Multi-stage card tray forming equipment

By designing multi-stage tray forming equipment, the multi-stage tray forming and unloading functions of trays are realized, which solves the problem that existing equipment is difficult to adapt to complex tray structures, improves production efficiency and reduces labor intensity.

CN119281887APending Publication Date: 2025-01-10BEIJING A&E TECH
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Patent Information

Application Number
CN202411816621.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

Existing tray forming equipment is difficult to be suitable for complex structures of multiple types of trays, and multi-stage molding cannot be achieved, resulting in low production efficiency and high labor intensity.

Method used

A multi-stage tray forming equipment is designed, including a rack, tray silo, material collection mechanism, primary and secondary pre-folding forming mechanism and feeding mechanism, and the loading of the tray is realized through the multi-stage forming mechanism. Bending molding and unloading reduce labor intensity and improve production efficiency.

Benefits of technology

The multi-stage sequential molding of the tray is realized, which is suitable for multiple types of trays, improves production efficiency, reduces labor intensity, and is compatible with pre-discount operations of different needs.

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Abstract

The invention discloses multi-stage card support forming equipment which comprises a rack, a card support bin, a material taking mechanism, a first-stage pre-folding forming mechanism, a second-stage pre-folding forming mechanism and a discharging mechanism. The material taking mechanism is used for taking out the card support from the card support bin and conveying the card support to the first-stage pre-folding forming mechanism. The first-stage pre-folding forming mechanism is used for performing first-stage forming on the card support conveyed by the material taking mechanism; and the second-stage pre-folding forming mechanism is used for performing secondary forming on the card support subjected to the first-stage forming. According to the multi-stage card tray forming equipment, the card tray can be subjected to two-stage pre-folding forming on the same equipment, the functions of feeding, bending forming and discharging of the card tray can be achieved, and compared with manual work, the labor intensity can be effectively reduced, and the production efficiency can be effectively improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of packaging equipment, and in particular to a multi-stage tray forming equipment. Background Art

[0002] In the packaging box production industry, a tray is a supporting structure placed inside a packaging box, which can improve the stability of the product inside the packaging box.

[0003] During the production process, the card tray is usually a flat sheet of material, so when loading it into the packaging box, the card tray needs to be pre-folded along the crease to facilitate placement in the packaging box.

[0004] Currently, a pre-folding mechanism is mainly used to bend the card tray, which usually can only achieve simple card tray forming and is not applicable when facing a card tray with a more complex structure.

[0005] Therefore, how to provide a tray forming device that can be applied to various types of tray bending operations is a technical problem that technical personnel in this field currently need to solve. Summary of the invention

[0006] The purpose of the present invention is to provide a multi-stage tray forming device, which can realize multi-stage sequential forming and can realize the functions of tray loading, bending forming and unloading. Compared with manual labor, it can effectively reduce labor intensity and improve production efficiency.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A multi-stage tray forming device, comprising:

[0009] frame;

[0010] A card tray silo, provided on the frame, for accommodating the card tray;

[0011] A material taking mechanism, arranged on the frame, for taking out the card tray from the card tray silo;

[0012] A primary pre-folding and forming mechanism, arranged on the frame, for performing primary forming on the tray conveyed by the material taking mechanism;

[0013] A secondary pre-folding and forming mechanism is arranged on the frame, and is used to perform secondary forming on the card tray after primary forming in sequence;

[0014] A material unloading mechanism is arranged on the frame, and is used for outputting the card tray after being processed by the secondary pre-folding and forming mechanism.

[0015] In some embodiments, the first-level pre-folding forming mechanism includes a first-level pre-folding upper mold mechanism and a first-level pre-folding lower mold mechanism, the first-level pre-folding upper mold mechanism includes a downward pressure power assembly, a first-level forming upper mold fixture and a transverse movement assembly, the transverse movement assembly is connected to the frame, the downward pressure power assembly is connected to the transverse movement assembly, the first-level forming upper mold fixture is connected to the downward pressure power assembly, the downward pressure power assembly is used to drive the first-level forming upper mold fixture to move downward, the first-level forming upper mold fixture is used to take out the card tray conveyed by the material taking mechanism, and the transverse movement assembly is used to drive the first-level forming upper mold fixture to move to the top of the first-level pre-folding lower mold mechanism; the first-level pre-folding lower mold mechanism includes a first-level forming lower mold fixture, the first-level forming lower mold fixture is arranged on the frame, the first-level forming lower mold fixture is provided with a first groove, and side flip pieces are provided on both sides of the card tray, the downward pressure power assembly is also used to drive the first-level forming upper mold fixture to move toward the card tray placed on the first-level forming lower mold fixture, the card tray is squeezed into the first groove, and the side flip pieces are folded upward.

