Electronic detonator control module detection system and detection method
By designing an electronic detonator control module detection system, including detection module, comparison module and judgment module, the problem of low detection efficiency in the existing technology is solved, rapid judgment and optimization of the production process are achieved, and product quality and stability are ensured.
Patent Information
- Application Number
- CN202411420181.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-01-03
AI Technical Summary
The existing electronic detonator control module detection method is not efficient and it is difficult to have batch detection function reliability, resulting in detonation rejection and failure problems, and data detection and quality control cannot be effectively carried out.
An electronic detonator control module detection system including detection module, comparison module and judgment module is designed. By simulating the detonation process, detecting high and low voltage charging voltage and current, and alternating tests, recording and comparing detection data, quickly judging electronic detonator control The functions and performance of the module are used to perform wireless transmission and data analysis using the communication module and the host computer.
It realizes rapid detection and judgment of the electronic detonator control module, ensures stable product quality during the production process, reduces performance defects, optimizes production details, and improves the stability of subsequent assembly.
Smart Images
Figure CN119245458A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electronic detonator processing, in particular to an electronic detonator control module detection system and a detection method. Background Art
[0002] Electronic detonators, also known as digital electronic detonators, digital detonators or industrial digital electronic detonators, are electronic detonators that use electronic control modules to control the detonation process. Electronic detonators mainly consist of electronic control modules, foot lines, ignition powder, detonation controllers and detonation explosives. They have detonator detonation delay setting control and detonation energy control functions, built-in detonator identity information codes and detonation passwords, and can test their own functions and performance as well as the electrical properties of detonator ignition elements, and can communicate with detonation controllers and other external control devices. Special circuit modules.
[0003] The electronic detonator control module is a control system composed of an electronic control module and a detonation controller. The electronic control module has a built-in encoder. Only when the system composed of the encoder and the detonator has no errors and the blaster presses the corresponding button to confirm it, can the detonator trigger the entire detonation network. Therefore, after the electronic detonator control module is produced, it is necessary to test the detonation function of the electronic detonator control module to ensure that the detonation control system can operate normally. However, the current electronic detonator control module detection method is not efficient. During the mass production process, it is difficult to batch test the reliable functions of the electronic detonator control modules, which results in the problem of explosion refusal in the subsequent use of the electronic detonator detonation, and it is impossible to efficiently detect and control the quality of the data produced by the electronic detonator control module. Summary of the invention
[0004] The object of the present invention is to provide an electronic detonator control module detection system and detection method to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: an electronic detonator control module detection system and detection method, the detection system comprising: a detection module, a comparison module and a judgment module;
[0006] The detection module is used to detect the electronic detonator control module and to detect the function and performance of the electronic detonator control module. After the detection, the eligibility of the electronic detonator control module is confirmed. The detection module simulates the detonation process, detects the high and low voltage charging voltage and current, and performs alternating tests;
[0007] A comparison module is used to confirm the information of the electronic detonator control module, and after the electronic detonator control module is detected, record the corresponding electronic detonator control module, and then compare the detection data of the electronic detonator control modules detected in batches to generate visual information;
[0008] The judgment module is used to quickly judge the detection result of the electronic detonator control module and to judge after the electronic detonator control module detects.
[0009] In a further embodiment, the detection system further comprises a communication module and a host computer;
[0010] Host computer, a device used to control the detection system. The host computer refers to the computer that directly issues control commands to the detection system;
[0011] The communication module is used for transmission and communication between the detection system and the detonator control module. The information communication objects of the communication module are the host computer and the detonator control module. The detection system communicates with the host computer wirelessly through the communication module.
[0012] In a further embodiment, the detection module includes a performance detection module and a voltage regulation module;
[0013] The performance detection module detects the function and performance of the electronic detonator control module, and tests the corresponding performance of the electronic detonator control module by issuing opening and closing instructions to the electronic detonator control module;
[0014] When the voltage regulating module and the performance detecting module detect the electronic detonator control module, the voltage regulating module is used to adjust the transmitted command voltage to further detect the performance of the electronic detonator control module.
