Continuous production type vacuum attenuation method leak detection machine and leak detection method

Abstract

The invention relates to a continuous production type vacuum attenuation method leak detection machine which comprises a frame assembly, a feeding assembly, a rotary detection assembly, a discharging assembly, a cleaning assembly, a dehumidification assembly and an industrial personal computer. The rotary detection assembly is connected to the middle of the inner side of the frame assembly, the feeding assembly is connected to the left side of the frame assembly, and the discharging assembly is connected to the right side of the frame assembly; the cleaning assembly is connected to the interior of the frame assembly; the invention discloses a leak detection method of a continuous production type vacuum attenuation leak detection machine. The leak detection method comprises the following steps: step S1, a product enters a rotary detection assembly in a frame through a feeding assembly; s2, the rotary detection assembly operates to detect the product; and S3, the detected product is conveyed out of the frame through a discharging assembly. According to the continuous production type vacuum attenuation method leak detection machine and the leak detection method provided by the invention, the existing defects are overcome, the vacuum attenuation principle is adopted to realize continuous detection, and full leak detection of a drug sealing production line is realized.

Description

Technical Field

[0001] The invention relates to a continuous production type vacuum decay method leak detector and a leak detection method. Background Art

[0002] With the development of new technologies, various countries have successively issued some regulations, policies and guiding documents on the sealing requirements of drugs. They all point out that sterile drugs should have intact integrity throughout the entire shelf life of the drug to prevent the invasion of microorganisms.

[0003] At present, pharmaceutical companies test the sealing of medicine bottles based on the characteristics of the medicine bottles and medicines. Some products that are melt-sealed and conductive generally choose high-voltage discharge online to detect the sealing of medicine bottles. Some products that are not suitable for high-voltage discharge do not undergo online sealing tests. Or traditional destructive testing methods are used, and the main methods used are differential pressure color water bathing methods. That is, the sealed medicine bottle is placed in water with a color that is significantly different from that of the medicine, a certain negative pressure is applied, and it is left for a period of time. After that, the medicine bottle is taken out to see if there is colored water entering the medicine bottle to manually determine whether the medicine is leaking.

[0004] This method has the following disadvantages: Destructive testing, packaging materials and even products may be contaminated. What is even more terrible is that the extremely small leaked drugs are not detected but have been contaminated; low efficiency: the test cycle is long, the process is complicated, and a large amount of raw materials and labor are required; the probabilistic detection method is greatly affected by color, concentration and environment, and is greatly affected by the complexity of the leakage channel and manual identification. The detection process is uncontrolled and the standards are not unified.

[0005] Therefore, in view of the above problems, a continuous production type vacuum decay leak detection machine and a leak detection method are proposed. Summary of the invention

[0006] The purpose of the present invention is to overcome the existing defects and provide a continuous production type vacuum decay leak detection machine and leak detection method, which adopts the vacuum decay principle to realize continuous detection and realize full leak detection of the drug sealing production line.

[0007] The technical solution to achieve the above object is: a continuous production type vacuum decay method leak detection machine, including a frame assembly, a feeding assembly, a rotating detection assembly, a discharging assembly, a cleaning assembly, a dehumidification assembly and an industrial computer;

[0008] The rotation detection assembly is connected to the middle of the inner side of the frame assembly, the feeding assembly is connected to the left side of the frame assembly, and the discharging assembly is connected to the right side of the frame assembly; the cleaning assembly is connected to the inside of the frame assembly for cleaning the rotation detection assembly; the dehumidification assembly is connected to the upper end surface of the frame assembly;

[0009] The frame assembly comprises a frame, the frame is connected to a main bottom plate, the feeding assembly, the rotation detection assembly, the discharging assembly and the cleaning assembly are all connected to the main bottom plate; the frame is connected with tempered glass around and on the upper end surface; the lower end surface of the frame is connected with a shockproof adjustment foot;

[0010] The industrial computer is connected to the frame and is used to control the operation of the feeding assembly, the rotation detection assembly, the discharging assembly, the cleaning assembly and the dehumidification assembly.

