Adhesive tape winding processing mechanism, control system and method

By designing an automated tape winding processing mechanism, the uniform winding of ceramic tape is achieved by using sensors and microcontroller units, the problem of low manual winding efficiency is solved and the use strength and life of the workpiece in high temperature environment is improved.

CN119240069APending Publication Date: 2025-01-03CHONGQING HESHENG NEW ENERGY TECH CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411437338.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

In the prior art, artificially wound ceramic tapes have low efficiency and uneven efficiency, which affects the use strength and life of the workpiece under high temperature environment.

Method used

A tape winding processing mechanism including a base, a first rotating shaft assembly, a second rotating shaft assembly, a moving shaft assembly and a driving assembly is designed to automatically wind the ceramic tape through a sensor and a microcontroller unit to ensure uniformity and efficiency.

Benefits of technology

The automatic and uniform winding of the ceramic belt on the outer surface of the workpiece is realized, which improves processing efficiency, reduces human resource requirements, reduces costs, and optimizes the processing process and improves resource utilization.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119240069A_ABST
    Figure CN119240069A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of machining, and particularly discloses an adhesive tape winding machining mechanism and a control system and method.The adhesive tape winding machining mechanism comprises a base, a first rotating shaft assembly, a second rotating shaft assembly, a moving assembly and a driving assembly, the first rotating shaft assembly is slidably connected with the base and located at the upper end of the base, and the second rotating shaft assembly is slidably connected with the base and located at the lower end of the base; the base is in sliding connection with the base and located at the upper end of the base, the moving assembly is in sliding connection with the base and located at the upper end of the base, the driving assembly is fixedly connected with the base and located at the upper end of the base, and the driving assembly is matched with the moving assembly. The automatic ceramic tape winding machine can automatically wind ceramic tapes on the outer surfaces of workpiece products, can effectively improve the machining efficiency, realizes continuous and stable machining, and can replace manpower to complete work, so that the demand of human resources is reduced, the labor cost is reduced, and waste and loss in the machining process can be reduced by accurately controlling and optimizing the machining process; the resource utilization rate is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of mechanical processing technology, and in particular to a tape winding processing mechanism, a control system and a method. Background Art

[0002] At present, during the use of workpieces, the workpieces need to achieve different usage characteristics in different usage environments. In high-temperature environments, the workpieces are greatly affected by high temperatures, resulting in insufficient use intensity of the workpieces and failure to achieve the required functions, which in turn affects the normal operation of the equipment and reduces its service life.

[0003] In the prior art, by winding a ceramic tape on the outer wall of the workpiece, the workpiece has good thermal conductivity, effectively reducing heat loss and improving energy utilization efficiency. The ceramic tape can resist high temperature and protect the internal structure from high temperature damage while maintaining the temperature of the external environment stable. Winding the ceramic tape can enhance its structural strength, improve the overall bearing capacity and durability, prevent current leakage or short circuit, and the ceramic tape has excellent flexibility and tear resistance, and can adapt to the needs of different shapes and sizes.

[0004] However, in the prior art, the ceramic tape is manually wound, resulting in low ceramic tape winding efficiency and uneven winding. Summary of the invention

[0005] The purpose of the present invention is to provide a tape winding processing mechanism, control system and method, aiming to solve the technical problems in the prior art of manually winding ceramic tapes, resulting in low ceramic tape winding efficiency and uneven winding.

[0006] To achieve the above-mentioned purpose, the present invention adopts a tape winding processing mechanism, including a base, a first rotating axis assembly, a second rotating axis assembly, a moving assembly and a driving assembly, the first rotating axis assembly is slidably connected to the base and is located at the upper end of the base, the second rotating axis assembly is slidably connected to the base and is located at the upper end of the base, the moving assembly is slidably connected to the base and is located at the upper end of the base, the driving assembly is fixedly connected to the base and is located at the upper end of the base, and the driving assembly and the moving assembly are adapted to each other.

[0007] Wherein, the base includes a bottom plate, armrests and guide rails, the armrests are in multiple groups, each group of armrests is fixedly connected to the bottom plate and located at the upper end of the bottom plate, and the guide rails are in multiple groups, each group of guide rails is fixedly connected to the bottom plate and located at the upper end of the bottom plate.

