Integrated forming process for ceramic-wood composite structure
By using an integrated molding process, the precise assembly of the porcelain-wood composite structure is achieved through molding equipment and assembly mechanisms. This solves the problems of height differences and easy damage during transportation of traditional porcelain-wood composite structures, and improves the visual effect and service life.
Patent Information
- Application Number
- CN202411609895.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-11-12
AI Technical Summary
Traditional porcelain-wood composite structures suffer from problems during the manufacturing process, such as height differences, large errors in mortise and tenon joints, poor visual effects, and susceptibility to damage during transportation.
Using an integrated molding process, molding equipment and assembly mechanism, through components such as the transfer housing, conveyor rollers, assembly table and assembly components, the wood board and mold are precisely assembled and the tiles are positioned. Combined with PUR equipment, adhesive film is applied and static pressing is performed to form a ceramic wood composite structure.
It improves the finished product quality of porcelain-wood composite structures, reduces the risk of damage during transportation, and enhances visual appeal and service life.
Smart Images

Figure CN119260912A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of porcelain-wood composite structures, and in particular to an integrated molding process for porcelain-wood composite structures. Background Art
[0002] The porcelain-wood composite structure first performs well in environmental protection. It uses ceramic materials and wood grain glaze technology, does not contain harmful chemicals, has no odor, is safe and environmentally friendly. This structure not only reduces the release of harmful substances such as formaldehyde, but also has the characteristics of fire resistance and high temperature resistance, and is suitable for use in geothermal environments. In terms of durability, the porcelain-wood composite structure has high wear resistance and abrasion resistance, is not easy to deform and absorb water, and can effectively prevent stain penetration and mildew. Its surface texture is real, with a three-dimensional sense and a simple and unpretentious wooden touch. It is easy to install and has a long service life. In addition, the porcelain-wood composite structure also has good physical properties. It combines the natural beauty of wood and the durability of ceramics. It not only has the natural feel of solid wood floors, but also has the characteristics of mildew resistance, moisture resistance, and no arching of tiles. This structure is prepared by the sol-gel method, which enhances the physical properties of wood and improves its compressive strength and dimensional stability. In summary, the porcelain-wood composite structure has become a popular flooring material with its environmental protection, safety, durability, easy cleaning, beauty and good physical properties.
[0003] However, the traditional preparation process of porcelain-wood composite structure has the following disadvantages:
[0004] The disadvantages of traditional porcelain wood are that the finished product cannot solve the height difference, the mortise and tenon structure of the tile processing has large errors, the visual effect is poor after paving, the tiles processed with mortise and tenon on the edges become thinner and brittle, and are more easily damaged during transportation and handling. Summary of the invention
[0005] The purpose of the present invention is to provide an integrated molding process for a porcelain-wood composite structure to solve the shortcomings of traditional porcelain-wood mentioned in the above-mentioned background technology, namely, the finished product cannot solve the height difference, the error of the mortise and tenon structure of the tile processing is large, the visual effect after paving is poor, the edge mortise and tenon processing tiles become thinner and brittle, and they are more easily damaged during transportation and handling.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an integrated molding process for a porcelain-wood composite structure, comprising a molding device, wherein the molding device comprises a first transmission housing and a second transmission housing, one side of the first transmission housing is fixedly connected to one side of the second transmission housing, the second transmission housing is internally rotatably connected to a plurality of conveying rollers, and a plurality of assembly mechanisms are installed on both sides of the second transmission housing, the first transmission housing comprises a first length shell, a second length shell and a top plate, the top end of the first length shell and the top end of the second length shell are respectively fixedly connected to the two sides of the bottom end of the top plate, a transmission component is installed in the middle between the first length shell and the second length shell, a first height groove is provided at the top end of the first length shell close to one side of the second length shell, a screw rod is internally rotatably connected to the first height block slidably connected to the first height groove in the middle of the screw rod, and a pressure roller is rotatably connected to one side of the first height block.
