Full-automatic polishing device and method for stainless steel parts
By designing a fully automatic polishing device, the combination of rotary polishing group, vertical polishing group and transverse polishing group is solved, and the problem of low polishing efficiency of the inner and outer surfaces of small stainless steel workpieces is achieved, and efficient polishing effect is achieved, suitable for large-scale production.
Patent Information
- Application Number
- CN202411488621.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art is difficult to achieve comprehensive polishing of the inner and outer surfaces on small stainless steel workpieces, resulting in low working efficiency and cannot be suitable for large-scale production.
A fully automatic polishing device including a rotary polishing group, a vertical polishing group and a lateral polishing group is designed. Through the combination of belt transmission and a frosted head, the metal cover is realized by using the differential or reverse speed combination of the vertical and horizontal polishing groups. The inner and outer surfaces are polished on both sides to improve polishing efficiency.
It realizes efficient polishing of the inner and outer surfaces of stainless steel workpieces, reduces grinding clearance time, improves work efficiency, and is suitable for systematic continuous production.
Smart Images

Figure CN119260568A_ABST
Abstract
Description
[0001] The invention relates to the technical field of polishing equipment, and in particular to a fully automatic polishing device and method for stainless steel parts. Background Art
[0002] Stainless steel parts need to be polished when they enter the factory to reduce surface burrs. The polishing of flat workpieces often uses handheld unit surfaces to polish in sequence to achieve the polishing effect of the workpiece. However, when grinding and polishing bottle cap-shaped, cover-shaped, and concave workpieces, it is necessary to consider the polishing method of the inner surface. For large workpieces, sandblasting and shot blasting can be used for polishing, but for small workpieces, the above methods cannot guarantee accuracy, and cannot perform complete polishing tasks on the inner and outer surfaces of metal cover workpieces. They cannot be applied to the polishing of a large number of workpieces in the system, resulting in extremely poor work efficiency and affecting economic benefits.
[0003] To achieve the above objectives, the present invention provides a fully automatic polishing device and method for stainless steel parts, which can solve the problems raised in the above background technology. Summary of the invention
[0004] The present invention adopts the following technical solutions to achieve:
[0005] A fully automatic polishing device and method for stainless steel parts, comprising a rotating polishing group and a transmission platform;
[0006] The rotary polishing group includes a fixed platform, a plurality of positioning holes close to the edge are arranged on the fixed platform, a transmission shaft 1 is connected to each of the positioning holes by a bearing, the transmission platform includes a plurality of transmission shafts 2, at least one of the transmission shafts 2 is a drivable shaft, a transmission belt is connected to the transmission shaft 2, and the plurality of transmission shafts 1 are connected to the transmission belt in a belt transmission manner;
[0007] The top of the transmission shaft 1 is in contact with the inner surface of the metal cover;
[0008] A vertical polishing group and a horizontal polishing group are arranged on the peripheral side of the rotating polishing group. A polishing wheel shaft is arranged on the vertical polishing group. The polishing wheel shaft is located above the metal cover and is connected with a grinding wheel belt 1. The grinding wheel belt 1 is in contact with the top of the metal cover. The rotating polishing group is also provided with an oblique movable group and a transmission connection between the grinding wheel belt.
[0009] The transverse polishing group is provided with a plane grinding group, and the plane grinding group is rotatably provided with a second grinding wheel belt, and the side edge of the second grinding wheel belt contacts the side edge of the metal cover.
[0010] Preferably, there are at least four fixing holes, and the angles between two fixing holes with respect to the rotation center of the fixing platform are the same, and a main motor is connected to the bottom center of the fixing platform;
[0011] There is at least one transmission shaft 2, and a motor is connected to its driving end.
[0012] Preferably, the transmission shaft 1 includes an engagement pile for transmission with the transmission belt, a clamping joint is provided on the top of the engagement pile, a grinding head is clamped on the upper part of the clamping joint, and the grinding head is in contact with the inner surface of the metal cover;
[0013] A bearing portion is provided on the peripheral side of one end of the engagement pile connected to the positioning hole, the bearing portion is in bearing connection with the positioning hole, and a bracket is provided at the bottom of the engagement pile.
