Efficient multi-station full-automatic seasoning filling machine for salad sauce production
By using limit adjustment components and vibration components in the flavor filling machine, combined with micro mechanical clamping hands and telescopic tubes, the problems of instability and poor uniformity in the prior art are solved, and stable clamping of bottles of different shapes is achieved Maintain and precise filling to develop a salad dressing that has unique flavor and health benefits.
Patent Information
- Application Number
- CN202411581537.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing seasoning filling machines cannot adjust the shape of the fixture according to the different filling containers, resulting in poor instability and uniformity during the filling process, insufficient flexibility, and the inability to develop salad dressings with unique flavor and health benefits.
The limit adjustment component is used to adjust the shape based on image recognition technology, and combine it with the vibration component to detect the filling process through sensing technology to ensure filling uniformity, and the flexible adjustment of the filling head is achieved through micro mechanical clamping hands and telescopic tubes, supporting low-sodium , high fiber or rich in specific nutrients.
It realizes stable clamping and precise filling of filling bottles of different shapes, improves filling accuracy and uniformity, and can develop a salad dressing with unique flavor and health effects, improving the intelligence level and stability of production.
Smart Images

Figure CN119263181A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filling and packaging, in particular to a high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production. Background Art
[0002] The filling machine uses an advanced automated control system to achieve full-process automation from raw material feeding, seasoning mixing to filling. It uses precise metering devices to ensure that the amount of salad dressing filled each time is accurate. The multi-station design can perform multiple links at the same time, greatly improving production efficiency. However, the existing seasoning filling machine cannot adjust the shape of the clamp according to the different filling containers during the filling process, which has certain defects.
[0003] The defects of existing seasoning filling machines are:
[0004] 1. In the patent document CN217051597U, the main consideration is how to prevent salad dressing from contaminating the filling platform during the filling process, but the problem that the existing seasoning filling machine cannot adjust the shape of the clamp according to the different filling containers during the filling process is not considered;
[0005] 2. Patent document CN206799142U solves the problem that the filling tube of the existing salad dressing filling machine drips from the filling tube to the filling platform when it is closed due to the viscous nature of the salad dressing, but does not take into account the problem that the existing seasoning filling machine has poor filling uniformity;
[0006] 3. In the application document CN118619187A, the uniformity of the seasoning sauce is mainly ensured by setting a stirring device, but it does not take into account that the existing seasoning filling machine cannot develop salad dressing with unique flavor and health benefits;
[0007] 4. In the patent document CN217780732U, the main consideration is how to avoid the incomplete docking of the filling head, and the poor flexibility of the existing seasoning filling machine when in use is not taken into account. Summary of the invention
[0008] The object of the present invention is to provide a high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production to solve the problems raised in the above-mentioned background technology.
[0009] To achieve the above-mentioned object, the present invention provides the following technical solutions: a highly efficient multi-station fully automatic seasoning filling machine for salad dressing production, comprising a storage rack, a limit adjustment component and a vibration component, wherein the limit adjustment component is installed inside the storage rack, and the limit adjustment component adjusts its own shape based on image recognition technology, and a vibration component is arranged inside the limit adjustment component, and the vibration component detects the filling process based on sensing technology and adjusts the uniformity of the filling;
[0010] The limit adjustment component includes a storage table equidistantly arranged on the bottom wall of the storage rack, a storage slot evenly arranged is arranged on the top of the storage table, and a filling bottle is placed inside the storage slot. A plurality of groups of evenly arranged storage plates are installed on the top of the storage table, and the storage plates are located on both sides of the storage slot. Electric push rods are installed on the surfaces of the two groups of storage plates close to each other, and an arc-shaped clamping plate is installed on the output end of the electric push rod, and evenly arranged micro electric push rods are installed on the inner wall of the arc-shaped clamping plate. The output end of the micro electric push rod is movably connected with a rubber plate, and the surfaces of the rubber plates close to each other are connected with a movable shaft. The micro electric push rod can adjust the position of each rubber plate under the action of the movable shaft;
[0011] The limit adjustment component interacts with a monitoring system, and the monitoring system uses monitoring equipment to monitor the process of salad dressing filling and the shape of the filling bottle.