[0015] In a further embodiment, the performance detection module includes an instruction module, a countdown module and a current sampling module;
[0016] The command module is a source for transmitting commands for turning on and off the electronic detonator control module when the performance detection module detects the electronic detonator control module;
[0017] The countdown module and the command module perform timing and countdown when the opening and closing commands are issued to determine the response performance of the electronic detonator control module and confirm the overall detonation performance of the electronic detonator control module.
[0018] In a further embodiment, the current sampling module detects the electronic detonator control module when the performance detection module detects the electronic detonator control module. The current sampling module will sample and record the detection current signal of the electronic detonator control module in real time. When the corresponding electronic detonator control module is re-inspected, it is used to compare the detection data, thereby facilitating the functional detection of the circuit of the electronic detonator control module and ensuring that the circuit can stably transmit the usage signal.
[0019] In a further embodiment, the comparison module includes an identification module, a recording module, a calling module and a comparison module;
[0020] An identification module is used to identify the chip serial code information of the electronic detonator control module to confirm that the component information of the electronic detonator control module is accurate;
[0021] Recording module: when the electronic detonator control module passes the information identification, the recording module will archive and save the information, so as to facilitate the subsequent rapid call of the detection data, and facilitate the recording of the detection data of the electronic detonator control module, so as to facilitate the subsequent data call.
[0022] In a further embodiment, the calling module calls the detection data of the corresponding electronic detonator control module that has been detected, and calls and saves the detection data of the electronic detonator control module and uploads the data to the cloud;
[0023] The comparison module calls the test data of the electronic detonator control module, and compares the test data of the electronic detonator control modules of the same batch with the preset data of the test system. After comparing the test data, the performance of the tested electronic detonator control module is confirmed, which facilitates the comparison of the test data of the electronic detonator control module, thereby optimizing the production of the electronic detonator control module.
[0024] A method for detecting an electronic detonator control module comprises the following steps:
[0025] Step 1: Place the electronic detonator control module at the position to be tested, and then connect the detection system and the electronic detonator control module through a probe;
[0026] Step 2: The detection system identifies and confirms the hardware information of the corresponding electronic detonator control module, and after the information is verified, records the information of the corresponding electronic detonator control module and creates a file;
[0027] Step three, start to detect the performance of the electronic detonator control module, power on and initialize the chip of the electronic detonator control module, then the detection system issues a charge and detonation command, and then detects the electronic detonator control module to confirm the accuracy of the electronic detonator control module receiving the command and the execution response time, and then issues a stop command to complete the performance test of the electronic detonator control module;
[0028] Step 4: After completing the electronic detonator control module test, the detection system determines whether the performance of the electronic detonator control module meets the standards.
[0029] In a further embodiment, in step three, after the performance test of the electronic detonator control module is completed, the voltage of the input instruction is adjusted, the voltage is divided into high voltage and low voltage, and the input voltage is switched and alternated between high voltage and low voltage to confirm the circuit condition of the electronic detonator control module and ensure the stable use of the detonation circuit of the electronic detonator control module.
