A wind power generation foundation pile pit cleaning device

By designing a wind power foundation pile foundation pit cleaning device including track trucks, support arms, rectangular frames and other components, the problems of low cleaning efficiency and difficulty in separation and backfill in the prior art are solved, and efficient and stable foundations are achieved Pit cleaning and backfill effects.

CN119259540BActive Publication Date: 2025-02-14HUANENG HORQIN RIGHT FRONT BANNER NEW ENERGY CO LTD +2
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Patent Information

Application Number
CN202411799742.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-02-14
Estimated Expiration
2044-12-09

AI Technical Summary

Technical Problem

The prior art is inefficient when cleaning the foundation pit of wind power foundation piles, and it is difficult to effectively separate and backfill the loose soil and gravel on the bottom and side walls of the foundation pit, affecting the stability of the foundation pit.

Method used

A wind power foundation pile cleaning device is designed, including a track truck, support arm, rectangular frame, positioning mechanism, cleaning mechanism, etc., which can be realized through No. 1 rolling sweep, filter plate, tillage part, pit filling component and other components. Clean, separate and backfille the base of the foundation pit and the side walls simultaneously.

Benefits of technology

It realizes efficient cleaning of the bottom and side walls of the foundation pit, improves cleaning efficiency, ensures the stability of the foundation pit, and reduces errors in manual operation and equipment use by separation and backfill of soil and gravel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of construction site cleaning, and specifically to a wind power generation foundation pile pit cleaning device, comprising a crawler vehicle, a support arm is fixedly installed on the upper part of the crawler vehicle, a rectangular frame is set on the lower right part of the support arm for sliding up and down through a guide column, a positioning mechanism for limiting itself is set on the rectangular frame, and a cleaning mechanism for cleaning the bottom and side walls of the foundation pit is also set on the rectangular frame. The present invention adopts a positioning mechanism and a wall sweeping component to position the rectangular frame at a cleaning position of the foundation pit, and then the crawler vehicle drives a No. 1 rolling sweeper and the wall sweeping component through the rectangular frame to simultaneously sweep the loose soil and gravel on the side walls of the bottom of the foundation pit, thereby realizing simultaneous cleaning of the bottom and side walls of the foundation pit and increasing the cleaning efficiency. The present invention can collect and process the loose soil and gravel separately, and further increase the cleaning efficiency by simultaneously performing cleaning, backfilling and leveling.
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Description

Technical Field

[0001] The invention relates to the field of construction site cleaning, and in particular to a wind power generation foundation pile pit cleaning device. Background Art

[0002] The wind turbine foundation pile foundation pit is an underground space excavated for the installation of wind turbine foundation piles. Its main function is to provide a stable installation position for the foundation piles to ensure that the wind turbine can withstand huge wind loads, deadweight and other dynamic and static loads during operation.

[0003] After the excavation of the foundation pit is completed, it is necessary to cast the base of the wind turbine generator set in the center of the foundation pit. The base is first tied into the shape of a base with steel bars, and then a fence is set on the outside of the steel bars. After that, concrete is poured on the steel bars inside the fence. Before pouring, it is necessary to clean the bottom part of the foundation pit between the outside of the fence and the inside of the side wall of the foundation pit and some loose soil and gravel remaining on the side wall of the foundation pit to prevent these debris from mixing into the interior of the base and affecting the bearing capacity of the foundation piles.

[0004] At present, small excavation equipment or manual cleaning is mainly used to clean the bottom and side walls of the foundation pit. However, this cleaning method requires multiple workers to cooperate with the excavation equipment to clean the side walls and bottom of the foundation pit at the same time, which makes the cleaning efficiency poor. When cleaning and collecting the gravel, a large amount of soil is easily mixed in, resulting in less soil at the bottom of the foundation pit, which in turn affects the stability of the foundation pit. In addition, the existing excavation equipment needs to sequentially excavate, collect, backfill and compact the gravel embedded in the bottom of the foundation pit, which further reduces the efficiency of cleaning the foundation pit. Summary of the invention

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a wind power generation foundation pile pit cleaning device, including a tracked vehicle, a support arm is fixedly installed on the upper part of the tracked vehicle, a rectangular frame is set on the lower right part of the support arm for sliding up and down through a guide column, a positioning mechanism for limiting itself is set on the rectangular frame, and a cleaning mechanism for cleaning the bottom and side walls of the foundation pit is also set on the rectangular frame.

[0006] The cleaning mechanism includes a stone storage bin which is slidably arranged at the lower part of the rectangular frame, a mounting frame is fixedly installed on the front side of the stone storage bin, a No. 1 roller is rotatably arranged in the middle part of the lower side of the mounting frame, a soil storage bin is fixedly installed at the lower side of the stone storage bin, a filter plate is slidably arranged at the front side of the soil storage bin, the filter plate is arranged to be gradually inclined upward from front to back, a cross bar is fixedly installed on the lower side of the front of the mounting frame, and tillage blades are rotatably arranged on the cross bar at equal intervals along the left and right directions.

[0007] The cleaning mechanism further includes a wall - sweeping component arranged on the left side of the rectangular frame for cleaning the side wall of the foundation pit. The cleaning mechanism also includes a knife - driving component for controlling the tillage knife parts. A pit - filling component for backfilling the gravel pit is jointly arranged on the rectangular frame and the soil storage bin.

[0008] A height hydraulic rod is fixedly installed on the upper part of the support arm. The telescopic section of the height hydraulic rod is fixedly connected to the rectangular frame. A lead screw is rotatably arranged inside the rectangular frame. A sliding support plate is fixedly installed on the upper side of the middle part of the stone storage bin. The lead screw penetrates inside the sliding support plate and is thread - connected to it. A power motor with an output shaft fixedly connected to the lead screw is arranged inside the rectangular frame.