[0012] Preferably, the vibration assembly includes a vibrator embedded in the inner wall of one side of the rubber block, and the bottom wall of the storage groove is embedded with evenly arranged pressure sensors, and the pressure sensors are in contact with the bottom of the filling bottle, and the pressure sensors are electrically connected to the vibrator.
[0013] Preferably, a storage table is installed on the top of the storage rack, and a filling component and a seasoning component are arranged on the top of the storage table, and the seasoning component is located on the outside of the filling component; a material storage table is installed on the top of the storage table, and the top of the storage table is penetrated with evenly arranged storage holes; the seasoning component includes a storage tank engaged in the storage holes, and a telescopic tube is installed at the bottom end of the storage tank, and a filling head 1 is installed at the bottom end of the telescopic tube, and the top surface of the filling head 1 is engaged with the storage holes; the filling component includes a stirring tank penetrated on the top of the storage table, and the stirring tank is located on the inner side of the storage table, the stirring tank is in a convex structure, a feeding hole is arranged on the top of the stirring tank, a butyl rubber plug is arranged inside the feeding hole, and the butyl rubber plug is located directly below one group of filling heads 1; a cylinder is installed at the bottom of the storage table, and a micro-mechanical gripper is installed at the output end of the cylinder, and the micro-mechanical gripper is used to clamp the filling head 1.
[0014] Preferably, equidistantly arranged servo motors are installed on the top of the storage table, and the servo motors are located behind the storage table. A gear is installed on the output end of the servo motor, and the bottom of the gear is connected to the bottom wall of the storage table through a shaft. A limit plate and a rack are provided on the outer surface of the storage table, and the rack is meshed with the gear, and the bottom of the limit plate is in contact with the top of the storage table.
[0015] Preferably, a second storage plate is installed on the front of the storage rack, and an equidistantly arranged hydraulic push rod is installed on the top of the second storage plate, and a second push plate is installed on the output end of the hydraulic push rod, and the second push plate is located in front of the storage table, and a mounting groove is provided on the bottom wall of the storage rack, and a variable frequency motor is installed on the bottom wall of the mounting groove, and a connecting table is installed on the output end of the variable frequency motor, and evenly arranged electromagnets are embedded in the top of the connecting table, and an iron plate is embedded in the bottom of the storage table, and the bottom of the iron plate fits with the top of the electromagnet.
[0016] Preferably, the inner wall of the storage table is provided with a column, and the outer surface of the column is installed with evenly arranged electric push rods 2, the inner wall of the storage table is penetrated with evenly arranged slots, and the slots are connected with the storage slots, and the output end of the electric push rod 2 is installed with a push plate 1 through the inside of the slot, and the inner surface of the push plate 1 fits with the outer surface of the filling bottle, and the rear of the storage rack is used to arrange multiple groups of conveying devices, and the conveying devices at different positions are used to convey the storage tables at different workstations.
[0017] Preferably, a servo motor 2 is installed on the top of the stirring tank, a stirring rod is installed on the output end of the servo motor 2, support plates are installed on the inner walls of both sides of the storage rack, and the bottom surface of the stirring tank is embedded with the top surface of the support plate.
[0018] Preferably, a mounting plate is fixed to the bottom of the support plate, a discharge pipe is installed at the bottom end of the stirring tank through the bottom of the support plate, an electronic valve is provided on the outer surface of the discharge pipe, and a filling head 2 is installed on the top of the mounting plate, the input end of the filling head 2 is connected to the bottom end of the discharge pipe, and the output end of the filling head 2 is aligned with the bottle mouth of one group of filling bottles.