[0011] Preferably, the feeding assembly comprises a feeding mesh belt, which is arranged on the left side of the frame; a first feeding screw is arranged above the feeding mesh belt, and the left end of the first feeding screw is connected to a first motor; a second feeding screw is also arranged above the feeding mesh belt, and the right end of the second feeding screw is connected to a second motor, and the right end of the first feeding screw is connected to the left end of the second feeding screw; a bottle falling detection device is arranged at the feeding end of the feeding mesh belt;

[0012] The right end of the second feed screw is connected to the first feed star wheel, the right side of the first feed star wheel is connected to the second feed star wheel, and the second feed star wheel is connected to the rotation detection component; the second feed star wheel is provided with a product feed detection device.

[0013] Preferably, the rotation detection component comprises a detection platform mounting plate, and the edge of the upper end surface of the detection platform mounting plate is connected to multiple detection platforms at equal distances; a mounting plate is arranged above the detection platform mounting plate, and multiple flexible pressing parts are slidably connected to the mounting plate at equal distances; multiple guide limiters are connected to the mounting plate at equal distances, and the upper ends of the flexible pressing parts are slidably connected to the guide limiters; the upper end of each of the flexible pressing parts is connected to a cam follower, and a cam groove is provided on the outer surface of the cylindrical cam, and multiple cam followers are slidably connected to the cam groove;

[0014] The detection platform mounting plate is connected to the rotating shaft.

[0015] Preferably, the rotation detection assembly further comprises a plurality of pressure detection assemblies, the number of which corresponds to the number of the plurality of detection platforms, and which are equidistantly connected to the lower end surface edge of the detection platform mounting plate;

[0016] The pressure detection assembly includes an equipment installation part, which is connected to the lower end surface of the detection platform installation plate. A high vacuum solenoid valve and a pressure transmitter are installed on the equipment installation part, and the pressure transmitter is connected to the detection platform.

[0017] Preferably, the discharging assembly comprises a first discharging star wheel, the first discharging star wheel is arranged in front of the detection platform mounting plate, a second discharging star wheel is arranged on the right side of the detection platform mounting plate, the second discharging star wheel is connected to the third discharging star wheel, the right side of the third discharging star wheel is connected to the qualified product conveying mesh belt; the second discharging star wheel is connected to the unqualified product receiving plate;

[0018] The first discharging star wheel is provided with a product discharging detection device; the second discharging star wheel is provided with a defective product confirmation device; the third discharging star wheel is provided with a qualified product confirmation device; and the qualified product conveying mesh belt is provided with a material blocking detection device.

[0019] Preferably, the cleaning assembly includes a blower, a support rod and an air outlet nozzle; the blower is connected to the frame, the support rod is connected to the main base plate and is located in front of the detection table mounting plate, the air outlet nozzle is connected to the support rod, and the air outlet nozzle is connected to the blower.

[0020] Preferably, the dehumidification assembly includes a dehumidifier, the dehumidifier is connected to the tempered glass on the upper end surface of the frame, and the output port of the dehumidifier is located inside the frame.

[0021] Preferably, a three-color alarm light is also connected to the frame, and the three-color alarm light is electrically connected to the industrial computer.

[0022] A leak detection method for a continuous production type vacuum decay leak detection machine comprises the following steps:

[0023] Step S1, the product enters the rotating detection component in the frame through the feeding component;

[0024] Step S2, the rotating detection component operates to detect the product;

[0025] Step S3, the product after inspection is transported out of the frame through the discharging assembly.

[0026] The product enters the rotating detection component in the frame through the feeding component and includes:

[0027] Step S11, the feeding mesh belt runs to drive the product to move, and at the same time, the first motor drives the first feeding screw to rotate, and the second motor drives the second feeding screw to rotate, and the first feeding screw and the second feeding screw rotate synchronously to pull the product apart by a uniform distance and transition to the first feeding star wheel;

[0028] Step S12: the first feed star wheel transfers the product to the second feed star wheel by rotating, and the second feed star wheel transfers the product to the detection table of the detection table mounting plate by rotating.