[0009] Preferably, the positioning mechanism includes a position plate slidably arranged left - and - right through a guide rod on the right side of the rectangular frame. An arcuate plate is fixedly installed on the right side of the position plate. Anti - friction wheels are rotatably arranged at the lower parts of the front and rear ends of the arcuate plate. A first hydraulic rod is fixedly installed on the upper right side of the rectangular frame. The telescopic section of the first hydraulic rod is fixedly connected to the position plate.

[0010] Preferably, the wall - sweeping component includes a vertical plate slidably arranged left - and - right through a plug column on the left side of the rectangular frame. An angle plate is hinged to the lower left side of the vertical plate. A spiral roller broom is rotatably arranged on the left side of the angle plate. An execution motor is fixedly installed on the upper part of the angle plate. The output shaft of the execution motor is fixedly connected to the spiral roller broom.

[0011] Preferably, a second hydraulic rod is fixedly installed on the upper left side of the rectangular frame. The telescopic section of the second hydraulic rod is fixedly connected to the vertical plate. A driven plate is rotatably arranged on the upper part of the vertical plate. A threaded rod is rotatably arranged in the middle of the right side of the angle plate. The threaded rod is thread - connected to the driven plate.

[0012] Preferably, the knife - driving component includes a rotating tube rotatably arranged on the upper side of the front part of the mounting frame. Active sleeves corresponding to the tillage knife parts one by one are rotatably arranged at equal intervals in the left - right direction on the outer side of the rotating tube. The active sleeves are connected to the corresponding tillage knife parts through belts. A horizontal support plate is fixedly installed on the lower front side of the rectangular frame. An L - shaped plate is fixedly installed on the front side of the horizontal support plate. A number of second roller brooms arranged along the length direction of the filter plate are rotatably arranged on the lower rear side of the mounting frame. A driving motor is fixedly installed on the upper part of the mounting frame. A transmission belt is jointly wound around the output shaft of the driving motor, the second roller brooms, the first roller broom, and the rotating tube.

[0013] Preferably, a two - way electric push rod corresponding to the active sleeve one by one is fixedly installed at equal intervals in the left - right direction inside the rotating tube. Grooves for inserting the telescopic sections of the two - way electric push rods are arranged at equal intervals along the circumferential direction on the inner side surface of the active sleeve. Lifting plates corresponding to the tillage knife parts one by one are arranged at equal intervals in the left - right direction on the horizontal section of the L - shaped plate. The lifting plates are connected to the L - shaped plate through follower columns for up - and - down sliding. A stone - shoveling part is slidably arranged front - and - rear at the lower part of the lifting plate. The upper part of the stone - shoveling part is in a U - shaped structure, and the lower part of the stone - shoveling part is in an isosceles trapezoid structure.

[0014] Preferably, on the transverse section of the L-shaped plate, telescopic spring rods corresponding to the lifting plates one by one are fixedly installed at equal intervals in the left-right direction. The telescopic section of the telescopic spring rod is fixedly connected to the lifting plate. A displacement sensor is arranged inside the telescopic spring rod. On the lower part of the transverse section of the L-shaped plate, chute members corresponding to the lifting plates one by one are fixedly installed at equal intervals in the left-right direction. An elongated waist-shaped groove that gradually slopes upward from front to back is formed in the lower part of the chute member. The chute member is located on the left side of the stone-shoveling member at the corresponding position. The left side of the U-shaped structure of the stone-shoveling member slides inside the elongated waist-shaped groove of the chute member through a convex column.

[0015] Preferably, on the front side of the horizontal support plate, push rod members corresponding to the active sleeves one by one are slidably arranged up and down at equal intervals in the left-right direction. A return spring is arranged between the push rod member and the horizontal support plate. An elliptical plate member is sleeved on the outer side of the active sleeve corresponding to the position of the push rod member.

[0016] Preferably, a circular plate is fixedly installed at the right end of the last second rotary sweeper. A wavy track groove is formed on the cylindrical surface of the circular plate. A fixed rod is fixedly installed at the position corresponding to the circular plate on the upper side of the filter plate. The upper end of the fixed rod is inserted into the inside of the track groove.

[0017] Preferably, the pit-filling assembly includes lower soil outlets opened at equal intervals in the left-right direction on the lower side of the soil storage bin. The lower soil outlets correspond to the tilling blade members one by one. On the lower side of the soil storage bin, closing plate members that are slidably connected to it in the front-back direction are arranged at equal intervals in the left-right direction. The closing plate members correspond to the lower soil outlets one by one. An active electric push rod is fixedly installed on the rear side of the closing plate member. The telescopic section of the active electric push rod is fixedly connected to the stone storage bin. On the rear side of the rectangular frame, support plates are fixedly installed symmetrically left and right. A T-shaped ramming plate is slidably arranged up and down together on the rear side of the support plates. Two rotation rollers arranged symmetrically up and down are rotatably arranged together between the support plates. A chain is wound around the two rotation rollers through a sprocket. A lifting plate is fixedly installed on the outer side of the chain. A convex block is fixedly installed on the right side of the vertical section of the T-shaped ramming plate. A rotation motor connected to one of the rotation rollers is fixedly installed on the left side of the left support plate.

[0018] The beneficial effects of the present invention are as follows:

[0019] First, the present invention uses a positioning mechanism and a wall-sweeping assembly to position the rectangular frame at the cleaning position of the foundation pit. Subsequently, the crawler vehicle drives the first rotary sweeper through the rectangular frame to sweep the loose soil and gravel at the bottom of the foundation pit. At the same time, the rectangular frame drives the wall-sweeping assembly to sweep the loose soil on the side wall of the foundation pit, so as to realize the simultaneous cleaning of the bottom and side walls of the foundation pit and improve the cleaning efficiency.

[0020] 2. The present invention adopts a No. 1 roller to move the loose soil and gravel to the filter plate, and then separates the loose soil from the gravel through the filter plate, so as to realize the separate collection and treatment of the loose soil and gravel, and then the gravel pit can be backfilled with soil through the pit filling component, thereby realizing rapid backfilling, and after the pit filling component backfills the gravel pit, the foundation pit can also be compacted and leveled, thereby further increasing the cleaning efficiency by performing cleaning, backfilling and leveling simultaneously.