[0019] Preferably, the method of using the fully automatic seasoning filling machine is as follows:
[0020] S1. Place the filling bottle of salad dressing to be filled in the storage tank, then identify the shape of the filling bottle through the monitoring device, and then limit and fix the filling bottle through the limit adjustment component;
[0021] S2, then using the seasoning component to add low sodium, high fiber or specific nutrient-rich ingredients to the salad dressing according to production needs and adding them into the mixing tank for mixing;
[0022] S3. After the mixing is completed, use the filling head 2 to fill the salad dressing in the mixing tank into the fixed filling bottle.
[0023] Preferably, in S3, it also includes: using monitoring equipment to monitor the filling process, and using sensing technology to detect the uniformity of the salad dressing filling in the filling bottle, if it is detected that the salad dressing in the filling bottle is underweight, starting the vibration component and continuing the filling operation.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. The present invention can clamp and limit the filling bottles of different shapes on the same storage table through the setting of the limit adjustment component, and can also adjust the clamping shape according to the change of the shape of the filling bottle, so that the filling bottles of any shape and material can be clamped and fixed, which can improve the practicality of the filling machine to a certain extent.
[0026] 2. During the process of filling the salad dressing, the present invention starts the vibrator to promote the salad dressing to flow more smoothly, ensuring that the salad dressing can be continuously and stably filled into the filling bottle. At the same time, the pressure sensor monitors the pressure changes on the filling bottle in real time, thereby accurately weighing the weight of the filled salad dressing and improving the filling accuracy.
[0027] 3. In the process of filling salad dressing, according to different production needs, the present invention starts the micro-mechanical gripper to clamp the filling head 1 at the corresponding position, and then starts the cylinder. The filling head 1 is pulled out of the storage hole and inserted into the butyl rubber plug by the micro-mechanical gripper. By setting the telescopic tube, the filling head 1 can be pulled out of the storage hole and the position of the filling head 1 can be adjusted. Then, the low-sodium, high-fiber or specific nutrient-rich ingredients in the storage tank can be added into the mixing tank containing the salad dressing through the filling head 1. After mixing evenly, the salad dressing is filled into the filling bottle through the filling head 2, thereby developing a salad dressing with unique flavor and health benefits.
[0028] 4. The present invention can flexibly adjust the position of the storage tank according to production needs during the filling process, can automatically complete various complex seasoning and filling tasks, and improve the intelligent level of production. After the filling is completed, the storage table can be pushed to the conveying device through the push plate 2, so that the conveying device can send the storage table to the packaging equipment to perform sealing and packaging operations on the filled bottles. After the packaging is completed, the filling bottles are pushed out of the storage slot by the electric push rod 2, which reduces manual intervention to a certain extent, reduces the error rate, and ensures the stability and consistency of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the planar assembly structure of the limit adjustment component of the present invention;
[0031] Figure 3 is a cross-sectional view of the storage table of the present invention;
[0032] Figure 4 A top view of the storage table of the present invention;
[0033] Figure 5It is a schematic diagram of the planar assembly structure of the material storage table and the filling head of the present invention;
[0034] Figure 6 is a side longitudinal sectional view of the present invention;
[0035] Figure 7 It is a schematic diagram of the planar assembly structure of the storage table and the connecting table of the present invention;
[0036] Figure 8 It is a plan view of the present invention.