[0014] Preferably, the transmission shaft 2 and the transmission shaft 1 both have meshing piles and brackets of the same specifications, and the bottom of the transmission shaft 2 is a notch for driving connection with the transmission platform.
[0015] Preferably, the vertical polishing group includes a stand and a driving motor, the two columns of the stand are provided with longitudinal movable groups, the longitudinal movable groups include two vertical guide belts, the two vertical guide belts are provided with transverse movable groups, one side of the side fixing frame is provided with a fixed wing plate connected with the transverse movable group, the oblique movable group and the polishing wheel shaft are fixed inside the side fixing frame;
[0016] The side fixing frame is also provided with a driving shaft, and the grinding wheel belt 1 is connected to the driving shaft, the oblique movable group, and the outside of the polishing wheel shaft; one end of the driving shaft is connected to the output end of the driving motor 1.
[0017] Preferably, the oblique movable group includes two guide guard rails and a central axis installed between the side fixed frames, and the two central axes are connected to movable cylinders, one end of the movable cylinder is provided with a push plate, one end of the push plate is connected to an oblique lifting shaft, both ends of the oblique lifting shaft are provided with side shafts connected to the guide guard rails, and the outer surface of the oblique lifting shaft is frictionally transmitted with the grinding wheel belt.
[0018] Preferably, a groove is provided on one side of the driving motor 1, and the translation guide block preferably includes an auxiliary guide block, and the auxiliary guide block and the groove of the driving motor 1 match each other and slide translationally.
[0019] Preferably, the transverse polishing group also includes a transverse frame, on which a transverse fixing frame is installed, one side of the transverse fixing frame is provided with a planar transmission shaft connected to the planar grinding group, the other side of the transverse fixing frame is connected to drive motor 2, and the grinding wheel belt 2 is connected to the planar grinding group and the driving end of drive motor 2 for transmission.
[0020] Preferably, the plane grinding group includes multiple layers of plane grinding wheels stacked together, and the gap between two adjacent plane grinding wheels is greater than or equal to the thickness of the fixed platform;
[0021] The horizontal frame is provided with a fixed rail, and two longitudinal brackets are connected to the horizontal fixed frame. The longitudinal bracket cooperates with the fixed rail. A lifting motor is provided on the top of the horizontal frame, and a transmission shaft three is connected to the output end of the lifting motor. A transmission pile is provided on the longitudinal bracket, and the transmission pile is connected to the transmission shaft three.
[0022] A fully automatic polishing method for stainless steel parts, comprising the following steps: S1, press-fitting a metal cover: connecting a transmission shaft 1 with a positioning hole, changing the specifications of a grinding head according to the inner diameter of the metal cover, connecting a transmission belt with a transmission shaft 1 and a transmission shaft 2, and installing the metal cover until the grinding head can generate circumferential lateral static friction with the metal cover;
[0023] S2, adjusting the polishing angle: moving the vertical polishing group so that the rotating bottom surface of the grinding wheel belt 1 contacts the top surface of the metal cover; moving the horizontal polishing group so that the side surface of the grinding wheel belt 2 contacts closely with the side surface of the metal cover;
[0024] S3, test the polishing effect: start the main motor, the vertical polishing group, the horizontal polishing group, and the transmission table, so that the grinding head and the metal cover are in plane friction, the grinding wheel belt 1 and the metal cover are in top surface friction, and the grinding wheel belt 2 and the metal cover are in side friction;
[0025] S4. Check the pre-polished metal cover: set a single main motor rotation node to check the polishing effect of the metal cover after one polishing and in the non-polishing process, and remove it if it is qualified;