[0030] In a further embodiment, in step three, after the electronic detonator control module completes the inspection, the inspection data of the same batch of electronic detonator control modules is called, and the inspection data of the standard electronic detonator control module is called, and then the data is compared to confirm that the standard electronic detonator control module inspection data corresponds to the electronic detonator control module, and after obtaining the performance ranking and qualified rate of the same batch of electronic detonator control modules, the data is uploaded to the cloud, and the production quality of subsequent electronic detonator control module products is improved through data accumulation and analysis.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] 1. The present invention, by setting up a detection system for batch detection of electronic detonator control modules, performs performance detection on the electronic detonator control modules during the production and processing of the electronic detonator control modules, and can more quickly detect and determine whether the functions of the electronic detonator control modules are complete and qualified, so that the production quality of the electronic detonator control modules can be guaranteed during the production process of the electronic detonator control modules, and the problem of performance defects in the production of the electronic detonator control modules can be reduced;
[0033] 2. The present invention confirms and records the information of the electronic detonator control module through the comparison module, detects the same batch of electronic detonator control modules, and then analyzes the detection data of the electronic detonator control modules, optimizes the details of subsequent production of the same type of electronic detonator control modules, and ensures that the quality of the subsequently produced electronic detonator control modules is more stable;
[0034] 3. The detection system of the present invention can ensure the overall quality of the electronic detonator control module to the greatest extent by detecting the performance of the electronic detonator control module, so that the electronic detonator control module is more stable when subsequently assembled into an electronic detonator for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 Schematic diagram of the system framework of the detection system of the present invention;
[0036] Figure 2 It is a schematic diagram of the system framework of the detection module of the present invention;
[0037] Figure 3 A schematic diagram of the system framework of the comparison module of the present invention;
[0038] Figure 4 It is a schematic diagram of the detection method process framework of the present invention. DETAILED DESCRIPTION
[0039] The following will be described clearly and completely in conjunction with the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Example 1
[0041] See also Figure 1 - Figure 4 ,This embodiment provides an electronic detonator control module detection system and detection method, the detection system includes: a detection module, a comparison module and a judgment module;
[0042] The detection module is used to detect the electronic detonator control module and to detect the function and performance of the electronic detonator control module. After the detection, the eligibility of the electronic detonator control module is confirmed. The detection module simulates the detonation process, detects the high and low voltage charging voltage and current, and performs alternating tests;
[0043] A comparison module is used to confirm the information of the electronic detonator control module, and after the electronic detonator control module is detected, record the corresponding electronic detonator control module, and then compare the detection data of the electronic detonator control modules detected in batches to generate visual information;
[0044] The judgment module is used to quickly judge the detection result of the electronic detonator control module and to judge after the electronic detonator control module detects.
[0045] During testing, the electronic detonator control module conducts batch testing of its performance, power and other related data, and the data after testing can be compared and judged, so that the production process can be optimized through the accumulation of a large amount of test data, thereby improving the stability and quality of the electronic detonator control module.
[0046] The detection system also includes a communication module and a host computer;
[0047] Host computer, a device used to control the detection system. The host computer refers to the computer that directly issues control commands to the detection system;
[0048] The communication module is used for wireless transmission and communication of the detection system. The information communication object of the communication module is the host computer. The detection system communicates with the host computer wirelessly through the communication module.
[0049] The communication module is connected to the host computer, which makes it easier for the host computer to control the detection system and improve the convenience of using the detection system.
[0050] Example 2
[0051] See also Figure 2 , further improvements were made on the basis of Example 1:
[0052] The detection module includes a performance detection module and a voltage regulation module;
[0053] The performance detection module detects the function and performance of the electronic detonator control module, tests the corresponding performance of the electronic detonator control module by issuing opening and closing instructions to the electronic detonator control module, detects the performance of the electronic detonator control module, determines the quality of the electronic detonator control module, and confirms whether the functions and performance of the batch of electronic detonator control modules are complete;
[0054] When the voltage regulation module and the performance detection module detect the electronic detonator control module, the voltage regulation module is used to adjust the transmitted command voltage to further detect the performance of the electronic detonator control module. By adjusting the voltage, the voltage input to the electronic detonator control module is converted, thereby determining whether the circuit of the electronic detonator control module can be used stably, thereby preventing the occurrence of unstable detonation problems caused by circuit problems.
[0055] The performance detection module includes an instruction module, a countdown module and a current sampling module;
[0056] The instruction module is a source for transmitting instructions for opening and closing the electronic detonator control module when the performance detection module detects the electronic detonator control module. The instruction module sends instructions for detonating and stopping detonation to the electronic detonator control module, which is used for starting and ending the detection. The correct reception of the instructions reflects whether the detonation function of the electronic detonator control module is accurate.
[0057] The countdown module and the command module perform timing and countdown when the opening and closing commands are issued to determine the response performance of the electronic detonator control module and the overall detonation performance of the electronic detonator control module. By judging the time countdown, it is determined whether the response speed of the electronic detonator control module in detonation can meet the standard, so as to ensure the stability of the detonation process of the electronic detonator control module.
