Vibration forming device for pouring furnace mouth assembly

Through the combined design of slider, slide rod and base, the problem of insufficient adaptability of the vibration forming device to molds of different specifications and sizes is solved, and the flexible installation and disassembly of the mold is realized, which improves the universality and convenience of use of the equipment.

CN119260886APending Publication Date: 2025-01-07YUNNAN YUNLU LVYUAN HUIBANG ENG TECH CO LTD
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Patent Information

Application Number
CN202411715747.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The existing vibration forming devices have low versatility and cannot adapt to molds of different specifications and sizes, resulting in insufficient flexibility in making furnace port components.

Method used

A connecting assembly including slider, slide rod and base is designed. Through sliding and adjustment of slider and slide rod, combined with locking screws and tensioning components, the flexible installation and fixing of the mold is achieved, ensuring different specifications and sizes. The mold can be installed and removed on the shaker table.

Benefits of technology

It realizes flexible installation and disassembly of molds of different sizes and specifications, improves the versatility of vibration forming devices, simplifies the mold disassembly and enhances the adaptability of the equipment.

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Abstract

The invention belongs to the technical field of vibration forming, and particularly relates to a vibration forming device for pouring a furnace mouth assembly, the vibration forming device comprises a connecting assembly arranged on a vibration table, the connecting assembly comprises sliding blocks, a sliding rod and a base, and the multiple sliding blocks are arranged on the vibration table in a sliding mode; the sliding block is in a U shape, connecting blocks are arranged on the two sides of the sliding block respectively, an avoiding groove is formed in the middle of the sliding block in a penetrating mode, and a plurality of connecting screw rods are evenly distributed on the connecting blocks in the length direction. A plurality of bases are arranged, a connecting cylinder is arranged in the middle of each base, and a furnace mouth assembly mold is detachably arranged on each connecting cylinder; a plurality of strip-shaped grooves are evenly distributed in the base, the base is arranged on the connecting blocks of every two adjacent sliding blocks, and the connecting screw rods are arranged in the strip-shaped grooves in a matched mode. According to the device, the disassembly and assembly mode of the mold is simple and convenient, molds of various sizes and specifications can be conveniently installed on the vibration table, and the universality of the vibration forming device and the mold is further improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of vibration molding, and in particular relates to a vibration molding device for pouring a furnace mouth component. Background Art

[0002] Refractory materials are used in various fields of the national economy, such as steel, nonferrous metals, glass, cement, ceramics, petrochemicals, machinery, boilers, etc. Refractory materials are usually prepared using molds.

[0003] For example, the furnace mouth components used in smelting furnaces are usually made of refractory materials, including: furnace cover, furnace mouth bricks, discharge port, etc. At present, when using molds to make furnace mouth components, a vibration molding device is required to ensure the density and uniformity of concrete or other materials.

[0004] At present, a vibration forming device is generally provided with a vibration table, and a mold is detachably provided on the vibration table. However, in actual operation, there are often various products that need to be cast, while the mold installed on the vibration table of the existing forming device is fixed. Each vibration table generally corresponds to only one specification of mold, and the versatility is low, which easily leads to the vibration forming device being unable to be used for molds of various specifications and sizes. Summary of the invention

[0005] In view of the technical problem that the vibration forming device in the background technology has low versatility, the present invention provides a vibration forming device for casting a furnace mouth component.

[0006] To achieve the above purpose, the technical solution provided by the present invention is:

[0007] A vibration forming device for casting a furnace mouth component comprises a vibration table and a connecting component arranged on the vibration table, the connecting component comprises a slider, a slide rod and a base, a plurality of slide rods are arranged on the vibration table, and a plurality of sliders are slidably arranged on the slide rod; the slider is arranged in a U-shape, and connecting blocks are arranged on both sides of the slider, and an avoidance groove is arranged through the middle of the slider, and the avoidance groove is located on the upper part of the connecting block, and a plurality of connecting screws are evenly distributed on the connecting block along the length direction; the base is provided with a plurality of connecting cylinders, and a furnace mouth component mold is detachably arranged on the connecting cylinder; a plurality of strip grooves are evenly distributed on the base, and the base is arranged on the connecting blocks of two adjacent sliders, and the connecting screws are cooperatively arranged in the strip grooves.

[0008] Optionally, a mounting groove is provided on the vibration platform, the slide bar is arranged in the mounting groove, and the slide block is slidably arranged in the mounting groove.

