connecting the two air ducts, and four bolts are connected at the same time, which effectively improves the efficiency of the air duct assembly. There is no need for the assemblers to repeatedly perform bolt connection operations, reducing manpower investment.

[0057] Turn off the driving motor 357, the electric slider 312 drives the first hydraulic push rod 33 to reset through the first support plate 32, the first hydraulic push rod 33 drives the rectangular plate 353 to move through the first movable plate 34, the rectangular plate 353 drives the receiving tube 354 to reset, start the first hydraulic push rod 33 again, the first hydraulic push rod 33 drives the rectangular plate 353 to reset through the first movable plate 34, then start the third hydraulic push rod 361, the third hydraulic push rod 361 drives the L-shaped rod 363 to move through the rectangular frame 362, the L-shaped rod 363 drives the corresponding T-shaped cylindrical rod 355 to push multiple nuts until the nuts move to the end of the receiving tube 354, and then turn off the third hydraulic push rod 361.

[0058] Start the two second hydraulic push rods 42 again. The two second hydraulic push rods 42 drive the four strip plates 443 to reset through the two second movable plates 43. The four bolts are separated from the corresponding placement openings 444. The previous steps of automatic bolt loading are repeated. At this time, the four strip plates 443 release the limit on the air ducts. Push multiple air ducts again and push the next air duct to the four strip plates 443. Repeat the previous steps of assembling and connecting the two air ducts until all the multiple air ducts that need to be assembled are assembled.

[0059] In the description of the embodiments of the present invention, it should be noted that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "top", "bottom", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0060] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting", "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0061] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic assembly device for geothermal energy air ducts, comprising a base plate (1), characterized in that: Also includes: A supporting device (2) is arranged at the upper end of the base plate (1) and is used to support the air duct. The supporting device (2) comprises a U-shaped frame (21) which is installed at the upper end of the base plate (1) with its opening facing upward. Two guide rods (22) which are symmetrically distributed on the left and right are installed between the front and rear side walls of the U-shaped frame (21). Two rectangular sliding rods (23) which are symmetrically distributed on the front and rear are slidably sleeved and connected on the surfaces of the two guide rods (22). The two rectangular sliding rods (23) are commonly threadedly connected with an adjusting screw (24). The threads on the front and rear surfaces of the adjusting screw (24) are symmetrically distributed. The adjusting screw (24) is rotatably connected to the front and rear side walls of the U-shaped frame (21). The upper end of the rectangular sliding rod (23) is connected with a supporting mechanism (25); The tightening device (3) is provided with two and is symmetrically connected to the upper end of the base plate (1) in front and back directions. The tightening device (3) comprises a sliding mechanism (31) connected to the upper end of the base plate (1). A first support plate (32) is installed on the sliding mechanism (31). A first hydraulic push rod (33) is installed through the first support plate (32) near the upper end. A first movable plate (34) is installed at one end of the first hydraulic push rod (33) near the supporting mechanism (25). The tightening mechanism (35) is symmetrically connected to one end of the first movable plate (34) away from the first hydraulic push rod (33). A pushing mechanism (36) is connected to the middle of one end of the first movable plate (34) away from the first hydraulic push rod (33). The docking device (4) is provided with two and symmetrically connected to the upper end of the base plate (1) front and back, and the docking device (4) comprises a second support plate (41) installed on the upper end of the base plate (1) and located on the right side of the first support plate (32), a second hydraulic push rod (42) is installed through the second support plate (41) near the upper end, a second movable plate (43) is installed at one end of the second hydraulic push rod (42) close to the supporting mechanism (25), a docking mechanism (44) is symmetrically connected to one end of the second movable plate (43) away from the second hydraulic push rod (42), a limiting mechanism (45) connected to the second support plate (41) is arranged on the left side of the second movable plate (43), and a supporting mechanism (46) is arranged on the right side of the second movable plate (43).

2. The automatic assembly equipment for geothermal energy air duct according to claim 1 is characterized in that: The tightening mechanism (35) comprises a plurality of first circular holes (351) uniformly distributed from top to bottom and opened on the first movable plate (34), a first connecting screw (352) being inserted into any one of the first circular holes (351), a rectangular plate (353) being threadedly connected to one end of the first connecting screw (352) away from the first supporting plate (32), a receiving tube (354) passing through the rectangular plate (353) on the left and right and being rotatably connected thereto, a T-shaped cylindrical rod (355) passing through the left side wall of the receiving tube (354) on the horizontal side and being rotatably connected thereto, and a vertical section of the T-shaped cylindrical rod (355) being located inside the receiving tube (354).

3. The automatic assembly equipment for geothermal energy air duct according to claim 2 is characterized in that: The tightening mechanism (35) also includes a first pulley (356) installed on the outer ring surface of the supporting tube (354), a driving motor (357) is installed on the rectangular plate (353), a second pulley (358) is installed on the output shaft of the driving motor (357), and the second pulley (358) is connected to the first pulley (356) by a belt.

