Sealing device for sealing test and test tool for sealing test
By designing a combined structure of sealing plate and fixed components that adapt to process holes, the safety hazards and material waste of welding methods in ship sealing tests are solved, fast and safe sealing is achieved, and sealing and service life are improved.
Patent Information
- Application Number
- CN202411395414.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-01-07
AI Technical Summary
In ship sealing testing, the prior art has problems such as safety hazards that are prone to slip during installation, waste of materials, large workload and damage to the base material, by welding the sealing plate in the process hole.
A sealing device for sealing test is designed, including a sealing plate and a fixing assembly. The combined structure of connecting bolts, pressing strips and locking nuts is used to fix the sealing plate to the process hole in the form of a hanging connection, avoid welding and achieve rapid installation. and disassemble, and improve sealing and service life by sealing and reinforcement rings.
The device saves installation time, avoids safety hazards and material waste during welding, ensures the integrity of the base material, and is reusable, improving sealing and service life.
Smart Images

Figure CN119268938A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of shipbuilding engineering, and in particular to a sealing device for sealing testing and a test tool for sealing testing. Background Art
[0002] During the dock tightness test, temporary process holes and other locations need to be temporarily sealed. Considering that there is no door seat ring at the process hole location and the door tooling cannot be installed, the conventional method is to find a temporary sealing plate, cut it, and then weld it to the process hole.
[0003] However, the above structure and method have the following disadvantages: (1) The workload of cutting, assembling, and welding is large, and the welding time is long; (2) When the process hole is located at a position such as an inclined plate, it is easy to slip during the installation process, causing a safety hazard; (3) After the test is completed, the sealing plate needs to be cut off and discarded as waste, resulting in a waste of materials; (4) There is a certain amount of damage to the parent material (hull plate) during cutting.
[0004] Therefore, there is an urgent need for a sealing device for sealing testing and a test tool for sealing testing, which can solve the technical problems existing in the prior art to a certain extent. Summary of the invention
[0005] The purpose of the present application is to provide a sealing device for sealing test and a test tool for sealing test, which can to a certain extent solve the technical problems of welding the sealing plate to the process hole in the existing way of welding, which causes it to slip during the installation process, causing safety hazards; waste of materials; large workload and certain damage to the parent material when cutting.
[0006] The present application provides a sealing device for sealing test, which is used to seal a process hole; the sealing device for sealing test comprises a sealing plate and a fixing assembly;
[0007] The sealing plate is adapted to the process hole; the fixing assembly comprises a connecting portion, a pressing portion and a locking portion;
[0008] The sealing plate has a sealing end surface facing the process hole and a bare end surface facing away from the process hole; the connecting portion is arranged on the bare end surface of the sealing plate and extends along the first direction; the pressing portion protrudes from the edge of the sealing plate and can be locked to the connecting portion through the locking portion;
[0009] When the sealing plate is sealed to the process hole, the pressing portion overlaps the edge forming the process hole and is connected to the connecting portion through the locking portion, so that the sealing plate is sealed to the process hole in a hanging manner.
[0010] In the above technical solution, further, the connecting portion is a connecting bolt, the pressing portion is a pressing strip, and the locking portion is a locking nut;
[0011] The connecting bolts are fixedly disposed on the exposed end surface of the sealing plate and extend along the first direction;
[0012] The pressing strip is provided with a through hole at a position corresponding to the connecting bolt, and the connecting bolt can pass through the pressing strip through the through hole;
[0013] When the sealing plate is sealed to the process hole, the pressing strip overlaps the edge forming the process hole and is connected to the connecting bolt through the locking nut, so that the sealing plate is sealed to the process hole in a hanging manner.
[0014] In the above technical solution, further, the connecting bolts are provided in four groups, the pressing strips are provided in four groups, and the locking nuts are provided in four groups;
[0015] The four groups of connecting bolts, the four pressing strips and the four groups of locking nuts are respectively arranged in one-to-one correspondence.
