Concave-convex spherical surface polishing integrated equipment

By introducing rotatable metal balls, electromagnets and precisely controlled pressure systems into the concave and convex spherical polishing equipment, the problem of difficult to flexibly switch and center positioning of the equipment is solved, and an efficient and precise polishing process is achieved.

CN119260524AInactive Publication Date: 2025-01-07XIAN HANG CHEN ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202411520523.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

It is difficult to flexibly switch the polishing steps in the existing concave and convex spherical polishing equipment, and the central positioning of the workpiece is complex and the accuracy is difficult to ensure, which affects the polishing quality and efficiency.

Method used

A concave and convex spherical polishing integrated equipment including rotatable metal ball, electromagnet, rotating mechanism, centering mechanism, pressure control mechanism and limiting mechanism is designed. Through the cooperation of a robot and hydraulic oil, flexible switching and precise centering of the workpiece are achieved. And control the polishing pressure through distance sensor and pressure relief protection mechanism.

Benefits of technology

The switching and centering process of the workpiece is simplified, the polishing efficiency and quality are improved, the polishing pressure is within the required range, and the damage to the workpiece is avoided by excessive pressure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of spherical surface polishing, in particular to concave-convex spherical surface polishing integrated equipment. The concave-convex spherical surface polishing integrated equipment comprises a workbench and a mechanical arm, the top of the workbench is fixedly connected with an L-shaped plate, the top of the L-shaped plate is rotationally connected with a metal ball through a rotating mechanism, the side wall of the metal ball is provided with an arc-shaped groove, an electromagnet is fixedly inserted into the side wall of the metal ball, and the mechanical arm is fixedly connected with a mounting plate. The device has the beneficial effects that a workpiece is placed on the rotatable metal ball and is adsorbed and fixed by the electromagnet, so that the workpiece can be easily switched from a concave surface to a convex surface. By means of the design, the workpiece replacement step in the polishing process is simplified, and the polishing efficiency is improved. When the convex surface of the workpiece needs to be polished, only the metal ball needs to be rotated by 180 degrees, the workpiece is placed on the metal ball again, the polishing equipment does not need to be positioned again or adjusted, and time and manpower are greatly saved.
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Description

Technical Field

[0001] The invention relates to the technical field of spherical surface polishing, in particular to a concave-convex spherical surface polishing integrated device. Background Art

[0002] Concave and convex spherical polishing can significantly reduce the roughness of the workpiece surface, making it smooth or even mirror-like, thereby meeting specific appearance or functional requirements; it can improve the corrosion resistance and wear resistance of the workpiece surface, reduce the resistance to plastic flow, improve the accuracy of the mold surface, prevent flashing and other problems, and thus improve the overall performance and service life of the product.

[0003] The polishing of concave and convex spherical workpieces requires polishing the concave surface and the convex surface in sequence to ensure the smoothness and consistency of the entire workpiece surface. For example, Chinese patent number CN109352470A discloses a curved surface polishing machine, which can polish the curved surface of the side of the workpiece separately by controlling the rotation of the workpiece and coordinating the continuous movement of the processing devices set on both sides of the workpiece for polishing.

[0004] Traditional equipment often has many inconveniences and limitations in the polishing of concave and convex spherical workpieces. First, it is difficult to flexibly switch between the various polishing steps of concave and convex workpieces in the steps of polishing the concave and convex surfaces in sequence. In addition, the centering process of the workpiece before polishing is complicated and the accuracy is difficult to guarantee, which directly affects the subsequent polishing quality and effect. Summary of the invention

[0005] The present invention aims at the technical problems existing in the prior art and provides a concave-convex spherical surface polishing integrated device to solve the problems that the existing concave-convex spherical surface polishing integrated device is difficult to flexibly switch between various polishing steps when in use, and the centering accuracy of the workpiece is difficult to ensure.

[0006] The technical solution of the present invention for solving the above-mentioned technical problems is as follows: a concave and convex spherical surface polishing integrated equipment, including a workbench and a manipulator, the top of the workbench is fixedly connected to an L-shaped plate, and the top of the L-shaped plate is rotatably connected to a metal ball through a rotating mechanism, the side walls of the metal ball are provided with arc grooves, and the side walls of the metal ball are fixedly inserted with electromagnets, the manipulator is fixedly connected to a mounting plate, and the top of the mounting plate is fixedly connected to two symmetrically arranged first motors, the output ends of each of the first motors are fixedly connected to a connecting shaft, and the lower ends of each connecting shaft are connected to a moving rod through a pressure control mechanism, the lower end of one of the moving rods is fixedly connected to a concave spherical grinding disk, and the lower end of the other moving rod is fixedly connected to a convex spherical grinding disk, and the bottom of the mounting plate is provided with a centering mechanism for centering the workpiece.