[0008] In which, the first rotating shaft assembly includes a first rotating seat, a first rotating shaft, a first rotating block, a first mounting shaft, a first clamping block and a first locking bolt, the first rotating seat is fixedly connected to the base plate and is located at the upper end of the base plate, the first rotating shaft is arranged at one side of the first rotating seat, and the first rotating shaft is rotatably connected to the first rotating seat, the first rotating block is fixedly connected to the first rotating shaft and is located at one end of the first rotating shaft, the first mounting shaft is fixedly connected to the first rotating block and is located at the outer wall of the first rotating block, the first clamping block is rotatably connected to the first mounting shaft and is sleeved on the outer wall of the first mounting shaft, the first locking bolt is threadedly connected to the first rotating block, and the first locking bolt and the first clamping block are adapted to each other.

[0009] Wherein, the second rotating shaft assembly includes a rotating slider, a second rotating seat, a second servomotor, a second rotating shaft, a second rotating disk, a second mounting plate, a second mounting block, a second mounting shaft, a second clamping block and a second locking bolt. The number of the rotating sliders is two groups, and the two groups of rotating sliders are respectively slidably connected to the corresponding guide rails and are respectively located at the upper ends of the corresponding guide rails. The second rotating seat is fixedly connected to the two groups of rotating sliders and is located at the upper ends of the two groups of rotating sliders. The second servomotor is arranged on one side of the second rotating seat, and the second rotating shaft is arranged at the output end of the second servomotor. The second rotating disk is connected to the The second rotating shaft is fixedly connected and located at one end of the second rotating shaft, the second mounting plate is fixedly connected to the second rotating disk and located at one side of the second rotating disk, the second mounting block is fixedly connected to the second mounting plate and located at the upper end of the second mounting plate, the second mounting shaft is fixedly connected to the second mounting block and located at the upper end of the second mounting block, the second clamping block is rotatably connected to the second mounting shaft and sleeved on the outer wall of the second mounting shaft, the second locking bolt is threadedly connected to the second mounting block and located at the upper end of the second mounting block, and the second locking bolt and the second clamping block are adapted to each other.

[0010] Wherein, the second rotating shaft assembly further includes a locking assembly, and the number of the locking assemblies is two groups, and the two groups of locking assemblies are respectively fixedly connected to the corresponding rotating sliders and are respectively located on both sides of the corresponding rotating sliders.

[0011] Among them, each group of the locking components includes a base plate, a locking block and a third locking bolt. The base plate is fixedly connected to the rotating slider and is located on one side of the rotating slider. There are two groups of locking blocks. The two groups of locking blocks are respectively embedded in the lower end of the base plate, and the two groups of locking blocks are respectively slidably connected to the base plate. The third locking bolt passes through the base plate and is bolted to the locking block.

[0012] In which, the moving assembly includes a moving slider, a moving plate, a moving frame, an opening winder, a side frame, a placement frame, a first guide shaft, a second guide shaft and a tape guide plate, the number of the moving sliders is multiple groups, each group of the moving sliders is slidably connected to the corresponding guide rails and are respectively located at the upper ends of the corresponding guide rails, the moving plate is fixedly connected to multiple groups of the moving sliders and are respectively located at the upper ends of multiple groups of the moving sliders, the moving frame is fixedly connected to the moving plate and is located at the upper end of the moving plate, the opening winder is fixedly connected to the moving frame and is located at the upper end of the moving frame, the side frame is fixedly connected to the opening winder and is located at one side of the opening winder, the placement frame is fixedly connected to the side frame and is located at one side of the side frame, the first guide shaft is arranged on one side of the side frame, the second guide shaft is arranged on one side of the side frame, and the tape guide plate is fixedly connected to the opening winder and is located on one side of the opening winder.