[0029] The step S2, the rotating detection component operates to detect the product, comprises:

[0030] Step S21, the rotating shaft rotates to drive the test table installation plate to rotate, and multiple products are placed on the test table one by one;

[0031] Step S22, as the test bench mounting plate rotates, the cam follower connected to the flexible pressing member in the cam groove slides downward, and the flexible pressing member covers the product on the test bench downward;

[0032] Step S23, the installation plate of the testing platform continues to rotate, the industrial computer sends a signal, the high vacuum solenoid valve opens, the pressure transmitter works, and the internal product is tested;

[0033] Step S24, after the detection table mounting plate rotates one circle, the cam follower slides to the upward part of the cam groove, driving the flexible pressing part to lift upward, and as the detection table mounting plate continues to rotate, the product is transferred to the first discharge star wheel.

[0034] The step S3, in which the product after the inspection is transported out of the frame through the discharging assembly, comprises:

[0035] Step S31, the product is transferred to the first discharging star wheel. After the product discharging detection device detects that the product on the first discharging star wheel is in place, the first discharging star wheel transfers the product to the second discharging star wheel;

[0036] Step S32, after the unqualified product confirmation device on the second discharging star wheel detects that the product is unqualified, the second discharging star wheel rotates to convey the product to the unqualified product receiving tray;

[0037] Step S33, the second discharging star wheel conveys the qualified products to the third discharging star wheel. After the qualified product confirmation device on the third discharging star wheel confirms, the third discharging star wheel conveys the products to the qualified product conveying mesh belt. The blocking detection device on the qualified product conveying mesh belt detects whether there is blocking during operation.

[0038] Preferably, the wind force of the blower blows air through the air outlet nozzle to clean the test bench on the test bench mounting plate in sequence.

[0039] Preferably, a dehumidifier is used to keep the internal environment of the device dry.

[0040] The beneficial effects of the present invention are as follows: the leak detection method of the continuous production type vacuum decay leak detector can be continuously produced to maximize production efficiency. The detection can be non-destructive online automatic leak detection, which greatly improves the leak detection efficiency, and at the same time will not damage the medicine bottle and the medicine in the bottle. It has the advantage of deterministic detection, and the size of the product leakage hole can be determined by the detection data. The structural modular detection mold design can realize rapid mold replacement. The structure is compatible with a wide range of medicine bottles, and can be compatible with 1-100ml syringe bottles and 1-20ml ampoule bottles. The continuous sealing leak detection of products on the same device. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is an axonometric view of the continuous production type vacuum decay method leak detector of the present invention;

[0042] Figure 2 It is a top view of the continuous production type vacuum decay method leak detector of the present invention;

[0043] Figure 3 It is a bottom view of the continuous production type vacuum decay method leak detector of the present invention;

[0044] Figure 4 is a front view of the rotation detection assembly of the present invention;

[0045] Figure 5 is an axonometric view of the rotation detection assembly of the present invention;

[0046] Figure 6 yes Figure 5 Enlarged view of point A in the middle;

[0047] Figure 7 It is a schematic diagram of a leak detection method of a continuous production type vacuum decay leak detection machine of the present invention;

[0048] Figure 8 It is a detailed diagram of step S1 of a leak detection method of a continuous production type vacuum decay leak detection machine of the present invention;

[0049] Fig. 9 is a detailed diagram of step S2 of a leak detection method of a continuous production type vacuum decay leak detection machine of the present invention;

[0050] Fig.10 It is a detailed diagram of step S3 of a leak detection method of a continuous production type vacuum decay leak detection machine according to the present invention.

[0051] In the figure: 11, industrial computer; 12, tempered glass; 13, three-color alarm light; 14, shockproof adjustment foot; 27, frame; 28, main bottom plate; 21, first motor; 22, first feed screw; 23, second feed screw; 24, second motor; 31, feed mesh belt; 32, first feed star wheel; 33, second feed star wheel; 35, bottle inversion detection device; 36, product feed detection device; 41, cam groove; 42, rotating shaft; 43, mounting plate; 44, cylindrical cam; 45, flexible pressing part; 46, detection table; 47. Inspection table mounting plate; 49. Guide limiter; 50. Cam follower; 71. Equipment mounting part; 72. High vacuum solenoid valve; 73. Pressure transmitter; 61. First discharging star wheel; 63. Second discharging star wheel; 64. Third discharging star wheel; 62. Product discharging detection device; 66. Unqualified product confirmation device; 65. Qualified product confirmation device; 83. Material blockage detection device; 81. Unqualified product receiving tray; 82. Qualified product conveying mesh belt; 51. Blower; 52. Support rod; 53. Air outlet nozzle; 17. Dehumidifier. DETAILED DESCRIPTION

[0052] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0053] The present invention will be further described below in conjunction with the accompanying drawings.