[0007] Based on the above technical solution, the present invention can also be improved as follows.

[0008] Furthermore, the rotating mechanism includes two symmetrically arranged fixed plates fixedly connected to the top of the L-shaped plate, and the metal ball is rotatably connected to the side walls of the fixed plates through a rotating shaft, wherein a second motor is fixedly connected to the side walls of one of the fixed plates, and the output end of the second motor is fixed to one end of the rotating shaft.

[0009] The beneficial effect of adopting the above further solution is that when the second motor is started, the rotation of the second motor drives the rotation of the shaft, which in turn drives the metal ball to rotate, thereby rotating the metal ball 180 degrees.

[0010] Furthermore, the centering mechanism includes a first moving block, and the bottom of the first moving block is fixedly connected to a connecting rod, the lower end of the connecting rod is fixedly connected to a ball, and a telescopic mechanism is arranged between the first moving block and the mounting plate, and the bottom of the mounting plate is provided with a limiting mechanism for limiting the first moving block.

[0011] The beneficial effect of adopting the above further scheme is that the mounting plate is moved by the robot arm so that the sphere and the metal ball are concentric in the vertical direction, and then the mounting plate is moved downward. When the sphere abuts against the top of the workpiece, the workpiece can be centered.

[0012] Furthermore, the telescopic mechanism includes two symmetrically arranged first sleeves fixedly connected to the bottom of the mounting plate, and each first sleeve is inserted with a first rod, the lower end of the first rod is fixed to the top of the first moving block, and the side wall of each first sleeve is sleeved with a second spring.

[0013] The beneficial effect of adopting the above further solution is that when the mounting plate continues to move downward, the second spring is gradually compressed, so that the distance between the first moving block and the mounting plate gradually decreases, and the first moving block is limited by the limiting mechanism.

[0014] Furthermore, the pressure control mechanism includes a fixed tube fixedly connected to the bottom of each connecting shaft, and a first sliding disk is slidably connected in the fixed tube, the upper end of the moving rod is inserted in the fixed tube and fixed to the bottom of the first sliding disk, and a connecting tube is fixedly connected to the side wall of the fixed tube, a second sliding disk is connected to the connecting tube through a moving mechanism, and an end of the second sliding disk is connected to a piston through a telescopic assembly, a distance sensor is fixedly inserted at the end of the second sliding disk, and the fixed tube and the connecting tube are filled with hydraulic oil.

[0015] The beneficial effect of adopting the above further scheme is that when polishing is performed, when the concave spherical grinding disc or the convex spherical grinding disc is polishing the concave and convex spherical surface of the workpiece, when the concave spherical grinding disc or the convex spherical grinding disc is against the polishing surface of the workpiece, the first sliding disc can be pushed upward by the moving rod, thereby squeezing the internal hydraulic oil and pushing the piston to move in the direction close to the second sliding disc. The change in the piston distance is detected by the distance sensor, and the extrusion force during polishing is determined, thereby ensuring that the pressure during polishing is within the required range.

[0016] Furthermore, the telescopic assembly includes a second rod fixedly connected to the end of the second sliding disk, and the side wall of each second rod is sleeved with a second sleeve, the other end of the second sleeve is fixed to the end of the piston, and the side wall of each second sleeve is sleeved with a third spring.

[0017] The beneficial effect of adopting the above further scheme is that the internal hydraulic oil can be squeezed and the piston can be pushed to move towards the second sliding disk. At the same time, the third spring is compressed. At this time, the change in the piston distance is detected by the distance sensor to determine the compression amount of the third spring, and then determine the extrusion force during polishing.

[0018] Further, the moving mechanism includes a first L-shaped block and a second L-shaped block fixedly connected to the end of the connecting pipe, and the side wall of the first L-shaped block is fixedly connected to a third sleeve rod, the side wall of the third sleeve rod is sleeved with a third sleeve, and the other end of the third sleeve is fixed to the end of the second sliding disk, the side wall of the second L-shaped block is rotatably connected to a threaded rod, and the side wall of the threaded rod is threadedly connected to a threaded tube, the other end of the threaded tube is fixed to the end of the second sliding disk, the side wall of the second L-shaped block is fixedly connected to a third motor, and the output end of the third motor is fixed to one end of the threaded rod.