[0013] Wherein, the driving assembly includes a toothed belt, a servo drive motor, a first gear rack and a second gear rack, the first gear rack is fixedly connected to the base plate and is located at the upper end of the base plate, the second gear rack is fixedly connected to the base plate and is located at the upper end of the base plate, the servo drive motor is arranged on one side of the first gear rack, and the output end of the servo drive motor and the first gear rack are adapted to each other, one end of the toothed belt is fixedly connected to the movable plate and is located at the upper end of the movable plate, the other end of the toothed bar is wound around the outer walls of the first gear rack and the second gear rack, and is fixedly connected to the movable plate, and the other end of the toothed bar is located at the upper end of the movable plate.

[0014] The present invention also provides a tape winding processing control system, which is applied to a tape winding processing mechanism as described above, and includes a driving module, an execution module, a sensor module, a microcontroller unit and a power supply. The power supply supplies power to the microcontroller unit, the driving module, the execution module and the sensor module. The microcontroller unit processes and analyzes the data of the sensor module through a preset program, and the execution module controls the driving module to operate. The sensor module is used to collect moving distance data, and the execution module is used to monitor the operating status and control the driving module to operate according to the instructions sent by the microcontroller unit. The driving module is driven to operate according to the received instruction data.

[0015] The present invention also provides a tape winding method, which is applied to the tape winding mechanism as described above, and comprises the following steps:

[0016] Placing two ends of the workpiece in the first rotating shaft assembly and the second rotating shaft assembly to clamp and fix them respectively, and locking the second rotating shaft assembly;

[0017] Mounting the ceramic belt on the moving assembly and adhering the end of the ceramic belt to the outer surface of the workpiece;

[0018] Simultaneously starting the moving assembly and the driving assembly so that the ceramic belt is evenly wound around the outer wall of the workpiece;

[0019] When winding the ceramic belt, the displacement distance is sensed by the sensor, and different displacement distances correspond to different programs. When a specific distance is reached, the first rotating shaft assembly and the second rotating shaft assembly are controlled to rotate, so as to rotate the workpiece and change the angle of the workpiece;

[0020] When the moving component moves to the right, normal winding is performed to realize automatic winding of the workpiece. When the moving component moves to the left, reset is performed.

[0021] The beneficial effects of the tape winding processing mechanism, control system and method of the present invention are as follows: the ceramic tape can be automatically wound on the outer surface of the workpiece product, which can effectively improve the processing efficiency, realize continuous and stable processing, and can replace manpower to complete the work, thereby reducing the demand for human resources and reducing labor costs. By accurately controlling and optimizing the processing process, waste and losses in the processing process can be reduced, thereby improving resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a structural schematic diagram of a tape winding processing mechanism of the present invention.

[0024] Figure 2 It is a schematic structural diagram of the first rotating shaft assembly of the present invention.

[0025] Figure 3 It is a structural schematic diagram of the second rotating shaft assembly of the present invention.

[0026] Figure 4 It is a structural schematic diagram of the locking assembly of the present invention.

[0027] Figure 5 It is a schematic diagram of the structure of the mobile assembly of the present invention.

[0028] Figure 6 It is a system diagram of a tape winding processing control system of the present invention.

[0029] Figure 7 The present invention is a flowchart of the steps of a tape winding processing method.

[0030] 101-base, 102-first rotating shaft assembly, 103-second rotating shaft assembly, 104-moving assembly, 105-driving assembly, 106-bottom plate, 107-handrail, 108-guide rail, 109-first rotating seat, 110-first rotating shaft, 111-first rotating block, 112-first mounting shaft, 113-first clamping block, 114-first locking bolt, 115-rotating slider, 116-second rotating seat, 117-second servo motor, 118-second rotating shaft, 119-second rotating disk, 120-second mounting plate, 121-second mounting block, 122-second mounting shaft, 12 3-second clamping block, 124-second locking bolt, 125-locking assembly, 126-base plate, 127-locking block, 128-third locking bolt, 129-moving slider, 130-moving plate, 131-moving frame, 132-opening winder, 133-side frame, 134-placing frame, 135-first guide shaft, 136-second guide shaft, 137-guide plate, 138-toothed belt, 139-servo drive motor, 140-first gear rack, 141-second gear rack, 201-drive module, 202-execution module, 203-sensor module, 204-micro control unit, 205-power supply. DETAILED DESCRIPTION

[0031] See also Figures 1 to 5 , Figure 1 It is a structural schematic diagram of a tape winding processing mechanism of the present invention, Figure 2 is a schematic structural diagram of the first rotating shaft assembly of the present invention, Figure 3 is a schematic structural diagram of the second rotating shaft assembly of the present invention, Figure 4 is a schematic structural diagram of the locking assembly of the present invention, Figure 5 It is a schematic diagram of the structure of the mobile assembly of the present invention.