[0054] like Figure 1-6 As shown, a continuous production type vacuum decay leak detector comprises a frame assembly, a feeding assembly, a rotating detection assembly, a discharging assembly, a cleaning assembly, a dehumidification assembly and an industrial computer 11; the rotating detection assembly is connected to the middle of the inner side of the frame assembly, the feeding assembly is connected to the left side of the frame assembly, and the discharging assembly is connected to the right side of the frame assembly; the cleaning assembly is connected to the inside of the frame assembly for cleaning the rotating detection assembly; the dehumidification assembly is connected to the upper end face of the frame assembly; the frame assembly comprises a frame 27, the frame 27 is connected to a main base plate 28, the feeding assembly, the rotating detection assembly, the discharging assembly and the cleaning assembly are all connected to the main base plate 28; tempered glass 12 is connected to the four sides and the upper end face of the frame 27; the lower end face of the frame 27 is connected to a shockproof adjustment foot 14; in addition, the outer periphery of the leak detector frame is designed with a 304 brushed shell to ensure the simple and beautiful appearance of the equipment.

[0055] Specifically, the industrial computer 11 is connected to the frame 27 and is used to control the feeding component, the rotating detection component, the discharging component, the cleaning component and the dehumidification component. The frame 27 is also connected to a three-color alarm light 13, which is electrically connected to the industrial computer 11. The industrial computer 11 is equipped with a touch screen and a friendly operation interface; the operation of the equipment can be completed through the operation interface; at the same time, the three-color alarm light 13 can realize the sound and light alarm function.

[0056] like Figure 2 As shown, the feeding assembly includes a feeding mesh belt 31, which is arranged on the left side of the frame 27; a first feeding screw 22 is arranged above the feeding mesh belt 31, and the left end of the first feeding screw 22 is connected to the first motor 21; a second feeding screw 23 is also arranged above the feeding mesh belt 31, and the right end of the second feeding screw 23 is connected to the second motor 24, and the right end of the first feeding screw 22 is connected to the left end of the second feeding screw 23; a bottle falling detection device 35 is arranged at the feeding end of the feeding mesh belt 31; when the first feeding screw 22 and the second feeding screw 23 are synchronously operated, the product is fed normally; when the first feeding screw 22 stops rotating for one circle, a certain detection station is isolated, and this detection station does not feed or detect. During normal feeding, the first feeding screw 22 and the second feeding screw 23 run synchronously. The right end of the second feed screw 23 is connected to the first feed star wheel 32 , the right side of the first feed star wheel 32 is connected to the second feed star wheel 33 , and the second feed star wheel 33 is connected to the rotation detection component; the second feed star wheel 33 is provided with a product feed detection device 36 .

[0057] like Figure 4 , 5 As shown in , 6, the rotation detection assembly includes a detection table mounting plate 47, and the upper end edge of the detection table mounting plate 47 is connected to multiple detection tables 46 at equal distances; a mounting plate 43 is arranged above the detection table mounting plate 47, and multiple flexible pressing parts 45 are slidably connected to the mounting plate 43 at equal distances; multiple guide limit parts 49 are connected to the mounting plate 43 at equal distances, and the upper end of the flexible pressing part 45 is slidably connected in the guide limit part 49;

[0058] Specifically, the upper end of each flexible pressing member 45 is connected to a cam follower 50, the outer surface of the cylindrical cam 44 is provided with a cam groove 41, and the plurality of cam followers 50 are slidably connected in the cam groove 41; the detection platform mounting plate 47 is connected to the rotating shaft 42. The detection platform 46 can be customized according to products of different specifications to meet the requirements of leak detection compatible with various bottle types.