[0019] The beneficial effect of adopting the above further scheme is that when the pressure is too high, the third motor can be started. The rotation of the third motor drives the rotation of the threaded rod, which can drive the second sliding disk to move in the direction close to the first L-shaped block, thereby performing pressure relief protection, ensuring the polishing effect while avoiding damage to the workpiece due to excessive pressure.

[0020] Furthermore, the limiting mechanism includes a third L-shaped block fixedly connected to the bottom of the mounting plate, and the side wall of the third L-shaped block is fixedly connected to a fixed cover, a sliding plate is slidably connected inside the fixed cover via a reset mechanism, and the side wall of the sliding plate is fixedly connected to a plurality of triangular blocks arranged in an array, the triangular blocks include an inclined surface and a limiting surface, and the movement of the sliding plate is pushed by a pushing mechanism.

[0021] The beneficial effect of adopting the above-mentioned further scheme is that when the mounting plate moves, the fixed cover is driven to move by the third L-shaped block, so that the second moving block is separated from the pushing plate. At this time, the sliding plate can be reset in the direction away from the fixed cover under the action of the resetting mechanism, and drive the triangular block to extend outward. When the mounting plate continues to move downward, the second spring is gradually compressed, so that the distance between the first moving block and the mounting plate gradually becomes smaller. When the first moving block abuts against the inclined surface, it can push the triangular block and the sliding plate to move into the fixed cover. When the mounting plate stops moving downward, the sliding plate can extend outward under the action of the resetting mechanism, and make the limiting surface abut against the side wall of the first moving block, thereby limiting the first moving block.

[0022] Furthermore, the reset mechanism includes a fourth spring fixedly connected to the side wall of the sliding plate, and the other end of the fourth spring is fixed to the inner side wall of the fixed cover.

[0023] The beneficial effect of adopting the above further solution is that it plays a guiding and resetting role in the movement of the sliding plate.

[0024] Furthermore, the pushing mechanism includes a strip opening opened at the top of the fixed cover, and a second moving block is inserted in the strip opening, the second moving block is fixed to the top of the sliding plate, the top of the workbench is fixedly connected to the support plate, and the side wall of the support plate is fixedly connected to the pushing plate.

[0025] The beneficial effect of adopting the above further scheme is that after polishing is completed, the mounting plate is driven by the robot to move and reset. When the push plate abuts against the side wall of the second moving block, the sliding plate is pushed to slide into the fixed cover. At the same time, the fourth spring is compressed. At this time, the triangular block retracts into the fixed cover and disengages from the first moving block. The first moving block can move downward and reset under the action of the second spring.

[0026] The beneficial effects of the present invention are:

[0027] 1) By placing the workpiece on a rotatable metal ball and using an electromagnet to fix it, the workpiece can be easily switched from the concave surface to the convex surface. This design not only simplifies the workpiece replacement steps during the polishing process, but also improves the polishing efficiency. When the convex surface of the workpiece needs to be polished, just rotate the metal ball 180 degrees and re-place the workpiece on the metal ball without repositioning or adjusting the polishing equipment, which greatly saves time and manpower.

[0028] 2) By setting a rotating mechanism and a centering mechanism, when it is necessary to polish the concave spherical surface of the workpiece, the workpiece is placed on the arc groove, and then the mounting plate is moved by the manipulator so that the sphere and the metal ball are concentric in the vertical direction. When the mounting plate moves, the fixed cover is driven to move by the third L-shaped block, so that the second moving block is separated from the pushing plate. At this time, the sliding plate can be moved and reset in the direction away from the fixed cover under the action of the fourth spring, and drive the triangular block to extend outward, and then the mounting plate is moved downward. When the sphere abuts against the top of the workpiece, the workpiece can be centered. After the centering adjustment is completed, the electromagnet is energized so that the metal ball adsorbs the workpiece, thereby ensuring the quality of subsequent polishing. When the mounting plate continues to move downward, the second spring is gradually compressed, so that the distance between the first moving block and the mounting plate gradually becomes smaller. When the first moving block abuts against the inclined surface, the triangular block and the sliding plate can be pushed to move into the fixed cover. At the same time, the fourth spring is compressed. When the mounting plate stops moving downward, the sliding plate can The first movable block can be moved downward and reset under the action of the second spring. When the convex spherical surface of the workpiece needs to be polished, the electromagnet is first powered off and the workpiece is removed. Then, the second motor is started. The rotation of the second motor drives the rotation of the rotating shaft, and then drives the metal ball to rotate, thereby rotating the metal ball 180 degrees. Then, the workpiece is sleeved on the side wall of the metal ball. Then, the workpiece can be fixed in the center and polished by the convex spherical grinding disc. This makes it easier to polish the concave and convex spherical surfaces of the workpiece, and the use is more convenient and quick.