[0021] 3. The present invention adopts a knife driving assembly to drive the tilling blade to automatically dig out the gravel embedded in the bottom of the foundation pit, but will not dig the gravel scattered on the foundation pit, thereby avoiding the tilling blade from excessively turning the foundation pit. While ensuring the compactness of the foundation pit soil, it also avoids the appearance of more loose soil due to turning the soil, thereby ensuring the cleaning effect.

[0022] Fourth, the present invention adopts the method that the No. 2 roller sweep rotates synchronously with the No. 1 roller sweep, so that the No. 2 roller sweep drives the gravel and soil to move backward along the filter plate. At the same time, the No. 2 roller sweep on the rear side drives the filter plate to swing back and forth left and right through the circular plate, thereby increasing the screening effect of the filter plate on soil and gravel. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0025] Figure 2 It is a schematic diagram of the structure of the present invention after the crawler vehicle and the support arm are removed.

[0026] Figure 3 It is a partial left view of the present invention without the crawler vehicle, support arm, positioning mechanism and wall sweeping assembly.

[0027] Figure 4 It is a cross-sectional view of a stone storage bin, a soil storage bin, a filter plate, a sliding support plate, a lower soil opening and a fixing rod in the present invention.

[0028] Figure 5 It is a partial structural schematic diagram of the mounting frame, the cross bar, the tilling blade member, the rotating tube, the active sleeve, the pushing square rod and the elliptical plate member in the present invention.

[0029] Figure 6 It is a partial cross-sectional view of the rotating tube, the active sleeve and the bidirectional electric push rod in the present invention.

[0030] Figure 7 It is a partial structural schematic diagram of the transverse support plate, L-shaped plate, lifting plate, stone scraping member, spring telescopic rod and inclined slot member in the present invention.

[0031] Figure 8It is a partial structural schematic diagram of the filter plate, the second roller sweeper, the circular plate, the track groove and the fixing rod in the present invention.

[0032] Fig. 9 It is a structural schematic diagram of the support plate, T-shaped tamping plate, rotating roller, lifting plate and protruding block in the present invention.

[0033] In the figure: 1, crawler; 2, support arm; 3, rectangular frame; 4, positioning mechanism; 5, cleaning mechanism; 21, height hydraulic rod; 31, screw rod; 32, power motor; 41, position plate; 42, bow plate; 43, abutment wheel; 44, No. 1 hydraulic rod; 50, pit filling assembly; 51, stone storage bin; 52, mounting frame; 53, No. 1 roller sweeper; 54, soil storage bin; 55, filter plate; 56, cross bar; 57, tillage blade; 58, wall sweeping assembly; 59, driving blade assembly; 501, lower soil opening; 502, closing plate; 503, active electric push rod; 504, support plate; 505, T-shaped tamping plate; 506, rotating roller; 507, lifting plate; 508, rotating The motor is as follows: 509, a raised block; 511, a sliding support plate; 581, a vertical plate; 582, an angle plate; 583, a spiral sweeper; 584, an executive motor; 585, a driven plate; 586, a threaded rod; 587, a No. 2 hydraulic rod; 591, a rotating tube; 592, an active sleeve; 593, a horizontal support plate; 594, an L-shaped plate; 595, a No. 2 sweeper; 596, a driving motor; 597, a two-way electric push rod; 598, a push-against square rod; 5951, a circular plate; 5952, a track groove; 5953, a fixed rod; 5971, a lifting plate; 5972, a stone shovel; 5973, a spring telescopic rod; 5974, a chute piece; 5981, an elliptical plate piece. DETAILED DESCRIPTION

[0034] The embodiments of the present invention are described in detail below. The embodiments described below are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. If no specific techniques or conditions are specified in the embodiments, the techniques or conditions described in the literature in the art or the product specifications are used.

[0035] See also Figure 1 and Figure 2 A wind power generation foundation pile pit cleaning device comprises a crawler vehicle 1, a support arm 2 is fixedly installed on the upper part of the crawler vehicle 1, a rectangular frame 3 is set on the lower right part of the support arm 2 for sliding up and down through a guide column, a height hydraulic rod 21 is fixedly installed on the upper part of the support arm 2, the telescopic section of the height hydraulic rod 21 is fixedly connected to the rectangular frame 3, a positioning mechanism 4 for limiting itself is set on the rectangular frame 3, and a cleaning mechanism 5 for cleaning the bottom and side walls of the foundation pit is also set on the rectangular frame 3.

[0036] When the foundation pit needs to be cleaned, the operator first controls the tracked vehicle 1 to move to the edge of the foundation pit, so that the tracked vehicle 1 drives the rectangular frame 3 to move to the upper part of the foundation pit through the support arm 2, so that the rectangular frame 3 is located in the upper part between the side wall and the enclosure, and then extends the telescopic section of the height hydraulic rod 21 to drive the rectangular frame 3 down to the inside of the foundation pit, and the rectangular frame 3 drives the positioning mechanism 4 and the cleaning mechanism 5 to move synchronously to the inside of the foundation pit.

[0037] Then, the rectangular frame 3 is confined to the position of the foundation pit through the cleaning mechanism 5 and the positioning mechanism 4, and the tracked vehicle 1 is started to drive the rectangular frame 3 to move, so that the rectangular frame 3 rotates around the enclosure through the positioning mechanism 4, and at the same time, the rectangular frame 3 drives the cleaning mechanism 5 to clean the bottom and side walls of the foundation pit.