4. The automatic assembly equipment for geothermal energy air duct according to claim 2 is characterized in that: The pushing mechanism (36) comprises a third hydraulic push rod (361) mounted on the middle of one end of the first movable plate (34) away from the first hydraulic push rod (33) via a push rod seat, a rectangular frame (362) is mounted on the left end of the third hydraulic push rod (361), an L-shaped rod (363) is symmetrically slidably connected in the rectangular frame (362) up and down, and a horizontal section of the L-shaped rod (363) is fixedly connected to the left end of the corresponding T-shaped cylindrical rod (355).

5. The automatic assembly equipment for geothermal energy air duct according to claim 1 is characterized by: The sliding mechanism (31) comprises a guide rail rod (311) mounted on the upper end of the base plate (1), an electric slider (312) being slidably connected to the guide rail rod (311), and an upper end of the electric slider (312) being fixedly connected to the lower end of the first support plate (32).

6. The automatic assembly equipment for geothermal energy air duct according to claim 1, characterized in that: The docking mechanism (44) comprises a plurality of second circular holes (441) uniformly distributed from top to bottom and opened on the second movable plate (43), a second connecting screw (442) being inserted into any one of the second circular holes (441), an end of the second connecting screw (442) away from the second support plate (41) being threadedly connected to a strip plate (443), an end of the strip plate (443) away from the second movable plate (43) being provided with a placement opening (444) matching the shape of the screw head, and a sliding groove (445) being symmetrically opened at the left end of the strip plate (443) in an upper and lower manner.

7. The automatic assembly equipment for geothermal energy air duct according to claim 6, characterized in that: The docking mechanism (44) also includes two slide rails (446) symmetrically installed at the right end of the strip plate (443) through a mounting block, and the ends of the two slide rails (446) away from the second movable plate (43) are slidably connected to a limit plate (447) with a U-shaped structure. The opening of the limit plate (447) faces the second movable plate (43), and return springs (448) are installed between the two ends of the opening of the limit plate (447) and the two mounting blocks respectively. The end of the limit plate (447) away from the second movable plate (43) is hinged with a baffle (449).

8. The automatic assembly equipment for geothermal energy air duct according to claim 6, characterized in that: The limiting mechanism (45) comprises a T-shaped plate (451) fixedly connected to the end of the second supporting plate (41) close to the supporting mechanism (25); the upper and lower ends of the vertical section of the T-shaped plate (451) are slidably connected with lifting rods (452); a locking plate (453) is installed at one end of the lifting rod (452) away from the T-shaped plate (451); a locking opening (454) is provided at one end of the locking plate (453) away from the T-shaped plate (451); and the locking plate (453) is slidably connected to the corresponding two sliding grooves (445).

9. The automatic assembly equipment for geothermal energy air duct according to claim 1, characterized in that: The receiving and placing mechanism (46) comprises a support rod (461) mounted on the upper end of the rectangular sliding rod (23); two rectangular blocks (462) symmetrically distributed in the upper and lower directions are arranged above the support rod (461); the rectangular block (462) located at the lower end is detachably connected to the upper end of the support rod (461); a rectangular column (466) is mounted on the upper end of the rectangular block (462) located at the lower end; a lifting frame (468) is slidably connected to the upper end of the rectangular column (466); the upper end of the lifting frame (468) is fixedly connected to the rectangular block (462) located at the upper end; the rectangular column (466) is slidably connected to the upper end of the rectangular column (466); the upper end of the lifting frame (468) is fixedly connected to the rectangular block (462) located at the upper end; the rectangular column (466) is slidably connected to the upper end of the rectangular column (468); the upper end of the lifting frame (468) is fixedly connected to the rectangular block (462) located at the upper end; the rectangular column (466) is slidably connected to the upper end of the rectangular column (46 ... rectangular column ( ) is provided with a plurality of positioning holes (467) evenly distributed from top to bottom, a positioning rod (469) is inserted into any one of the positioning holes (467), the positioning rod (469) is plugged into the lifting frame (468), a horizontally placed receiving tube (463) is installed through the middle of the rectangular block (462), a T-shaped pushing rod (464) is slidably penetrated through the right side wall of the receiving tube (463), the vertical section of the T-shaped pushing rod (464) is located inside the receiving tube (463) and a connecting spring (465) is installed between the right side wall of the receiving tube (463).

10. The automatic assembly equipment for geothermal energy air duct according to claim 1, characterized in that: The supporting mechanism (25) comprises two supporting columns (251) symmetrically mounted on the upper end of the rectangular sliding rod (23); a right-angle plate (252) is mounted on the upper end of the supporting column (251); two alignment rods (253) are mounted on the two right-angle plates (252); the two alignment rods (253) are respectively fixedly connected to the horizontal section and the vertical section of the right-angle plate (252).

Citation Information

Patent Citations

  • Subsea pipeline flange assembling, connecting and installing device

    CN110948214A

  • Circular tube steel structure machining device capable of synchronously clamping and fixing inside and outside and using method of circular tube steel structure machining device

    CN114654402A