[0029] 3) By setting a pressure control mechanism, etc., during polishing, when the concave spherical grinding disc or the convex spherical grinding disc is polishing the concave and convex spherical surface of the workpiece, when the concave spherical grinding disc or the convex spherical grinding disc is against the polishing surface of the workpiece, the first sliding disc can be pushed upward by the moving rod, thereby squeezing the internal hydraulic oil and pushing the piston to move in the direction close to the second sliding disc. At the same time, the third spring is compressed. At this time, the change in the piston distance can be detected by the distance sensor to determine the compression amount of the third spring, and then the squeezing force during polishing can be determined, so as to ensure that the pressure during polishing is within the required range. Moreover, when the pressure is too high, the third motor can be started, and the rotation of the third motor drives the rotation of the threaded rod, which can drive the second sliding disc to move in the direction close to the first L-shaped block, thereby performing pressure relief protection, ensuring the polishing effect while avoiding damage to the workpiece caused by excessive pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;

[0032] Figure 3 It is a schematic diagram of the position of the telescopic mechanism in the present invention;

[0033] Figure 4 It is a partial cross-sectional structural schematic diagram of the fixed pipe and the connecting pipe in the present invention;

[0034] Figure 5 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0035] Figure 6 for Figure 2 A schematic diagram of the enlarged structure at B in the middle;

[0036] Figure 7 for Figure 3 Schematic diagram of the enlarged structure at C in the middle;

[0037] Figure 8 for Figure 4 Schematic diagram of the enlarged structure at D in the middle;

[0038] Fig. 9 for Figure 7 Schematic diagram of the enlarged structure at E in the middle.

[0039] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0040] 1. workbench; 201. fixed plate; 202. rotating shaft; 203. second motor; 301. first moving block; 302. connecting rod; 303. ball; 401. first sleeve; 402. first sleeve; 403. second spring; 501. third L-shaped block; 502. fixed cover; 503. sliding plate; 504. triangular block; 505. inclined plane; 506. limiting surface; 601. strip opening; 602. second moving block; 603. supporting plate; 604. pushing plate; 701. fixed pipe; 702. first sliding plate; 703. connecting pipe; 704. second sliding plate; 705. inclined plane; 506. limiting surface; 601. strip opening; 602. second moving block; 603. supporting plate; 604. pushing plate; 701. fixed pipe; 702. first sliding plate; 703. connecting pipe; 704. second sliding plate; 705. 05. Piston; 706. Distance sensor; 801. Second set of rods; 802. Second sleeve; 803. Third spring; 901. First L-shaped block; 902. Second L-shaped block; 903. Third set of rods; 904. Third sleeve; 905. Threaded tube; 906. Threaded rod; 907. Third motor; 10. Fourth spring; 11. Manipulator; 12. Mounting plate; 13. First motor; 14. Connecting shaft; 15. Moving rod; 16. Concave spherical grinding disc; 17. Convex spherical grinding disc; 18. L-shaped plate; 19. Metal ball; 20. Arc groove; 21. Electromagnet; 22. Workpiece. DETAILED DESCRIPTION

[0041] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0042] The concave-convex spherical surface polishing integrated device is a professional polishing device, which is mainly used for grinding and polishing concave-convex spherical surfaces. In the polishing process, in addition to flexibly polishing each polishing surface of the polished workpiece in sequence according to the steps, the polishing pressure also needs to be controlled. Too high pressure may cause surface scratches or local excessive removal, and too low pressure may lead to poor polishing effect. In this regard, the inventor has proposed a concave-convex spherical surface polishing integrated device to solve the above problems.

[0043] like Figure 1-Figure 9As shown, a concave-convex spherical surface polishing integrated device includes a workbench 1 and a manipulator 11, the top of the workbench 1 is fixedly connected with an L-shaped plate 18, and the top of the L-shaped plate 18 is rotatably connected with a metal ball 19 through a rotating mechanism, the side wall of the metal ball 19 is provided with an arc groove 20, and the side wall of the metal ball 19 is fixedly inserted with an electromagnet 21, the manipulator 11 is fixedly connected with a mounting plate 12, and the top of the mounting plate 12 is fixedly connected with two symmetrically arranged first motors 13, and the output end of each first motor 13 is fixedly connected with a connecting Axis 14, and the lower end of each connecting shaft 14 is connected to a moving rod 15 through a pressure control mechanism, the lower end of one of the moving rods 15 is fixedly connected to a concave spherical grinding disc 16, and the lower end of the other moving rod 15 is fixedly connected to a convex spherical grinding disc 17, and a centering mechanism for centering the workpiece 22 is provided at the bottom of the mounting plate 12, which is convenient for centering the workpiece 22 to ensure the quality of polishing; it is convenient to control the polishing pressure to ensure the polishing effect while avoiding damage to the workpiece 22 caused by excessive pressure.

