Part management system and method based on three-dimensional visualization, storage medium and program
Through the component management system based on three-dimensional visualization, the problems of rising maintenance costs and insufficient management needs of coal-fired power plants are solved, and metal component failure analysis and risk assessment are realized, and maintenance is arranged reasonably, costs are reduced and equipment reliability is improved.
Patent Information
- Application Number
- CN202411177624.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-01-03
AI Technical Summary
The existing technology cannot meet the maintenance needs of high-parameter and large-capacity coal-fired power plant units, resulting in an increase in maintenance costs and the inability to achieve refined management of state management, risk management and life management throughout the entire life cycle of the equipment.
Adopt a component management system based on three-dimensional visualization, including data acquisition module, risk management module, early warning module and display module. By obtaining monitoring data of the power plant safety instrument system, risk assessment of metal component failure data and fault level determination are carried out, and warning prompts are issued , and carry out three-dimensional three-dimensional display to realize fault analysis and risk management of metal parts.
By reasonably arranging the maintenance cycle and content, the maintenance costs can be compressed, the unit reliability can be improved, the maintenance costs can be reduced, and the refined management of status, risk and life management during the entire life cycle of the equipment can be achieved.
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Figure CN119250786A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of thermal power unit component management, and in particular to a component management system, method, storage medium and program based on three-dimensional visualization. Background Art
[0002] In the existing technology, the long-term maintenance system for coal-fired power plant units is mainly based on post-maintenance and preventive planned maintenance. As power generation equipment develops towards high parameters, large capacity and complexity, its safe and economical operation has an increasing impact on society, resulting in a substantial increase in maintenance investment. The original maintenance system is unable to meet the current maintenance needs. At present, by reasonably arranging maintenance cycles and maintenance content, compressing maintenance costs, and meeting the dual needs of improving unit reliability and reducing maintenance costs, it is necessary to implement a refined management model of the trinity of state management, risk management and life management throughout the life cycle of the equipment to guide the maintenance and operation of the unit, which is also a technical problem that needs to be solved urgently. Summary of the invention
[0003] In order to overcome the problems existing in the related art, the present disclosure provides a component management system, method, storage medium and program based on three-dimensional visualization.
[0004] According to a first aspect of an embodiment of the present disclosure, a component management system based on three-dimensional visualization is provided, the system comprising: a data acquisition module, a risk management module, an early warning module and a display module;
[0005] The data acquisition module is used to acquire monitoring data in the power plant safety instrument system and send the monitoring data to the risk management module and the display module;
[0006] The risk management module is used to determine the fault data of the metal component based on the monitoring data, and to perform risk assessment on the metal component according to the fault data, determine the fault level of the metal component, and send the fault level to the early warning module and the display module;
[0007] The early warning module is used to issue early warning information according to the fault level of the metal component;
[0008] The display module is used to perform three-dimensional stereoscopic display of the metal component based on three-dimensional visualization, the monitoring data and the fault data, and to display the fault level of the metal component and the early warning prompt information.
[0009] Optionally, the system further comprises: a basic data management module and a database module;
[0010] The basic data management module is used to record the basic data in the power plant and send the basic data to the database module, wherein the basic data includes one or more of infrastructure information, personnel files, instrument files, system standards, failure cases, training materials, welding template data, welding process data, equipment ledger data, parts replacement records, heating surface replacement records, regular meeting minutes, and special meeting minutes;
[0011] The database module is used to receive and store the basic data.
[0012] Optionally, the basic data management module includes: an abnormal data management submodule and a report management submodule;
[0013] The abnormal data management submodule is used to monitor the abnormal data of the metal parts, record and count the wear and explosion-proof defects and failures of the metal parts, describe the forms of the defects of the metal parts, and record the elimination time and elimination method of the defects and failures of the metal parts;
[0014] The report management submodule is used to generate a historical monitoring data table according to the historical monitoring data of the metal component, and record the historical fault detection results of the metal component.
[0015] Optionally, the database module is also used to store one or more of the monitoring data of the power plant safety instrument system, over-temperature and over-pressure data, over-temperature amplitude and duration data, strain monitoring data, and support and hanger monitoring data.