[0007] As a preferred technical solution of the present invention, a second height groove is opened at the top of the second length shell close to the first length shell, a sliding rod is fixedly installed inside the second height groove, a second height block is slidably connected to the middle part of the sliding rod, one side of the second height block is rotatably connected to the side opposite to the pressure roller, a stepper motor for driving the screw rod to rotate is fixedly installed on one side of the top of the top plate, the stepper motor is started after being energized, the stepper motor drives the screw rod to rotate, the thread on the surface of the screw rod matches the thread on the inner wall of the first height block, the first height block is limited by the first height groove matching its shape, so the first height block slides along the screw rod, the first height block drives the second height block to move synchronously through the pressure roller, the second height block slides relative to the sliding rod, the pressure roller contacts the top of the wooden board, to ensure that wooden boards of different thicknesses can be smoothly transmitted along the transmission assembly.
[0008] As a preferred technical solution of the present invention, the transmission component includes two mounting seats and two transmission frames, the opposite sides of the two mounting seats are respectively rotatably connected to the ends of the two transmission frames away from each other, a number of transmission rollers are rotatably connected between the two transmission frames, the surfaces of the several transmission rollers are fixedly installed with pulleys, and a belt is transmission-connected between every two adjacent pulleys, the bottom ends of the two mounting seats are provided with fixed bases, the top ends of the two fixed bases are installed with angle cylinders, the movable ends of the two angle cylinders are respectively connected to the ends facing the two transmission frames, one end of the two fixed bases and the two mounting seats One end of the mounting seat is fixedly connected to the side opposite to the first length shell and the second length shell respectively; a servo motor driving the end opposite to the transmission roller is fixedly installed on the surface of the second length shell; the angle cylinder performs telescopic movement; the angle cylinder pushes the transmission frame from one side; the transmission frame is deflected at an angle relative to the fixed base; the transmission angle of the transmission roller to the wooden board is adjusted; the wooden board on the transmission roller is transmitted to the second transmission casing; the servo motor is started after being energized; the servo motor drives the transmission roller opposite to rotate; the transmission roller drives the pulley installed thereon to rotate; the pulley drives the adjacent pulley to rotate through the belt, so that multiple transmission rollers rotate synchronously.
[0009] As a preferred technical solution of the present invention, the assembly mechanism includes an assembly table and an assembly component, one side of the top of the assembly table is rotatably connected to the bottom end of the assembly component, a movable groove is opened at the top of the assembly table, a linear track is fixedly installed at the bottom end of the inner wall of the movable groove, a movable block is slidably connected to the middle of the linear track, connecting shafts are fixedly installed on both sides of the movable block, the middle parts of the two connecting shafts are rotatably connected to push plates, the tops of the two push plates are connected to the side opposite to the assembly component, one side of the assembly table is fixedly connected to the second transmission housing, the movable block slides along the linear track, and the connecting shaft is driven to move synchronously during the sliding process of the movable block, the connecting shaft drives the push plate to deflect at an angle relative to it, the push plate pushes from the bottom of the assembly component, the assembly component deflects at an angle relative to the assembly table, and the assembly angle is adjusted.
[0010] As a preferred technical solution of the present invention, the assembly component includes a fixed table and several threaded columns, the top of the fixed table is provided with several threaded holes, the several threaded holes are respectively threadedly connected to the several threaded columns, the tops of the several threaded columns are rotatably connected with gear rods, the bottom end of the fixed table is rotatably connected to the end opposite to the assembly table, the user twists the threaded column, the threads on the surface of the threaded column match the threads on the inner wall of the threaded hole, so the threaded column rotates and rises relative to the threaded hole, fixing the gear rod on the fixed table, and the multiple gear rods cooperate with each other to fix the wooden board, which is convenient for the subsequent buckling of the mold and the porcelain plate.