[0016] In the above technical solution, further, the four pressing strips are respectively a first pressing strip, a second pressing strip, a third pressing strip and a fourth pressing strip; the process hole and the sealing plate are both elliptical;
[0017] The first pressing strip and the second pressing strip are symmetrically arranged with respect to the short semi-axis of the sealing plate, and both the first pressing strip and the second pressing strip form a first preset angle with respect to the short semi-axis;
[0018] The third pressing strip and the fourth pressing strip are symmetrically arranged with respect to the short semi-axis of the sealing plate, and both the third pressing strip and the fourth pressing strip form the first preset angle with respect to the short semi-axis;
[0019] The first pressing strip and the third pressing strip are symmetrically arranged with respect to the long semi-axis of the sealing plate, and both the first pressing strip and the third pressing strip form a second preset angle with respect to the long semi-axis;
[0020] The second pressing strip and the fourth pressing strip are symmetrically arranged with respect to the long semi-axis of the sealing plate, and both the second pressing strip and the fourth pressing strip form the second preset angle with respect to the long semi-axis.
[0021] In the above technical solution, further, the sealing device for sealing test also includes a sealing ring;
[0022] The sealing ring is arranged on the exposed end surface of the sealing plate and on the circumferential edge of the exposed end surface;
[0023] When the sealing plate is sealed to the process hole, the sealing ring contacts the side wall forming the process hole.
[0024] In the above technical solution, further, the sealing device for sealing test also includes a reinforcement ring;
[0025] The reinforcement ring is arranged on the exposed end surface of the sealing plate and is attached to the inner side wall of the sealing ring.
[0026] In the above technical solution, further, the sealing device for sealing test also includes a handle;
[0027] The handle is arranged on the exposed end surface of the sealing plate.
[0028] In the above technical solution, further, the sealing device for sealing test also includes reinforcing ribs;
[0029] The reinforcing rib is arranged on the exposed end surface of the sealing plate.
[0030] In the above technical solution, further, the reinforcing ribs are provided with three;
[0031] Two of the reinforcing ribs extend along the second direction, and another of the reinforcing ribs extends along the third direction.
[0032] The present application also provides a test tool for sealing test, including the above-mentioned sealing device for sealing test.
[0033] Compared with the prior art, this application has the following beneficial effects:
[0034] The present application provides a sealing device for sealing test, which is used to seal a process hole; the sealing device for sealing test comprises a sealing plate and a fixing assembly;
[0035] The sealing plate is adapted to the process hole; the fixing assembly comprises a connecting portion, a pressing portion and a locking portion;
[0036] The sealing plate has a sealing end surface facing the process hole and a bare end surface facing away from the process hole; the connecting portion is arranged on the bare end surface of the sealing plate and extends along the first direction; the pressing portion protrudes from the sealing plate at the same level as the bare end surface and can be locked to the connecting portion through the locking portion;
[0037] When the sealing plate is sealed to the process hole, the pressing portion overlaps the edge forming the process hole and is connected to the connecting portion through the locking portion, so that the sealing plate is sealed to the process hole in a hanging manner.
[0038] In summary, (1) the present application replaces the existing structural method of welding the mounting plate to the process hole, so there is no need for cutting and welding, and the present application saves installation time; (2) after the sealing test is completed, the structure of the present application can be directly removed without any damage to the parent material (hull plate). (3) The sealing device of the present application can be reused indefinitely, saving materials. In addition, the present application seals the process hole with a sealing plate, and the press-fitting part can be used to limit the sealing plate in the first direction to prevent the sealing plate from moving in the first direction.
[0039] The present application also provides a test tool for sealing test, including the above-mentioned sealing device for sealing test, and thus has all the beneficial effects of the above-mentioned sealing device for sealing test, which will not be elaborated in detail here. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0041] Figure 1 A top view of the sealing device for sealing test provided in the present application;
[0042] Figure 2 for Figure 1 AA section view in.