[0026] S5, secondary polishing: When step S3 fails, press the metal cover back onto the transmission shaft 1, adjust the oblique movable group to tighten the grinding wheel belt 1 and adjust the close contact between the vertical polishing group and the metal cover for the second time. When the polishing inside the metal cover fails, adjust the rotation speed of the transmission shaft 2 on the transmission table, and then repeat steps S2-S4 until the finished product of S4 is qualified.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] The present invention uses a rotary polishing group, a vertical polishing group, and a transverse polishing group to generate two different modes and different positions of relative rotation of the metal cover. One is a rotary polishing combination of the vertical polishing group and the rotary polishing group, that is, the planar force inside the metal cover drives the metal cover to generate a new centrifugal rotation force. When the friction force of the top vertical polishing group is not applied, the metal cover will rotate with the rotation of the transmission shaft one. When the force of the vertical polishing group is applied, it is a longitudinal and downward friction force, which will generate a relative and continuous sliding force with the horizontal rotation force brought by the top grinding head of the transmission shaft one, thereby completing the double-sided polishing of the inside and outside of the metal cover while keeping the metal cover rotating. The two-way force can force the inner surface and the outer surface of the metal cover to have more contact with the grinding surface, thereby reducing the grinding gap node time;
[0029] The second is a differential or reverse speed polishing combination of the transverse polishing group and the rotary polishing group. During differential polishing, the grinding direction of the transverse polishing group is the same as that of the rotary polishing group, but the rotation speed is different, thereby generating a speed difference between the inside and the outside, thereby enabling the inner and outer surfaces to obtain more compact friction polishing; in addition, reverse speed polishing has a better polishing effect, that is, when the rotation direction of the grinding wheel belt 2 of the transverse polishing group is opposite to that of the transmission shaft 1, the inner and outer surfaces of the metal cover generate forces in different directions, and when the speed difference is 0, it can even reach the ideal limit state where the rotation speeds of the grinding wheel belt 2, the transmission shaft 1, and the metal cover are the same, which can better ensure the polishing efficiency of the metal cover and reduce the polishing time;
[0030] The devices used in this device are all mechanical actions that can be operated individually. Their action states are reliable and can be adjusted in time. The polishing direction can be freely changed according to the position angle on the fixed platform disc. They can be better applied in systematic continuous production and have extremely strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the main structure distribution of the present invention;
[0032] Figure 2 It is a schematic diagram of the structural distribution of the vertical polishing group and the horizontal polishing group of the present invention;
[0033] Figure 3 It is a three-dimensional diagram of the main structure of the rotary polishing group and the transmission platform of the present invention;
[0034] Figure 4 It is a schematic diagram of the three-dimensional structure of the vertical polishing group of the present invention;
[0035] Figure 5 It is a schematic structural diagram of a transmission shaft 1 of the present invention.
[0036] In the figure: 1. Rotary polishing group; 2. Vertical polishing group; 3. Horizontal polishing group; 4. Transmission table; 5. Metal cover;
[0037] 101. fixed platform; 102. positioning hole; 103. main motor; 104. transmission shaft 1;
[0038] 105, bearing part; 106, clamping joint; 107, grinding head; 108, meshing pile;
[0039] 109, bracket; 110, transmission belt;
[0040] 201, stand; 202, longitudinal movable group; 203, oblique movable group; 204, transverse movable group; 205, driving motor 1; 206, side fixed frame; 207, driving shaft; 208, grinding wheel belt 1; 209, oblique lifting shaft; 210, polishing wheel shaft; 211, fixed wing plate; 212, translation guide block; 213, vertical guide belt; 214, auxiliary guide block;
[0041] 215, movable cylinder; 216, push plate; 217, middle axis; 218, guide rail; 219, side axis;
[0042] 301, horizontal frame; 302, horizontal fixed frame; 303, plane grinding group; 304, plane transmission shaft; 305, second driving motor; 306, second grinding wheel belt; 307, plane grinding wheel;
[0043] 308, longitudinal bracket; 309, fixed rail; 310, lifting motor; 311, transmission shaft three; 312, transmission pile;
[0044] 402. Transmission shaft 2. DETAILED DESCRIPTION