[0016] Optionally, the risk management module includes: a risk calculation submodule and a risk assessment submodule;
[0017] The risk calculation submodule is used to calculate the fault data of the metal component based on the monitoring data, and send the fault data to the risk assessment submodule, wherein the fault data includes one or more of the wear amount, minimum smoke velocity, internal pressure converted stress, wall thickness thinning rate, oxide scale growth temperature difference, oxide scale shedding temperature difference, and remaining life of the metal component;
[0018] The risk assessment submodule is used to determine the fault level of the metal component based on the fault data and a preset fault data safety assessment level.
[0019] According to a second aspect of an embodiment of the present disclosure, a component management method based on three-dimensional visualization is provided, which is applied to the component management system based on three-dimensional visualization described in the first aspect of an embodiment of the present disclosure, and the method includes:
[0020] Obtain monitoring data from the power plant safety instrument system;
[0021] Based on the monitoring data, determining the fault data of the metal component, and performing risk assessment on the metal component according to the fault data to determine the fault level of the metal component;
[0022] According to the fault level of the metal component, a warning prompt message is issued;
[0023] Based on the three-dimensional visualization and the monitoring data and the fault data, the metal component is displayed in three dimensions, and the fault level of the metal component and the early warning prompt information are displayed.
[0024] Optionally, determining the fault data of the metal component based on the monitoring data, and performing risk assessment on the metal component according to the fault data to determine the fault level of the metal component includes:
[0025] Based on the monitoring data, calculating the fault data of the metal component, the fault data including one or more of the wear amount, minimum smoke velocity, internal pressure converted stress, wall thickness reduction rate, oxide scale growth temperature difference, oxide scale shedding temperature difference, and remaining life of the metal component;
[0026] Based on the fault data and a preset fault data safety assessment level, a fault level of the metal component is determined.
[0027] According to a third aspect of an embodiment of the present disclosure, a non-temporary computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps of the component management method based on three-dimensional visualization described in the second aspect of the embodiment of the present disclosure are implemented.
[0028] According to a fourth aspect of an embodiment of the present disclosure, there is provided an electronic device, including:
[0029] a memory having a computer program stored thereon;
[0030] A processor is used to execute the computer program in the memory to implement the steps of the component management method based on three-dimensional visualization described in the second aspect of the embodiment of the present disclosure.
[0031] According to a fifth aspect of an embodiment of the present disclosure, a computer program product is provided, including a computer program, which, when executed by a processor, implements the steps of the component management method based on three-dimensional visualization described in the second aspect of an embodiment of the present disclosure.
[0032] In the above technical solution, the data acquisition module is used to acquire the monitoring data in the power plant safety instrument system, and send the monitoring data to the risk management module and the display module; the risk management module is used to determine the fault data of the metal component based on the monitoring data, and perform risk assessment on the metal component according to the fault data, determine the fault level of the metal component, and send the fault level to the early warning module and the display module; the early warning module is used to issue early warning prompt information according to the fault level of the metal component; the display module is used to perform three-dimensional stereoscopic display of the metal component based on three-dimensional visualization and the monitoring data and the fault data, and display the fault level of the metal component and the early warning prompt information. Through the above technical scheme, it is possible to perform fault analysis and risk assessment on the metal components in the thermal power unit based on the acquired monitoring data, and issue early warning prompts based on the fault level of the metal components. At the same time, the metal components can be displayed in three dimensions, and the fault data and early warning prompt information can be displayed. This enables the staff to reasonably arrange the maintenance cycle and maintenance content, reduce the maintenance costs, improve the reliability of the unit and reduce the maintenance costs of the unit, and realize the refined management of the trinity of status management, risk management and life management throughout the life cycle of the equipment of the thermal power unit.
[0033] Other features and advantages of the present disclosure will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The accompanying drawings are used to provide a further understanding of the present disclosure and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present disclosure but do not constitute a limitation of the present disclosure. In the accompanying drawings:
[0035] Figure 1 It is a block diagram showing a component management system based on three-dimensional visualization according to an exemplary embodiment.
[0036] Figure 2 It is a block diagram of another component management system based on three-dimensional visualization according to an exemplary embodiment.
[0037] Figure 3 It is a block diagram of another component management system based on three-dimensional visualization according to an exemplary embodiment.
[0038] Figure 4 It is a block diagram of another component management system based on three-dimensional visualization according to an exemplary embodiment.
[0039] Figure 5 The present invention is a flowchart of a component management method based on three-dimensional visualization according to an exemplary embodiment.
[0040] Figure 6 The present invention is a flowchart of a component management method based on three-dimensional visualization according to an exemplary embodiment.