[0037] In the figure: 1, storage rack; 2, storage table; 3, storage slot; 4, filling bottle; 5, storage board 1; 6, electric push rod 1; 7, arc clamping plate; 8, micro electric push rod; 9, rubber plate; 10, movable shaft; 11, rubber block; 12, vibrator; 13, pressure sensor; 14, electric push rod 2; 15, push plate 1; 16, storage board 2; 17, hydraulic push rod; 18, push plate 2; 19, frequency conversion motor; 20, Connecting table; 21. Electromagnet; 22. Iron plate; 23. Storage table; 24. Material storage table; 25. Material storage tank; 26. Telescopic tube; 27. Filling head one; 28. Stirring tank; 29. Support plate; 30. Butyl rubber plug; 31. Cylinder; 32. Micro mechanical gripper; 33. Servo motor one; 34. Gear; 35. Rack; 36. Servo motor two; 37. Stirring rod; 38. Mounting plate; 39. Filling head two. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] See also Figure 1 , Figure 2 and Figure 4 The present invention provides an embodiment: a highly efficient multi-station fully automatic seasoning filling machine for salad dressing production, comprising a rack 1, a limit adjustment component and a vibration component. The rack 1 is internally installed with a limit adjustment component, and the limit adjustment component adjusts its own shape based on image recognition technology. The limit adjustment component is internally provided with a vibration component, and the vibration component detects the filling process and adjusts the uniformity of the filling based on the sensing technology. The limit adjustment component comprises a storage table 2 equidistantly arranged on the bottom wall of the storage rack 1, and the top of the storage table 2 is provided with evenly arranged storage slots 3, and the filling bottles 4 are placed in the storage slots 3. The top of the storage table 2 is installed with a There are multiple groups of evenly arranged storage plates 5, and the storage plates 5 are located on both sides of the storage slot 3. Electric push rods 6 are installed on the surfaces of the two groups of storage plates 5 that are close to each other. The output end of the electric push rod 6 is installed with an arc-shaped clamping plate 7. The inner wall of the arc-shaped clamping plate 7 is installed with evenly arranged micro electric push rods 8. The output end of the micro electric push rod 8 is movably connected with a rubber plate 9. The surfaces of the rubber plates 9 that are close to each other are connected with a movable shaft 10. The micro electric push rod 8 can adjust the position of each rubber plate 9 under the action of the movable shaft 10. The limit adjustment component interacts with the monitoring system, and the monitoring system uses monitoring equipment to monitor the process of salad dressing filling and the shape of the filling bottle 4.
[0042] Furthermore, before filling the salad dressing, the filling bottle 4 is first placed in the storage slot 3 on the storage table 2, and then the shape of the filling bottle 4 is identified by the monitoring device, and then the electric push rod 6 on the storage plate 5 is started to push the rubber block 11 close to the filling bottle 4, and then the micro electric push rod 8 in the arc clamping plate 7 is started, thereby pushing the rubber plates 9 at different positions to move, and under the action of the movable shaft 10, the rubber plates 9 are driven to adjust their positions, so that the combined shape of the rubber block 11 is adjusted by the rubber plate 9 until the rubber block 11 can be completely in contact with the outer surface of the filling bottle 4, so that the limit adjustment component can clamp a variety of filling containers of different shapes at the same time, and play a role of clamping and limiting through the push of the electric push rod 6, and then the filling bottle 4 can be firmly confined in the storage slot 3, thereby improving the stability of filling to a certain extent.
[0043] See also Figure 2 and Figure 5 An embodiment of the present invention is a high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production, wherein the vibration component includes a vibrator 12 embedded in the inner wall of one side of a rubber block 11, and the bottom wall of the storage groove 3 is embedded with evenly arranged pressure sensors 13, and the pressure sensor 13 is in contact with the bottom of the filling bottle 4, and the pressure sensor 13 is electrically connected to the vibrator 12.
[0044] Furthermore, during the process of filling salad dressing, a monitoring device is used to monitor the filling process, and a pressure sensor 13 is used to weigh the weight of the filled salad dressing. When the filling amount is insufficient and the filling bottle 4 cannot hold any more salad dressing, the vibrator 12 is started to drive the filling bottle 4 to vibrate, thereby shaking off the salad dressing on the top of the filling bottle 4, thereby improving the uniformity of the filling and avoiding the situation of insufficient filling amount. During the filling, the filling head 39 is close to the bottle mouth of the filling bottle 4.