[0038] See also Figure 1 , Figure 2 and Figure 3 The cleaning mechanism 5 includes a stone storage bin 51 which is slidably arranged at the lower part of the rectangular frame 3, a mounting frame 52 is fixedly installed on the front side of the stone storage bin 51, and a No. 1 roller sweeper 53 is rotatably arranged at the middle part of the lower side of the mounting frame 52. The cleaning mechanism 5 also includes a wall sweeping assembly 58 for cleaning the side wall of the foundation pit which is arranged on the left side of the rectangular frame 3. The wall sweeping assembly 58 includes a vertical plate 581 which is slidably arranged on the left side of the rectangular frame 3 through a column, an angle plate 582 is hingedly connected to the lower left part of the vertical plate 581, a spiral roller sweeper 583 is rotatably arranged on the left side of the angle plate 582, and an execution motor 584 is fixedly installed on the upper part of the angle plate 582, and the output shaft of the execution motor 584 is fixedly connected to the spiral roller sweeper 583.

[0039] See also Figure 1 and Figure 2 A second hydraulic rod 587 is fixedly installed on the upper left side of the rectangular frame 3, and the telescopic section of the second hydraulic rod 587 is fixedly connected to the vertical plate 581. A driven plate 585 is rotatably provided on the upper part of the vertical plate 581, and a threaded rod 586 is rotatably provided on the middle part of the right side of the angle plate 582, and the threaded rod 586 is threadedly connected to the driven plate 585.

[0040] When the rectangular frame 3 is located inside the foundation pit, the rectangular frame 3 drives the No. 1 roller 53 to contact the bottom of the foundation pit through the stone storage bin 51 and the mounting frame 52 in turn, and then the operator manually rotates the threaded rod 586, so that the threaded rod 586 drives the angle plate 582 to rotate along the lower part of the vertical plate 581, so that the angle plate 582 is parallel to the side wall of the foundation pit, and then the telescopic section of the No. 2 hydraulic rod 587 is extended to drive the vertical plate 581 to move toward the direction close to the side wall of the foundation pit, so that the vertical plate 581 drives the spiral roller 583 to rest against the side wall of the foundation pit through the angle plate 582.

[0041] Continue reading Figure 1 and Figure 2The positioning mechanism 4 includes a position plate 41 which is set on the right side of the rectangular frame 3 by sliding left and right through a guide rod. A bow plate 42 is fixedly installed on the right side of the position plate 41. Abutment wheels 43 are rotatably set at the lower parts of the front and rear ends of the bow plate 42. A hydraulic rod 44 is fixedly installed on the right side of the upper part of the rectangular frame 3. The telescopic section of the hydraulic rod 44 is fixedly connected to the position plate 41.

[0042] When the spiral roller 583 abuts against the side wall of the foundation pit, the telescopic section of the No. 1 hydraulic rod 44 is extended to drive the position plate 41 to move toward the enclosure, and the position plate 41 drives the two abutment wheels 43 to synchronously abut against the enclosure through the bow plate 42. At this time, the two abutment wheels 43 and the spiral roller 583 are limited to make the rectangular frame 3 arranged radially along the foundation pit, and then the crawler vehicle 1 is moved to rotate along the center of the foundation pit, and the crawler vehicle 1 synchronously drives the rectangular frame 3 to rotate circumferentially along the foundation pit.

[0043] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The cleaning mechanism 5 also includes a soil storage bin 54 fixedly mounted on the lower side of the stone storage bin 51, a filter plate 55 is slidably arranged on the front side of the soil storage bin 54, and the filter plate 55 is arranged to be gradually inclined upward from front to back. The cleaning mechanism 5 also includes a knife driving assembly 59 for controlling the tilling blade 57, and the knife driving assembly 59 includes a rotating tube 591 rotatably arranged on the upper front side of the mounting frame 52, and a plurality of No. 2 roller sweeps 595 arranged along the length direction of the filter plate 55 are rotatably arranged on the rear side of the lower part of the mounting frame 52, and a driving motor 596 is fixedly mounted on the upper part of the mounting frame 52, and a transmission belt is wound around the output shaft of the driving motor 596, the No. 2 roller sweep 595, the No. 1 roller sweep 53 and the rotating tube 591.

[0044] While the rectangular frame 3 rotates along the circumference of the foundation pit, the rectangular frame 3 drives the No. 1 roller 53 to move synchronously, and then the drive motor 596 is started, so that the drive motor 596 drives the No. 2 roller 595, the No. 1 roller 53 and the rotating tube 591 to rotate synchronously, so that the No. 1 roller 53 sweeps the scattered gravel on the foundation pit that is not embedded in the soil to the filter plate 55, and then the No. 2 roller 595 gradually pushes the gravel along the filter plate 55 to the inside of the soil storage bin 54 from front to back. While sweeping the gravel, the No. 1 roller 53 sweeps the loose soil on the bottom of the foundation pit to the filter plate 55, and then the loose soil passes through the sieve holes of the filter plate 55 and falls into the inside of the soil storage bin 54, thereby realizing the separate collection of gravel and loose soil.

[0045] While rotating the first rolling broom 53, start the actuating motor 584 at the same time, so that the actuating motor 584 drives the spiral rolling broom 583 to rotate, thereby enabling the spiral rolling broom 583 to sweep the loose soil and sundries on the side wall of the foundation pit, and the sundries swept down can be pushed downward by the spiral rolling broom 583, preventing the sundries from flying to a certain extent.

[0046] It should be noted that the front side of the bottom of the soil storage bin 54 is in a slope structure that gradually slopes downward from front to back, so that the loose soil falling from the filter plate 55 to the bottom of the soil storage bin 54 can slide backward along the slope on the soil storage bin 54 under the action of gravity, preventing the loose soil from accumulating at the front of the soil storage bin 54.

[0047] Refer to Figure 3 、 Figure 4 and Figure 8 As shown in, a circular plate 5951 is fixedly installed at the right end of the last second rolling broom 595. A wavy track groove 5952 is formed on the cylindrical surface of the circular plate 5951. A fixing rod 5953 is fixedly installed at the position corresponding to the circular plate 5951 on the upper side of the filter plate 55, and the upper end of the fixing rod 5953 is inserted into the inside of the track groove 5952.