[0041] Figure 7 is a block diagram of an electronic device 700 according to an exemplary embodiment.
[0042] Figure 8 is a block diagram of an electronic device 800 according to an exemplary embodiment. DETAILED DESCRIPTION
[0043] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices and methods consistent with some aspects of the present disclosure as detailed in the appended claims.
[0044] It is understood that the terms "first", "second", etc. in the present disclosure are used to describe various information, but these information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other, and do not indicate a specific order or importance.
[0045] It is further understood that, although the operations are described in a specific order in the drawings in the embodiments of the present disclosure, it should not be understood as requiring the operations to be performed in the specific order shown or in a serial order, or requiring the execution of all the operations shown to obtain the desired results. In certain environments, multitasking and parallel processing may be advantageous.
[0046] It should be noted that all actions of acquiring signals, information or data in the present disclosure are carried out in compliance with the relevant data protection laws and policies of the country where the device is located and with the authorization given by the owner of the corresponding device.
[0047] Figure 1 is a block diagram of a component management system based on three-dimensional visualization according to an exemplary embodiment. Figure 1 As shown, the component management system 100 based on three-dimensional visualization includes: a data acquisition module 101, a risk management module 102, an early warning module 103 and a display module 104;
[0048] The data acquisition module 101 is used to acquire monitoring data in the power plant safety instrument system and send the monitoring data to the risk management module 102 and the display module 104;
[0049] The risk management module 102 is used to determine the fault data of the metal component based on the monitoring data, and to perform risk assessment on the metal component according to the fault data, determine the fault level of the metal component, and send the fault level to the early warning module 103 and the display module 104;
[0050] The early warning module 103 is used to issue early warning information according to the fault level of the metal component;
[0051] The display module 104 is used to perform a three-dimensional display of the metal component based on the three-dimensional visualization and the monitoring data and the fault data, and to display the fault level of the metal component and the early warning prompt information.
[0052] Exemplarily, the monitoring data in the power plant safety instrument system is acquired through the data acquisition module 101, and the monitoring data is sent to the risk management module 102 and the display module 104, the monitoring data is displayed through the display module 104, and the fault data of the metal component is determined through the risk management module 102, so as to perform risk assessment on the metal component according to the fault data, determine the fault level of the metal component, and send the fault level to the early warning module 103 and the display module 104; the fault level is displayed through the display module 104, and an early warning prompt message is issued through the early warning module 103 according to the fault level of the metal component; wherein the display module 104 can perform three-dimensional stereoscopic display of the metal component based on the monitoring data and the fault data, and the three-dimensional stereoscopic display refers to a three-dimensional stereoscopic display based on CAD (Computer Aided Design, computer-aided design) and / or GIS (Geographic Information The display module 104 can also generate charts based on the fault data of the metal component for the staff to view, so that the staff can see the fault of the metal component more intuitively and take corresponding measures for the fault of the metal component.
[0053] Through the above technical scheme, it is possible to perform fault analysis and risk assessment on the metal components in the thermal power unit based on the acquired monitoring data, and issue early warning prompts based on the fault level of the metal components. At the same time, the metal components can be displayed in three dimensions, and the fault data and early warning prompt information can be displayed. This enables the staff to reasonably arrange the maintenance cycle and maintenance content, reduce the maintenance costs, improve the reliability of the unit and reduce the maintenance costs of the unit, and realize the refined management of the trinity of status management, risk management and life management throughout the life cycle of the equipment of the thermal power unit.
[0054] Figure 2is a block diagram of another component management system based on three-dimensional visualization according to an exemplary embodiment. Figure 2 As shown, the three-dimensional visualization-based component management system 100 further includes: a basic data management module 105 and a database module 106;
[0055] The basic data management module 105 is used to record the basic data in the power plant and send the basic data to the database module 106. The basic data includes one or more of infrastructure information, personnel files, instrument files, system standards, failure cases, training materials, welding template data, welding process data, equipment ledger data, parts replacement records, heating surface replacement records, regular meeting minutes, and special meeting minutes;
[0056] The database module 106 is used to receive and store the basic data.
[0057] Exemplarily, the basic data management module 105 in the component management system 100 records and manages basic data in the power plant, wherein the basic data includes one or more of infrastructure information, personnel files, instrument files, system standards, failure cases, training materials, welding template data, welding process data, equipment ledger data, parts replacement records, heating surface replacement records, regular meeting minutes, and special meeting minutes in the power plant; and sends the basic data to the database module 106 for storage.