[0045] See also Figure 1 , Figure 5 , Figure 6 and Figure 8 An embodiment of the present invention is a highly efficient multi-station fully automatic seasoning filling machine for salad dressing production, wherein a storage table 23 is installed on the top of the storage rack 1, a filling component and a seasoning component are arranged on the top of the storage table 23, and the seasoning component is located on the outside of the filling component, a storage table 24 is installed on the top of the storage table 23, and the top of the storage table 24 is penetrated with evenly arranged storage holes, the seasoning component includes a storage tank 25 engaged in the storage hole, a telescopic tube 26 is installed at the bottom end of the storage tank 25, a filling head 27 is installed at the bottom end of the telescopic tube 26, and the top surface of the filling head 27 is embedded with the storage hole, the filling component includes a stirring tank 28 penetrated and arranged on the top of the storage table 23, and the stirring tank 28 is located on the inner side of the storage table 24, the stirring tank 28 is a convex structure, a feeding hole is arranged on the top of the stirring tank 28, and a butyl rubber plug 3 is arranged inside the feeding hole 0, and the butyl rubber plug 30 is located directly below one group of filling heads 27, a cylinder 31 is installed at the bottom of the storage table 23, a micro-mechanical gripper 32 is installed at the output end of the cylinder 31, and the micro-mechanical gripper 32 is used to clamp the filling head 27, a servo motor 2 36 is installed on the top of the stirring tank 28, and a stirring rod 37 is installed at the output end of the servo motor 2 36, support plates 29 are installed on the inner walls of both sides of the storage rack 1, the bottom surface of the stirring tank 28 is embedded with the top surface of the support plate 29, a mounting plate 38 is fixed to the bottom of the support plate 29, a discharge pipe is installed at the bottom end of the stirring tank 28 through the bottom of the support plate 29, an electronic valve is provided on the outer surface of the discharge pipe, a filling head 2 39 is installed on the top of the mounting plate 38, the input end of the filling head 2 39 is connected to the bottom end of the discharge pipe, and the output end of the filling head 2 39 is aligned with the bottle mouth of one group of filling bottles 4.
[0046] Furthermore, in the process of filling salad dressing, according to different production requirements, the storage table 23 is driven to rotate by the cooperation of the gear 34 and the rack 35, and then the micro-mechanical clamp 32 is started to clamp the filling head 27 at the corresponding position, and then the cylinder 31 is started, and the filling head 27 is pulled out of the storage hole and inserted into the butyl rubber plug 30 by the micro-mechanical clamp 32, and then the low-sodium, high-fiber or specific nutrient-rich ingredients in the storage tank 25 can be added to the mixing tank 28 through the telescopic tube 26, and then the servo motor 2 36 is started to drive the stirring rod 37 to rotate, and then the salad dressing in the mixing tank 28 and the added nutrients can be evenly mixed together, and the salad dressing in the mixing tank 28 is filled into the filling bottle 4 through the filling head 2 39 on the mounting plate 38, so that a salad dressing with unique flavor and health benefits can be developed to a certain extent.
[0047] See also Figure 1 and Figure 6 An embodiment of the present invention is: a high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production, wherein equidistantly arranged servo motors 33 are installed on the top of a storage table 23, the servo motor 33 is located behind a storage table 24, a gear 34 is installed on the output end of the servo motor 33, the bottom of the gear 34 is connected to the bottom wall of the storage table 23 through a shaft, a limit plate and a rack 35 are provided on the outer surface of the storage table 24, the rack 35 is meshed with the gear 34, and the bottom of the limit plate is in contact with the top of the storage table 23.
[0048] Furthermore, the storage tanks 25 at different positions contain different nutrients. During the actual filling process, the servo motor 33 is started to drive the gear 34 to rotate. Since the gear 34 and the rack 35 are meshed, during the rotation of the gear 34, the storage table 24 can be driven to rotate under the action of the rack 35. Then, the positions of the storage tanks 25 containing different nutrients can be replaced, and by setting the limit plate, the support for the storage table 24 can be improved.