[0048] When the second rolling broom 595 rotates, the last second rolling broom 595 drives the circular plate 5951 thereon to rotate synchronously, so that the circular plate 5951 reciprocates the fixing rod 5953 left and right through the track groove 5952 thereon, and the fixing rod 5953 drives the filter plate 55 to reciprocate left and right synchronously, thereby shaking the filter plate 55 left and right, and further increasing the separation effect of the filter plate 55 on the crushed stones and loose soil.

[0049] Refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 and Figure 7 As shown in, the cleaning mechanism 5 further includes a cross bar 56 fixedly installed at the lower part of the front side of the mounting frame 52. Plowing knife members 57 are rotatably arranged at equal intervals in the left - right direction on the cross bar 56. The knife driving assembly 59 further includes a horizontal support plate 593 fixedly installed at the lower part of the front side of the rectangular frame 3. An L - shaped plate 594 is fixedly installed on the front side of the horizontal support plate 593. Lifting plates 5971 corresponding to the plowing knife members 57 one by one are arranged at equal intervals in the left - right direction on the horizontal section of the L - shaped plate 594. The lifting plates 5971 are slidably connected to the L - shaped plate 594 up and down through follower columns. A stone shoveling member 5972 is slidably arranged back and forth at the lower part of the lifting plate 5971. The upper part of the stone shoveling member 5972 is in a U - shaped structure, and the lower part of the stone shoveling member 5972 is in an isosceles trapezoid structure.

[0050] Refer to Figure 2 、 Figure 3 and Figure 7, on the transverse section of the L-shaped plate 594, spring telescopic rods 5973 corresponding to the lifting plates 5971 one by one are fixedly installed at equal intervals in the left-right direction. The telescopic section of the spring telescopic rod 5973 is fixedly connected to the lifting plate 5971. A displacement sensor is arranged inside the spring telescopic rod 5973. On the lower part of the transverse section of the L-shaped plate 594, chute members 5974 corresponding to the lifting plates 5971 one by one are fixedly installed at equal intervals in the left-right direction. An elongated waist-shaped groove that slopes upward gradually from front to back is formed in the lower part of the chute member 5974. The chute member 5974 is located on the left side of the stone shoveling member 5972 at the corresponding position. The left side of the U-shaped structure of the stone shoveling member 5972 slides inside the elongated waist-shaped groove of the chute member 5974 through a protruding column.

[0051] During the movement, the rectangular frame 3 drives the stone shoveling member 5972 to move synchronously through the horizontal support plate 593, the L-shaped plate 594, and the lifting plate 5971 in sequence. When the stone shoveling member 5972 contacts the crushed stones scattered on the bottom of the foundation pit, the crushed stones move to the upper side of the isosceles trapezoid structure at the lower part of the stone shoveling member 5972 through the inclined surface of the isosceles trapezoid structure at the lower part of the stone shoveling member 5972, and then the crushed stones pass through the U-shaped structure at the upper part of the stone shoveling member 5972 and move to the rear side of the stone shoveling member 5972, so that the crushed stones scattered on the bottom of the foundation pit will not hinder the movement of the stone shoveling member 5972.

[0052] When the stone shoveling member 5972 contacts the crushed stones embedded in the bottom of the foundation pit, the crushed stones embedded in the bottom of the foundation pit hinder the movement of the stone shoveling member 5972, causing the stone shoveling member 5972 to move backward relative to the lifting plate 5971. At the same time, the stone shoveling member 5972 drives the protruding column thereon to move along the elongated waist-shaped groove of the chute member 5974, so that the stone shoveling member 5972 moves upward while moving backward relative to the lifting plate 5971, thereby enabling the stone shoveling member 5972 to move to the upper part of the crushed stones embedded in the bottom of the foundation pit, and further enabling the stone shoveling member 5972 to cross over the crushed stones embedded in the bottom of the foundation pit.

[0053] Refer to Figure 2 , Figure 3 , Figure 5 and Figure 6 , the knife driving assembly 59 further includes driving sleeves 592 that are rotatably arranged at equal intervals in the left-right direction on the outside of the rotating pipe 591 and correspond to the tilling knife members 57 one by one. The driving sleeves 592 are connected to the tilling knife members 57 at the corresponding positions through belts. Inside the rotating pipe 591, two-way electric push rods 597 corresponding to the driving sleeves 592 one by one are fixedly installed at equal intervals in the left-right direction. Grooves for inserting the telescopic sections of the two-way electric push rods 597 are formed at equal intervals along the circumferential direction on the inner side surface of the driving sleeve 592.

[0054] When the stone-shoveling piece 5972 moves upward, the stone-shoveling piece 5972 compresses the spring telescopic rod 5973 through the lifting plate 5971. At the same time, the displacement sensor on the spring telescopic rod 5973 records the displacement of the telescopic section of the spring telescopic rod 5973. When the displacement of the telescopic section of the spring telescopic rod 5973 reaches the standard, the telescopic section of the bidirectional electric push rod 597 corresponding to the position of the upward stone-shoveling piece 5972 is extended, so that the telescopic section of the bidirectional electric push rod 597 is inserted into the groove of the active sleeve 592 at the corresponding position.

[0055] After the telescopic section of the bidirectional electric push rod 597 extends into the groove of the active sleeve 592 at the corresponding position, the active sleeve 592 at the corresponding position is locked with the rotating tube 591 as a whole, so that the rotating tube 591 drives the active sleeve 592 at the corresponding position to rotate synchronously, and the active sleeve 592 drives the tilling blade piece 57 corresponding to the position of the upward shovel piece 5972 to rotate synchronously, so that the tilling blade piece 57 can dig out the gravel embedded in the bottom of the foundation pit, thereby specifically excavating the soil at the position of the gravel embedded in the bottom of the foundation pit, and will not excavate the soil elsewhere, thereby ensuring the compactness of the soil.