[0058] Optionally, the database module 106 is also used to store one or more of the monitoring data of the power plant safety instrument system, over-temperature and over-pressure data, over-temperature amplitude and duration data, strain monitoring data, and support and hanger monitoring data.
[0059] Exemplarily, the data acquisition module 101 in the system monitors in real time the over-temperature and over-pressure data, over-temperature amplitude and duration data, strain monitoring data, and support and hanger monitoring data of the metal parts in the system, and the real-time data unit in the database module 106 stores the monitored real-time data, for example: one or more of the monitoring data of the power plant safety instrument system, over-temperature and over-pressure data, over-temperature amplitude and duration data, strain monitoring data, and support and hanger monitoring data.
[0060] Figure 3 is a block diagram of another component management system based on three-dimensional visualization according to an exemplary embodiment. Figure 3 As shown, the basic data management module 105 includes: an abnormal data management submodule 1051 and a report management submodule 1052;
[0061] The abnormal data management submodule 1051 is used to monitor the abnormal data of the metal component, record and count the wear and explosion-proof defects and failures of the metal component, describe the form of the defects of the metal component, and record the elimination time and elimination method of the defects and failures of the metal component;
[0062] The report management submodule 1052 is used to generate a historical monitoring data table according to the historical monitoring data of the metal component, and record the historical fault detection results of the metal component.
[0063] Exemplarily, the abnormal data management submodule 1051 in the basic data management module 105 monitors the abnormal data of the metal component, and records and counts the wear and explosion-proof defects and failures of the metal component, as well as describes the form of the defects of the metal component, and records the elimination time and elimination method of the defects and failures of the metal component; the report management submodule 1052 generates a historical monitoring data table based on the data recorded and counted in the abnormal data management submodule 1051 and the historical monitoring data of the metal component, and records the historical fault detection results of the metal component.
[0064] Figure 4 is a block diagram of another component management system based on three-dimensional visualization according to an exemplary embodiment. Figure 4 As shown, the risk management module 102 includes: a risk calculation submodule 1021 and a risk assessment submodule 1022;
[0065] The risk calculation submodule 1021 is used to calculate the fault data of the metal component based on the monitoring data, and send the fault data to the risk assessment submodule 1022, wherein the fault data includes one or more of the wear amount, minimum smoke velocity, internal pressure converted stress, wall thickness reduction rate, oxide scale growth temperature difference, oxide scale shedding temperature difference, and remaining life of the metal component;
[0066] The risk assessment submodule 1022 is used to determine the fault level of the metal component based on the fault data and a preset fault data safety assessment level.
[0067] Exemplarily, the risk calculation submodule 1021 calculates the fault data of the metal component based on the monitoring data, and sends the fault data to the risk assessment submodule 1022, where the fault data includes one or more of the wear amount, minimum smoke velocity, internal pressure converted stress, wall thickness thinning rate, oxide scale growth temperature difference, oxide scale shedding temperature difference, and remaining life of the metal component; the risk assessment submodule 1022 determines the fault level of the metal component based on the fault data and a preset fault data safety assessment level, and the risk assessment submodule 1022 can also perform a life assessment on the metal component based on the fault data and on-site inspection data of the staff.
[0068] For example, in the risk calculation submodule 1021, the calculation formula for the wear amount of the metal component is:
[0069]
[0070] Where: E is the wear amount of the metal component, α is the fly ash abrasion coefficient in the flue gas, M is the pipe anti-wear coefficient, μ is the fly ash concentration in the flue gas at the calculated section of the tube bundle, K μ is the fly ash concentration field non-uniformity coefficient, τ is the pipe operation cycle, K v is the non-uniformity coefficient of smoke velocity field, K g is the minimum cross-sectional smoke velocity, R 90 is the universal gas constant, K d is the calculated flue gas velocity at the boiler nameplate load, S1 is the tube pitch, and d is the outer diameter of the tube.
[0071] In the risk calculation submodule 1021, the calculation formula for the minimum smoke velocity of the metal component is:
[0072]
[0073] Where: V g is the minimum smoke velocity, S1 is the tube pitch, d is the outer diameter of the tube, V PJ is the average smoke velocity.