[0011] As a preferred technical solution of the present invention, a lifting ring is fixedly installed in the middle of the top of the top plate, an operating frame is fixedly installed on the surface of the first length shell, an operating panel is fixedly installed on the top of the operating frame, an electrical box is fixedly installed at the bottom between the first length shell and the second length shell, a sealed door is hinged on the front of the electrical box, and the user uses his hand to press the operating panel to control the transmission speed of the wooden board.
[0012] As a preferred technical solution of the present invention, a plurality of height rods are fixedly installed at the bottom end of the second transmission housing, and the height rods support the bottom of the second transmission housing.
[0013] An integrated molding process for a porcelain-wood composite structure comprises the following steps:
[0014] Step 1: Ceramic tile cutting: Place the ceramic tiles on the cutting equipment according to the requirements and the ceramic-wood composite structure drawings, and cut the ceramic tiles according to the requirements and drawings;
[0015] Step 2: Cleaning the tiles: Place the cut tiles on the conveyor, which will transport the tiles to the cleaning equipment with brushes to clean the debris generated after cutting. Then, the tiles will be transported to the cleaning equipment through the conveyor for secondary transmission to clean the impurities.
[0016] Step 3: Dry the tiles: Place the cleaned tiles in the drying equipment, and remove moisture from the cleaned tiles through the drying lamp or heating plate in the drying equipment;
[0017] Step 4: Mold installation: Prepare the required mold according to the requirements of the porcelain-wood composite structure, and install the tooling mold required for preparing the porcelain-wood composite structure on one side of the molding equipment;
[0018] Step 5: Gluing the wood board: Place the wood board on the molding equipment. During the process of the molding equipment transferring the wood board, the PUR equipment is used to coat the surface of the wood board with glue to complete the gluing.
[0019] Step 6: First assembly: assemble the laminated wood board and the prepared mold together through a roller pressing laminating machine to obtain an assembled product;
[0020] Step 7: De-moulding: De-mould the assembled product according to actual needs;
[0021] Step 8: Second assembly: Place the tiles on the assembled product to prepare the semi-finished product;
[0022] Step 9: Product reinforcement: Place the semi-finished product on a flat press for static pressing, the pressing time is 20-40 minutes;
[0023] Step 10: Product processing: polish, slot and paint the reinforced products in turn;
[0024] Step 11: Packing and shipping: The processed products are inspected by visual detectors, and the products are packaged and shipped after passing the inspection.
[0025] As a preferred technical solution of the present invention, the preparation of the required mold in step 4 specifically includes selecting CNC equipment as mold processing equipment, selecting wood strips or easily processed raw materials as mold raw materials, and preparing the required mold.
[0026] Compared with the prior art, the beneficial effects of the present invention are: the porcelain-wood composite structure prepared by this process, the wooden board is transferred through the molding equipment, and then the wooden board is compounded with the mold on the assembly mechanism, and finally the ceramic tile is placed in the assembly to complete the preparation, replacing the traditional preparation method, the operation is simple and convenient, and the ceramic layer is avoided from falling off, thereby extending the service life of the porcelain-wood composite structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a flow chart of the present invention;
[0028] Figure 2 It is a side view of the molding device of the present invention;
[0029] Figure 3 It is a front view of the first transmission housing of the present invention;
[0030] Figure 4 is a side view of the transmission assembly of the present invention;
[0031] Figure 5 is a cross-sectional view of the assembly mechanism of the present invention;
[0032] Figure 6 is a side view of an assembly of the present invention;
[0033] Figure 7 is a three-dimensional diagram of the transmission assembly of the present invention;
[0034] Figure 8 It is a partial schematic diagram of the first transmission housing of the present invention.
