High-precision two-dimensional cable laying device and use method thereof

Abstract

The invention discloses a high-precision two-dimensional cable laying device and a use method thereof. A first cable laying panel, wherein the first cable laying panel is horizontally arranged; the second cable laying panel is arranged to be perpendicular to the first cable laying panel, and the second cable laying panel slides relative to the first cable laying panel; the first graduated scale is arranged on the first cable laying panel; and the second graduated scale is arranged on the second cable laying panel. The wire harness fixing grooves are formed in the first cable laying panel and the second cable laying panel; and the threading hole is formed in the second cable laying panel. The multi-dimensional cable laying device has the advantages that multi-dimensional cable laying in the manual cable laying process is achieved, the number of times of size measurement is reduced, dependence on experience of operators is reduced, and cable manufacturing efficiency and quality consistency are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of mechanical manufacturing and cable laying, and in particular to a high-precision two-dimensional cable laying device and a use method thereof. Background Art

[0002] At present, cables are an important part of electromechanical products and are usually used to connect various electrical equipment components to achieve functions such as power supply and signal transmission. Cable laying is an important technology in the production process of electrical products.

[0003] In the prior art, the operator of the traditional manual cable laying is to perform operations such as plane laying, angle shaping, cable binding, etc. on one-dimensional equipment according to the product structure. Due to the influence of the operator's work experience and operation level, the consistency of cable binding is uneven, the product quality is difficult to be fully guaranteed, and there is a problem of low production efficiency.

[0004] In summary, there is at least one of the following technical problems:

[0005] Traditional manual cable laying is performed by operators on one-dimensional equipment, such as plane laying, angle shaping, and cable binding according to the product structure. Due to the influence of the operator's work experience and operation level, the consistency of cable binding varies, the product quality is difficult to be fully guaranteed, and there is a problem of low production efficiency. Summary of the invention

[0006] The main purpose of the present invention is to provide a high-precision two-dimensional cable laying device and a method for using the same, so as to solve the problem that the operator of the conventional manual cable laying in the prior art performs operations such as plane laying, angle shaping, cable binding, etc. one by one on a one-dimensional device according to the product structure. Due to the influence of the operator's work experience and operation level, the cable binding consistency is uneven, the product quality is difficult to be fully guaranteed, and there is a technical problem of low production efficiency.

[0007] In order to achieve the above object, according to one aspect of the present invention, a high-precision two-dimensional cable laying device is provided, comprising:

[0008] a first cable laying panel, wherein the first cable laying panel is arranged horizontally;

[0009] A second cable laying panel, wherein the second cable laying panel is arranged perpendicular to the first cable laying panel, and the second cable laying panel slides relatively to the first cable laying panel;

[0010] a first scale, wherein the first scale is arranged on a first cable laying panel;

[0011] A second scale, wherein the second scale is arranged on the second cable laying panel.

[0012] A wire harness fixing groove, wherein the wire harness fixing groove is arranged on the first cable laying panel and the second wire harness laying panel;

[0013] A wire threading hole, wherein the wire threading hole is arranged on the second cable laying panel.

[0014] Preferably, the first cable laying panel is a rectangular plate-shaped structure, the second cable laying panel is a rectangular plate-shaped structure, and the second cable laying panel is located at the midline position of the first cable laying panel.

[0015] Preferably, the first scale is located on four sides of the first cable laying panel; and the second scale is located on four sides of the second cable laying panel.

[0016] Preferably, the first cable laying panel is used for laying cables in a horizontal direction, and the second cable laying panel is used for laying cables in a vertical direction.

[0017] Preferably, the first cable laying panel and the second cable laying panel form a combined structure for laying cables in three directions: X, Y and Z.

[0018] Preferably, a convex piece is provided at the lower end of the second cable laying panel, and a concave groove matching with the convex piece is provided on the first cable laying panel.

[0019] Preferably, the first scale is used to determine the length of the wiring harness, and the main branch and secondary branch wires are added or separated in sequence. The added or separated wires are placed in the wiring harness fixing grooves of the first cable laying panel and the second cable laying panel, and fixed with nylon ties.