[0049] See also Figure 1 , Figure 3 and Figure 7An embodiment of the present invention is a highly efficient multi-station fully automatic seasoning filling machine for salad dressing production, wherein a second storage plate 16 is installed on the front of the storage rack 1, and a hydraulic push rod 17 arranged equidistantly is installed on the top of the second storage plate 16, and a push plate 18 is installed on the output end of the hydraulic push rod 17, and the push plate 18 is located in front of the storage table 2, and a mounting groove is provided on the bottom wall of the storage rack 1, and a variable frequency motor 19 is installed on the bottom wall of the mounting groove, and a connecting platform 20 is installed on the output end of the variable frequency motor 19, and a uniformly arranged electromagnet 21 is embedded in the top of the connecting platform 20, and the storage table 2 is provided with a plurality of electric motors 21 arranged on the top of the connecting platform 2. An iron plate 22 is embedded in the bottom, and the bottom of the iron plate 22 fits with the top of the electromagnet 21. A column is provided on the inner wall of the storage table 2, and the outer surface of the column is installed with evenly arranged electric push rods 14. The inner wall of the storage table 2 is penetrated with evenly arranged slots, and the slots are connected with the storage slots 3. The output end of the electric push rod 14 passes through the inside of the slot and is installed with a push plate 15. The inner surface of the push plate 15 fits with the outer surface of the filling bottle 4. The rear of the storage rack 1 is used to arrange multiple sets of conveying devices, and the conveying devices at different positions are used to convey the storage tables 2 on different workstations.
[0050] Furthermore, during the process of filling salad dressing, the frequency conversion motor 19 is started to drive the connecting platform 20 to rotate, and then the storage platform 2 can be driven to rotate, so that salad dressing can be filled into the filling bottles 4 in different storage slots 3. When the filling is completed, the electromagnet 21 is first powered off so that the electromagnet 21 is no longer attracted to the iron plate 22, and then the hydraulic push rod 17 on the storage plate 2 16 is started to drive the push plate 2 18 to push the storage platform 2, and then the storage platform 2 can be pushed to the conveying device, and then the storage platform 2 is conveyed to the packaging device via the conveying device, and then the filling bottle 4 filled with salad dressing can be packaged. After the packaging is completed, the limit of the filling bottle 4 is released, and the electric push rod 2 14 on the column is started to drive the push plate 1 15 to push the filling bottle 4 out of the storage slot 3, thereby facilitating the packaging operation of the pushed filling bottle 4.
[0051] Working principle: When using the filling machine, first place the filling bottle 4 in the storage slot 3, then place the storage table 2 on the connecting table 20, and energize the electromagnet 21 so that the electromagnet 21 can be attracted to the iron plate 22 at the bottom of the storage table 2, and then start the micro electric push rod 8 in the arc clamping plate 7 at different positions according to the different shapes of the filling bottles 4 in different storage slots 3, and then the position of each rubber plate 9 can be adjusted under the action of the movable shaft 10. At the same time, start the electric push rod 6 on the storage plate 5 to drive the arc clamping plate 7 to approach the filling bottle 4, and make the adjusted rubber plate 9 drive the rubber block 11 to fit the outer surface of the filling bottle 4;
[0052] Then, according to production needs, the servo motor 1 33 is started to drive the gear 34 to rotate, and then the storage table 24 can be driven to rotate under the action of the rack 35, and then the position of the storage tank 25 can be changed, and then the corresponding filling head 1 27 is clamped by the micro-mechanical clamp 32, and the cylinder 31 is started to drive the filling head 1 27 to move downward out of the placement hole and insert it into the butyl rubber plug 30, so that different nutrients in the storage tank 25 can be injected into the mixing tank 28 through the filling head 1 27, and then the servo motor 2 36 is started to mix the salad dressing and the nutrients through the stirring rod 37, and the mixed salad dressing in the mixing tank 28 is filled into the filling bottle 4 through the filling head 2 39;
[0053] During the filling process, the variable frequency motor 19 is started to drive the storage table 2 to rotate, and then the filling operation can be performed on the filling bottles 4 at different positions. After the filling is completed, the electromagnet 21 is first powered off so that the electromagnet 21 is no longer attracted to the iron plate 22, and then the hydraulic push rod 17 on the storage plate 2 16 is started to drive the push plate 2 18 to push the storage table 2, and then the storage table 2 can be pushed onto the conveying device, and then the storage table 2 is transported to the packaging device via the conveying device, and then the filling bottle 4 filled with salad dressing can be packaged. After the packaging is completed, the limit of the filling bottle 4 is released, and the electric push rod 2 14 on the column is started to drive the push plate 1 15 to push the filling bottle 4 out of the storage slot 3, so as to facilitate the packaging operation of the pushed filling bottle 4, and by setting a plurality of filling components, different filling operations can be performed on the salad dressing at different stations;
[0054] Both the filling head 1 27 and the filling head 2 39 adopt aseptic filling technology and are equipped with an automatic cleaning system to reduce the risk of poor contamination and ensure the hygiene and safety of the product.