[0035] In the figure: 1, forming equipment; 2, first transmission housing; 201, first length housing; 202, second length housing; 203, top plate; 204, lifting ring; 3, second transmission housing; 4, conveying roller; 5, assembly mechanism; 51, assembly table; 52, linear track; 53, movable groove; 54, movable block; 55, connecting shaft; 56, pushing plate; 57, assembly component; 571, fixed table; 572, threaded hole; 573, threaded column; 574, gear lever; 6, Height rod; 7. Stepper motor; 8. Operation panel; 9. Operation frame; 10. Transmission assembly; 101. Fixed base; 102. Angle cylinder; 103. Mounting seat; 104. Transmission frame; 105. Transmission roller; 106. Pulley; 11. Electrical box; 12. Sealing door; 13. Servo motor; 14. Second height slot; 15. Second height block; 16. Sliding rod; 17. Pressure roller; 18. First height block; 19. Screw rod; 20. First height slot. DETAILED DESCRIPTION
[0036] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-8 The present invention provides an integrated molding process for a porcelain-wood composite structure, comprising a molding device 1, wherein the molding device 1 comprises a first transmission housing 2 and a second transmission housing 3, one side of the first transmission housing 2 is fixedly connected to one side of the second transmission housing 3, the second transmission housing 3 is internally rotatably connected with a plurality of conveying rollers 4, and both sides of the second transmission housing 3 are installed with a plurality of assembly mechanisms 5, the first transmission housing 2 comprises a first length housing 201, a second length housing 202 and a top plate 203, the top end of the first length housing 201 and the top end of the second length housing 202 are respectively fixedly connected to the two sides of the bottom end of the top plate 203, a transmission component 10 is installed in the middle between the first length housing 201 and the second length housing 202, a first height groove 20 is provided at the top end of the first length housing 201 close to the second length housing 202, a screw rod 19 is internally rotatably connected to the first height groove 20, a first height block 18 slidably connected to the first height groove 20 is threadedly connected to the middle of the screw rod 19, and a pressure roller 17 is rotatably connected to one side of the first height block 18.
[0038] A second height slot 14 is provided at the top of the second length shell 202 near the first length shell 201, and a sliding rod 16 is fixedly installed inside the second height slot 14. A second height block 15 is slidably connected to the middle part of the sliding rod 16. One side of the second height block 15 is rotatably connected to the side opposite to the pressure roller 17. A stepper motor 7 for driving the screw rod 19 to rotate is fixedly installed on one side of the top of the top plate 203. The stepper motor 7 is started after being energized, and the stepper motor 7 drives the screw rod 19 to rotate. The thread on the surface of the screw rod 19 matches the thread on the inner wall of the first height block 18. The first height block 18 is limited by the first height slot 20 which matches its shape, so the first height block 18 slides along the screw rod 19, and the first height block 18 drives the second height block 15 to move synchronously through the pressure roller 17. The second height block 15 slides relative to the sliding rod 16, and the pressure roller 17 contacts the top of the wooden board, ensuring that wooden boards of different thicknesses can be smoothly transmitted along the transmission component 10.
[0039] The transmission component 10 includes two mounting seats 103 and two transmission frames 104. The opposite sides of the two mounting seats 103 are rotatably connected to the ends of the two transmission frames 104 that are away from each other. A number of transmission rollers 105 are rotatably connected between the two transmission frames 104. The surfaces of the number of transmission rollers 105 are fixedly installed with pulleys 106. A belt is transmission-connected between every two adjacent pulleys 106. The bottom ends of the two mounting seats 103 are provided with fixed bases 101. The top ends of the two fixed bases 101 are installed with angle cylinders 102. The movable ends of the two angle cylinders 102 are respectively connected to the ends facing the two transmission frames 104. One end of the two fixed bases 101 and one end of the two mounting seats 103 are respectively connected to the first length shell 201 and the first length shell 201. The two length shells 202 are fixedly connected on one side facing each other, and a servo motor 13 is fixedly installed on the surface of the second length shell 202 to drive the end facing the transmission roller 105. The angle cylinder 102 performs telescopic movement, and the angle cylinder 102 pushes the transmission frame 104 from one side. The transmission frame 104 is deflected at an angle relative to the fixed base 101, and the transmission angle of the transmission roller 105 to the wooden board is adjusted, and the wooden board on the transmission roller 105 is transmitted to the second transmission casing 3. The servo motor 13 is started after being energized, and the servo motor 13 drives the transmission roller 105 facing it to rotate, and the transmission roller 105 drives the pulley 106 installed thereon to rotate, and the pulley 106 drives the adjacent pulley 106 to rotate through the belt, so that multiple transmission rollers 105 rotate synchronously.