[0009] Optionally, locking screws are respectively provided on both sides of the sliding block, and the locking screws extend into the interior of the sliding block and can be tightened against the bottom wall of the mounting groove.

[0010] Optionally, the furnace mouth assembly mold includes a first bottom mold and a first outer mold, the first bottom mold is respectively provided with a first limiting boss and a second limiting boss on both sides, the first outer mold includes two sections of cylinders with different diameters, the bottom end of the first outer mold is cooperatedly arranged on the first limiting boss, and the second limiting boss is cooperatedly arranged on the inner wall of the connecting cylinder; the first bottom mold is supported on the upper end surfaces of the two sliding blocks.

[0011] Optionally, the furnace mouth assembly mold includes a second bottom mold, a second outer mold and an inner mold, the second outer mold includes two sections of a cylinder with different diameters, a third limiting boss and a fourth limiting boss are respectively provided on both sides of the second bottom mold, the bottom end of the second outer mold is cooperated with the upper end surface of the second bottom mold, a limiting groove is provided at the bottom end of the inner mold, the inner mold is cooperated with the third limiting boss through the limiting groove, and the fourth limiting boss is cooperated with the inner wall of the connecting cylinder; the second bottom mold is supported on the upper end surfaces of the two sliders.

[0012] Optionally, the inner mold is hollow, an adjusting screw is passed through the inner mold, a threaded hole is provided in the middle of the second bottom mold, the bottom end of the adjusting screw is provided in the threaded hole, an adjusting nut is provided at the upper end of the adjusting screw, and the adjusting nut is provided close to the upper end surface of the inner mold.

[0013] Optionally, U-shaped handles are symmetrically provided on both sides of the second outer mold, and a tensioning assembly is detachably provided on the connecting block, the tensioning assembly includes a fixed block, a tensioning screw and a pressure block, the fixed block is provided with a plurality of connecting holes, the fixed block is arranged on the connecting block, and the connecting screw is passed through the connecting holes; a hinged portion is provided on the fixed block, a tensioning screw is hinged on the hinged portion, a pressure block is threadedly connected to the tensioning screw, the pressure block is arranged in an arc shape, the tensioning screw is arranged inside the handle, the bottom end of one side of the pressure block is arranged close to the handle, and the bottom end of the other side of the pressure block is arranged on the stepped table of the second outer mold.

[0014] Optionally, discharge grooves connected to the mounting grooves are respectively provided on both sides of the vibration table, and the connecting blocks can be cooperatively arranged in the discharge grooves.

[0015] The present invention has the following advantages and beneficial effects:

[0016] In the present invention, molds of different sizes and specifications can be installed by adjusting the distance between two adjacent sliders. A base is provided on the connecting portion of the two adjacent sliders, and a plurality of strip grooves are evenly distributed on the base. The connecting screws on the connecting block are matched and arranged in the strip grooves, so that the two sliders can be slid, the spacing can be adjusted and fixed; then the mold is installed on the base, and the bottom end of the mold is supported on the slider. In the process of adjusting the spacing between the two sliders, the base can pass through the avoidance groove of the slider without colliding and interfering with the slider. The disassembly and assembly method of this type of mold is simple and convenient, and it is convenient to install molds of various sizes and specifications on the vibration table, further improving the versatility of the vibration molding device and the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of a vibration forming device for casting a furnace mouth component in the present invention;

[0018] Figure 2 for Figure 1 Front view of

[0019] Figure 3 for Figure 1 A partial enlarged view of point a in the middle;

[0020] Figure 4 for Figure 1 A partial enlarged view of point b in the middle;

[0021] Figure 5 for Figure 1 A partial enlarged view of point c in the middle;.

[0022] Figure 6 This is a connection structure diagram of the slider, the slide rod and the base in the present invention;

[0023] Figure 7 It is a structural diagram of the slider in the present invention;

[0024] Figure 8 It is a structural diagram of the base in the present invention;

[0025] Fig. 9 It is a structural diagram of the tensioning assembly in the present invention;

[0026] Fig.10 It is a structural diagram of the first bottom mold in the present invention;

[0027] Fig.11 is a cross-sectional view of the second bottom mold in the present invention;

[0028] Fig.12 It is a structural diagram of the second outer mold and the inner mold in the present invention;

[0029] Fig.13 is a cross-sectional view of the second outer mold and the inner mold in the present invention;

[0030] Fig.14 It is a structural diagram of the first outer mold in the present invention.