[0016] In some embodiments, a primary forming upper mold carrier and a primary forming lower mold bracket are provided on the frame, the transverse shift assembly is provided on the primary forming upper mold carrier, and the primary forming lower mold fixture is provided on the primary forming lower mold bracket.

[0017] In some embodiments, the secondary pre-folding forming mechanism comprises:

[0018] A secondary forming jig, the secondary forming jig being arranged on the frame, the secondary forming jig being provided with a second groove, the bottom of the second groove being provided with a second avoidance groove opening toward the primary pre-folding forming mechanism, the secondary forming groove being used to carry the card holder;

[0019] A downward pressing and fixing component, the downward pressing and fixing component is arranged on the frame and is located above the secondary forming jig, the downward pressing and fixing component comprises a downward pressing and fixing end and a downward pressing and telescopic end, the downward pressing and fixing end is connected to the frame, and the downward pressing and telescopic end is used to press against the middle part of the upper surface of the card holder when moving downward;

[0020] An oblique forming component, the oblique forming component is arranged on the frame and is located above the secondary forming jig, the oblique forming component includes an oblique forming fixed end and an oblique forming telescopic end, the oblique forming fixed end is connected to the frame, a suction cup is provided at the lower end of the oblique forming telescopic end, the suction cup is used to adsorb on the parallelogram stack of the tray, and the oblique forming telescopic end is used to pull up the parallelogram stack into a rectangular empty shell when moving obliquely upward;

[0021] An oblique forming auxiliary component, the oblique forming auxiliary component is arranged on the frame, the oblique forming auxiliary component includes an oblique forming auxiliary fixed end and an oblique forming auxiliary telescopic end, the oblique forming auxiliary fixed end is connected to the frame, a notch is arranged on the outer side of the upper sheet of the parallelogram laminate, a lower folding piece is arranged in the middle of the upper sheet, the oblique forming auxiliary telescopic end is used to press against the bottom sheet of the parallelogram laminate from the notch, and the lower folding piece is used to fold downward under the blocking action of the oblique forming auxiliary telescopic end when the suction cup drives the parallelogram laminate, so as to form a concave cavity on the outer side of the rectangular hollow shell;

[0022] A bottom forming component, the bottom forming component is arranged on the frame and is located below the secondary forming jig, the bottom forming component includes a bottom forming fixed end and a bottom forming telescopic end, the card holder is provided with a bottom flap, the upper end of the bottom forming telescopic end is provided with a top plate, and the bottom forming telescopic end is used to drive the top plate to move up to push the bottom flap to fold upward;

[0023] A side ear forming component is arranged on the frame, and the side ear forming component includes a side ear forming fixed end and a side ear forming telescopic end. The upper end of the bottom flap is provided with a side ear, and the side ear forming telescopic end is used to push the side ear to fold inward.

[0024] In some embodiments, a secondary molding supporting frame is provided on the frame, the pressing and fixing component is arranged at the inner top of the secondary molding supporting frame, two oblique molding components are provided on the secondary molding supporting frame, and the two oblique molding components are respectively located on both sides of the pressing and fixing component, and the oblique molding auxiliary component is connected to the side of the secondary molding supporting frame; a secondary molding lower mold support, a bottom molding support and a side ear molding support are also provided on the frame, the secondary molding jig is arranged on the secondary molding lower mold support, the bottom molding support is located below the secondary molding jig, the bottom molding fixed end is arranged on the bottom molding support, the side ear molding support is located on the side of the secondary molding lower mold support, and the side ear molding fixed end is arranged on the side ear molding support.