[0040] The assembly mechanism 5 includes an assembly table 51 and an assembly component 57. One side of the top of the assembly table 51 is rotatably connected to the bottom of the assembly component 57. A movable groove 53 is opened at the top of the assembly table 51. A linear track 52 is fixedly installed at the bottom end of the inner wall of the movable groove 53. A movable block 54 is slidably connected to the middle of the linear track 52. Connecting shafts 55 are fixedly installed on both sides of the movable block 54. The middle parts of the two connecting shafts 55 are rotatably connected to push plates 56. The tops of the two push plates 56 are connected to the side opposite to the assembly component 57. One side of the assembly table 51 is fixedly connected to the second transmission housing 3. The movable block 54 slides along the linear track 52. During the sliding process of the movable block 54, the connecting shaft 55 is driven to move synchronously. The connecting shaft 55 drives the push plate 56 to deflect relative to it. The push plate 56 is pushed from the bottom of the assembly component 57. The assembly component 57 deflects relative to the assembly table 51 to adjust the assembly angle.
[0041] The assembly component 57 includes a fixed platform 571 and a plurality of threaded columns 573. The top of the fixed platform 571 is provided with a plurality of threaded holes 572, and the plurality of threaded holes 572 are respectively threadedly connected to the plurality of threaded columns 573. The tops of the plurality of threaded columns 573 are rotatably connected with a shift rod 574. The bottom end of the fixed platform 571 is rotatably connected to an end opposite to the assembly platform 51. When a user twists the threaded column 573, the threads on the surface of the threaded column 573 match the threads on the inner wall of the threaded hole 572, so that the threaded column 573 rotates and rises relative to the threaded hole 572 to fix the shift rod 574 on the fixed platform 571. The plurality of shift rods 574 cooperate with each other to fix the wooden board, so as to facilitate the subsequent buckling of the mold and the ceramic plate.
[0042] A lifting ring 204 is fixedly installed in the middle of the top of the top plate 203, an operating frame 9 is fixedly installed on the surface of the first length shell 201, an operating panel 8 is fixedly installed on the top of the operating frame 9, an electrical box 11 is fixedly installed at the bottom between the first length shell 201 and the second length shell 202, a sealed door 12 is hinged on the front of the electrical box 11, and the user uses his hand to press the operating panel 8 to control the transmission speed of the wooden board.
[0043] A plurality of height rods 6 are fixedly mounted on the bottom end of the second transmission housing 3 , and the height rods 6 support the bottom of the second transmission housing 3 .
[0044] The present invention provides an integrated molding process for a porcelain-wood composite structure, comprising the following steps:
[0045] Step 1: Ceramic tile cutting: Place the ceramic tiles on the cutting equipment according to the requirements and the ceramic-wood composite structure drawings, and cut the ceramic tiles according to the requirements and drawings;
[0046] Step 2: Cleaning the tiles: Place the cut tiles on the conveyor, which will transport the tiles to the cleaning equipment with brushes to clean the debris generated after cutting. Then, the tiles will be transported to the cleaning equipment through the conveyor for secondary transmission to clean the impurities.