[0059] Specifically, the rotation detection component also includes multiple groups of pressure detection components, the number of which corresponds to the number of detection platforms 46, and is equidistantly connected to the lower end surface edge of the detection platform mounting plate 47; the pressure detection component includes an equipment mounting member 71, which is connected to the lower end surface of the detection platform mounting plate 47, and a high vacuum solenoid valve 72 and a pressure transmitter 73 are installed on the equipment mounting member 71, and the pressure transmitter 73 is connected to the detection platform 46. Each connection part has an elastic sealing gasket, and there is an air path inside to ensure that the detection can be completed quickly. The pressure transmitter uses the vacuum attenuation principle to collect signals and transmit them to the PLC, which determines whether the detection data is qualified, and then transmits it to the human-machine interface and displays real-time data.

[0060] like Figure 2 As shown, the discharging assembly includes a first discharging star wheel 61, which is arranged in front of the detection platform mounting plate 47, and a second discharging star wheel 63 is arranged on the right side of the detection platform mounting plate 47, the second discharging star wheel 63 is connected to the third discharging star wheel 64, and the right side of the third discharging star wheel 64 is connected to the qualified product conveying mesh belt 82; the second discharging star wheel 63 is connected to the unqualified product receiving plate 81; the first discharging star wheel 61 is provided with a product discharging detection device 62; the second discharging star wheel 63 is provided with an unqualified product confirmation device 66; the third discharging star wheel 64 is provided with a qualified product confirmation device 65; and the qualified product conveying mesh belt 82 is provided with a blockage detection device 83.

[0061] Specifically, the material blocking detection device 83 is used to prevent the products on the production line from exploding due to bottle blocking. The continuous production vacuum decay leak detector can not only ensure that the front and rear equipment are suspended when there are problems, but also ensure continuous automatic leak detection of the entire production line under normal production conditions. The above operation method fully meets the equipment and product audit tracking requirements of GMP and other regulations.

[0062] Specifically, the cleaning assembly includes a blower 51, a support rod 52 and an air outlet nozzle 53; the blower 51 is connected to the frame 27, the support rod 52 is connected to the main bottom plate 28, and is located in front of the test bench mounting plate 47, the support rod 52 is connected to the air outlet nozzle 53, and the air outlet nozzle 53 is connected to the blower 51. The air outlet nozzle 53 can be used to clean a small amount of residual liquid and particles on the test bench 46; the cleaning terminal is conducive to absorbing liquid and particles.

[0063] Specifically, the dehumidification component includes a dehumidifier 17, which is connected to the tempered glass 12 on the upper end surface of the frame 27, and the output port of the dehumidifier 17 is located inside the frame 27. The dehumidifier 17 maintains a dry state for the environment inside the device, and minimizes the influence of environmental humidity on the leak detection performance of the vacuum decay leak detector.

[0064] Specifically, the operation of the feed mesh belt 31 drives the product to move, and at the same time the first motor 21 drives the first feed screw 22 to rotate, and the second motor 24 drives the second feed screw 23 to rotate, and the first feed screw 22 and the second feed screw 23 rotate synchronously to pull the product apart by a uniform distance and transition it to the first feed star wheel 32; the first feed star wheel 32 transitions the product to the second feed star wheel 33 by rotating, and the second feed star wheel 33 transitions the product to the detection table 46 of the detection table mounting plate 47 by rotating. The rotation of the rotating shaft 42 drives the detection table mounting plate 47 to rotate, and multiple products are placed on the detection table 46 one after another; at the same time, as the detection table mounting plate 47 rotates, the flexible pressing piece 45 connected to the cam follower 50 in the cam groove 41 slides downward, and the flexible pressing piece 45 covers the products on the detection table 46 downward; the detection table mounting plate 47 continues to rotate, the high vacuum solenoid valve 72 opens, and the pressure transmitter 73 works to detect the products inside; after the detection table mounting plate 47 rotates one circle, the cam follower 50 slides to the upward part of the cam groove 41, driving the flexible pressing piece 45 to lift upward, and as the detection table mounting plate 47 continues to rotate, the products are transferred to the first discharge star wheel 61. The product is transferred to the first discharge star wheel 61, which transfers the product to the second discharge star wheel 63; the second discharge star wheel 63 rotates to convey the product to the unqualified product receiving tray 81; the second discharge star wheel 63 conveys the qualified product to the third discharge star wheel 64, which conveys the product to the qualified product conveying mesh belt 82. The wind of the blower 51 blows through the air outlet nozzle 53 to clean the test table 46 on the test table mounting plate 47 in turn. The dehumidifier 17 is used to keep the internal environment of the equipment dry.