[0025] In some embodiments, the unloading mechanism includes a lifting mechanism, a pushing mechanism and a unloading conveyor line. The lifting mechanism is arranged below the secondary molding jig. The feeding end of the unloading conveyor line corresponds to the discharging end of the secondary molding jig. The pushing mechanism is located below the unloading conveyor line and the secondary molding jig. The pushing mechanism includes a pushing fixed end and a pushing telescopic end. The lifting mechanism includes a lifting fixed end and a lifting telescopic end. The pushing fixed end is arranged on the frame. The lifting fixed end is arranged on the pushing telescopic end. A push plate is provided on the upper end of the lifting telescopic end. The lifting telescopic end is used to drive the push plate to move up to the opening of the second avoidance groove. The pushing telescopic end is used to drive the lifting fixed end to move toward the direction of the unloading conveyor line, and then the tray after secondary molding is driven to move to the unloading conveyor line through the pushing telescopic end and the push plate.

[0026] In some embodiments, the material picking mechanism includes a first transplanting assembly, a first lifting assembly and a first suction cup assembly, the first transplanting assembly is arranged on the frame, the first suction cup assembly is connected to the moving end of the first lifting assembly, the fixed end of the first lifting assembly is connected to the moving end of the first transplanting assembly, the first suction cup assembly is used to remove the card tray from the bottom of the card tray silo, and the primary molding upper mold fixture is used to remove the card tray on the first suction cup assembly.

[0027] In some embodiments, the card tray silo includes a silo clip and a discharge port bracket, the discharge port bracket is arranged on the frame, the silo clip is installed above the discharge port bracket, and the bottom of the silo clip is provided with a discharge port, the first suction cup assembly is used to suck the card tray located at the bottom from the discharge port, and the first lifting assembly is used to drive the first suction cup assembly to move downward to pull the card tray out of the discharge port.

[0028] In some embodiments, the primary molding upper mold fixture includes two vertical pressure plates arranged parallel to each other and a top suction cup assembly located between the two vertical pressure plates, the top suction cup assembly is used to absorb the card holder on the first suction cup assembly, the transverse movement assembly is used to drive the downward pressure power assembly and the primary molding upper mold fixture to move, the downward pressure power assembly is used to drive the top suction cup assembly to move downward to transfer the card holder to the primary molding lower mold fixture, and at the same time drive the vertical pressure plate to press the card holder into the first groove.

[0029] In some embodiments, the multi-stage tray forming equipment also includes a conveying mechanism, which includes a second transfer assembly, a second lifting assembly and a second suction cup assembly, the second transfer assembly is arranged on the frame, the second suction cup assembly is connected to the moving end of the second lifting assembly, the fixed end of the second lifting assembly is connected to the moving end of the second transfer assembly, the bottom of the first groove is provided with a first avoidance groove opening toward the secondary pre-folding forming mechanism, the opening of the first avoidance groove corresponds to the opening of the second avoidance groove, the second lifting assembly is used to drive the second suction cup assembly to move upward, the second suction cup assembly is used to absorb the tray in the primary molding lower mold fixture, and the second transfer assembly is used to drive the second lifting assembly and the second suction cup assembly to move toward the direction of the secondary molding fixture to transfer the tray from the first groove to the second groove.

[0030] Compared with the prior art, the above technical solution has the following advantages:

[0031] The multi-stage tray forming equipment provided by the present invention can take out trays one by one from the tray silo when taking materials, and the taking mechanism can convey the trays to the primary pre-folding forming mechanism; the primary pre-folding forming mechanism can perform primary forming on the trays conveyed by the taking mechanism; and the secondary pre-folding forming mechanism can perform secondary forming on the trays after primary forming in sequence. Through the multi-stage tray forming equipment, trays can be pre-folded and formed in two stages on the same equipment, and the functions of loading, bending and unloading trays can be realized, which can effectively reduce labor intensity and improve production efficiency compared with manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0033] Figure 1 A schematic diagram of the three-dimensional structure of a multi-stage tray forming device provided in a specific embodiment of the present invention;

[0034] Figure 2 It is a structural schematic diagram of the secondary pre-folding and forming mechanism and the unloading mechanism;

[0035] Figure 3 It is the front view of the multi-stage tray forming equipment;