[0058] The current sampling module detects the electronic detonator control module in the performance detection module. The current sampling module will sample and record the detection current signal of the electronic detonator control module in real time. When the corresponding electronic detonator control module is re-inspected, it is used to compare the detection data. Through the current acquisition module, the current stability of the electronic detonator control module can be detected to prevent the occurrence of leakage of the electronic detonator control module and cause subsequent detonation power system failure.
[0059] Example 3
[0060] See also Figure 3, further improvements were made on the basis of Example 1:
[0061] The comparison module includes an identification module, a recording module, a calling module and a comparison module;
[0062] The identification module is used to identify the chip serial code information of the electronic detonator control module, confirm the accuracy of the component information of the electronic detonator control module, and confirm various information of the electronic detonator control module by identifying the ID information of the electronic detonator control module, so as to ensure that the electronic detonator control module can correspond to its detonation information, and prevent information errors from affecting the accurate detonation of the subsequent detonation control system;
[0063] Recording module: when the electronic detonator control module passes the information identification, the recording module will archive the information to facilitate the subsequent rapid call of the detection data. The detection data corresponding to the ID information of different electronic detonator control modules will be recorded. The recording module can record the detection data to facilitate the subsequent call of the detection data of the corresponding electronic detonator control module.
[0064] The calling module calls the detection data of the corresponding electronic detonator control module that has been detected, and calls and saves the detection data of the electronic detonator control module and uploads the data to the cloud, so as to facilitate the unified calling of the data obtained by the electronic detonator control module detection, and call the standard detection data, so as to facilitate the comparison of the detection of the electronic detonator control module and the unified calling of the same batch of data;
[0065] The comparison module calls the test data of the electronic detonator control module, and compares the test data of the same batch of electronic detonator control modules with the preset data of the test system. After comparing the test data, the performance of the tested electronic detonator control modules is confirmed. After the same batch of electronic detonator control modules are tested, the comparison module is used to compare and sort the batches of electronic detonator control modules, and then the qualified number and unqualified number of electronic detonator control modules are compared to confirm the qualified rate in the production process. The reflected data can effectively provide optimization plans and data for future production and processing.
[0066] The electronic detonator control module is tested after production. Specifically, the electronic detonator control module is placed in the position to be tested, and then the detection system and the electronic detonator control module are connected through a probe. The detection system identifies and confirms the hardware information of the corresponding electronic detonator control module. After the information is verified, the information of the corresponding electronic detonator control module is recorded and filed, and the performance of the electronic detonator control module is started to be tested. The chip of the electronic detonator control module is powered on and initialized. Then the detection system issues a detonation command, and then the electronic detonator control module is tested to confirm the accuracy of the electronic detonator control module receiving the command and the execution response time. Subsequently, a stop command is issued to complete the performance test of the electronic detonator control module and complete the inspection of the electronic detonator control module. After the test, the detection system determines whether the performance of the electronic detonator control module meets the standard. After the performance test of the electronic detonator control module is completed, the voltage of the input instruction is adjusted. The voltage is divided into high voltage and low voltage. The input voltage switches and alternates between high voltage and low voltage to confirm the circuit condition of the electronic detonator control module. After the electronic detonator control module is completed, the detection data of the same batch of electronic detonator control modules is called, and the detection data of the standard electronic detonator control module is called. Then the data is compared to confirm that the standard electronic detonator control module detection data corresponds to the electronic detonator control module. After obtaining the performance ranking and pass rate of the same batch of electronic detonator control modules, the data is uploaded to the cloud.
[0067] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electronic detonator control module detection system, characterized in that: The detection system comprises: a detection module, a comparison module and a judgment module; The detection module is used to detect the electronic detonator control module and to detect the function and performance of the electronic detonator control module. After the detection, the eligibility of the electronic detonator control module is confirmed. The detection module simulates the detonation process, detects the high and low voltage charging voltage and current, and performs alternating tests; A comparison module is used to confirm the information of the electronic detonator control module, and after the electronic detonator control module is detected, record the corresponding electronic detonator control module, and then compare the detection data of the electronic detonator control modules detected in batches to generate visual information; The judgment module is used to quickly judge the detection result of the electronic detonator control module and to judge after the electronic detonator control module detects.