[0065] like Figure 7-10 As shown, a leak detection method of a continuous production type vacuum decay leak detection machine comprises the following steps:

[0066] Step S1, the product enters the rotating detection assembly in the frame 27 through the feeding assembly;

[0067] The product enters the rotation detection assembly in the frame 27 through the feeding assembly and includes:

[0068] Step S11, the feeding mesh belt 31 runs to drive the product to move, and at the same time, the first motor 21 drives the first feeding screw 22 to rotate, and the second motor 24 drives the second feeding screw 23 to rotate, and the first feeding screw 22 and the second feeding screw 23 rotate synchronously to pull the product apart by a uniform distance and transition to the first feeding star wheel 32;

[0069] Step S12: the first feed star wheel 32 transfers the product to the second feed star wheel 33 by rotating, and the second feed star wheel 33 transfers the product to the detection table 46 of the detection table mounting plate 47 by rotating.

[0070] Step S2, the rotating detection component operates to detect the product;

[0071] Step S2, the rotation detection component operates to detect the product, including:

[0072] Step S21, the rotating shaft 42 rotates to drive the detection table mounting plate 47 to rotate, and multiple products are placed on the detection table 46 one by one;

[0073] Step S22, as the test bench mounting plate 47 rotates, the cam follower 50 connected to the cam groove 41 of the flexible pressing member 45 slides downward, and the flexible pressing member 45 covers the product on the test bench 46 downward;

[0074] Step S23, the test table mounting plate 47 continues to rotate, the industrial computer 11 sends a signal, the high vacuum solenoid valve 72 opens, and the pressure transmitter 73 works to detect the internal product;

[0075] Step S24, after the detection table mounting plate 47 rotates one circle, the cam follower 50 slides to the upward part of the cam groove 41, driving the flexible pressing part 45 to lift upward, and as the detection table mounting plate 47 continues to rotate, the product is transferred to the first discharge star wheel 61.

[0076] Step S3, the product after inspection is transported out of the frame 27 through the discharging assembly.

[0077] Step S3, after the inspection, the product is conveyed out of the frame 27 through the discharging assembly, including:

[0078] Step S31, the product is transferred to the first discharging star wheel 61, and after the product discharging detection device 62 detects that the product on the first discharging star wheel 61 is in place, the first discharging star wheel 61 transfers the product to the second discharging star wheel 63;

[0079] Step S32, after the unqualified product confirmation device 66 on the second discharging star wheel 63 detects that the product is unqualified, the second discharging star wheel 63 rotates to convey the product to the unqualified product receiving tray 81;

[0080] Step S33, the second discharging star wheel 63 conveys the qualified products to the third discharging star wheel 64. After the qualified product confirmation device 65 on the third discharging star wheel 64 confirms, the third discharging star wheel 64 conveys the products to the qualified product conveying mesh belt 82. The blocking detection device 83 on the qualified product conveying mesh belt 82 detects whether there is blocking during operation.

[0081] The wind force of the blower 51 blows air through the air outlet nozzle 53 to clean the test platform 46 on the test platform mounting plate 47 in sequence. The dehumidifier 17 keeps the internal environment of the equipment in a dry state.

[0082] The leak detection method of this continuous production vacuum decay leak detector can be continuously produced to maximize production efficiency. The detection can be non-destructive online automatic leak detection, which greatly improves the leak detection efficiency, and at the same time will not damage the medicine bottle and the medicine in the bottle. It has the advantage of deterministic detection, and the size of the product leakage hole can be determined by the test data. The structural modular detection mold design can realize rapid mold replacement. The structure is compatible with a wide range of medicine bottles, and can be compatible with 1-100ml vials and 1-20ml ampoules. Products are continuously leak-tight on the same device.