[0036] Figure 4 It is a top view of a multi-stage tray forming device;

[0037] Figure 5 It is the left view of the multi-stage tray forming equipment;

[0038] Figure 6 This is a right view of the multi-stage tray forming equipment;

[0039] Figure 7 It is a structural schematic diagram of a material taking mechanism, a primary pre-folding and forming mechanism, a secondary pre-folding and forming mechanism, and a material unloading mechanism;

[0040] Figure 8 It is a structural schematic diagram of the first-level pre-folding and forming mechanism;

[0041] Fig. 9 It is a structural schematic diagram of the first-level pre-folding lower die mechanism;

[0042] Fig.10 It is a structural schematic diagram of a secondary pre-folding and forming mechanism;

[0043] Fig.11 It is a structural schematic diagram of the secondary pre-folding and forming mechanism from another perspective;

[0044] Fig.12 It is a structural schematic diagram of the secondary molding fixture;

[0045] Fig.13 This is a schematic diagram of the structure of the card tray before it is formed;

[0046] Fig.14 This is a schematic diagram of the structure of the tray after forming.

[0047] The reference numerals are as follows:

[0048] 10 is a frame, 11 is a square welding frame, and 12 is a mounting base plate;

[0049] 20 is a card tray silo, 21 is a silo clip, and 22 is a discharge port bracket;

[0050] 30 is a material taking mechanism, 31 is a first transplanting assembly, 32 is a first lifting assembly, and 33 is a first suction cup assembly;

[0051] 40 is a primary pre-folding forming mechanism, 41 is a primary pre-folding upper die mechanism, 411 is a downward pressing power assembly, 412 is a primary forming upper die fixture, 4121 is a vertical pressing plate, 4122 is a top suction cup assembly, 413 is a lateral movement assembly, 42 is a primary pre-folding lower die mechanism, 421 is a primary forming lower die fixture, 4211 is a first groove, 4212 is a first avoidance groove, 422 is a primary forming lower die bracket, and 43 is a primary forming upper die bearing frame;

[0052] 50 is a secondary pre-folding forming mechanism, 51 is a downward pressing fixing assembly, 52 is an oblique forming assembly, 53 is an oblique forming auxiliary assembly, 54 is a bottom forming assembly, 541 is a bottom forming bracket, 542 is a top plate, 55 is a side ear forming assembly, 551 is a side ear forming bracket, 56 is a secondary forming fixture, 561 is a secondary forming bracket, 562 is a second groove, 563 is a second avoidance groove, and 57 is a secondary forming bearing frame;

[0053] 60 is a material unloading mechanism, 61 is a lifting mechanism, 62 is a material pushing mechanism, and 63 is a material unloading conveying line;

[0054] 70 is a transport mechanism, 71 is a second transplanting assembly, 72 is a second lifting assembly, and 73 is a second suction cup assembly;

[0055] 80 is a card holder, 81 is a side flap, 82 is a parallelogram stack, 83 is a lower folding piece, 84 is a notch, 85 is a bottom flap, and 86 is a side ear. DETAILED DESCRIPTION

[0056] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0057] Please refer to Figure 1 to Figure 14A multi-stage tray forming device provided in an embodiment of the present invention includes: a frame 10, a tray silo 20, a material taking mechanism 30, a primary pre-folding forming mechanism 40, a secondary pre-folding forming mechanism 50 and a material discharge mechanism 60. The tray silo 20, the material taking mechanism 30, the primary pre-folding forming mechanism 40, the secondary pre-folding forming mechanism 50 and the material discharge mechanism 60 are all arranged on the frame 10. The tray silo 20 is used to accommodate trays 80. The trays 80 can be paper trays. When used, multiple trays 80 with flat structures can be stacked in the tray silo 20; the material taking mechanism 30 is used to take out the trays 80 from the tray silo 20. When taking out the materials, the material taking mechanism 30 can take out the trays 80 one by one from the bottom of the tray silo 20. The material taking mechanism 30 can transport the trays 80 to the primary pre-folding forming mechanism 40; the primary pre-folding forming mechanism 40 is used to perform primary forming on the trays 80 transported by the material taking mechanism 30. For example, the first-level pre-folding and forming mechanism 40 can pre-fold the flat-plate structure of the card tray 80 into a cubic structure, and the card tray 80 after the first-level forming is transported to the second-level pre-folding and forming mechanism 50; the second-level pre-folding and forming mechanism 50 is used to perform second-level forming on the card tray 80 after the first-level forming, such as performing oblique forming, bottom forming and side ear forming in sequence, and the card tray 80 after two pre-folding and forming can complete all the forming operations, and finally the card tray 80 pre-folded by the second-level pre-folding and forming mechanism 50 can be output through the unloading mechanism 60. Through the multi-level card tray forming equipment provided by the present application, the card tray 80 can be pre-folded and formed in two stages on the same equipment, which can effectively improve the production efficiency, and it can also be applicable to card trays that only need to be pre-folded at one level, for example, after the first-level pre-folding, the second-level pre-folding can be omitted, so it can be compatible with card tray pre-folding operations with different requirements, thereby achieving the purpose of rapid production change.