[0045] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0046] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0047] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0048] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0049] Please refer to the attached Figure 1-5 , including a rotating polishing group 1, a transmission platform 4,
[0050] The rotary polishing group 1 includes a fixed platform 101, and a plurality of positioning holes 102 close to the edge are provided on the fixed platform 101, and a transmission shaft 104 is connected to each of the positioning holes 102 by a bearing, and the transmission platform 4 includes a plurality of transmission shafts 2 402, and at least one of the transmission shafts 2 402 is a drivable shaft 207, and a transmission belt 110 is connected to the transmission shaft 2 402, and the plurality of transmission shafts 1 104 are connected to the transmission belt 110 in a belt transmission manner;
[0051] The top of the transmission shaft 104 is in contact with the inner surface of the metal cover 5;
[0052] A vertical polishing group 2 and a horizontal polishing group 3 are arranged on the peripheral side of the rotating polishing group 1. A polishing wheel shaft 210 is arranged on the vertical polishing group 2. The polishing wheel shaft 210 is located above the metal cover 5 and is connected to a grinding wheel belt 1 208. The grinding wheel belt 1 208 is in contact with the top of the metal cover 5. The rotating polishing group 1 is also provided with an oblique movable group 203 which is in transmission connection with the grinding wheel belt.
[0053] The horizontal polishing group 3 is provided with a plane grinding group 303, and the plane grinding group 303 is rotatably provided with a second grinding wheel belt 306, and the side of the second grinding wheel belt 306 is in contact with the side of the metal cover 5;
[0054] There are at least four fixing holes, and the angles between two fixing holes with respect to the rotation center of the fixing platform 101 are the same. The main motor 103 is connected to the bottom center of the fixing platform 101;
[0055] There is at least one transmission shaft 2 402, and a motor is connected to its driving end;
[0056] The number of transmission shafts 104 is preferably 6 or 8 as shown in Figure 3. By changing the rotation node of the main motor 103 through the distribution angle, its rotation angle and rotation time can be conveniently controlled. At the same time, it can be ensured that within the same working time, one metal cover 5 is being polished by the vertical polishing group 2 and the rotating polishing group 1, one metal cover 5 is being polished by the horizontal polishing group 3 and the rotating polishing group 1, and the other can be in the waiting area for easy inspection and examination. In conjunction with the method of using the device, the inspection process can be guaranteed in the processing steps to ensure the polishing quality of the metal cover 5, so the minimum number is three. For the transmission shaft 2 402, it is preferably three or more, and the three diagrams are as shown in FIG. Figure 3 As shown, the two auxiliary transmission shafts 402 can be in a non-driven driving state, which can achieve two beneficial effects: synchronizing the transmission shaft 402 and increasing the inspection area, so that the operator can obtain a better working gap and avoid the decrease in efficiency caused by mental tension. In Figure 5, the bracket 109 is an enlarged bottom support, and its radius is not limited to the size shown in the figure. Its radius can be larger than the meshing thickness of the meshing pile 108 and the transmission belt 110 to prevent the transmission belt 110 from rotating and coming off the bottom.
[0057] Please refer to Figure 1-3 , Figure 5 The transmission shaft 104 includes a meshing pile 108 that is transmitted to the transmission belt 110, and a clamping joint 106 is provided on the top of the meshing pile 108. A grinding head 107 is clamped on the upper part of the clamping joint 106, and the grinding head 107 is in contact with the inner surface of the metal cover 5;
[0058] A bearing portion 105 is provided around one end of the engagement pile 108 connected to the positioning hole 102. The bearing portion 105 is in bearing connection with the positioning hole 102. A bracket 109 is provided at the bottom of the engagement pile 108.
[0059] The second transmission shaft 402 and the first transmission shaft 104 both have the same specifications of meshing piles 108 and brackets 109 . The bottom of the second transmission shaft 402 is a notch for driving connection with the transmission platform 4 .