[0032] The present invention provides a tape winding processing mechanism, including a base 101, a first rotating axis assembly 102, a second rotating axis assembly 103, a moving assembly 104 and a driving assembly 105, wherein the first rotating axis assembly 102 is slidably connected to the base 101 and is located at the upper end of the base 101, the second rotating axis assembly 103 is slidably connected to the base 101 and is located at the upper end of the base 101, the moving assembly 104 is slidably connected to the base 101 and is located at the upper end of the base 101, the driving assembly 105 is fixedly connected to the base 101 and is located at the upper end of the base 101, and the driving assembly 105 and the moving assembly 104 are adapted to each other.

[0033] In this embodiment, the base 101 supports and fixes the first rotating axis assembly 102, the second rotating axis assembly 103, the moving assembly 104 and the driving assembly 105, the workpiece to be processed is installed and fixed by the first rotating axis assembly 102 and the second rotating axis assembly 103, the driving assembly 105 drives the moving assembly 104 to move horizontally, and the moving assembly 104 realizes uniform winding of the ceramic tape on the surface of the workpiece.

[0034] Furthermore, the base 101 includes a bottom plate 106, an armrest 107 and a guide rail 108, the armrests 107 are provided in multiple groups, each group of the armrests 107 is fixedly connected to the bottom plate 106 and is located at the upper end of the bottom plate 106, and the guide rails 108 are provided in multiple groups, each group of the guide rails 108 is fixedly connected to the bottom plate 106 and is located at the upper end of the bottom plate 106.

[0035] In this embodiment, the base plate 106 supports the armrest 107 and the guide rail 108 , and the guide rail 108 is used for the second rotating shaft assembly 103 and the moving assembly 104 to move horizontally.

[0036] Further, the first rotating shaft assembly 102 includes a first rotating seat 109, a first rotating shaft 110, a first rotating block 111, a first mounting shaft 112, a first clamping block 113 and a first locking bolt 114, the first rotating seat 109 is fixedly connected to the base plate 106 and is located at the upper end of the base plate 106, the first rotating shaft 110 is arranged at one side of the first rotating seat 109, and the first rotating shaft 110 is rotatably connected to the first rotating seat 109, the first rotating block 111 is fixedly connected to the first rotating shaft 110 and is located at one end of the first rotating shaft 110, the first mounting shaft 112 is fixedly connected to the first rotating block 111 and is located on the outer wall of the first rotating block 111, the first clamping block 113 is rotatably connected to the first mounting shaft 112 and is sleeved on the outer wall of the first mounting shaft 112, the first locking bolt 114 is threadedly connected to the first rotating block 111, and the first locking bolt 114 and the first clamping block 113 are adapted to each other.

[0037] In this embodiment, the first rotating seat 109 supports the first rotating axis 110, one end of the workpiece is placed on the first rotating block 111, and the first clamping block 113 is rotated so that the first clamping block 113 presses the workpiece, and at the same time, one end of the first clamping block 113 is adapted to the first locking bolt 114, and the first locking bolt 114 is rotated to press the first clamping block 113 through the first locking bolt 114, and the first clamping block 113 is squeezed and locked, thereby completing the fixation of the workpiece.