[0083] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments may still be modified, or some or all of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A continuous production type vacuum decay leak detector, characterized in that: It includes a frame component, a feeding component, a rotation detection component, a discharging component, a cleaning component, a dehumidification component and an industrial computer (11); The rotation detection assembly is connected to the middle of the inner side of the frame assembly, the feeding assembly is connected to the left side of the frame assembly, and the discharging assembly is connected to the right side of the frame assembly; the cleaning assembly is connected to the inside of the frame assembly for cleaning the rotation detection assembly; the dehumidification assembly is connected to the upper end surface of the frame assembly; The frame assembly comprises a frame (27), the frame (27) is connected to a main bottom plate (28), the feeding assembly, the rotation detection assembly, the discharging assembly and the cleaning assembly are all connected to the main bottom plate (28); the frame (27) is connected to tempered glass (12) around its periphery and upper end surface; the lower end surface of the frame (27) is connected to a shockproof adjustment foot (14); The industrial computer (11) is connected to the frame (27) and is used to control the operation of the feeding component, the rotation detection component, the discharging component, the cleaning component and the dehumidification component.

2. The continuous production type vacuum decay leak detector according to claim 1, characterized in that: The feeding assembly comprises a feeding mesh belt (31), and the feeding mesh belt (31) is arranged on the left side of the frame (27); a first feeding screw (22) is arranged above the feeding mesh belt (31), and the left end of the first feeding screw (22) is connected to the first motor (21); a second feeding screw (23) is also arranged above the feeding mesh belt (31), and the right end of the second feeding screw (23) is connected to the second motor (24), and the right end of the first feeding screw (22) is connected to the left end of the second feeding screw (23); a bottle falling detection device (35) is arranged at the feeding end of the feeding mesh belt (31); The right end of the second feed screw (23) is connected to the first feed star wheel (32), the right side of the first feed star wheel (32) is connected to the second feed star wheel (33), and the second feed star wheel (33) is connected to the rotation detection component; the second feed star wheel (33) is provided with a product feed detection device (36).

3. The continuous production type vacuum decay leak detector according to claim 2, characterized in that: The rotation detection component comprises a detection platform mounting plate (47), and a plurality of detection platforms (46) are connected to the edge of the upper end surface of the detection platform mounting plate (47) at equal distances; a mounting plate (43) is arranged above the detection platform mounting plate (47), and a plurality of flexible pressing parts (45) are slidably connected to the mounting plate (43) at equal distances; a plurality of guide limit parts (49) are connected to the mounting plate (43) at equal distances, and the upper end of the flexible pressing part (45) is slidably connected to the guide limit part (49); a cam follower (50) is connected to the upper end of each flexible pressing part (45), and a cam groove (41) is provided on the outer surface of the cylindrical cam (44), and the plurality of cam followers (50) are all slidably connected to the cam groove (41); The detection platform mounting plate (47) is connected to the rotating shaft (42).

4. The continuous production type vacuum decay method leak detector according to claim 3, characterized in that: The rotation detection assembly also includes a plurality of pressure detection assemblies, the number of which corresponds to the number of detection platforms (46), and which are equidistantly connected to the lower end surface edge of the detection platform mounting plate (47); The pressure detection assembly comprises a device mounting member (71), the device mounting member (71) being connected to the lower end surface of the detection platform mounting plate (47), a high vacuum solenoid valve (72) and a pressure transmitter (73) being mounted on the device mounting member (71), and the pressure transmitter (73) being connected to the detection platform (46).

5. The continuous production type vacuum decay leak detector according to claim 4, characterized in that: The discharging assembly comprises a first discharging star wheel (61), the first discharging star wheel (61) is arranged in front of the detection platform mounting plate (47), a second discharging star wheel (63) is arranged on the right side of the detection platform mounting plate (47), the second discharging star wheel (63) is connected to the third discharging star wheel (64), the right side of the third discharging star wheel (64) is connected to the qualified product conveying mesh belt (82); the second discharging star wheel (63) is connected to the unqualified product receiving plate (81); The first discharging star wheel (61) is provided with a product discharging detection device (62); the second discharging star wheel (63) is provided with a defective product confirmation device (66); the third discharging star wheel (64) is provided with a qualified product confirmation device (65); and the qualified product conveying mesh belt (82) is provided with a material blockage detection device (83).