[0043] Figure markings: 1-sealing plate; 3-connecting part; 4-pressing part; 5-locking part; 6-sealing end face; 7-exposed end face; 10-first direction; 11-connecting bolt; 13-locking nut; 14-first press-fitting strip; 15-second press-fitting strip; 16-third press-fitting strip; 17-fourth press-fitting strip; 18-sealing ring; 19-reinforcement ring; 20-handle; 21-reinforcement rib; 22-second direction; 23-third direction. DETAILED DESCRIPTION
[0044] The following specific embodiments are provided to help the reader obtain a comprehensive understanding of the methods, devices and / or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications and equivalents of the methods, devices and / or systems described herein will be apparent. For example, the order of operations described herein is merely an example, and is not limited to the order set forth herein, but in addition to the operations that must occur in a particular order, changes that will be apparent after understanding the disclosure of the present application may be made. In addition, in order to improve clarity and brevity, descriptions of features known in the art may be omitted.
[0045] The features described herein may be implemented in different forms and should not be interpreted as being limited to the examples described herein. Rather, the examples described herein have been provided only to illustrate some of the many possible ways of implementing the methods, devices and / or systems described herein that will be apparent after understanding the disclosure of the present application.
[0046] Throughout the specification, when an element (such as a layer, a region, or a substrate) is described as being “on”, “connected to”, “bound to”, “over”, or “covering” another element, it may be directly “on”, “connected to”, “bound to”, “over”, or “covering” another element, or one or more other elements may be present between them. In contrast, when an element is described as being “directly on”, “directly connected to”, “directly bound to”, “directly over”, or “directly covering” another element, there may be no other elements present between them.
[0047] As used herein, the term "and / or" includes any one of the associated listed items and any combination of any two or more items.
[0048] Although terms such as "first," "second," and "third" may be used herein to describe various members, components, regions, layers, or portions, these members, components, regions, layers, or portions are not limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or portion from another member, component, region, layer, or portion. Therefore, without departing from the teachings of the examples described herein, the first member, component, region, layer, or portion referred to may also be referred to as the second member, component, region, layer, or portion.
[0049] For ease of description, spatial relational terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another element as shown in the accompanying drawings. Such spatial relational terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, an element described as being "above" or "upper" relative to another element will subsequently be "below" or "lower" relative to the other element. Therefore, the term "above" includes both "above" and "below" orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relational terms used herein will be interpreted accordingly.
[0050] The terms used herein are only used to describe various examples and are not used to limit the present disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms "include", "comprise" and "have" list the stated features, quantities, operations, components, elements and / or their combinations that exist, but do not exclude the existence or addition of one or more other features, quantities, operations, components, elements and / or their combinations.
[0051] Variations in the shapes shown in the drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include variations in shapes that occur during manufacturing.
[0052] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, other configurations are possible as will be apparent after understanding the disclosure of the present application.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
[0054] Embodiment 1
[0055] The present application provides a sealing device for sealing test, by which a process hole can be sealed; Figure 1 and Figure 2 A sealing device for sealing test provided by the present application is described in detail as follows:
[0056] In this embodiment, the sealing device for sealing test includes a sealing plate 1 and a fixing assembly.
[0057] Specifically, the sealing plate 1 is adapted to the process hole, and the adaptation here means that the sealing plate 1 is adapted to the process hole in shape and size, which is described in detail below by taking the example that the sealing plate 1 and the process hole are both elliptical.
[0058] Specifically, the fixing assembly includes a connecting portion 3, a pressing portion 4 and a locking portion 5; wherein, in combination with Figure 2As shown, the sealing plate 1 has a sealing end face 6 facing the process hole and a bare end face 7 facing away from the process hole. The connecting portion 3 is arranged on the bare end face 7 of the sealing plate 1 and extends along the first direction 10. Preferably, the connecting portion 3 is welded to the bare end face 7 of the sealing plate 1. In addition, the first direction 10 is preferably the thickness direction of the sealing plate 1. The pressing portion 4 protrudes from the edge of the sealing plate 1 and can be locked to the connecting portion 3 through the locking portion 5.