[0031] Figure numerals: 1-vibration table, 11-installation groove, 12-discharge groove, 13-vibration damping support, 14-vibration motor, 15-slide bar, 2-base, 21-strip groove, 22-connecting cylinder, 3-slider, 31-avoidance groove, 32-connecting block, 33-connecting screw, 34-locking screw, 35-through hole, 4-fixing block, 41-connecting hole, 42-hinge part, 5-tensioning screw, 51-hinge shaft, 5 2-pressing block, 53-screw sleeve, 6-first bottom mold, 61-first limiting boss, 62-second limiting boss, 7-second bottom mold, 71-third limiting boss, 72-fourth limiting boss, 73-threaded hole, 74-limiting ring, 8-second outer mold, 81-upper cylinder, 82-inner mold, 83-limiting groove, 84-adjusting screw, 85-adjusting nut, 86-handle, 9-first outer mold, 91-lower cylinder. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example

[0035] like Figures 1 to 14 As shown, a vibration molding device for casting a furnace mouth component includes a vibration table 1 and a connecting component arranged on the vibration table 1, and a mold is installed on the vibration table 1 through the connecting component.

[0036] like Figure 1 , Figure 2 As shown, a plurality of vibration-damping struts 13 are arranged at the bottom of the vibration table 1, and a plurality of vibration motors 14 are evenly distributed at the bottom of the vibration table 1, and the vibration table 1 is driven to vibrate by the vibration motors 14. In the present invention, the vibration device adopts the existing technology without additional improvement.

[0037] like Figures 1 to 14As shown, the connection assembly includes a slider 3, a slide bar 15 and a base 2. A plurality of slide bars 15 are provided on the vibration table 1, and a plurality of sliders 3 are slidably provided on the slide bars 15. In the present invention, two slide bars 15 are provided, and four sliders 3 are slidably provided on the slide bars 15, but it is not limited thereto. The slider 3 is provided in a U-shape, and connecting blocks 32 are provided on both sides of the slider 3, respectively. An avoidance groove 31 is provided through the middle of the slider 3, and the avoidance groove 31 is located at the upper part of the connecting block 32. A plurality of connecting screws 33 are evenly distributed on the connecting block 32 along the length direction. The base 2 is provided with a plurality of connecting tubes 22, and a furnace mouth assembly mold is detachably provided on the connecting tube 22. The bottom end of the furnace mouth assembly mold is supported on the upper end surfaces of the two sliders 3, and the entire mold is supported by the base 2 and the sliders 3. A plurality of strip grooves 21 are evenly distributed on the base 2 . The base 2 is arranged on the connecting block 32 of two adjacent sliders 3 , and the connecting screws 33 are cooperatively arranged in the strip grooves 21 . A pair of bases 2 can be installed between every two sliders 3 .

[0038] like Figure 5 , Figure 6 As shown, when the base 2 is installed, it is placed on the connecting block 32 of two adjacent sliders 3, and the connecting screw 33 is installed facing the strip groove 21, and then the distance between the two sliders 3 can be adjusted by sliding the two sliders 3, so that the two sliders 3 can place molds of different specifications and sizes by adjusting different distances. After the connecting screw 33 passes through the strip groove 21, it can be screwed into the nut to fix it. In this way, the two sliders 3 and the base 2 are indirectly fixed as a whole. During the installation of the base 2, when the interval between the two sliders 3 is short enough, the two sides of the base 2 will extend into the avoidance groove 31, and the base 2 will not collide with the slider 3 when it is set in the avoidance groove 31. The height of the connecting screw 33 is less than the height of the avoidance groove 31, so that the base 2 can be first inserted into the avoidance groove 31, and then the strip groove 21 of the base 2 is aligned with the connecting screw 33, and the base 2 is vertically lowered on the connecting block 32.

[0039] like Figures 1 to 6 As shown, further, a mounting groove 11 is provided on the vibration table 1, a through hole 35 connected to the mounting groove 11 is provided on the vibration table 1, both ends of the slide rod 15 are provided in the through hole 35, the middle part of the slide rod 15 is provided in the mounting groove 11, the slider 3 is slidably provided in the mounting groove 11, and the bottom end of the connecting block 32 slides closely against the inner wall of the mounting groove 11 to increase the guiding accuracy of the sliding of the slider 3.