[0060] Please pay attention to Figure 1-3 The vertical polishing group 2 includes a stand 201 and a driving motor 205. The two columns of the stand 201 are provided with longitudinal movable groups 202. The longitudinal movable groups 202 include two vertical guide belts 213. The two vertical guide belts 213 are provided with transverse movable groups 204. A fixed wing plate 211 is provided on one side of the side fixing frame 206 to connect with the transverse movable group 204. The oblique movable group 203 and the polishing wheel shaft 210 are fixed inside the side fixing frame 206.
[0061] The side fixing frame 206 is also provided with a driving shaft 207, and the grinding wheel belt 208 is connected to the driving shaft 207, the oblique movable group 203, and the outside of the polishing wheel shaft 210; one end of the driving shaft 207 is connected to the output end of the driving motor 205;
[0062] The oblique movable group 203 includes two guide guardrails 218 and a central axis 217 installed between the side fixing frames 206. The two central axes 217 are connected to a movable cylinder 215. One end of the movable cylinder 215 is provided with a push plate 216. One end of the push plate 216 is connected to an oblique lifting shaft 209. Both ends of the oblique lifting shaft 209 are provided with side shafts 219 connected to the guide guardrails 218. The outer surface of the oblique lifting shaft 209 is frictionally transmitted with the grinding wheel belt 208.
[0063] Please pay attention to Figure 1 A groove is provided on one side of the driving motor 205, and the translation guide block 212 preferably includes an auxiliary guide block 214, and the auxiliary guide block 214 and the groove of the driving motor 205 match each other for translational sliding.
[0064] In one of the embodiments of the present invention: the vertical surface and the inner surface of the metal are polished in this embodiment, specifically, the vertical polishing group 2 and the rotating polishing group 1 are combined, that is, the internal force of the metal cover 5 in the plane direction drives the metal cover 5 to generate a new centrifugal rotational force. When the friction force of the top vertical polishing group 2 is not applied, the metal cover 5 will rotate with the rotation of the transmission shaft 104. When the force of the vertical polishing group 2 is applied, it is a longitudinal and downward friction force, which will generate a relative and continuous sliding force with the horizontal plane rotational force brought by the grinding head 107 on the top of the transmission shaft 104, thereby completing the double-sided polishing of the inside and outside of the metal cover 5 while keeping the metal cover 5 rotating. The two-way force can force the inner and outer surfaces of the metal cover 5 to have more contact with the grinding surface, thereby reducing the grinding gap node time. The specific action is to move the stand 2 01 to the edge of the fixed platform 101, first adjust the oblique movable group 203 to make the oblique lifting shaft 209 push out and fill the inner diameter of the entire grinding wheel belt 208, and make the grinding wheel belt 208 close to the upper surface of the metal cover 5 by adjusting the longitudinal movable group 202 and the transverse movable group 204. After starting to polish, the extension force of part of the movable cylinder 215 can be released, so that the grinding wheel belt 208 undergoes elastic deformation. At this time, the entire grinding wheel belt 208 falls, so that when the polishing wheel shaft 210 rotates, the friction between the grinding wheel belt 208 and the surface of the metal cover 5 is more closely fitted, and the friction force is greater. After polishing the top of a metal cover 5, lift the oblique lifting shaft 209 again to reduce the static friction between the grinding wheel belt 208 and the metal cover 5 as much as possible, thereby preventing the next metal cover 5 from rotating into the polishing position and preventing the previous metal cover 5 from being dragged out of the polishing position.