[0020] Preferably, the wire harness fixing grooves include a plurality of wire harness fixing grooves, and the plurality of wire harness fixing grooves are arranged in a matrix.

[0021] Preferably, the threading holes include a plurality of threading holes, and the plurality of threading holes are arranged in a matrix.

[0022] According to another aspect of the present invention, a method for using a high-precision two-dimensional cable laying device is provided, comprising: first placing a main conductor in a harness fixing groove of a first cable laying panel, using a nylon tie to pass the conductor along the groove notch and then tighten and fix it, determining the harness length according to a first scale around the first cable laying panel, adding or branching the conductors of the main branch and the secondary branch in turn, placing the added or branched conductors in the harness fixing groove of the first cable laying panel or the second cable laying panel, fixing them with a nylon tie, and adjusting the second cable laying panel forward and backward according to the cable length during the laying process.

[0023] The application of the technical solution of the present invention has the following technical effects:

[0024] By placing the main wire in the concave fixing groove of the first cable laying panel, using nylon tie to pass through the groove notch and fasten the wire, the length of the wire harness is determined according to the first scale around the first cable laying panel, the wires of the main branch and the secondary branch are added or separated in sequence, and the added or separated wires are placed in the groove of the first cable laying panel or the second cable laying panel, fixed with nylon tie, and the second cable laying panel is adjusted forward and backward according to the cable length during the laying process. Multi-dimensional cable laying is realized in the manual cable laying process, the number of size measurements is reduced, the dependence on operator experience is reduced, and the cable production efficiency and quality consistency are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0026] Figure 1 It shows a schematic structural diagram of a high-precision two-dimensional cable laying device according to the present invention;

[0027] Figure 2 Shows Figure 1 A top view of a high-precision two-dimensional cable laying device;

[0028] Figure 3 Shows Figure 1 High-precision 2D cable laying device horizontal laying panel view;

[0029] Figure 4 Shows Figure 1 High-precision 2D vertical laying panel view of cable laying device;

[0030] Figure 5 Shows Figure 1 A high-precision 2D horizontal panel section view of a cable laying device;

[0031] Figure 6 Shows Figure 1 A cross-sectional view of a laying device of a high-precision 2D cable laying device.

[0032] The above drawings include the following reference numerals:

[0033] A first cable laying panel 1; a second cable laying panel 2; a first scale 3; a second scale 4; a threading hole 5; a harness fixing groove 6; a concave groove 7; and a convex part 8. DETAILED DESCRIPTION

[0034] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0035] like Figures 1 to 6 As shown, an embodiment of the present invention provides a high-precision two-dimensional cable laying device, comprising: a first cable laying panel 1, the first cable laying panel 1 is horizontally arranged; a second cable laying panel 2, the second cable laying panel 2 is vertically arranged to the first cable laying panel 1, and the second cable laying panel 2 slides relative to the first cable laying panel 1; a first scale 3, the first scale 3 is arranged on the first cable laying panel 1; a second scale 4, the second scale 4 is arranged on the second cable laying panel 2. A harness fixing groove 6, the harness fixing groove 6 is arranged on the first cable laying panel 1 and the second harness laying panel; a threading hole 5, the threading hole 5 is arranged on the second cable laying panel 2.

[0036] In this embodiment, the first cable laying panel 1 is a horizontal laying panel, and the first cable laying panel 1 is arranged horizontally; the first cable laying panel 1 is a rectangular plate-shaped structure, and the second cable laying panel 2 is a rectangular plate-shaped structure, and the second cable laying panel 2 is located at the midline position of the first cable laying panel 1. The second cable laying panel 2 is a vertical laying panel, and the second cable laying panel 2 is arranged perpendicular to the first cable laying panel 1, and the second cable laying panel 2 slides relative to the first cable laying panel 1; the first cable laying panel 1 is used for laying cables in the horizontal direction, and the second cable laying panel 2 is used for laying cables in the vertical direction. The first cable laying panel 1 and the second cable laying panel 2 constitute a combined structure, which is used for laying cables in three directions of X, Y, and Z. A convex part 8 is provided at the lower end of the second cable laying panel 2, and a concave groove 7 cooperating with the convex part 8 is provided on the first cable laying panel 1.