[0059] In actual use, when the sealing plate 1 is sealed to the process hole, the pressing part 4 overlaps the edge of the process hole and is connected to the connecting part 3 through the locking part 5, so that the sealing plate 1 is sealed to the process hole in a hanging manner. Further, in the actual installation process, the pressing part 4 is first removed from the sealing part; then the sealing plate 1 is placed in the process hole; and finally, the sealing plate 1 is fixed to the connecting part 3 through the locking part 5, so that the sealing plate 1 is sealed to the process hole in a hanging manner.
[0060] In summary, (1) the present application replaces the existing structural method of welding the mounting plate to the process hole, so there is no need for cutting and welding, and the present application saves installation time; (2) after the sealing test is completed, the structure of the present application can be directly removed without any damage to the parent material (hull plate). (3) The sealing device of the present application can be reused indefinitely, saving materials. In addition, the present application seals the process hole by means of the sealing plate 1, and the press-fitting portion 4 can be used to limit the sealing plate 1 in the first direction 10, thereby preventing the sealing plate 1 from moving in the first direction 10.
[0061] In this embodiment, further, combined with Figure 1 and Figure 2 As shown, the connecting portion 3 is a connecting bolt 11 , the pressing portion 4 is a pressing strip, and the locking portion 5 is a locking nut 13 .
[0062] Specifically, the connecting bolts 11 are fixed to the exposed end surface 7 of the sealing plate 1 by welding and extend along the thickness direction of the sealing plate 1 . Here, the connecting bolts 11 are fixed to the sealing plate 1 by welding, which improves the firmness of the connecting bolts 11 .
[0063] Specifically, a through hole is formed on the press-fitting strip at a position corresponding to the connecting bolt 11 , and the connecting bolt 11 can pass through the press-fitting strip through the through hole.
[0064] In actual use, when the sealing plate 1 is sealed to the process hole, the pressing strip overlaps the edge of the process hole and is connected to the connecting bolt through the locking nut 13, so that the sealing plate 1 is sealed to the process hole in a hanging manner.
[0065] In this embodiment, further, combined with Figure 2As shown, four groups of connecting bolts 11 are provided, and each group of connecting bolts 11 is provided with two connecting bolts 11; four pressing strips are provided, and the four pressing strips are respectively a first pressing strip 14, a second pressing strip 15, a third pressing strip 16 and a fourth pressing strip 17; four groups of locking nuts 13 are provided, and each group of locking nuts 13 is provided with two locking nuts 13.
[0066] Specifically, four groups of connecting bolts 11, four pressing strips and four groups of locking nuts 13 are respectively arranged in one-to-one correspondence.
[0067] Furthermore, the first pressing strip 14 and the second pressing strip 15 are symmetrically arranged about the short semi-axis of the sealing plate 1 and both of the first pressing strip 14 and the second pressing strip 15 form a first preset angle with the short semi-axis; preferably, the first preset angle is 60°.
[0068] Furthermore, the third pressing strip 16 and the fourth pressing strip 17 are symmetrically arranged with respect to the short semi-axis of the sealing plate 1 , and both the third pressing strip 16 and the fourth pressing strip 17 form a first preset angle with the short semi-axis.
[0069] Furthermore, the first pressing strip 14 and the third pressing strip 16 are symmetrically arranged about the long semi-axis of the sealing plate 1 and both of the first pressing strip 14 and the third pressing strip 16 form a second preset angle with the long semi-axis. Preferably, the second preset angle is 60°.
[0070] Furthermore, the second pressing strip 15 and the fourth pressing strip 17 are symmetrically arranged with respect to the long semi-axis of the sealing plate 1 , and both the second pressing strip 15 and the fourth pressing strip 17 form a second preset angle with the long semi-axis.