[0038] Furthermore, the second rotating shaft assembly 103 includes a rotating slider 115, a second rotating seat 116, a second servomotor 117, a second rotating shaft 118, a second rotating disk 119, a second mounting plate 120, a second mounting block 121, a second mounting shaft 122, a second clamping block 123 and a second locking bolt 124. The number of the rotating sliders 115 is two groups, and the two groups of rotating sliders 115 are respectively slidably connected to the corresponding guide rails 108 and are respectively located at the upper ends of the corresponding guide rails 108. The second rotating seat 116 is fixedly connected to the two groups of rotating sliders 115 and is located at the upper ends of the two groups of rotating sliders 115. The second servomotor 117 is arranged on one side of the second rotating seat 116, and the second rotating shaft 118 is arranged at the output end of the second servomotor 117. The turntable 119 is fixedly connected to the second rotating shaft 118 and is located at one end of the second rotating shaft 118. The second mounting plate 120 is fixedly connected to the second rotating disk 119 and is located at one side of the second rotating disk 119. The second mounting block 121 is fixedly connected to the second mounting plate 120 and is located at the upper end of the second mounting plate 120. The second mounting shaft 122 is fixedly connected to the second mounting block 121 and is located at the upper end of the second mounting block 121. The second clamping block 123 is rotatably connected to the second mounting shaft 122 and is sleeved on the outer wall of the second mounting shaft 122. The second locking bolt 124 is threadedly connected to the second mounting block 121 and is located at the upper end of the second mounting block 121, and the second locking bolt 124 and the second clamping block 123 are adapted to each other.

[0039] In this embodiment, the rotating slider 115 supports the second rotating seat 116, and the second rotating seat 116 supports the second servo motor 117. The other end of the workpiece is placed in the second mounting block 121, and the second clamping block 123 is rotated to cover the second mounting block 121. The workpiece is limited by the second mounting block 121, and the second locking bolt 124 is rotated. The second clamping block 123 is squeezed and locked by the second locking bolt 124 to complete the fixation of the workpiece. In the process of winding the ceramic tape, the second servo motor 117 drives the second rotating shaft 118 to rotate, and then drives the second rotating disk 119 to rotate. The rotation of the second rotating disk 119 is used to adjust the angle of the workpiece.

[0040] Furthermore, the second rotating shaft assembly 103 further includes a locking assembly 125 . The locking assembly 125 is provided in two groups. The two groups of locking assemblies 125 are respectively fixedly connected to the corresponding rotating slider 115 and are respectively located on both sides of the corresponding rotating slider 115 .

[0041] In this embodiment, the locking assembly 125 is used to lock the second rotating axis assembly 103 to prevent the second rotating axis assembly 103 from shaking during the processing, which may affect the processing quality of the workpiece.

[0042] Furthermore, each group of the locking assembly 125 includes a base plate 126, a locking block 127 and a third locking bolt 128. The base plate 126 is fixedly connected to the rotating slider 115 and is located on one side of the rotating slider 115. There are two groups of locking blocks 127. The two groups of locking blocks 127 are respectively embedded in the lower end of the base plate 126, and the two groups of locking blocks 127 are respectively slidably connected to the base plate 126. The third locking bolt 128 passes through the base plate 126 and is bolted to the locking block 127.

[0043] In this embodiment, the base plate 126 and the locking block 127 are both arranged at the upper end of the guide rail 108. By rotating the third locking bolt 128, the locking block 127 away from the third locking bolt 128 is moved closer to one end of the third locking bolt 128, so that the guide rail 108 is clamped by two groups of the locking blocks 127, thereby achieving the purpose of locking the second rotating axis assembly 103.

[0044] Further, the moving assembly 104 includes a moving slider 129, a moving plate 130, a moving frame 131, an opening winder 132, a side frame 133, a placement frame 134, a first guide shaft 135, a second guide shaft 136 and a guide plate 137. The number of the moving sliders 129 is multiple groups, and each group of the moving sliders 129 is respectively slidably connected to the corresponding guide rails 108 and are respectively located at the upper ends of the corresponding guide rails 108. The moving plate 130 is fixedly connected to the multiple groups of the moving sliders 129 and are respectively located at the upper ends of the multiple groups of the moving sliders 129. The moving frame 131 is fixedly connected to the moving plate 130 and Located at the upper end of the movable plate 130, the opening winder 132 is fixedly connected to the movable frame 131 and is located at the upper end of the movable frame 131, the side frame 133 is fixedly connected to the opening winder 132 and is located on one side of the opening winder 132, the placement frame 134 is fixedly connected to the side frame 133 and is located on one side of the side frame 133, the first guide shaft 135 is arranged on one side of the side frame 133, the second guide shaft 136 is arranged on one side of the side frame 133, and the belt guide plate 137 is fixedly connected to the opening winder 132 and is located on one side of the opening winder 132.