[0055] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A highly efficient multi-station fully automated seasoning filling machine for salad dressing production, characterized by: The invention comprises a storage rack (1), a limit adjustment component and a vibration component, wherein the limit adjustment component is installed inside the storage rack (1), and the limit adjustment component adjusts its own shape based on image recognition technology, and a vibration component is arranged inside the limit adjustment component, and the vibration component detects the filling process based on sensing technology and adjusts the filling uniformity; The limit adjustment component comprises a storage platform (2) arranged equidistantly on the bottom wall of the storage rack (1), the top of the storage platform (2) is provided with evenly arranged storage grooves (3), the inside of the storage grooves (3) is provided with a filling bottle (4), a plurality of groups of evenly arranged storage plates (5) are installed on the top of the storage platform (2), and the storage plates (5) are located on both sides of the storage grooves (3), the surfaces of the two groups of storage plates (5) close to each other are both installed with electric push rods (6), the output end of the electric push rod (6) is installed with an arc-shaped clamping plate (7), the inner wall of the arc-shaped clamping plate (7) is installed with evenly arranged micro electric push rods (8), the output end of the micro electric push rod (8) is movably connected with a rubber plate (9), the surfaces of the rubber plates (9) close to each other are connected with a movable shaft (10), and the micro electric push rod (8) can adjust the position of each rubber plate (9) under the action of the movable shaft (10); The limit adjustment component interacts with a monitoring system, and the monitoring system uses monitoring equipment to monitor the process of salad dressing filling and the shape of the filling bottle (4).
2. The high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production according to claim 1 is characterized in that: The vibration assembly comprises a vibrator (12) embedded in the inner wall of one side of the rubber block (11); uniformly arranged pressure sensors (13) are embedded in the bottom wall of the storage groove (3); the pressure sensors (13) are in contact with the bottom of the filling bottle (4); and the pressure sensors (13) are electrically connected to the vibrator (12).
3. The high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production according to claim 1 is characterized in that: A storage table (23) is installed on the top of the storage rack (1), a filling assembly and a seasoning assembly are arranged on the top of the storage table (23), and the seasoning assembly is located outside the filling assembly. A material storage table (24) is installed on the top of the storage table (23), and evenly arranged material placement holes are arranged through the top of the storage table (24). The seasoning assembly includes a material storage tank (25) engaged in the material placement holes, a telescopic tube (26) is installed at the bottom end of the material storage tank (25), and a filling head (27) is installed at the bottom end of the telescopic tube (26), and the top surface of the filling head (27) is embedded in the material placement holes. The assembly comprises a stirring tank (28) which is arranged on the top of a storage platform (23), and the stirring tank (28) is located on the inner side of the storage platform (24). The stirring tank (28) is in a convex shape. A feeding hole is arranged on the top of the stirring tank (28), and a butyl rubber plug (30) is arranged inside the feeding hole. The butyl rubber plug (30) is located directly below one group of filling heads (27). A cylinder (31) is installed at the bottom of the storage platform (23), and a micro-mechanical gripper (32) is installed at the output end of the cylinder (31). The micro-mechanical gripper (32) is used to clamp the filling head (27).