[0071] In summary, in actual use, both ends of the first press-fitting strip 14, the second press-fitting strip 15, the third press-fitting strip 16 and the fourth press-fitting strip 17 protrude from the edge of the sealing plate 1; therefore, in actual use, the first press-fitting strip 14, the second press-fitting strip 15, the third press-fitting strip 16 and the fourth press-fitting strip 17 are located outside the port of the process hole, and are not located inside the process hole. Therefore, when the first press-fitting strip 14, the second press-fitting strip 15, the third press-fitting strip 16 and the fourth press-fitting strip 17 are locked to the connecting bolt 11 by using the locking nut 13, the sealing plate 1 can be sealed to the process hole in the form of a hanging connection.
[0072] In this embodiment, further, combined with Figure 1 and Figure 2 As shown, in order to improve the more effective sealing of the process hole, the sealing device for sealing test also includes a sealing ring 18.
[0073] Specifically, the sealing ring 18 is arranged on the exposed end surface of the sealing plate 1 and on the circumferential edge of the exposed end surface 7 .
[0074] When the sealing plate 1 is sealed to the process hole, the sealing ring 18 is in close contact with the side wall of the process hole, that is, in this embodiment, the sealing ring 18 is used to effectively and completely seal the process hole, thereby improving the sealing performance.
[0075] In this embodiment, further, in actual combination Figure 1 As shown, in order to prevent the sealing ring 18 from moving in the radial direction and generating a gap, the sealing device for sealing test further includes a reinforcement ring 19 .
[0076] Specifically, the reinforcement ring 19 is arranged on the exposed end surface of the sealing plate 1 and is attached to the inner side wall of the sealing ring 18. That is, the reinforcement ring 19 is used to support the sealing ring 18 to prevent the sealing ring 18 from moving away from the side wall where the process hole is formed when the sealing ring 18 is squeezed with the side wall where the process hole is formed and a gap is generated; in other words, the support ring can support the sealing ring 18 to prevent the sealing ring 18 from deforming in the radial direction.
[0077] In this embodiment, further, combined with Figure 2 As shown, the sealing device for sealing test further includes a handle 20 .
[0078] Specifically, the handle 20 is provided on the exposed end surface of the sealing plate 1. The handle 20 is used to facilitate taking the sealing device.
[0079] In addition, during actual use: (1) a construction worker stands outside the cabin and inserts the sealing device into the process hole, adjusts the position to fit the sealing ring 18 and the side wall with the process hole, and tightens the handle 20; (2) another construction worker embeds the pressing strip into the 8 bolts and uses tools to clamp it tightly; (3) during use, the gas in the cabin flows from the inside to the outside, and the sealing tooling will not pop out and cause safety hazards such as injury. After the test is completed, two people can cooperate to remove the pressing strip.
[0080] In this embodiment, further, combined with Figure 1 As shown, the sealing device for sealing test further includes a reinforcing rib 21 .
[0081] Specifically, the reinforcing rib 21 is disposed on the exposed end surface of the sealing plate 1 .
[0082] Further, three reinforcing ribs 21 are provided; two of the reinforcing ribs 21 extend along the second direction 22, and another reinforcing rib 21 extends along the third direction 23. Figure 1As shown, the second direction 22 refers to the short semi-axis direction of the sealing plate 1, and the third direction 23 refers to the long semi-axis direction of the sealing plate 1. The use of the reinforcing ribs 21 can increase the service life of the sealing plate 1. Therefore, during the sealing test experiment, there will be an extremely high pressure difference. If the strength of the sealing plate 1 is too low, it is very likely to break. The present application just uses the reinforcing ribs 21 to increase the strength of the sealing plate 1, thereby improving the service life of the sealing plate 1 to a certain extent.
[0083] Embodiment 2
[0084] The present application also provides a test tool for sealing test, including the above-mentioned sealing device for sealing test, and thus has all the beneficial effects of the above-mentioned sealing device for sealing test, which will not be elaborated in detail here.