[0044] In this embodiment, Figure 5 and Figure 6 As shown, the rotating mechanism includes two symmetrically arranged fixed plates 201 fixedly connected to the top of the L-shaped plate 18, and the metal ball 19 is rotatably connected to the side wall of the fixed plate 201 through the rotating shaft 202, one of the side walls of the fixed plates 201 is fixedly connected with a second motor 203, and the output end of the second motor 203 is fixed to one end of the rotating shaft 202, and the second motor 203 is started, and the rotation of the second motor 203 drives the rotation of the rotating shaft 202, and then drives the metal ball 19 to rotate, thereby rotating the metal ball 19 180 degrees.

[0045] In this embodiment, Figure 4 As shown, the centering mechanism includes a first moving block 301, and the bottom of the first moving block 301 is fixedly connected to a connecting rod 302, the lower end of the connecting rod 302 is fixedly connected to a ball 303, and a telescopic mechanism is arranged between the first moving block 301 and the mounting plate 12, and a limiting mechanism for limiting the first moving block 301 is arranged at the bottom of the mounting plate 12. The mounting plate 12 is moved by the manipulator 11 so that the ball 303 and the metal ball 19 are concentric in the vertical direction, and then the mounting plate 12 is moved downward. When the ball 303 abuts against the top of the workpiece 22, the workpiece 22 can be centered.

[0046] In this embodiment, Figure 4 and Figure 7As shown, the telescopic mechanism includes two symmetrically arranged first sleeves 401 fixedly connected to the bottom of the mounting plate 12, and each first sleeve 401 is inserted with a first rod 402, the lower end of the first rod 402 is fixed to the top of the first moving block 301, and the side wall of each first sleeve 401 is sleeved with a second spring 403. When the mounting plate 12 continues to move downward, the second spring 403 is gradually compressed, so that the distance between the first moving block 301 and the mounting plate 12 gradually decreases, and the first moving block 301 is limited by the limiting mechanism.

[0047] In this embodiment, Figure 8 As shown, the pressure control mechanism includes a fixed tube 701 fixedly connected to the bottom of each connecting shaft 14, and a first sliding disk 702 is slidably connected in the fixed tube 701, the upper end of the moving rod 15 is inserted in the fixed tube 701 and fixed to the bottom of the first sliding disk 702, and a connecting tube 703 is fixedly connected to the side wall of the fixed tube 701, a second sliding disk 704 is connected in the connecting tube 703 through a moving mechanism, and a piston 705 is connected to the end of the second sliding disk 704 through a telescopic assembly, a distance sensor 706 is fixedly inserted at the end of the second sliding disk 704, and the fixed tube 701 and the connecting tube 70 3 is filled with hydraulic oil. During polishing, when the concave spherical grinding disc 16 or the convex spherical grinding disc 17 polishes the concave and convex spherical surface of the workpiece 22, when the concave spherical grinding disc 16 or the convex spherical grinding disc 17 abuts against the polishing surface of the workpiece 22, the first sliding disc 702 can be pushed upward by the moving rod 15, so that the internal hydraulic oil can be squeezed and the piston 705 can be pushed to move toward the second sliding disc 704. The change in the distance of the piston 705 is detected by the distance sensor 706, and then the squeezing force during polishing is determined, so as to ensure that the pressure during polishing is within the required range.

[0048] In this embodiment, Figure 8 As shown, the telescopic assembly includes a second rod 801 fixedly connected to the end of the second sliding disk 704, and the side wall of each second rod 801 is sleeved with a second sleeve 802, the other end of the second sleeve 802 is fixed to the end of the piston 705, and the side wall of each second sleeve 802 is sleeved with a third spring 803, which can squeeze the internal hydraulic oil and push the piston 705 to move toward the second sliding disk 704. At the same time, the third spring 803 is compressed. At this time, the change in the distance of the piston 705 is detected by the distance sensor 706, so that the compression amount of the third spring 803 can be determined, and then the extrusion force during polishing can be determined.