[0074] Through the above technical scheme, it is possible to perform fault analysis and risk assessment on the metal components in the thermal power unit based on the acquired monitoring data, and issue early warning prompts based on the fault level of the metal components. At the same time, the metal components can be displayed in three dimensions, and the fault data and early warning prompt information can be displayed. This enables the staff to reasonably arrange the maintenance cycle and maintenance content, reduce the maintenance costs, improve the reliability of the unit and reduce the maintenance costs of the unit, and realize the refined management of the trinity of status management, risk management and life management throughout the life cycle of the equipment of the thermal power unit.
[0075] Figure 5is a flowchart of a component management method based on three-dimensional visualization according to an exemplary embodiment. Figure 5 As shown, the method is applied to a component management system based on three-dimensional visualization, and includes:
[0076] In step S11, monitoring data in a power plant safety instrument system is acquired.
[0077] In step S12, based on the monitoring data, the fault data of the metal component is determined, and a risk assessment is performed on the metal component according to the fault data to determine the fault level of the metal component.
[0078] In step S13, a warning message is issued according to the fault level of the metal component.
[0079] In step S14, based on the three-dimensional visualization and the monitoring data and the fault data, the metal component is displayed in three dimensions, and the fault level of the metal component and the early warning prompt information are displayed.
[0080] Exemplarily, by docking with the power plant safety instrument system, the monitoring data in the power plant safety instrument system is obtained, the fault data of the metal component is determined based on the monitoring data, and the risk assessment of the metal component is performed based on the fault data to determine the fault level of the metal component. According to the fault level of the metal component, an early warning prompt information is issued, and based on the three-dimensional visualization and the monitoring data and the fault data, the metal component is three-dimensionally displayed, and the fault level of the metal component and the early warning prompt information are displayed, so that the staff can see the fault of the metal component more intuitively and take corresponding measures for the fault of the metal component.
[0081] Figure 6 is a flowchart of a component management method based on three-dimensional visualization according to an exemplary embodiment. Figure 6 As shown, step S12 includes:
[0082] In step S121, based on the monitoring data, the fault data of the metal component is calculated, and the fault data includes one or more of the wear amount of the metal component, minimum smoke velocity, internal pressure converted stress, wall thickness thinning rate, oxide scale growth temperature difference, oxide scale shedding temperature difference, and remaining life.
[0083] In step S122, the fault level of the metal component is determined based on the fault data and a preset fault data safety assessment level.
[0084] Exemplarily, based on the monitoring data, the fault data of the metal component is calculated, and the fault data includes one or more of the wear amount, minimum smoke velocity, internal pressure converted stress, wall thickness thinning rate, oxide scale growth temperature difference, oxide scale shedding temperature difference, and remaining life of the metal component. Based on the fault data and a preset fault data safety assessment level, the fault level of the metal component is determined.
[0085] The calculation formula of the wear amount of the metal component is:
[0086]
[0087] Where: E is the wear amount of the metal component, α is the fly ash abrasion coefficient in the flue gas, M is the pipe anti-wear coefficient, μ is the fly ash concentration in the flue gas at the calculated section of the tube bundle, K μ is the fly ash concentration field non-uniformity coefficient, τ is the pipe operation cycle, K v is the non-uniformity coefficient of smoke velocity field, K g is the minimum cross-sectional smoke velocity, R 90 is the universal gas constant, K d is the calculated flue gas velocity at the boiler nameplate load, S1 is the tube pitch, and d is the outer diameter of the tube.
[0088] The calculation formula for the minimum smoke velocity of the metal part is:
[0089]
[0090] Where: V g is the minimum smoke velocity, S1 is the tube pitch, d is the outer diameter of the tube, V PJ is the average smoke velocity.
[0091] Through the above technical scheme, it is possible to perform fault analysis and risk assessment on the metal components in the thermal power unit based on the acquired monitoring data, and issue early warning prompts based on the fault level of the metal components. At the same time, the metal components can be displayed in three dimensions, and the fault data and early warning prompt information can be displayed. This enables the staff to reasonably arrange the maintenance cycle and maintenance content, reduce the maintenance costs, improve the reliability of the unit and reduce the maintenance costs of the unit, and realize the refined management of the trinity of status management, risk management and life management throughout the life cycle of the equipment of the thermal power unit.
[0092] Regarding the device in the above embodiment, the specific manner in which each module performs operations has been described in detail in the embodiment of the method, and will not be elaborated here.