[0037] In this embodiment, the first scale 3 is used to achieve fast, accurate and reliable measurement of laying cables. The first scale 3 is set on the first cable laying panel 1; the first scale 3 is located on the four sides of the first cable laying panel 1; the second scale 4 is located on the four sides of the second cable laying panel 2. The first scale 3 is used to determine the length of the harness, and the main branch and secondary branch wires are added or separated in sequence. The added or separated wires are placed in the harness fixing groove 6 of the first cable laying panel 1 and the second cable laying panel 2, and fixed by nylon tie. In this embodiment, the second scale 4, the second scale 4 is set on the second cable laying panel 2. In this embodiment, the harness fixing groove 6, the harness fixing groove 6 is set on the first cable laying panel 1 and the second harness laying panel; the harness fixing groove 6 includes a plurality of harness fixing grooves 6, and the plurality of harness fixing grooves 6 are arranged in a matrix. In this embodiment, the threading hole 5, the threading hole 5 is set on the second cable laying panel 2. The threading hole 5 includes a plurality of threading holes 5, and the plurality of threading holes 5 are arranged in a matrix.

[0038] Specifically, the two-dimensional cable laying device is based on the requirements of the wire harness binding process of various products, combined with the existing mature technology and previous operating experience, and two cable laying panels are connected and fixed by riveting technology, and two convex parts 8 are provided on the left and right sides of the bottom of the vertical laying panel (see Figure 4 ), two concave grooves 7 are provided on the left and right sides of the horizontally laid panel (see Figure 5 ), insert the convex part 8 into the concave groove 7 to realize the connection and assembly of the two laying panels (see Figure 6 ), and at the same time, the convex member 8 of the vertically laid panel can move forward and backward in the concave groove 7 of the horizontally laid panel. The horizontal and vertical directions of the horizontally laid panel are set as the X and Y directions respectively, and the cable can be laid in the X and Y directions by tying along these two directions (see Figure 3 ).

[0039] In this embodiment, the cables are fixed on the vertically laid panels along the vertical direction of the horizontally laid panels, so that the cables can be laid in the Z direction (see Figure 4 ). A plurality of wire harness fixing grooves 6 are provided on the two cable laying panels, and wire threading holes 5 are provided on the grooves to realize the binding and fixing of the cables (see Figure 1 ). The cable laying panel is equipped with scales around it to control the size accuracy of each branch of the wire harness. It solves the inconvenience of wire harness binding operation, not only eliminating the problem of operators frequently using rulers to measure the length of the wire harness, but also improves production efficiency and product quality consistency. And the cable laying device is suitable for the production of wire harnesses for various electrical products.

[0040] In another embodiment of the present invention, a method for using a high-precision two-dimensional cable laying device is provided, comprising: first placing the main conductor in the concave fixing groove of the first cable laying panel 1, using a nylon tie to pass the conductor along the notch of the groove and then tighten and fix it, determining the length of the wire harness according to the first scale 3 around the first cable laying panel 1, adding or branching the conductors of the main branch and the secondary branch in turn, placing the added or branched conductors in the groove of the first cable laying panel 1 or the second cable laying panel 2, fixing them with a nylon tie, and adjusting the second cable laying panel 2 forward and backward according to the cable length during the laying process.

[0041] Specific:

[0042] The laying device is placed on the table and the operator lays the panels vertically.

[0043] X-direction laying: The left side of the horizontal laying panel is 0mm as the starting end. Refer to the scale below the horizontal laying panel and place the main conductor of the cable from the starting end of the horizontal laying panel. After determining the length of the conductor according to the horizontal scale of the horizontal laying panel, place the conductor parallel to the scale in the arc groove on the horizontal laying device panel. Figure 2 .

[0044] Y-direction laying: After the cable trunk is tied on the vertical laying panel, the main branch, secondary branch and other wires are added or separated from the trunk in sequence. Pushing the vertical laying panel forward and backward can adjust the Y-direction size. After determining the wire length according to the scales on the left and right sides of the horizontal laying panel, place the wire in the arc groove of the horizontal laying device panel at a parallel angle to the scale. Figure 4 .