[0065] Please pay attention to Figure 1 , Figure 2 The horizontal polishing group 3 also includes a horizontal frame 301, on which a horizontal fixing frame 302 is installed, one side of the horizontal fixing frame 302 is provided with a plane transmission shaft 304 connected to the plane grinding group 303, and the other side of the horizontal fixing frame 302 is connected to a second driving motor 305, and the second grinding wheel belt 306 is connected to the plane grinding group 303 and the driving end of the second driving motor 305 for transmission;
[0066] The plane grinding group 303 includes multiple layers of plane grinding wheels 307, and the gap between two adjacent plane grinding wheels 307 is greater than or equal to the thickness of the fixed platform 101;
[0067] The horizontal frame 301 is provided with a fixed rail 309, and the horizontal fixed frame 302 is connected with two longitudinal brackets 308, and the longitudinal brackets 308 cooperate with the fixed rail 309. The top of the horizontal frame 301 is provided with a lifting motor 310, and the output end of the lifting motor 310 is connected with a transmission shaft three 311. The longitudinal bracket 308 is provided with a transmission pile 312, and the transmission pile 312 is connected to the transmission shaft three 311.
[0068] In yet another embodiment of the present invention:
[0069] In this embodiment, the metal surface of the side and inner surface is shown. The polishing is specifically a differential or reverse polishing combination of the transverse polishing group 3 and the rotating polishing group 1. During the differential polishing, the grinding direction of the transverse polishing group 3 is the same as that of the rotating group 1, but the rotation speed is different, thereby generating a speed difference between the inner and outer surfaces, thereby enabling the inner and outer surfaces to obtain more and tighter friction polishing; in addition, the reverse speed polishing has a better polishing effect, that is, when the rotation direction of the grinding wheel belt 2 306 of the transverse polishing group 3 is opposite to that of the transmission shaft 104, the inner and outer surfaces of the metal cover 5 generate forces in different directions, and the speed difference between the inner and outer surfaces is different. When the difference is 0, it can even reach the ideal limit state that the grinding belt 2 306, the transmission shaft 104, and the metal cover 5 have the same rotation speed, which can better ensure the polishing efficiency of the metal cover 5 and reduce the polishing time. The specific action is to move the horizontal frame 301 so that the plane grinding group 303 is close to the metal cover 5, and the height of the grinding disc of the plane grinding group 303 is adjusted in time by lifting the motor 310, and the gap between the plane grinding wheels 307 is used to align with the side of the fixed platform 101, so that the grinding belt 2 306 can fit the outside of the main metal cover 5, and the fixed rail 309 is as shown in FIG. Figure 1 The invention shows that there are multi-position latch-type fixing points, which is convenient for fixing the longitudinal bracket 308, and starting the drive motor 2 305 to rotate, thereby completing the side drive.
[0070] A fully automatic polishing method for stainless steel parts, comprising the following steps: S1, press-fitting a metal cover 5: connecting a transmission shaft 104 and a positioning hole 102, changing the specifications of a grinding head 107 according to the inner diameter of the metal cover 5, connecting a transmission belt 110 and a transmission shaft 104 and a transmission shaft 2 402, and installing the metal cover 5 until the grinding head 107 can generate circumferential lateral static friction with the metal cover 5;
[0071] S2, adjusting the polishing angle: moving the vertical polishing group 2 so that the rotating bottom surface of the grinding wheel belt 1 208 contacts the top surface of the metal cover 5; moving the horizontal polishing group 3 so that the side surface of the grinding wheel belt 2 306 contacts closely with the side surface of the metal cover 5;
[0072] S3, test the polishing effect: start the main motor 103, the vertical polishing group 2, the horizontal polishing group 3, and the transmission platform 4, so that the grinding head 107 and the metal cover 5 are in plane friction, the grinding wheel belt 1 208 and the metal cover 5 are in top surface friction, and the grinding wheel belt 2 306 and the metal cover 5 are in side friction;
[0073] S4, check the pre-polished metal cover 5: set a single main motor 103 rotation node, check the polishing effect of the metal cover 5 after one polishing and in the non-polishing process, and take it out if it is qualified;
[0074] S5, secondary polishing: When step S3 fails, press the metal cover 5 back onto the transmission shaft 104, adjust the oblique movable group 203 to tighten the grinding wheel belt 208 and adjust the close contact relationship between the vertical polishing group 2 and the metal cover 5 for the second time. When the internal polishing of the metal cover 5 fails, adjust the rotation speed of the transmission shaft 2 402 on the transmission platform 4, and then repeat steps S2-S4 until the finished product of S4 is qualified.