[0047] Step 3: Dry the tiles: Place the cleaned tiles in the drying equipment, and remove moisture from the cleaned tiles through the drying lamp or heating plate in the drying equipment;
[0048] Step 4: mold installation: prepare the required mold according to the requirements of the porcelain-wood composite structure, and install the tooling mold required for preparing the porcelain-wood composite structure on one side of the molding device 1;
[0049] Step 5: Gluing the wood board: The wood board is placed on the molding device 1. During the process of the molding device 1 transferring the wood board, the surface of the wood board is coated with glue by the PUR device to complete the gluing;
[0050] Step 6: First assembly: assemble the laminated wood board and the prepared mold together through a roller pressing laminating machine to obtain an assembled product;
[0051] Step 7: De-moulding: De-mould the assembled product according to actual needs;
[0052] Step 8: Second assembly: Place the tiles on the assembled product to prepare the semi-finished product;
[0053] Step 9: Product reinforcement: Place the semi-finished product on a flat press for static pressing, the pressing time is 20-40 minutes;
[0054] Step 10: Product processing: polish, slot and paint the reinforced products in turn;
[0055] Step 11: Packing and shipping: The processed products are inspected by visual detectors, and the products are packaged and shipped after passing the inspection.
[0056] The step 4 of preparing the required mold specifically includes selecting CNC equipment as mold processing equipment, selecting wood strips or easily processed raw materials as mold raw materials, and preparing the required mold.
[0057] In the present invention, the ceramic tiles are placed on the cutting equipment according to the requirements and the drawings of the porcelain-wood composite structure, and the ceramic tiles are cut according to the requirements and the drawings; the cut ceramic tiles are placed on the conveyor, and the conveyor conveys the ceramic tiles to the cleaning equipment with a brush to clean the debris generated after cutting, and then the ceramic tiles are transported to the cleaning equipment for impurity cleaning through the conveyor for a second time; the cleaned ceramic tiles are placed in the drying equipment, and the moisture of the cleaned ceramic tiles is removed by the drying lamp or heating plate in the drying equipment; the required mold is prepared according to the requirements of the porcelain-wood composite structure, and the tooling mold required for preparing the porcelain-wood composite structure is installed on one side of the molding equipment 1, and the molding equipment 1 is transmitted to the combined station, and the stepper motor 7 is started after being energized, and the stepper motor 7 drives the screw rod 19 rotates, the thread on the surface of the screw rod 19 matches the thread on the inner wall of the first height block 18, and the first height block 18 is limited by the first height groove 20 that matches the shape thereof, so the first height block 18 slides along the screw rod 19, and the first height block 18 drives the second height block 15 to move synchronously through the pressure roller 17, and the second height block 15 slides relative to the sliding rod 16, and the pressure roller 17 contacts the top of the wooden board to ensure that wooden boards of different thicknesses can be smoothly transmitted along the transmission component 10, and the angle cylinder 102 performs telescopic movement, and the angle cylinder 102 pushes the transmission frame 104 from one side, and the transmission frame 104 is deflected at an angle relative to the fixed base 101, and the transmission angle of the transmission roller 105 to the wooden board is adjusted, and the transmission roller 105 is moved. The upper wooden board is transmitted to the second transmission housing 3, and the servo motor 13 is powered on and started. The servo motor 13 drives the transmission roller 105 facing it to rotate, and the transmission roller 105 drives the pulley 106 installed thereon to rotate. The pulley 106 drives the adjacent pulley 106 to rotate through the belt, so that multiple transmission rollers 105 rotate synchronously, and the conveying roller 4 continues to transmit the wooden board. The movable block 54 slides along the linear track 52. During the sliding process of the movable block 54, it drives the connecting shaft 55 to move synchronously. The connecting shaft 55 drives the push plate 56 to deflect relative to it. The push plate 56 is pushed from the bottom of the assembly component 57. The assembly component 57 deflects relative to the assembly table 51. To adjust the assembly angle, the user screws the threaded column 5 73. The threads on the surface of the threaded column 573 match the threads on the inner wall of the threaded hole 572, so the threaded column 573 rotates and rises relative to the threaded hole 572, and