[0049] In this embodiment, Figure 8As shown, the moving mechanism includes a first L-shaped block 901 and a second L-shaped block 902 fixedly connected to the end of the connecting tube 703, and the side wall of the first L-shaped block 901 is fixedly connected to a third sleeve rod 903, the side wall of the third sleeve rod 903 is sleeved with a third sleeve tube 904, and the other end of the third sleeve tube 904 is fixed to the end of the second sliding plate 704, the side wall of the second L-shaped block 902 is rotatably connected to a threaded rod 906, and the side wall of the threaded rod 906 is threadedly connected to a threaded tube 905, and the other end of the threaded tube 905 is fixed to the end of the second sliding plate 704. The end of the second sliding disk 704 is fixed, and the side wall of the second L-shaped block 902 is fixedly connected to the third motor 907, and the output end of the third motor 907 is fixed to one end of the threaded rod 906. When the pressure is too high, the third motor 907 can be started, and the rotation of the third motor 907 drives the rotation of the threaded rod 906, which can drive the second sliding disk 704 to move toward the direction close to the first L-shaped block 901, thereby performing pressure relief protection, ensuring the polishing effect while avoiding damage to the workpiece 22 caused by excessive pressure.

[0050] In this embodiment, Figure 4 and Figure 7 As shown, the limiting mechanism includes a third L-shaped block 501 fixedly connected to the bottom of the mounting plate 12, and the side wall of the third L-shaped block 501 is fixedly connected to a fixed cover 502, a sliding plate 503 is slidably connected in the fixed cover 502 through a reset mechanism, and the side wall of the sliding plate 503 is fixedly connected to a plurality of triangular blocks 504 arranged in an array, the triangular block 504 includes an inclined surface 505 and a limiting surface 506, and the movement of the sliding plate 503 is pushed by a pushing mechanism. When the mounting plate 12 moves, the fixed cover 502 is driven to move by the third L-shaped block 501, so that the second moving block 602 is separated from the pushing plate 604. At this time, the sliding plate 503 can The first movable block 301 is moved to a position away from the fixed cover 502 by the reset mechanism, and the triangular block 504 is driven to extend outward. When the mounting plate 12 continues to move downward, the second spring 403 is gradually compressed, so that the distance between the first movable block 301 and the mounting plate 12 gradually becomes smaller. When the first movable block 301 abuts against the inclined surface 505, the triangular block 504 and the sliding plate 503 can be pushed to move into the fixed cover 502. When the mounting plate 12 stops moving downward, the sliding plate 503 can extend outward under the action of the reset mechanism, and the limiting surface 506 abuts against the side wall of the first movable block 301, thereby limiting the first movable block 301.

[0051] In this embodiment, Fig. 9 As shown, the reset mechanism includes a fourth spring 10 fixedly connected to the side wall of the sliding plate 503 , and the other end of the fourth spring 10 is fixed to the inner wall of the fixed cover 502 , which guides and resets the movement of the sliding plate 503 .

[0052] In this embodiment, Figure 2, Figure 7 and Fig. 9 As shown, the pushing mechanism includes a strip opening 601 opened on the top of the fixed cover 502, and a second moving block 602 is inserted in the strip opening 601, the second moving block 602 is fixed to the top of the sliding plate 503, the top of the workbench 1 is fixedly connected to a support plate 603, and the side wall of the support plate 603 is fixedly connected to a pushing plate 604. After the polishing is completed, the mounting plate 12 is driven by the manipulator 11 to move and reset. When the pushing plate 604 abuts against the side wall of the second moving block 602, the sliding plate 503 is pushed to slide into the fixed cover 502. At the same time, the fourth spring 10 is compressed. At this time, the triangular block 504 is retracted into the fixed cover 502 and disengaged from the first moving block 301. The first moving block 301 can move downward and reset under the action of the second spring 403.

[0053] The specific method of use of the present invention is as follows:

[0054] When in use, first, when the concave spherical surface of the workpiece 22 needs to be polished, the workpiece 22 is placed on the arc groove 20, and then the mounting plate 12 is moved by the manipulator 11, so that the ball 303 and the metal ball 19 are concentric in the vertical direction. When the mounting plate 12 moves, the third L-shaped block 501 drives the fixed cover 502 to move, so that the second moving block 602 is separated from the push plate 604. At this time, the sliding plate 503 can be moved and reset in the direction away from the fixed cover 502 under the action of the fourth spring 10, and drive the triangular block 504 to extend outward, and then the mounting plate 12 is moved downward, and when the ball 303 is against the top of the workpiece 22, the workpiece 22 can be adjusted to the center;