[0045] In this embodiment, the movable slider 129 supports the movable plate 130 so that the movable plate 130 moves horizontally along the guide rail 108, the movable plate 130 supports and fixes the movable frame 131, the movable frame 131 supports the opening winder 132, the side frame 133 is located on one side of the opening winder 132, and supports the placement frame 134, the first guide shaft 135 and the second guide shaft 136, the placement frame 134 is used to install and place the ceramic tape, and at the same time, the first guide shaft 135, the second guide shaft 136 and the tape guide plate 137 guide the ceramic tape so that the ceramic tape can be adhered to the outer wall of the workpiece, and at the same time, the opening winder 132 is started to drive the side frame 133 and the placement frame 134 to rotate, and realize the winding of the ceramic tape on the outer surface of the product during the uniform rotation and uniform horizontal movement.

[0046] Furthermore, the driving assembly 105 includes a toothed belt 138, a servo drive motor 139, a first gear rack 140 and a second gear rack 141, the first gear rack 140 is fixedly connected to the base plate 106 and is located at the upper end of the base plate 106, the second gear rack 141 is fixedly connected to the base plate 106 and is located at the upper end of the base plate 106, the servo drive motor 139 is arranged on one side of the first gear rack 140, and the output end of the servo drive motor 139 is adapted to the first gear rack 140, one end of the toothed belt 138 is fixedly connected to the movable plate 130 and is located at the upper end of the movable plate 130, the other end of the toothed bar is wound around the outer walls of the first gear rack 140 and the second gear rack 141, and is fixedly connected to the movable plate 130, and the other end of the toothed bar is located at the upper end of the movable plate 130.

[0047] In this embodiment, the toothed belt 138 is installed by the first gear rack 140 and the second gear rack 141, and the two ends of the toothed belt 138 are respectively fixedly connected to the movable plate 130, and the servo drive motor 139 rotates to drive the first gear rack 140 to rotate, thereby driving the toothed belt 138 to transmit, and finally driving the movable plate 130 to move horizontally on the guide rail 108.

[0048] See also Figure 6 , Figure 6 It is a system diagram of a tape winding processing control system of the present invention.

[0049] The present invention also provides a tape winding processing control system, which is applied to a tape winding processing mechanism as described above, including a driving module 201, an execution module 202, a sensor module 203, a micro control unit 204 and a power supply 205. The power supply 205 supplies power to the micro control unit 204, the driving module 201, the execution module 202 and the sensor module 203. The micro control unit 204 processes and analyzes the data of the sensor module 203 through a preset program, and the execution module 202 controls the driving module 201 to operate. The sensor module 203 is used to collect moving distance data. The execution module 202 is used to monitor the operating status and control the driving module 201 to operate according to the instructions sent by the micro control unit 204. The driving module 201 is driven to operate according to the received instruction data.

[0050] In this embodiment, the micro control unit 204 controls the driving module 201, the execution module 202 and the sensor module 203, and the power supply 205 provides power to realize automatic processing and automatic control.

[0051] See also Figure 7 , Figure 7 The present invention is a flowchart of the steps of a tape winding processing method.

[0052] The present invention also provides a tape winding method, which is applied to the tape winding mechanism as described above, and comprises the following steps:

[0053] S1: placing two ends of the workpiece in the first rotating shaft assembly 102 and the second rotating shaft assembly 103 respectively, clamping and fixing them, and locking the second rotating shaft assembly 103;

[0054] S2: installing the ceramic belt onto the moving assembly 104, and pasting the end of the ceramic belt onto the outer surface of the workpiece;

[0055] S3: starting the moving assembly 104 and the driving assembly 105 simultaneously, so that the ceramic belt is evenly wound around the outer wall of the workpiece;

[0056] S4: When winding the ceramic belt, the displacement distance is sensed by the sensor. Different displacement distances correspond to different programs. When a specific distance is reached, the first rotating shaft assembly 102 and the second rotating shaft assembly 103 are controlled to rotate, so as to rotate the workpiece so that the angle of the workpiece changes;

[0057] S5: When the moving component 104 moves to the right, it is normal winding, realizing automatic winding of the workpiece. When the moving component 104 moves to the left, it is reset.