the lever 574 is fixed on the fixed platform 571. The multiple levers 574 cooperate with each other to fix the wooden board, which is convenient for the subsequent mold and the ceramic board to buckle, and the mold for preparing the ceramic-wood composite structure is assembled on the wooden board to obtain an intermediate product; the cut and ground ceramic board is placed in the intermediate product to obtain the required ceramic-wood composite structure, and the required mold is prepared according to the requirements of the ceramic-wood composite structure, and the tooling mold required for preparing the ceramic-wood composite structure is installed on one side of the molding device 1; the wooden board is placed on the molding device 1, and the molding device 1 is used to coat the surface of the wooden board with glue through the PUR device during the process of transferring the wooden board;Assemble the laminated wood board and the prepared mold through a roller pressing machine to obtain the assembled product; select the mold separation of the assembled product according to actual needs; place the ceramic tile on the assembled product to make a semi-finished product; place the semi-finished product on a flat press for static pressing, and the pressing time is 20-40 minutes; polish, groove and paint the reinforced product in turn; inspect the processed product through a visual detector, and pack and ship the product after passing the inspection. ;
[0058] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An integrated molding process for a porcelain-wood composite structure, comprising a molding device (1), characterized in that: The molding device (1) comprises a first transmission housing (2) and a second transmission housing (3), one side of the first transmission housing (2) is fixedly connected to one side of the second transmission housing (3), a plurality of conveying rollers (4) are rotatably connected inside the second transmission housing (3), a plurality of assembly mechanisms (5) are installed on both sides of the second transmission housing (3), the first transmission housing (2) comprises a first length housing (201), a second length housing (202) and a top plate (203), the top end of the first length housing (201) and the top end of the second length housing (202) are respectively The first length shell (201) and the second length shell (202) are respectively fixedly connected to the two sides of the bottom end of the top plate (203); a transmission component (10) is installed in the middle between the first length shell (201) and the second length shell (202); a first height groove (20) is opened at the top of the first length shell (201) close to the second length shell (202); a screw rod (19) is rotatably connected inside the first height groove (20); a first height block (18) slidably connected to the first height groove (20) is threadedly connected in the middle of the screw rod (19); a pressure roller (17) is rotatably connected to one side of the first height block (18).
2. The one-piece molding process for a porcelain-wood composite structure according to claim 1, characterized in that: A second height slot (14) is provided at the top end of the second length shell (202) close to the first length shell (201); a sliding rod (16) is fixedly installed inside the second height slot (14); a second height block (15) is slidably connected to the middle of the sliding rod (16); one side of the second height block (15) is rotatably connected to the side opposite to the pressure roller (17); and a stepping motor (7) for driving the screw rod (19) to rotate is fixedly installed on one side of the top end of the top plate (203).
3. The one-piece molding process for a porcelain-wood composite structure according to claim 1, characterized in that: The transmission assembly (10) comprises two mounting seats (103) and two transmission frames (104); opposite sides of the two mounting seats (103) are rotatably connected to ends of the two transmission frames (104) that are away from each other; a plurality of transmission rollers (105) are rotatably connected between the two transmission frames (104); pulleys (106) are fixedly mounted on the surfaces of the plurality of transmission rollers (105); a belt is transmission-connected between every two adjacent pulleys (106); and the bottom ends of the two mounting seats (103) are provided with a fixed bottom The top ends of the two fixed bases (101) are both equipped with angle cylinders (102), the movable ends of the two angle cylinders (102) are respectively connected to the ends facing the two transmission frames (104), one end of the two fixed bases (101) and one end of the two mounting bases (103) are respectively fixedly connected to the sides facing the first length shell (201) and the second length shell (202), and the surface of the second length shell (202) is fixedly equipped with a servo motor (13) for driving the end facing the transmission roller (105).