[0055] After the centering adjustment is completed, the electromagnet 21 is energized, so that the metal ball 19 adsorbs the workpiece 22, thereby ensuring the quality of subsequent polishing. When the mounting plate 12 continues to move downward, the second spring 403 is gradually compressed, so that the distance between the first moving block 301 and the mounting plate 12 gradually becomes smaller. When the first moving block 301 abuts against the inclined surface 505, it can push the triangular block 504 and the sliding plate 503 to move into the fixed cover 502. At the same time, the fourth spring 10 is compressed. When the mounting plate 12 stops moving downward, the sliding plate 503 can extend outward under the action of the fourth spring 10, and the limiting surface 506 abuts against the side wall of the first moving block 301, so that the first moving block 301 can be limited, ensuring the normal polishing of the concave spherical grinding disc 16 and the convex spherical grinding disc 17. Then, the concave spherical surface is polished by the concave spherical grinding disc 16;

[0056] After polishing is completed, the mounting plate 12 is driven by the manipulator 11 to move and reset. When the pushing plate 604 abuts against the side wall of the second moving block 602, the sliding plate 503 is pushed to slide into the fixed cover 502. At the same time, the fourth spring 10 is compressed. At this time, the triangular block 504 is retracted into the fixed cover 502 and disengaged from the first moving block 301. The first moving block 301 can move downward and reset under the action of the second spring 403. When it is necessary to polish the convex spherical surface of the workpiece 22, the electromagnet 21 is first powered off and the workpiece 22 is removed. Then, the second motor 203 is started. The rotation of the second motor 203 drives the rotation of the rotating shaft 202, and then drives the metal ball 19 to rotate, thereby rotating the metal ball 19 180 degrees. Then, the workpiece 22 is sleeved on the side wall of the metal ball 19. Then, the workpiece 22 can be fixed in the center and polished by the convex spherical grinding disc 17, so as to facilitate the polishing operation of the concave and convex spherical surface of the workpiece 22, which is more convenient and quick to use.

[0057] Furthermore, during polishing, when the concave spherical grinding disc 16 or the convex spherical grinding disc 17 is polishing the concave and convex spherical surface of the workpiece 22, when the concave spherical grinding disc 16 or the convex spherical grinding disc 17 is against the polishing surface of the workpiece 22, the first sliding disc 702 can be pushed upward by the moving rod 15, so that the internal hydraulic oil can be squeezed and the piston 705 can be pushed to move in the direction close to the second sliding disc 704. At the same time, the third spring 803 is compressed. At this time, the change in the distance of the piston 705 can be detected by the distance sensor 706, so that the compression amount of the third spring 803 can be determined, and then the squeezing force during polishing can be determined, so as to ensure that the pressure during polishing is within the required range. Moreover, when the pressure is too high, the third motor 907 can be started, and the rotation of the third motor 907 drives the rotation of the threaded rod 906, which can drive the second sliding disc 704 to move in the direction close to the first L-shaped block 901, so as to perform pressure relief protection, ensure the polishing effect, and avoid damage to the workpiece 22 caused by excessive pressure.

[0058] In summary: The beneficial effects of the present invention are embodied in that it is convenient to center the workpiece 22 to ensure the quality of polishing; it is convenient to control the polishing pressure to ensure the polishing effect while avoiding damage to the workpiece 22 caused by excessive pressure.

[0059] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A concave-convex spherical surface polishing integrated device, comprising a workbench (1) and a manipulator (11), characterized in that: The top of the workbench (1) is fixedly connected to an L-shaped plate (18), and the top of the L-shaped plate (18) is rotatably connected to a metal ball (19) through a rotating mechanism, the side wall of the metal ball (19) is provided with an arc groove (20), and the side wall of the metal ball (19) is fixedly inserted with an electromagnet (21), the manipulator (11) is fixedly connected to a mounting plate (12), and the top of the mounting plate (12) is fixedly connected to two symmetrically arranged first motors (13), the output end of each of the first motors (13) is fixedly connected to a connecting shaft (14), and the lower end of each connecting shaft (14) is connected to a moving rod (15) through a pressure control mechanism, the lower end of one of the moving rods (15) is fixedly connected to a concave spherical grinding disc (16), and the lower end of the other moving rod (15) is fixedly connected to a convex spherical grinding disc (17), and the bottom of the mounting plate (12) is provided with a centering mechanism for centering the workpiece (22).

2. The concave-convex spherical surface polishing integrated device according to claim 1, characterized in that: The rotating mechanism comprises two symmetrically arranged fixed plates (201) fixedly connected to the top of the L-shaped plate (18), and the metal ball (19) is rotatably connected to the side walls of the fixed plates (201) via a rotating shaft (202), and a second motor (203) is fixedly connected to the side walls of one of the fixed plates (201), and the output end of the second motor (203) is fixed to one end of the rotating shaft (202).