2. The electronic detonator control module detection system according to claim 1, characterized in that: The detection system also includes a communication module and a host computer; Host computer, a device used to control the detection system. The host computer refers to the computer that directly issues control commands to the detection system; The communication module is used for transmission and communication between the detection system and the detonator control module. The information communication objects of the communication module are the host computer and the detonator control module. The detection system communicates with the host computer wirelessly through the communication module.
3. The electronic detonator control module detection system according to claim 1, characterized in that: The detection module includes a performance detection module and a voltage regulation module; The performance detection module detects the function and performance of the electronic detonator control module, and tests the corresponding performance of the electronic detonator control module by issuing opening and closing instructions to the electronic detonator control module; When the voltage regulating module and the performance detecting module detect the electronic detonator control module, the voltage regulating module is used to adjust the transmitted instructions and the variable voltage to further detect the performance of the electronic detonator control module.
4. The electronic detonator control module detection system according to claim 3, characterized in that: The performance detection module includes an instruction module, a countdown module and a current sampling module; The command module is a source for transmitting commands for turning on and off the electronic detonator control module when the performance detection module detects the electronic detonator control module; The countdown module and the command module perform timing and countdown when the opening and closing commands are issued to determine the response performance of the electronic detonator control module and confirm the overall detonation performance of the electronic detonator control module.
5. The electronic detonator control module detection system according to claim 4, characterized in that: The current sampling module detects the electronic detonator control module when the performance detection module detects the electronic detonator control module. The current sampling module samples and records the detection current signal of the electronic detonator control module in real time, and is used for comparing the detection data when re-inspecting the corresponding electronic detonator control module.
6. The electronic detonator control module detection system according to claim 1, characterized in that: The comparison module includes an identification module, a recording module, a calling module and a comparison module; An identification module is used to identify the chip serial code information of the electronic detonator control module to confirm that the component information of the electronic detonator control module is accurate; Recording module: When the electronic detonator control module passes the information recognition, the recording module will archive and save the information to facilitate the subsequent rapid call of the detection data.
7. An electronic detonator control module detection system according to claim 6, characterized in that: The calling module calls the detection data of the corresponding electronic detonator control module that has been detected, and calls and saves the detection data of the electronic detonator control module and uploads the data to the cloud; The comparison module calls the test data of the electronic detonator control module, compares the test data of the electronic detonator control modules of the same batch with the preset data of the test system, and confirms the performance of the tested electronic detonator control module after comparing the test data.
8. An electronic detonator control module detection method, applied to an electronic detonator control module detection system as claimed in any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1: Place the electronic detonator control module at the position to be tested, and then connect the detection system and the electronic detonator control module through a probe; Step 2: The detection system identifies and confirms the hardware information of the corresponding electronic detonator control module, and after the information is verified, records the information of the corresponding electronic detonator control module and creates a file; Step three, start to detect the performance of the electronic detonator control module, power on and initialize the chip of the electronic detonator control module, then the detection system issues a charge and detonation command, and then detects the electronic detonator control module to confirm the accuracy of the electronic detonator control module receiving the command and the execution response time, and then issues a stop command to complete the performance test of the electronic detonator control module; Step 4: After completing the electronic detonator control module test, the detection system determines whether the performance of the electronic detonator control module meets the standards.
9. The electronic detonator control module detection method according to claim 8, characterized in that: In step three, after the performance test of the electronic detonator control module is completed, the voltage of the input instruction is adjusted, and the voltage is divided into high voltage and low voltage. The input voltage switches and alternates between high voltage and low voltage to confirm the circuit condition of the electronic detonator control module.
10. The electronic detonator control module detection method according to claim 8, characterized in that: In the step three, after the electronic detonator control module has completed the inspection, the inspection data of the same batch of electronic detonator control modules are called, and the inspection data of the standard electronic detonator control module are called, and then the data are compared to confirm that the standard electronic detonator control module inspection data corresponds to the electronic detonator control module, and after obtaining the performance ranking and pass rate of the same batch of electronic detonator control modules, the data is uploaded to the cloud.