[0056] See also Figure 3 and Figure 5 A push-pull square rod 598 corresponding to the active sleeve 592 is set on the front side of the horizontal support plate 593 to slide up and down at equal intervals along the left and right directions. A return spring is set between the push-pull square rod 598 and the horizontal support plate 593, and an elliptical plate 5981 is sleeved on the outer side of the active sleeve 592 at the position corresponding to the push-pull square rod 598.

[0057] When the active sleeve 592 starts to rotate, the active sleeve 592 drives the elliptical plate 5981 thereon to rotate synchronously, and the return spring pushes the lower end of the pushing square rod 598 to always press against the outer surface of the elliptical plate 5981 through its own elastic force, so that the elliptical plate 5981 intermittently pushes the pushing square rod 598 upward, and when the stone-shoveling piece 5972 passes over the gravel embedded in the bottom of the foundation pit, the spring telescopic rod 5973 drives the stone-shoveling piece 5972 to move downward to the initial height position, and then delays for a period of time to retract the telescopic section of the two-way electric push rod 597 at the corresponding position, so that the tilling blade piece 57 digs out the gravel embedded in the bottom of the foundation pit, and then the active sleeve 592 and the rotating tube 591 are separated from the synchronous rotation, and then the pushing square rod 598 drives the active sleeve 592 to rotate to the initial angle by pushing the elliptical plate 5981, and the active sleeve 592 drives the tilling blade piece 57 to rotate synchronously, so that the tilling blade of the tilling blade piece 57 does not contact the foundation pit ground.

[0058] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Fig. 9The cleaning mechanism 5 also includes a pit filling component 50 that is jointly arranged on the rectangular frame 3 and the soil storage bin 54. The pit filling component 50 includes a lower soil opening 501 that is evenly spaced along the left and right directions and is opened at the lower side of the soil storage bin 54. The lower soil opening 501 corresponds to the tillage blade 57 one by one. The lower side of the soil storage bin 54 is evenly spaced along the left and right directions and is provided with a shielding plate 502 that is slidably connected to it front and back. The shielding plate 502 corresponds to the lower soil opening 501 one by one. An active electric push rod 503 is fixedly installed on the rear side of the shielding plate 502. The telescopic section of the active electric push rod 503 is fixed to the stone storage bin 51. A support plate 504 is fixedly installed symmetrically on the left and right sides of the rear side of the rectangular frame 3, and a T-shaped tamping plate 505 is set on the rear side of the support plate 504 for sliding up and down together, and two rotating rollers 506 arranged symmetrically up and down are set between the support plates 504 for rotating together, and a chain is wound around the two rotating rollers 506 through a sprocket, and a lifting plate 507 is fixedly installed on the outside of the chain, a raised block 509 is fixedly installed on the right side of the vertical section of the T-shaped tamping plate 505, and a rotating motor 508 connected to one of the rotating rollers 506 is fixedly installed on the left side of the left support plate 504.

[0059] After the tilling blade 57 digs out the gravel embedded in the bottom of the foundation pit, a gravel pit is left at the bottom of the foundation pit. Then, the telescopic section of the active electric push rod 503 corresponding to the position of the tilling blade 57 after rotation is extended with a delay, so that the soil storage bin 54 moves to the upper part of the gravel pit. The active electric push rod 503 drives the closing plate 502 to move, thereby opening the lower soil opening 501 corresponding to the gravel pit, and the soil inside the soil storage bin 54 falls into the gravel pit under the action of gravity, thereby backfilling the gravel pit.

[0060] At the same time, the rotating motor 508 is started, so that the rotating motor 508 drives the rotating roller 506 to rotate, and the rotating roller 506 drives the lifting plate 507 to move through the chain. When the lifting plate 507 rotates to the lower side of the protruding block 509, the lifting plate 507 drives the T-shaped tamping plate 505 to move vertically upward by pushing the protruding block 509. When the lifting plate 507 rotates to the front side of the rotating roller 506, the T-shaped tamping plate 505 falls under the action of gravity, so that the horizontal section of the T-shaped tamping plate 505 tamps on the bottom of the foundation pit, thereby leveling the foundation pit. In order to reduce the resistance of the lifting plate 507 when it rotates, a ball bearing can be set on the surface of the lifting plate 507 that contacts the T-shaped tamping plate 505.

[0061] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 A screw rod 31 is rotatably arranged inside the rectangular frame 3, a sliding support plate 511 is fixedly installed on the upper middle side of the stone storage bin 51, the screw rod 31 is inserted into the sliding support plate 511 and is threadedly connected thereto, and a power motor 32 with an output shaft fixedly connected to the screw rod 31 is arranged inside the rectangular frame 3.

[0062] After the rectangular frame 3 rotates around the foundation pit for one circle, the power motor 32 is started to drive the screw rod 31 to rotate. The screw rod 31 drives the stone storage bin 51 to move a certain distance along the length direction of the rectangular frame 3 through the sliding support plate 511, so that the tilling blade 57 and the stone shovel 5972 can detect and remove gravel at positions that have not been passed on the foundation pit, and at the same time, the No. 1 roller 53 can comprehensively clean the foundation pit.

[0063] See also Figure 1-Figure 9 When cleaning the foundation pit, the present invention also includes the following steps:

[0064] In the first step, the operator controls the crawler vehicle 1 to move to the edge of the foundation pit, so that the crawler vehicle 1 drives the rectangular frame 3 to move to the upper part of the foundation pit through the support arm 2, so that the rectangular frame 3 is located in the upper part between the side wall and the enclosure, and then extends the telescopic section of the height hydraulic rod 21 to drive the rectangular frame 3 down to the inside of the foundation pit, so that the No. 1 roller 53 contacts the bottom of the foundation pit.