4. The high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production according to claim 3 is characterized in that: The top of the storage platform (23) is equipped with equidistantly arranged servo motors (33), which are located behind the storage platform (24). A gear (34) is installed at the output end of the servo motor (33), and the bottom of the gear (34) is connected to the bottom wall of the storage platform (23) through a shaft. A limit plate and a rack (35) are provided on the outer surface of the storage platform (24), and the rack (35) is meshed with the gear (34). The bottom of the limit plate is in contact with the top of the storage platform (23).
5. The high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production according to claim 1 is characterized in that: The front of the storage rack (1) is provided with a second storage plate (16), the top of the second storage plate (16) is provided with an equidistantly arranged hydraulic push rod (17), the output end of the hydraulic push rod (17) is provided with a second push plate (18), and the second push plate (18) is located in front of the storage platform (2), the bottom wall of the storage rack (1) is provided with a mounting groove, the bottom wall of the mounting groove is provided with a variable frequency motor (19), the output end of the variable frequency motor (19) is provided with a connecting platform (20), the top of the connecting platform (20) is embedded with evenly arranged electromagnets (21), the bottom of the storage platform (2) is embedded with an iron plate (22), and the bottom of the iron plate (22) is in contact with the top of the electromagnet (21).
6. The high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production according to claim 1 is characterized in that: The inner wall of the storage platform (2) is provided with a column, and the outer surface of the column is installed with evenly arranged electric push rods (14). The inner wall of the storage platform (2) is penetrated with evenly arranged slots, and the slots are connected with the storage slots (3). The output end of the electric push rod (14) is installed with a push plate (15) through the inside of the slots, and the inner surface of the push plate (15) is in contact with the outer surface of the filling bottle (4). The rear of the storage rack (1) is used to arrange multiple groups of conveying devices, and the conveying devices at different positions are used to convey the storage platforms (2) at different workstations.
7. The high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production according to claim 3 is characterized by: A servo motor 2 (36) is installed on the top of the stirring tank (28), a stirring rod (37) is installed on the output end of the servo motor 2 (36), support plates (29) are installed on the inner walls of both sides of the storage rack (1), and the bottom surface of the stirring tank (28) is embedded with the top surface of the support plate (29).
8. The high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production according to claim 7 is characterized in that: A mounting plate (38) is fixed to the bottom of the support plate (29); a discharge pipe is installed at the bottom end of the stirring tank (28) through the bottom of the support plate (29); an electronic valve is provided on the outer surface of the discharge pipe; a filling head 2 (39) is installed on the top of the mounting plate (38); an input end of the filling head 2 (39) is connected to the bottom end of the discharge pipe; an output end of the filling head 2 (39) is aligned with the bottle mouth of one group of filling bottles (4).
9. A method for using a high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production, applicable to the high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production as claimed in claim 8, characterized in that: The use of the fully automatic seasoning filling machine is as follows: S1, placing a filling bottle (4) of salad dressing to be filled in a storage tank (3), then identifying the shape of the filling bottle (4) through a monitoring device, and then limiting and fixing the filling bottle (4) through a limit adjustment component; S2, then using a seasoning component to add low sodium, high fiber or specific nutrient-rich ingredients to the salad dressing according to production needs, and adding the ingredients to a mixing tank (28) for mixing; S3. After the mixing is completed, the salad dressing in the mixing tank (28) is filled into the fixed filling bottle (4) using the second filling head (39).
10. The method for using the high-efficiency multi-station fully automatic seasoning filling machine for salad dressing production according to claim 9, characterized in that: In S3, it also includes: using monitoring equipment to monitor the filling process, and using sensor technology to detect the uniformity of the salad dressing filling in the filling bottle (4); if it is detected that the salad dressing in the filling bottle (4) is underweight, the vibration component is started and the filling operation is continued.
Citation Information
Patent Citations
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