[0075] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0076] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
Claims
1. A fully automatic polishing device for stainless steel parts, the stainless steel parts are metal covers, characterized in that: It comprises a rotating polishing group (1) and a transmission platform (4); The rotary polishing group (1) comprises a fixed platform (101), the fixed platform (101) is provided with a plurality of positioning holes (102) close to the edge, each of the positioning holes (102) is bearing-connected with a transmission shaft 1 (104), the transmission platform (4) comprises a plurality of transmission shafts 2 (402), at least one of the transmission shafts 2 (402) is a drivable shaft (207), a transmission belt (110) is connected to the transmission shaft 2 (402), and the plurality of transmission shafts 1 (104) are connected to the transmission belt (110) in a belt transmission manner; The top of the transmission shaft 1 (104) is in contact with the inner surface of the metal cover (5); A vertical polishing group (2) and a horizontal polishing group (3) are arranged on the peripheral side of the rotating polishing group (1); a polishing wheel shaft (210) is arranged on the vertical polishing group (2); the polishing wheel shaft (210) is located above the metal cover (5) and is connected to a grinding wheel belt (208); the grinding wheel belt (208) is in contact with the top of the metal cover (5); and an oblique movable group (203) is also arranged on the rotating polishing group (1) and is in transmission connection with the grinding wheel belt; The transverse polishing group (3) is provided with a plane grinding group (303), and a second grinding wheel belt (306) is rotatably provided on the plane grinding group (303), and the side edge of the second grinding wheel belt (306) is in contact with the side edge of the metal cover (5).
2. The fully automatic polishing device for stainless steel parts according to claim 1 is characterized in that: There are at least four fixing holes, and the angles between two fixing holes with respect to the rotation center of the fixing platform (101) are the same. A main motor (103) is connected to the center of the bottom of the fixing platform (101); There is at least one transmission shaft 2 (402), and a motor is connected to its driving end.
3. The fully automatic polishing device for stainless steel parts according to claim 1 is characterized in that: The transmission shaft 1 (104) includes an engagement pile (108) that is in transmission with the transmission belt (110), a clamping joint (106) is provided on the top of the engagement pile (108), a grinding head (107) is clamped on the upper part of the clamping joint (106), and the grinding head (107) is in contact with the inner surface of the metal cover (5); A bearing portion (105) is provided on the peripheral side of one end of the engagement pile (108) connected to the positioning hole (102), the bearing portion (105) is bearing-connected to the positioning hole (102), and a bracket (109) is provided at the bottom of the engagement pile (108).
4. The fully automatic polishing device for stainless steel parts according to claim 3 is characterized in that: The second transmission shaft (402) and the first transmission shaft (104) both have meshing piles (108) and brackets (109) of the same specifications. The bottom of the second transmission shaft (402) is a notch for driving connection with the transmission platform (4).
5. The fully automatic polishing device for stainless steel parts according to claim 1 is characterized in that: The vertical polishing group (2) comprises a stand (201) and a driving motor (205); the two columns of the stand (201) are both provided with a longitudinal movable group (202); the longitudinal movable group (202) comprises two vertical guide belts (213); the two vertical guide belts (213) are provided with a transverse movable group (204); one side of the side fixing frame (206) is provided with a fixed wing plate (211) connected to the transverse movable group (204); the oblique movable group (203) and the polishing wheel shaft (210) are both fixed inside the side fixing frame (206); The side fixing frame (206) is also provided with a driving shaft (207); the grinding wheel belt (208) is connected to the driving shaft (207), the oblique movable group (203), and the outside of the polishing wheel shaft (210); one end of the driving shaft (207) is connected to the output end of the driving motor (205).