[0065] In the second step, the operator manually rotates the threaded rod 586 to make the spiral roller 583 parallel to the side wall of the foundation pit, and then extends the telescopic section of the No. 2 hydraulic rod 587 to drive the spiral roller 583 to rest against the side wall of the foundation pit, and then extends the telescopic section of the No. 1 hydraulic rod 44 to make the two abutting wheels 43 rest against the enclosure at the same time, and the mobile crawler vehicle 1 drives the rectangular frame 3 to rotate along the circumference of the foundation pit.

[0066] In the third step, the gravel embedded in the bottom of the foundation pit pushes the stone-shoveling piece 5972, so that the stone-shoveling piece 5972 compresses the spring telescopic rod 5973. When the displacement of the telescopic section of the spring telescopic rod 5973 reaches the standard, the telescopic section of the two-way electric push rod 597 corresponding to the position of the upwardly moved stone-shoveling piece 5972 is extended, so that the tilling blade piece 57 at the corresponding position will dig out the gravel embedded in the bottom of the foundation pit.

[0067] The fourth step is to start the driving motor 596 and the execution motor 584, so that the No. 1 roller 53 sweeps the gravel and loose soil onto the filter plate 55, the loose soil passes through the sieve holes of the filter plate 55 and falls into the soil storage bin 54, the gravel moves to the inside of the stone storage bin 51, and the execution motor 584 drives the spiral roller 583 to sweep the loose soil and debris on the side wall of the foundation pit.

[0068] The fifth step is to extend the telescopic section of the active electric push rod 503 at the position corresponding to the rotated tiller blade 57, so that when the soil storage bin 54 moves to the upper part of the gravel pit, the active electric push rod 503 drives the closing plate 502 to move, thereby opening the lower soil opening 501 corresponding to the gravel pit, and the soil inside the soil storage bin 54 falls into the gravel pit under the action of gravity, thereby backfilling the gravel pit.

[0069] The sixth step is to start the rotating motor 508, so that the lifting plate 507 intermittently drives the T-shaped tamping plate 505 to move upward, so that the T-shaped tamping plate 505 intermittently falls under the action of gravity, and then the horizontal section of the T-shaped tamping plate 505 intermittently tamps the bottom of the foundation pit, thereby leveling the foundation pit.

[0070] In the seventh step, after the rectangular frame 3 rotates around the foundation pit for one circle, the power motor 32 is started to drive the screw rod 31 to rotate. The screw rod 31 drives the stone storage bin 51 to move a certain distance along the length direction of the rectangular frame 3 through the sliding support plate 511, so that the tilling blade 57 and the stone shovel 5972 can detect and remove the gravel at the position that has not passed through the foundation pit, and at the same time, the No. 1 roller 53 can comprehensively clean the foundation pit.

[0071] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations on the present invention. A person skilled in the art may make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention and they are still covered by the protection scope of the present invention.

Claims

1. A wind power generation foundation pile pit cleaning device, comprising a crawler vehicle (1), characterized in that: A support arm (2) is fixedly mounted on the upper part of the crawler vehicle (1); a rectangular frame (3) is provided on the lower right part of the support arm (2) for sliding up and down through a guide column; a positioning mechanism (4) for limiting the position of the rectangular frame (3) is provided on the rectangular frame (3); and a cleaning mechanism (5) for cleaning the bottom and side walls of the foundation pit is also provided on the rectangular frame (3); The cleaning mechanism (5) comprises a stone storage bin (51) slidably arranged at the lower part of the rectangular frame (3), a mounting frame (52) is fixedly installed at the front side of the stone storage bin (51), a No. 1 rolling sweeper (53) is rotatably arranged at the middle part of the lower side of the mounting frame (52), a soil storage bin (54) is fixedly installed at the lower side of the stone storage bin (51), a filter plate (55) is slidably arranged at the front side of the soil storage bin (54), and the filter plate (55) is arranged to be gradually inclined upward from front to back, a cross bar (56) is fixedly installed at the lower side of the front part of the mounting frame (52), and a tilling blade (57) is rotatably arranged at equal intervals along the left and right directions on the cross bar (56); The cleaning mechanism (5) further comprises a wall sweeping assembly (58) arranged on the left side of the rectangular frame (3) for cleaning the side wall of the foundation pit. The cleaning mechanism (5) further comprises a knife driving assembly (59) for controlling the tilling knife member (57). The rectangular frame (3) and the soil storage bin (54) are jointly provided with a pit filling assembly (50) for backfilling the gravel pit. A height hydraulic rod (21) is fixedly mounted on the upper part of the support arm (2), the telescopic section of the height hydraulic rod (21) is fixedly connected to the rectangular frame (3), a screw rod (31) is rotatably arranged inside the rectangular frame (3), a sliding support plate (511) is fixedly mounted on the upper side of the middle part of the stone storage bin (51), the screw rod (31) is inserted into the sliding support plate (511) and is threadedly connected thereto, and a power motor (32) is arranged inside the rectangular frame (3) and the output shaft is fixedly connected to the screw rod (31).

2. A wind power generation foundation pile pit cleaning device according to claim 1, characterized in that: The positioning mechanism (4) comprises a position plate (41) which is arranged on the right side of the rectangular frame (3) by means of a guide rod and slides left and right. A bow plate (42) is fixedly installed on the right side of the position plate (41). Abutment wheels (43) are rotatably arranged at the lower parts of both front and rear ends of the bow plate (42). A No. 1 hydraulic rod (44) is fixedly installed on the right side of the upper part of the rectangular frame (3). The telescopic section of the No. 1 hydraulic rod (44) is fixedly connected to the position plate (41).

3. A wind power generation foundation pile pit cleaning device according to claim 1, characterized in that: The wall sweeping assembly (58) comprises a vertical plate (581) which is arranged on the left side of the rectangular frame (3) by means of a plug post and slides left and right; an angle plate (582) is hingedly connected to the lower left side of the vertical plate (581); a spiral sweeper (583) is rotatably arranged on the left side of the angle plate (582); an actuator motor (584) is fixedly installed on the upper part of the angle plate (582); and an output shaft of the actuator motor (584) is fixedly connected to the spiral sweeper (583).