[0093] Figure 7 FIG. 7 is a block diagram of an electronic device 700 according to an exemplary embodiment. Figure 7As shown, the electronic device 700 may include: a processor 701 and a memory 702. The electronic device 700 may also include one or more of a multimedia component 703, an input / output (I / O) interface 704, and a communication component 705.
[0094] The processor 701 is used to control the overall operation of the electronic device 700 to complete all or part of the steps in the above-mentioned component management method based on three-dimensional visualization. The memory 702 is used to store various types of data to support the operation of the electronic device 700, and these data may include, for example, instructions for any application or method used to operate on the electronic device 700, and application-related data, such as contact data, sent and received messages, pictures, audio, video, etc. The memory 702 can be implemented by any type of volatile or non-volatile storage device or a combination thereof, such as static random access memory (Static Random Access Memory, referred to as SRAM), electrically erasable programmable read-only memory (Electrically Erasable Programmable Read-Only Memory, referred to as EEPROM), erasable programmable read-only memory (Erasable Programmable Read-Only Memory, referred to as EPROM), programmable read-only memory (Programmable Read-Only Memory, referred to as PROM), read-only memory (Read-Only Memory, referred to as ROM), magnetic memory, flash memory, magnetic disk or optical disk. The multimedia component 703 may include a screen and an audio component. The screen may be, for example, a touch screen, and the audio component is used to output and / or input audio signals. For example, the audio component may include a microphone for receiving external audio signals. The received audio signal may be further stored in the memory 702 or sent through the communication component 705. The audio component also includes at least one speaker for outputting audio signals. The I / O interface 704 provides an interface between the processor 701 and other interface modules, and the other interface modules may be keyboards, mice, buttons, etc. These buttons may be virtual buttons or physical buttons. The communication component 705 is used for wired or wireless communication between the electronic device 700 and other devices. Wireless communication, such as Wi-Fi, Bluetooth, Near Field Communication (NFC), 2G, 3G, 4G, NB-IOT, eMTC, or other 5G, etc., or a combination of one or more of them, is not limited here. Therefore, the corresponding communication component 705 may include: Wi-Fi module, Bluetooth module, NFC module, etc.
[0095] In an exemplary embodiment, the electronic device 700 can be implemented by one or more application specific integrated circuits (ASIC), digital signal processors (DSP), digital signal processing devices (DSPD), programmable logic devices (PLD), field programmable gate arrays (FPGA), controllers, microcontrollers, microprocessors or other electronic components to execute the above-mentioned three-dimensional visualization-based component management method.
[0096] In another exemplary embodiment, a computer-readable storage medium including program instructions is also provided, and when the program instructions are executed by a processor, the steps of the above-mentioned component management method based on three-dimensional visualization are implemented. For example, the computer-readable storage medium can be the above-mentioned memory 702 including program instructions, and the above-mentioned program instructions can be executed by the processor 701 of the electronic device 700 to complete the above-mentioned component management method based on three-dimensional visualization.
[0097] Figure 8 8 is a block diagram of an electronic device 800 according to an exemplary embodiment. For example, the electronic device 800 may be provided as a server. Figure 8 The electronic device 800 includes a processor 822, which may be one or more, and a memory 832 for storing a computer program executable by the processor 822. The computer program stored in the memory 832 may include one or more modules, each corresponding to a set of instructions. In addition, the processor 822 may be configured to execute the computer program to perform the above-mentioned component management method based on three-dimensional visualization.
[0098] In addition, the electronic device 800 may further include a power supply component 826 and a communication component 850, wherein the power supply component 826 may be configured to perform power management of the electronic device 800, and the communication component 850 may be configured to implement communication, for example, wired or wireless communication, of the electronic device 800. In addition, the electronic device 800 may further include an input / output (I / O) interface 858. The electronic device 800 may operate based on an operating system stored in the memory 832.
[0099] In another exemplary embodiment, a computer-readable storage medium including program instructions is also provided, and when the program instructions are executed by a processor, the steps of the above-mentioned component management method based on three-dimensional visualization are implemented. For example, the non-transitory computer-readable storage medium can be the above-mentioned memory 832 including program instructions, and the above-mentioned program instructions can be executed by the processor 822 of the electronic device 800 to complete the above-mentioned component management method based on three-dimensional visualization.
[0100] In another exemplary embodiment, a computer program product is also provided. The computer program product includes a computer program executable by a programmable device, and the computer program has a code portion for executing the above-mentioned three-dimensional visualization-based component management method when executed by the programmable device.