6. The fully automatic polishing device for stainless steel parts according to claim 5, characterized in that: The oblique movable group (203) comprises two guide guard rails (218) and a central axis (217) installed between the side fixing frames (206); the two central axes (217) are connected to movable cylinders (215); one end of the movable cylinder (215) is provided with a push plate (216); one end of the push plate (216) is connected to an oblique lifting shaft (209); both ends of the oblique lifting shaft (209) are provided with side shafts (219) connected to the guide guard rails (218); and friction transmission is performed between the outer surface of the oblique lifting shaft (209) and the grinding wheel belt (208).
7. The fully automatic polishing device for stainless steel parts according to claim 5, characterized in that: A groove is provided on one side of the driving motor 1 (205), and the translation guide block (212) preferably includes an auxiliary guide block (214), and the auxiliary guide block (214) and the groove of the driving motor 1 (205) are matched with each other to translate and slide.
8. The fully automatic polishing device for stainless steel parts according to claim 1, characterized in that: The transverse polishing group (3) also includes a transverse frame (301), on which a transverse fixing frame (302) is mounted, one side of the transverse fixing frame (302) is provided with a plane transmission shaft (304) connected to the plane grinding group (303), the other side of the transverse fixing frame (302) is connected to a second drive motor (305), and the second grinding wheel belt (306) is connected to the plane grinding group (303) and the driving end of the second drive motor (305) in a transmission manner.
9. The fully automatic polishing device for stainless steel parts according to claim 8, characterized in that: The plane grinding group (303) includes multiple layers of plane grinding wheels (307) stacked together, and the gap between two adjacent plane grinding wheels (307) is greater than or equal to the thickness of the fixed platform (101); The horizontal frame (301) is provided with a fixed rail (309), the horizontal fixed frame (302) is connected with two longitudinal brackets (308), the longitudinal brackets (308) cooperate with the fixed rail (309), the top of the horizontal frame (301) is provided with a lifting motor (310), the output end of the lifting motor (310) is connected with a transmission shaft three (311), the longitudinal bracket (308) is provided with a transmission pile (312), and the transmission pile (312) is connected with the transmission shaft three (311).
10. A fully automatic polishing method for stainless steel parts, according to the fully automatic polishing device for stainless steel parts according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, press-fitting the metal cover (5): connecting the transmission shaft 1 (104) and the positioning hole (102), changing the specifications of the grinding head (107) according to the inner diameter of the metal cover (5), connecting the transmission belt (110) and the transmission shaft 1 (104) and the transmission shaft 2 (402), and installing the metal cover (5) to the grinding head (107) so that circumferential lateral static friction can be generated with the metal cover (5); S2, adjusting the polishing angle: moving the vertical polishing group (2) so that the rotating bottom surface of the grinding wheel belt 1 (208) contacts the top surface of the metal cover (5); moving the horizontal polishing group (3) so that the side surface of the grinding wheel belt 2 (306) contacts closely with the side surface of the metal cover (5); S3, testing the polishing effect: starting the main motor (103), the vertical polishing group (2), the horizontal polishing group (3), and the transmission platform (4), so that the grinding head (107) and the metal cover (5) are in plane friction, the grinding wheel belt 1 (208) and the metal cover (5) are in top surface friction, and the grinding wheel belt 2 (306) and the metal cover (5) are in side surface friction; S4, check the pre-polished metal cover (5): set the single main motor (103) rotation node, check the polishing effect of the metal cover (5) after one polishing and in the non-polishing process, and remove it if it is qualified; S5, secondary polishing: When step S3 fails, press the metal cover (5) back onto the transmission shaft 1 (104), adjust the oblique movable group (203) so that the grinding wheel belt 1 (208) is tightened, and adjust the close contact relationship between the vertical polishing group (2) and the metal cover (5) for a secondary time. When the internal polishing of the metal cover (5) fails, adjust the rotation speed of the transmission shaft 2 (402) on the transmission platform (4), and then repeat steps S2-S4 until the finished product of S4 is in a qualified state.