4. A wind power generation foundation pile pit cleaning device according to claim 3, characterized in that: A second hydraulic rod (587) is fixedly installed on the left upper part of the rectangular frame (3); the telescopic section of the second hydraulic rod (587) is fixedly connected to the vertical plate (581); a driven plate (585) is rotatably arranged on the upper part of the vertical plate (581); a threaded rod (586) is rotatably arranged on the middle part of the right side of the angle plate (582); and the threaded rod (586) is threadedly connected to the driven plate (585).

5. A wind power generation foundation pile pit cleaning device according to claim 1, characterized in that: The knife driving assembly (59) includes a rotating tube (591) rotatably arranged on the upper side of the front part of the mounting frame (52). On the outer side of the rotating tube (591), driving sleeves (592) corresponding to the tillage knife members (57) one by one are rotatably arranged at equal intervals in the left-right direction. The driving sleeves (592) are connected to the tillage knife members (57) at corresponding positions through belts. A horizontal support plate (593) is fixedly installed at the lower part of the front side of the rectangular frame (3). An L-shaped plate (594) is fixedly installed on the front side of the horizontal support plate (593). A plurality of second rotary sweepers (595) arranged along the length direction of the filter plate (55) are rotatably arranged at the rear side of the lower part of the mounting frame (52). A driving motor (596) is fixedly installed on the upper part of the mounting frame (52). A transmission belt is wound around the output shaft of the driving motor (596), the second rotary sweeper (595), the first rotary sweeper (53), and the rotating tube (591).

6. A wind power generation foundation pile pit cleaning device according to claim 5, characterized in that: Inside the rotating tube (591), bidirectional electric push rods (597) corresponding to the driving sleeves (592) one by one are fixedly installed at equal intervals in the left-right direction. Grooves for inserting the telescopic sections of the bidirectional electric push rods (597) are formed at equal intervals in the circumferential direction on the inner side surface of the driving sleeves (592). Lifting plates (5971) corresponding to the tillage knife members (57) one by one are arranged at equal intervals in the left-right direction on the horizontal section of the L-shaped plate (594). The lifting plates (5971) are connected to the L-shaped plate (594) through follower columns and slide up and down relative to the L-shaped plate (594). A stone shoveling member (5972) is slidably arranged in the front-rear direction at the lower part of the lifting plate (5971). The upper part of the stone shoveling member (5972) has a U-shaped structure, and the lower part of the stone shoveling member (5972) has an isosceles trapezoidal structure.

7. A wind power generation foundation pile pit cleaning device according to claim 6, characterized in that: Spring telescopic rods (5973) corresponding to the lifting plates (5971) one by one are fixedly installed at equal intervals in the left-right direction on the horizontal section of the L-shaped plate (594). The telescopic sections of the spring telescopic rods (5973) are fixedly connected to the lifting plates (5971). A displacement sensor is arranged inside the spring telescopic rods (5973). Oblique groove members (5974) corresponding to the lifting plates (5971) one by one are fixedly installed at equal intervals in the left-right direction at the lower part of the horizontal section of the L-shaped plate (594). Waist-shaped grooves that gradually incline upward from front to back are formed at the lower parts of the oblique groove members (5974). The oblique groove members (5974) are located on the left side of the stone shoveling members (5972) at corresponding positions. The left side of the U-shaped structure of the stone shoveling members (5972) slides inside the waist-shaped grooves of the oblique groove members (5974) through protruding columns.

8. A wind power generation foundation pile pit cleaning device according to claim 6, characterized in that: Push rods (598) corresponding to the driving sleeves (592) one by one are slidably arranged up and down at equal intervals in the left-right direction on the front side of the horizontal support plate (593). A return spring is arranged between the push rods (598) and the horizontal support plate (593). Oval plate members (5981) are sleeved on the outer sides of the driving sleeves (592) at positions corresponding to the push rods (598).

9. A wind power generation foundation pile pit cleaning device according to claim 5, characterized in that: A circular plate (5951) is fixedly installed on the right end of the second roller sweep (595) on the rear side, and a wavy track groove (5952) is opened on the cylindrical surface of the circular plate (5951). A fixing rod (5953) is fixedly installed on the upper side of the filter plate (55) at a position corresponding to the circular plate (5951), and the upper end of the fixing rod (5953) is inserted into the interior of the track groove (5952).

10. A wind power generation foundation pile pit cleaning device according to claim 1, characterized in that: The pit filling component (50) comprises lower soil openings (501) arranged at equal intervals along the left-right direction on the lower side of the soil storage bin (54), the lower soil openings (501) corresponding to the tilling blade components (57) one by one, and the lower side of the soil storage bin (54) is provided with shielding plates (502) slidably connected to the lower side of the soil storage bin (54) at equal intervals along the left-right direction, the shielding plates (502) corresponding to the lower soil openings (501) one by one, an active electric push rod (503) is fixedly installed on the rear side of the shielding plates (502), the telescopic section of the active electric push rod (503) is fixedly connected to the stone storage bin (51), and the rear side of the rectangular frame (3) is symmetrical left and right. A support plate (504) is fixedly installed, and a T-shaped tamping plate (505) is slidably arranged on the rear side of the support plate (504) up and down. Two rotating rollers (506) symmetrically arranged up and down are arranged between the support plates (504) to rotate together. A chain is wound around the two rotating rollers (506) through a sprocket. A lifting plate (507) is fixedly installed on the outer side of the chain. A protruding block (509) is fixedly installed on the right side of the vertical section of the T-shaped tamping plate (505). A rotating motor (508) connected to one of the rotating rollers (506) is fixedly installed on the left side of the left support plate (504).

Citation Information

Patent Citations

  • Foundation pit cleaning device for highway engineering

    CN217710780U

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    CN221354205U