6. The continuous production type vacuum decay leak detector according to claim 5, characterized in that: The cleaning assembly comprises a blower (51), a support rod (52) and an air outlet nozzle (53); the blower (51) is connected to the frame (27), the support rod (52) is connected to the main base plate (28) and is located in front of the detection platform mounting plate (47), the support rod (52) is connected to the air outlet nozzle (53), and the air outlet nozzle (53) is connected to the blower (51).

7. The continuous production type vacuum decay leak detector according to claim 6, characterized in that: The dehumidification component comprises a dehumidifier (17), the dehumidifier (17) is connected to the tempered glass (12) on the upper end surface of the frame (27), and the output port of the dehumidifier (17) is located inside the frame (27).

8. The continuous production type vacuum decay leak detector according to claim 1, characterized in that: The frame (27) is also connected to a three-color warning light (13), and the three-color warning light (13) is electrically connected to the industrial computer (11).

9. A leak detection method for a continuous production type vacuum decay leak detector, characterized in that: The following steps are involved: Step S1, the product enters the rotating detection component in the frame (27) through the feeding component; Step S2, the rotating detection component operates to detect the product; Step S3, the product after inspection is transported out of the frame (27) through the discharging assembly.

10. The leak detection method of the continuous production type vacuum decay leak detection machine according to claim 9, characterized in that: The product enters the frame (27) through the feed assembly and the rotation detection assembly comprises: Step S11, the feeding mesh belt (31) is running to drive the product to move, and at the same time, the first motor (21) drives the first feeding screw (22) to rotate, and the second motor (24) drives the second feeding screw (23) to rotate, and the first feeding screw (22) and the second feeding screw (23) rotate synchronously to pull the product apart at a uniform distance and transfer it to the first feeding star wheel (32); Step S12, the first feed star wheel (32) transfers the product to the second feed star wheel (33) by rotating, and the second feed star wheel (33) transfers the product to the detection table (46) of the detection table mounting plate (47) by rotating.

11. The leak detection method of the continuous production type vacuum decay leak detection machine according to claim 10, characterized in that: The step S2, rotating the detection component to detect the product includes: Step S21, the rotating shaft (42) rotates to drive the detection table mounting plate (47) to rotate, and a plurality of products are successively placed on the detection table (46); Step S22, as the test bench mounting plate (47) rotates, the cam follower (50) of the flexible pressing member (45) connected to the cam groove (41) slides downward, and the flexible pressing member (45) covers the product on the test bench (46) downward; Step S23, the test table mounting plate (47) continues to rotate, the industrial computer (11) sends a signal, the high vacuum solenoid valve (72) opens, and the pressure transmitter (73) works to test the internal product; Step S24, after the detection table mounting plate (47) rotates one circle, the cam follower (50) slides to the upward part of the cam groove (41), driving the flexible pressing part (45) to lift upward, and as the detection table mounting plate (47) continues to rotate, the product is transferred to the first discharge star wheel (61).

12. The leak detection method of the continuous production type vacuum decay leak detection machine according to claim 11, characterized in that: The step S3, in which the product after the inspection is transported out of the frame (27) through the discharging assembly, comprises: Step S31, the product is transferred to the first discharging star wheel (61), and after the product discharging detection device (62) detects that the product on the first discharging star wheel (61) is in place, the first discharging star wheel (61) transfers the product to the second discharging star wheel (63); Step S32, after the unqualified product confirmation device (66) on the second discharging star wheel (63) detects that the product is unqualified, the second discharging star wheel (63) rotates to transport the product to the unqualified product receiving tray (81); Step S33, the second discharging star wheel (63) conveys the qualified products to the third discharging star wheel (64), and after the qualified product confirmation device (65) on the third discharging star wheel (64) confirms, the third discharging star wheel (64) conveys the products to the qualified product conveying mesh belt (82), and the blocking detection device (83) on the qualified product conveying mesh belt (82) detects whether there is blocking during operation.

13. The leak detection method of the continuous production type vacuum decay leak detection machine according to claim 11, characterized in that: The wind force of the blower (51) blows air through the air outlet nozzle (53) to clean the test platform (46) on the test platform mounting plate (47) in sequence.

14. The leak detection method of the continuous production type vacuum decay leak detection machine according to claim 11, characterized in that: The dehumidifier (17) keeps the internal environment of the device dry.

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