[0058] In this embodiment, the processing efficiency can be effectively improved, continuous and stable processing can be achieved, the workers' operation content can be reduced, and work can be completed instead of manpower, thereby reducing the demand for human resources and realizing automatic winding of the ceramic tape on the outer surface of the workpiece product. By accurately controlling and optimizing the processing process, waste and losses in the processing process can be reduced and resource utilization can be improved.

[0059] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.

Claims

1. A tape winding processing mechanism, characterized in that: It includes a base, a first rotating axis assembly, a second rotating axis assembly, a moving assembly and a driving assembly, wherein the first rotating axis assembly is slidably connected to the base and is located at the upper end of the base, the second rotating axis assembly is slidably connected to the base and is located at the upper end of the base, the moving assembly is slidably connected to the base and is located at the upper end of the base, the driving assembly is fixedly connected to the base and is located at the upper end of the base, and the driving assembly and the moving assembly are adapted to each other.

2. The tape winding processing mechanism according to claim 1, characterized in that: The base includes a bottom plate, handrails and guide rails. The handrails are provided in multiple groups, each group of the handrails is fixedly connected to the bottom plate and located at the upper end of the bottom plate. The guide rails are provided in multiple groups, each group of the guide rails is fixedly connected to the bottom plate and located at the upper end of the bottom plate.

3. The tape winding processing mechanism according to claim 2, characterized in that: The first rotating shaft assembly includes a first rotating seat, a first rotating shaft, a first rotating block, a first mounting shaft, a first clamping block and a first locking bolt, the first rotating seat is fixedly connected to the base plate and is located at the upper end of the base plate, the first rotating shaft is arranged at one side of the first rotating seat, and the first rotating shaft is rotatably connected to the first rotating seat, the first rotating block is fixedly connected to the first rotating shaft and is located at one end of the first rotating shaft, the first mounting shaft is fixedly connected to the first rotating block and is located at the outer wall of the first rotating block, the first clamping block is rotatably connected to the first mounting shaft and is sleeved on the outer wall of the first mounting shaft, the first locking bolt is threadedly connected to the first rotating block, and the first locking bolt and the first clamping block are adapted to each other.

4. The tape winding processing mechanism according to claim 3, characterized in that: The second rotating shaft assembly includes a rotating slider, a second rotating seat, a second servomotor, a second rotating shaft, a second rotating disk, a second mounting plate, a second mounting block, a second mounting shaft, a second clamping block and a second locking bolt. The number of the rotating sliders is two groups, and the two groups of rotating sliders are respectively slidably connected to the corresponding guide rails and are respectively located at the upper ends of the corresponding guide rails. The second rotating seat is fixedly connected to the two groups of rotating sliders and is located at the upper ends of the two groups of rotating sliders. The second servomotor is arranged on one side of the second rotating seat, and the second rotating shaft is arranged at the output end of the second servomotor. The second rotating disk is connected to the first The two rotating shafts are fixedly connected and located at one end of the second rotating shaft, the second mounting plate is fixedly connected to the second rotating disk and located at one side of the second rotating disk, the second mounting block is fixedly connected to the second mounting plate and located at the upper end of the second mounting plate, the second mounting shaft is fixedly connected to the second mounting block and located at the upper end of the second mounting block, the second clamping block is rotatably connected to the second mounting shaft and sleeved on the outer wall of the second mounting shaft, the second locking bolt is threadedly connected to the second mounting block and located at the upper end of the second mounting block, and the second locking bolt and the second clamping block are adapted to each other.

5. The tape winding processing mechanism according to claim 4, characterized in that: The second rotating shaft assembly further includes a locking assembly. The locking assemblies are in two groups. The two groups of locking assemblies are respectively fixedly connected to the corresponding rotating sliders and are respectively located on both sides of the corresponding rotating sliders.