Claims
1. A sealing device for sealing test, used for sealing a process hole; characterized in that: The sealing device for sealing test comprises a sealing plate and a fixing assembly; The sealing plate is adapted to the process hole; the fixing assembly comprises a connecting portion, a pressing portion and a locking portion; The sealing plate has a sealing end surface facing the process hole and a bare end surface facing away from the process hole; the connecting portion is arranged on the bare end surface of the sealing plate and extends along the first direction; the pressing portion protrudes from the edge of the sealing plate and can be locked to the connecting portion through the locking portion; When the sealing plate is sealed to the process hole, the pressing portion overlaps the edge forming the process hole and is connected to the connecting portion through the locking portion, so that the sealing plate is sealed to the process hole in a hanging manner.
2. The sealing device for sealing test according to claim 1, characterized in that: The connecting part is a connecting bolt, the pressing part is a pressing strip, and the locking part is a locking nut; The connecting bolts are fixedly disposed on the exposed end surface of the sealing plate and extend along the first direction; The pressing strip is provided with a through hole at a position corresponding to the connecting bolt, and the connecting bolt can pass through the pressing strip through the through hole; When the sealing plate is sealed to the process hole, the pressing strip overlaps the edge forming the process hole and is connected to the connecting bolt through the locking nut, so that the sealing plate is sealed to the process hole in a hanging manner.
3. The sealing device for sealing test according to claim 2, characterized in that: The connecting bolts are provided in four groups, the pressing strips are provided in four groups, and the locking nuts are provided in four groups; The four groups of connecting bolts, the four pressing strips and the four groups of locking nuts are respectively arranged in one-to-one correspondence.
4. The sealing device for sealing test according to claim 3, characterized in that: The four pressing strips are respectively a first pressing strip, a second pressing strip, a third pressing strip and a fourth pressing strip; the process hole and the sealing plate are both elliptical; The first pressing strip and the second pressing strip are symmetrically arranged with respect to the short semi-axis of the sealing plate, and both the first pressing strip and the second pressing strip form a first preset angle with respect to the short semi-axis; The third pressing strip and the fourth pressing strip are symmetrically arranged with respect to the short semi-axis of the sealing plate, and both the third pressing strip and the fourth pressing strip form the first preset angle with respect to the short semi-axis; The first pressing strip and the third pressing strip are symmetrically arranged with respect to the long semi-axis of the sealing plate, and both the first pressing strip and the third pressing strip form a second preset angle with respect to the long semi-axis; The second pressing strip and the fourth pressing strip are symmetrically arranged with respect to the long semi-axis of the sealing plate, and both the second pressing strip and the fourth pressing strip form the second preset angle with respect to the long semi-axis.
5. The sealing device for sealing test according to claim 1, characterized in that: The sealing device for sealing test also includes a sealing ring; The sealing ring is arranged on the exposed end surface of the sealing plate and on the circumferential edge of the exposed end surface; When the sealing plate is sealed to the process hole, the sealing ring contacts the side wall forming the process hole.
6. The sealing device for sealing test according to claim 5, characterized in that: The sealing device for sealing test also includes a reinforcement ring; The reinforcement ring is arranged on the exposed end surface of the sealing plate and is attached to the inner side wall of the sealing ring.
7. The sealing device for sealing test according to claim 1, characterized in that: The sealing device for sealing test also includes a handle; The handle is arranged on the exposed end surface of the sealing plate.
8. The sealing device for sealing test according to claim 1, characterized in that: The sealing device for sealing test further comprises reinforcing ribs; The reinforcing rib is arranged on the exposed end surface of the sealing plate.
9. The sealing device for sealing test according to claim 8, characterized in that: The reinforcing ribs are provided with three; Two of the reinforcing ribs extend along the second direction, and another of the reinforcing ribs extends along the third direction.
10. A test tool for sealing test, characterized in that: A sealing device for sealing test comprising any one of claims 1-9.