3. The concave-convex spherical surface polishing integrated device according to claim 1, characterized in that: The centering mechanism comprises a first moving block (301), and the bottom of the first moving block (301) is fixedly connected to a connecting rod (302), the lower end of the connecting rod (302) is fixedly connected to a ball (303), and a telescopic mechanism is arranged between the first moving block (301) and the mounting plate (12), and a limiting mechanism for limiting the first moving block (301) is arranged at the bottom of the mounting plate (12).

4. The concave-convex spherical surface polishing integrated device according to claim 3, characterized in that: The telescopic mechanism comprises two symmetrically arranged first sleeves (401) fixedly connected to the bottom of the mounting plate (12), and each first sleeve (401) is provided with a first sleeve rod (402) inserted therein, the lower end of the first sleeve rod (402) is fixed to the top of the first moving block (301), and the side wall of each first sleeve (401) is provided with a second spring (403).

5. The concave-convex spherical surface polishing integrated device according to claim 1, characterized in that: The pressure control mechanism comprises a fixed tube (701) fixedly connected to the bottom of each connecting shaft (14), and a first sliding disk (702) is slidably connected in the fixed tube (701), the upper end of the moving rod (15) is inserted in the fixed tube (701) and fixed to the bottom of the first sliding disk (702), and a connecting tube (703) is fixedly connected to the side wall of the fixed tube (701), a second sliding disk (704) is connected in the connecting tube (703) through a moving mechanism, and the end of the second sliding disk (704) is connected to a piston (705) through a telescopic component, a distance sensor (706) is fixedly inserted at the end of the second sliding disk (704), and the fixed tube (701) and the connecting tube (703) are filled with hydraulic oil.

6. The concave-convex spherical surface polishing integrated device according to claim 5, characterized in that: The telescopic assembly comprises a second sleeve rod (801) fixedly connected to the end of the second sliding plate (704), and the side wall of each second sleeve rod (801) is sleeved with a second sleeve tube (802), the other end of the second sleeve tube (802) is fixed to the end of the piston (705), and the side wall of each second sleeve tube (802) is sleeved with a third spring (803).

7. The concave-convex spherical surface polishing integrated device according to claim 5, characterized in that: The moving mechanism comprises a first L-shaped block (901) and a second L-shaped block (902) fixedly connected to the end of the connecting tube (703), and the side wall of the first L-shaped block (901) is fixedly connected to a third sleeve rod (903), the side wall of the third sleeve rod (903) is sleeved with a third sleeve tube (904), and the other end of the third sleeve tube (904) is fixed to the end of the second sliding disk (704), the side wall of the second L-shaped block (902) is rotatably connected to a threaded rod (906), and the side wall of the threaded rod (906) is threadedly connected to a threaded tube (905), the other end of the threaded tube (905) is fixed to the end of the second sliding disk (704), and the side wall of the second L-shaped block (902) is fixedly connected to a third motor (907), and the output end of the third motor (907) is fixed to one end of the threaded rod (906).

8. The concave-convex spherical surface polishing integrated device according to claim 3, characterized in that: The limiting mechanism comprises a third L-shaped block (501) fixedly connected to the bottom of the mounting plate (12), and the side wall of the third L-shaped block (501) is fixedly connected to a fixed cover (502), a sliding plate (503) is slidably connected in the fixed cover (502) via a reset mechanism, and the side wall of the sliding plate (503) is fixedly connected to a plurality of triangular blocks (504) arranged in an array, the triangular blocks (504) comprising an inclined surface (505) and a limiting surface (506), and the movement of the sliding plate (503) is driven by a driving mechanism.

9. The concave-convex spherical surface polishing integrated device according to claim 8, characterized in that: The reset mechanism comprises a fourth spring (10) fixedly connected to the side wall of the sliding plate (503), and the other end of the fourth spring (10) is fixed to the inner side wall of the fixed cover (502).

10. The concave-convex spherical surface polishing integrated device according to claim 8, characterized in that: The pushing mechanism comprises a strip-shaped opening (601) opened at the top of the fixed cover (502), and a second moving block (602) is inserted into the strip-shaped opening (601), and the second moving block (602) is fixed to the top of the sliding plate (503), the top of the workbench (1) is fixedly connected to a support plate (603), and the side wall of the support plate (603) is fixedly connected to a pushing plate (604).

Citation Information

Patent Citations

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    CN109352470A

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    CN118003191A

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    JP2002301647A