4. The one-piece molding process for a porcelain-wood composite structure according to claim 1, characterized in that: The assembly mechanism (5) comprises an assembly table (51) and an assembly component (57). One side of the top of the assembly table (51) is rotatably connected to the bottom of the assembly component (57). A movable groove (53) is provided at the top of the assembly table (51). A linear track (52) is fixedly installed at the bottom end of the inner wall of the movable groove (53). A movable block (54) is slidably connected to the middle of the linear track (52). Connecting shafts (55) are fixedly installed on both sides of the movable block (54). The middle parts of the two connecting shafts (55) are rotatably connected to push plates (56). The tops of the two push plates (56) are connected to a side directly opposite to the assembly component (57). One side of the assembly table (51) is fixedly connected to the second transmission housing (3).
5. The one-piece molding process for a porcelain-wood composite structure according to claim 4, characterized in that: The assembly component (57) comprises a fixed platform (571) and a plurality of threaded columns (573); a plurality of threaded holes (572) are provided at the top of the fixed platform (571); the plurality of threaded holes (572) are respectively threadedly connected to the plurality of threaded columns (573); the tops of the plurality of threaded columns (573) are rotatably connected to a shift rod (574); and the bottom end of the fixed platform (571) is rotatably connected to an end directly opposite to the assembly platform (51).
6. The one-piece molding process for a porcelain-wood composite structure according to claim 1, characterized in that: A lifting ring (204) is fixedly installed in the middle of the top of the top plate (203), an operating frame (9) is fixedly installed on the surface of the first length shell (201), an operating panel (8) is fixedly installed on the top of the operating frame (9), an electrical box (11) is fixedly installed at the bottom between the first length shell (201) and the second length shell (202), and a sealing door (12) is hinged on the front of the electrical box (11).
7. The one-piece molding process for a porcelain-wood composite structure according to claim 1, characterized in that: A plurality of height rods (6) are fixedly mounted on the bottom end of the second transmission housing (3).
8. The one-piece molding process for a porcelain-wood composite structure according to claim 1, characterized in that: The following steps are involved: Step 1: Ceramic tile cutting: Place the ceramic tiles on the cutting equipment according to the requirements and the ceramic-wood composite structure drawings, and cut the ceramic tiles according to the requirements and drawings; Step 2: Cleaning the tiles: Place the cut tiles on the conveyor, which will transport the tiles to the cleaning equipment with brushes to clean the debris generated after cutting. Then, the tiles will be transported to the cleaning equipment through the conveyor for secondary transmission to clean the impurities. Step 3: Dry the tiles: Place the cleaned tiles in the drying equipment, and remove moisture from the cleaned tiles through the drying lamp or heating plate in the drying equipment; Step 4: mold installation: prepare the required mold according to the requirements of the porcelain-wood composite structure, and install the tooling mold required for preparing the porcelain-wood composite structure on one side of the molding equipment (1); Step 5, gluing the wood board: placing the wood board on the forming device (1), and during the process of the forming device (1) transferring the wood board, the surface of the wood board is coated with glue by the PUR device to complete the gluing; Step 6: First assembly: assemble the laminated wood board and the prepared mold together through a roller pressing laminating machine to obtain an assembled product; Step 7: Demolding: Demolding the assembled product according to actual needs; Step 8: Second assembly: Place the tiles on the assembled product to prepare the semi-finished product; Step 9: Product reinforcement: Place the semi-finished product on a flat press for static pressing, the pressing time is 20-40 minutes; Step 10: Product processing: polish, slot and paint the reinforced products in turn; Step 11: Packing and shipping: The processed products are inspected by visual detectors, and the products are packaged and shipped after passing the inspection.
9. The one-piece molding process for a porcelain-wood composite structure according to claim 8, wherein The feature is that: in the step 4, the required mold is prepared by using CNC equipment as the mold processing equipment. Select wood strips or easily processed raw materials as mold raw materials and prepare the required mold.
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