[0040] like Figures 1 to 6As shown, further, locking screws 34 are respectively provided on both sides of the slider 3, and the locking screws 34 extend into the slider 3 and can be set tightly against the bottom wall of the mounting groove 11. With such a design, when the distance between the two sliders 3 is adjusted, the locking screws 34 can be tightened to fix the slider 3 on the vibration table 1.

[0041] like Figures 1 to 6 As shown, further, discharge grooves 12 connected to the mounting groove 11 are respectively provided on both sides of the vibration table 1, and the connecting block 32 can be arranged in the discharge groove 12. When the connecting block 32 slides against the inner wall of the mounting groove 11, the material spilled during pouring can be pushed and squeezed out from the discharge groove 12 for recovery.

[0042] like Figures 1 to 14 As shown, as a preferred embodiment of the present invention, the furnace mouth assembly mold includes a first bottom mold 6 and a first outer mold 9, and the first bottom mold 6 is provided with a first limiting boss 61 and a second limiting boss 62 on both sides thereof, and the first outer mold 9 includes two sections of cylinders with different diameters, and the first outer mold 9 has a lower cylinder 91 with a smaller diameter; the bottom end of the first outer mold 9 (i.e., the lower cylinder 91) is provided on the first limiting boss 61, and the second limiting boss 62 is provided on the inner wall of the connecting cylinder 22; the first bottom mold 6 is supported on the upper end surfaces of the two sliders 3. With such a design, the first bottom mold 6 can be provided on the base 2 to facilitate the disassembly and assembly of the mold.

[0043] like Figures 1 to 14 As shown, as another preferred embodiment of the present invention, the furnace mouth assembly mold includes a second bottom mold 7, a second outer mold 8 and an inner mold 82. The second outer mold 8 includes two sections of cylinders with different diameters, and the second outer mold 8 has an upper cylinder 81 with a smaller diameter. The second bottom mold 7 is provided with a third limiting boss 71 and a fourth limiting boss 72 on both sides thereof, respectively. The bottom end of the second outer mold 8 is provided on the upper end surface of the second bottom mold 7, and a limiting ring 74 can be provided on the upper end of the second bottom mold 7 to limit the installation of the second outer mold 8. A limiting groove 83 is provided on the bottom end of the inner mold 82, and the inner mold 82 is provided on the third limiting boss 71 through the limiting groove 83, and the fourth limiting boss 72 is provided on the inner wall of the connecting cylinder 22. The second bottom mold 7 is supported on the upper end surfaces of the two sliders 3. With such a design, the second bottom mold 7 can be provided on the base 2 to facilitate the disassembly and assembly of the mold.

[0044] Furthermore, the inner mold 82 is hollow, and an adjusting screw 84 is passed through the inner mold 82. A threaded hole 73 is provided in the middle of the second bottom mold 7. The bottom end of the adjusting screw 84 is provided in the threaded hole 73, and an adjusting nut 85 is provided at the upper end of the adjusting screw 84. The adjusting nut 85 is provided close to the upper end surface of the inner mold 82, so that the inner mold 82 can be stably fixed on the second bottom mold 7.

[0045] Furthermore, U-shaped handles 86 are symmetrically provided on both sides of the second outer mold 8, and a tensioning assembly is detachably provided on the connecting block 32, and the tensioning assembly includes a fixed block 4, a tensioning screw 5 and a pressure block 52. The fixed block 4 is provided with a plurality of connection holes 41, and the fixed block 4 is provided on the connecting block 32, and the connecting screw 33 is passed through the connection holes 41, and then the fixed block 4 can be fixed to the connecting block 32 by screwing a nut into the connecting screw 33. A hinged portion 42 is provided on the fixed block 4, and a tensioning screw 5 is hinged on the hinged portion 42, and a hinge shaft 51 is provided at the bottom end of the tensioning screw 5, and the hinge shaft 51 is rotatably provided on the inner wall of the hinged portion 42. The tensioning screw 5 is threadedly connected with a pressing block 52, the upper end of which has a screw sleeve 53, the pressing block 52 is arranged in an arc shape, the tensioning screw 5 is arranged inside the handle 86, the bottom end of one side of the pressing block 52 is arranged close to the handle 86, and the bottom end of the other side of the pressing block 52 is arranged on the stepped table of the second outer mold 8. With this design, the second outer mold 8 can be stably pressed by using the tensioning assembly, thereby fixing the entire mold.