[0045] Laying in Z direction: After determining the length of the conductor according to the scales on the left and right sides of the vertical laying panel, place the conductor in the arc groove on the vertical laying device panel at a parallel angle to the scale. Use a nylon tie to pass through the threading hole 5 and then fasten the conductor to the vertical laying panel. Figure 3 .

[0046] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:

[0047] By placing the main wire in the concave fixing groove of the first cable laying panel 1, using a nylon tie to pass through the groove notch and then tie the wire tightly, the length of the wire harness is determined according to the first scale 3 around the first cable laying panel 1, the wires of the main branch and the secondary branch are added or separated in sequence, and the added or separated wires are placed in the groove of the first cable laying panel 1 or the second cable laying panel 2, fixed with a nylon tie, and the second cable laying panel 2 is adjusted forward and backward according to the cable length during the laying process. Multi-dimensional cable laying is achieved in the manual cable laying process, the number of size measurements is reduced, the dependence on the operator's experience is reduced, and the cable production efficiency and quality consistency are improved.

[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-precision two-dimensional cable laying device, characterized in that: include: a first cable laying panel, wherein the first cable laying panel is arranged horizontally; A second cable laying panel, wherein the second cable laying panel is arranged perpendicular to the first cable laying panel, and the second cable laying panel slides relatively to the first cable laying panel; a first scale, wherein the first scale is arranged on a first cable laying panel; a second scale, the second scale being disposed on a second cable laying panel; A wire harness fixing groove, wherein the wire harness fixing groove is arranged on the first cable laying panel and the second wire harness laying panel; A wire threading hole, wherein the wire threading hole is arranged on the second cable laying panel.

2. The high-precision two-dimensional cable laying device according to claim 1, characterized in that: The first cable laying panel is a rectangular plate-shaped structure, the second cable laying panel is a rectangular plate-shaped structure, and the second cable laying panel is located at the center line of the first cable laying panel.

3. The high-precision two-dimensional cable laying device according to claim 1, characterized in that: The first scale is located on four sides of the first cable laying panel; the second scale is located on four sides of the second cable laying panel.

4. The high-precision two-dimensional cable laying device according to claim 1, characterized in that: The first cable laying panel is used for laying cables in a horizontal direction, and the second cable laying panel is used for laying cables in a vertical direction.

5. The high-precision two-dimensional cable laying device according to claim 1, characterized in that: The first cable laying panel and the second cable laying panel form a combined structure, which is used for laying cables in three directions: X, Y and Z.

6. The high-precision two-dimensional cable laying device according to claim 1, characterized in that: A convex piece is provided at the lower end of the second cable laying panel, and a concave groove matched with the convex piece is provided on the first cable laying panel.

7. The high-precision two-dimensional cable laying device according to claim 1, characterized in that: The first scale is used to determine the length of the wiring harness, and the main branch and secondary branch wires are added or separated in sequence. The added or separated wires are placed in the wiring harness fixing grooves of the first cable laying panel and the second cable laying panel, and fixed with nylon tie straps.

8. The high-precision two-dimensional cable laying device according to claim 1, characterized in that: The wire harness fixing grooves include a plurality of wire harness fixing grooves, and the plurality of wire harness fixing grooves are arranged in a matrix.

9. The high-precision two-dimensional cable laying device according to claim 1, characterized in that: The threading holes include a plurality of holes, and the plurality of threading holes are arranged in a matrix.

10. A method for using a high-precision two-dimensional cable laying device, based on the high-precision two-dimensional cable laying device according to any one of claims 1 to 9, characterized in that: include: First, place the main wire in the wire harness fixing groove of the first cable laying panel, use a nylon tie to pass the wire along the notch of the groove and tie it tightly, determine the wire harness length according to the first scale around the first cable laying panel, add or branch the wires of the main branch and secondary branch in turn, place the added or branched wires in the wire harness fixing groove of the first cable laying panel or the second cable laying panel, and fix them with nylon ties. During the laying process, adjust the second cable laying panel forward and backward according to the cable length.

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