6. The tape winding processing mechanism according to claim 5, characterized in that: Each group of the locking components includes a base plate, a locking block and a third locking bolt. The base plate is fixedly connected to the rotating slider and is located on one side of the rotating slider. There are two groups of locking blocks. The two groups of locking blocks are respectively embedded in the lower end of the base plate, and the two groups of locking blocks are respectively slidably connected to the base plate. The third locking bolt passes through the base plate and is bolted to the locking block.

7. The tape winding processing mechanism according to claim 6, characterized in that: The movable assembly includes a movable slider, a movable plate, a movable frame, an opening winder, a side frame, a placement frame, a first guide shaft, a second guide shaft and a tape guide plate. The number of the movable sliders is multiple groups, and each group of the movable sliders is slidably connected to the corresponding guide rails and are respectively located at the upper ends of the corresponding guide rails. The movable plate is fixedly connected to multiple groups of the movable sliders and are respectively located at the upper ends of multiple groups of the movable sliders. The movable frame is fixedly connected to the movable plate and is located at the upper end of the movable plate. The opening winder is fixedly connected to the movable frame and is located at the upper end of the movable frame. The side frame is fixedly connected to the opening winder and is located at one side of the opening winder. The placement frame is fixedly connected to the side frame and is located at one side of the side frame. The first guide shaft is arranged on one side of the side frame, and the second guide shaft is arranged on one side of the side frame. The tape guide plate is fixedly connected to the opening winder and is located on one side of the opening winder.

8. The tape winding processing mechanism according to claim 7, characterized in that: The driving assembly includes a toothed belt, a servo drive motor, a first gear rack and a second gear rack. The first gear rack is fixedly connected to the base plate and is located at the upper end of the base plate. The second gear rack is fixedly connected to the base plate and is located at the upper end of the base plate. The servo drive motor is arranged on one side of the first gear rack, and the output end of the servo drive motor is adapted to the first gear rack. One end of the toothed belt is fixedly connected to the movable plate and is located at the upper end of the movable plate. The other end of the toothed bar is wound around the outer walls of the first gear rack and the second gear rack and is fixedly connected to the movable plate, and the other end of the toothed bar is located at the upper end of the movable plate.

9. A tape winding processing control system, applied to a tape winding processing mechanism as claimed in claim 1, characterized in that: It includes a driving module, an execution module, a sensor module, a micro control unit and a power supply. The power supply supplies power to the micro control unit, the driving module, the execution module and the sensor module. The micro control unit processes and analyzes the data of the sensor module through a preset program, and the execution module controls the driving module to operate. The sensor module is used to collect moving distance data, and the execution module is used to monitor the operating status and control the driving module to operate according to the instructions sent by the micro control unit. The driving module is driven to operate according to the received instruction data.

10. A tape winding method, applied to the tape winding mechanism as claimed in claim 1, characterized in that: The steps include: Placing two ends of the workpiece in the first rotating shaft assembly and the second rotating shaft assembly to clamp and fix them respectively, and locking the second rotating shaft assembly; Mounting the ceramic belt on the moving assembly and adhering the end of the ceramic belt to the outer surface of the workpiece; Simultaneously starting the moving assembly and the driving assembly so that the ceramic belt is evenly wound around the outer wall of the workpiece; When winding the ceramic belt, the displacement distance is sensed by the sensor, and different displacement distances correspond to different programs. When a specific distance is reached, the first rotating shaft assembly and the second rotating shaft assembly are controlled to rotate, so as to rotate the workpiece and change the angle of the workpiece; When the moving component moves to the right, normal winding is performed to realize automatic winding of the workpiece. When the moving component moves to the left, reset is performed.

Citation Information

Patent Citations

  • Wire harness rubber binding machine

    CN117594310A

  • Quick multi-angle adjusting jaw vice

    CN203726360U

  • Insulating tape winding device for cable

    CN213042724U

  • Improved winding machine

    CN217780314U

  • Power-operated jaw chuck for eccentrically tensioning work pieces, especially crankshafts

    EP0375855A1