[0101] The preferred embodiments of the present disclosure are described in detail above in conjunction with the accompanying drawings; however, the present disclosure is not limited to the specific details in the above embodiments. Within the technical concept of the present disclosure, a variety of simple modifications can be made to the technical solution of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.
[0102] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present disclosure will not further describe various possible combinations.
[0103] In addition, various embodiments of the present disclosure may be arbitrarily combined, and as long as they do not violate the concept of the present disclosure, they should also be regarded as the contents disclosed by the present disclosure.
Claims
1. A component management system based on three-dimensional visualization, characterized in that: The system includes: a data acquisition module, a risk management module, an early warning module and a display module; The data acquisition module is used to acquire monitoring data in the power plant safety instrument system and send the monitoring data to the risk management module and the display module; The risk management module is used to determine the fault data of the metal component based on the monitoring data, and to perform risk assessment on the metal component according to the fault data, determine the fault level of the metal component, and send the fault level to the early warning module and the display module; The early warning module is used to issue early warning information according to the fault level of the metal component; The display module is used to perform three-dimensional stereoscopic display of the metal component based on three-dimensional visualization, the monitoring data and the fault data, and to display the fault level of the metal component and the early warning prompt information.
2. The system according to claim 1, characterized in that The system also includes: a basic data management module and a database module; The basic data management module is used to record the basic data in the power plant and send the basic data to the database module, wherein the basic data includes one or more of infrastructure information, personnel files, instrument files, system standards, failure cases, training materials, welding template data, welding process data, equipment ledger data, parts replacement records, heating surface replacement records, regular meeting minutes, and special meeting minutes; The database module is used to receive and store the basic data.
3. The system according to claim 2, characterized in that The basic data management module includes: an abnormal data management submodule and a report management submodule; The abnormal data management submodule is used to monitor the abnormal data of the metal parts, record and count the wear and explosion-proof defects and failures of the metal parts, describe the forms of the defects of the metal parts, and record the elimination time and elimination method of the defects and failures of the metal parts; The report management submodule is used to generate a historical monitoring data table according to the historical monitoring data of the metal component, and record the historical fault detection results of the metal component.
4. The system according to claim 2, characterized in that The database module is also used to store one or more of the monitoring data of the power plant safety instrument system, over-temperature and over-pressure data, over-temperature amplitude and duration data, strain monitoring data, and support and hanger monitoring data.
5. The system according to claim 1, characterized in that The risk management module includes: a risk calculation submodule and a risk assessment submodule; The risk calculation submodule is used to calculate the fault data of the metal component based on the monitoring data, and send the fault data to the risk assessment submodule, wherein the fault data includes one or more of the wear amount, minimum smoke velocity, internal pressure converted stress, wall thickness thinning rate, oxide scale growth temperature difference, oxide scale shedding temperature difference, and remaining life of the metal component; The risk assessment submodule is used to determine the fault level of the metal component based on the fault data and a preset fault data safety assessment level.
6. A component management method based on three-dimensional visualization, characterized in that: Applied to the three-dimensional visualization-based component management system according to any one of claims 1 to 5, the method comprising: Obtain monitoring data from the power plant safety instrument system; Based on the monitoring data, determining the fault data of the metal component, and performing risk assessment on the metal component according to the fault data to determine the fault level of the metal component; According to the fault level of the metal component, a warning prompt message is issued; Based on the three-dimensional visualization and the monitoring data and the fault data, the metal component is displayed in three dimensions, and the fault level of the metal component and the early warning prompt information are displayed.
7. The method according to claim 1, characterized in that The determining of the fault data of the metal component based on the monitoring data, and performing risk assessment on the metal component according to the fault data to determine the fault level of the metal component includes: Based on the monitoring data, calculating the fault data of the metal component, the fault data including one or more of the wear amount, minimum smoke velocity, internal pressure converted stress, wall thickness reduction rate, oxide scale growth temperature difference, oxide scale shedding temperature difference, and remaining life of the metal component; Based on the fault data and a preset fault data safety assessment level, a fault level of the metal component is determined.
8. A non-transitory computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method described in claims 6-7 are implemented.
9. An electronic device, characterized in that: include: a memory having a computer program stored thereon; A processor, configured to execute the computer program in the memory to implement the steps of the method in claims 6-7.
10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the steps of the method described in claims 6-7 are implemented.