[0046] In the present invention, the spacing of the slider 3 is adjustable, so that molds of various specifications and sizes can be supported and installed, and various installation components, such as the base 2 and the tensioning component, can be detachably installed on the upper part of the slider 3 without affecting the structure of the vibration table 1. In this way, the slider 3 can be adjusted and disassembled at will without making major changes to the original vibration device. Therefore, the disassembly and assembly method of this mold is simple and convenient, and it is convenient to install molds of various sizes and specifications on the vibration table 1, further improving the versatility of the vibration molding device and the mold.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A vibration forming device for casting furnace mouth components, characterized in that: It includes a vibration table and a connecting component arranged on the vibration table, The connecting assembly includes a slider, a slide rod and a base, the vibration platform is provided with a plurality of slide rods, and a plurality of sliders are slidably provided on the slide rods; The slider is set to be U-shaped, and connecting blocks are respectively set on both sides of the slider. A avoidance groove is set through the middle of the slider, and the avoidance groove is located on the upper part of the connecting block. A plurality of connecting screws are evenly distributed on the connecting block along the length direction; The base is provided with several parts, a connecting tube is provided in the middle of the base, and a furnace mouth assembly mold is detachably provided on the connecting tube; a plurality of strip grooves are evenly distributed on the base, the base is provided on the connecting block of two adjacent sliders, and the connecting screw is cooperatively provided in the strip groove.

2. The vibration forming device for casting the furnace mouth component according to claim 1, characterized in that: The vibration platform is provided with a mounting groove, the slide bar is arranged in the mounting groove, and the slide block is slidably arranged in the mounting groove.

3. The vibration forming device for casting the furnace mouth component according to claim 2, characterized in that: Locking screws are respectively arranged on both sides of the sliding block, and the locking screws extend into the interior of the sliding block and can be arranged to tighten the bottom wall of the mounting groove.

4. The vibration forming device for casting the furnace mouth component according to claim 1, characterized in that: The furnace mouth assembly mold includes a first bottom mold and a first outer mold, and the first bottom mold is respectively provided with a first limiting boss and a second limiting boss on both sides. The first outer mold includes two sections of cylinders with different diameters. The bottom end of the first outer mold is cooperatedly arranged on the first limiting boss, and the second limiting boss is cooperatedly arranged on the inner wall of the connecting cylinder; the first bottom mold is supported on the upper end surfaces of the two sliding blocks.

5. The vibration forming device for casting furnace mouth components according to claim 1, characterized in that: The furnace mouth assembly mold includes a second bottom mold, a second outer mold and an inner mold. The second outer mold includes two sections of cylinders with different diameters. A third limiting boss and a fourth limiting boss are respectively arranged on both sides of the second bottom mold. The bottom end of the second outer mold is cooperated and arranged on the upper end surface of the second bottom mold. A limiting groove is arranged on the bottom end of the inner mold. The inner mold is cooperated and arranged on the third limiting boss through the limiting groove. The fourth limiting boss is cooperated and arranged on the inner wall of the connecting cylinder. The second bottom mold is supported on the upper end surfaces of the two sliding blocks.

6. The vibration forming device for casting the furnace mouth component according to claim 5, characterized in that: The inner mold is hollow, an adjusting screw is passed through the inner mold, a threaded hole is provided in the middle of the second bottom mold, the bottom end of the adjusting screw is provided in the threaded hole, an adjusting nut is provided at the upper end of the adjusting screw, and the adjusting nut is provided close to the upper end surface of the inner mold.

7. The vibration forming device for casting the furnace mouth component according to claim 6, characterized in that: U-shaped handles are symmetrically arranged on both sides of the second outer mold, and a tensioning assembly is detachably arranged on the connecting block, and the tensioning assembly includes a fixed block, a tensioning screw and a pressure block, and a plurality of connecting holes are arranged on the fixed block, and the fixed block is arranged on the connecting block, and the connecting screw is passed through the connecting holes; a hinged portion is arranged on the fixed block, and a tensioning screw is hinged on the hinged portion, and a pressure block is threadedly connected to the tensioning screw, and the pressure block is arranged in an arc shape, and the tensioning screw is arranged inside the handle, and the bottom end of one side of the pressure block is arranged close to the handle, and the bottom end of the other side of the pressure block is arranged on the stepped table surface of the second outer mold.

8. The vibration forming device for casting furnace mouth components according to claim 2, characterized in that: Discharge grooves communicating with the mounting grooves are respectively arranged on both sides of the vibration table, and the connection blocks can be cooperatively arranged in the discharge grooves.