[0058] In some embodiments, the primary pre-folding and forming mechanism 40 includes a primary pre-folding upper mold mechanism 41 and a primary pre-folding lower mold mechanism 42, wherein the primary pre-folding upper mold mechanism 41 includes a downward pressing power assembly 411, a primary forming upper mold fixture 412 and a transverse shift assembly 413, the transverse shift assembly 413 is connected to the frame 10, the downward pressing power assembly 411 is connected to the transverse shift assembly 413, the primary forming upper mold fixture 412 is connected to the downward pressing power assembly 411, and the downward pressing power assembly 411 is used to drive the primary forming upper mold fixture 412 to move downward. Component 411 can be selected as a power component that can provide linear displacement, such as a cylinder, an oil cylinder or a linear motor, wherein the first-level forming upper mold fixture 412 can take out the tray 80 transported by the material picking mechanism 30. For example, a suction cup assembly can be set at the bottom of the first-level forming upper mold fixture 412, and the tray 80 on the material picking mechanism 30 can be sucked by the suction cup assembly. The transverse movement component 413 can drive the first-level forming upper mold fixture 412 to move to the top of the first-level pre-folding lower mold mechanism 42; the first-level pre-folding lower mold mechanism 42 includes a first-level forming lower mold fixture 421. When the tray is located at the primary molding upper mold fixture 412, the lateral movement assembly 413 can drive the downward pressure power assembly 411 to carry the primary molding upper mold fixture 412 to move above the primary molding lower mold fixture 421; wherein the primary pre-folding lower mold mechanism 42 includes a primary molding lower mold fixture 421, the primary molding lower mold fixture 421 is arranged on the frame 10, the primary molding lower mold fixture 421 is provided with a first groove 4211, and the tray 80 is provided with side flip pieces 81 on both sides. When performing primary molding, the tray 80 is placed on the upper surface of the primary molding lower mold fixture 421, and the downward pressure power assembly 411 drives the primary molding upper mold fixture 412 to move toward the tray 80 placed on the primary molding lower mold fixture 421. After the primary molding upper mold fixture 412 contacts the tray 80, as the primary molding upper mold fixture 412 continues to move downward, the tray 80 will be squeezed into the first groove 4211, and the side flip piece 81 will be folded upward. Compared with the traditional method of directly pushing each edge to be bent of the tray 80 one by one through a cylinder, the present application extrude and mold the tray 80 through an upper and lower mold mechanism, which can effectively improve the molding efficiency of the tray 80.

[0059] In some embodiments, Figure 8As shown, the frame 10 is provided with a primary forming upper die carrier 43 and a primary forming lower die support 422. The transverse movement assembly 413 is arranged on the primary forming upper die carrier 43, and the primary forming upper die carrier 43 includes a crossbeam and two n-shaped frames arranged in parallel with each other, and the two ends of the crossbeam are respectively connected to the cross bars of the two n-shaped frames, and the transverse movement assembly 413 includes a transverse movement fixed end and a transverse movement telescopic end, and the transverse movement fixed end is connected to the bottom of the crossbeam, wherein a guide rail can be arranged under the crossbeam, and the transverse movement telescopic end can be slidably connected to the guide rail, wherein the transverse movement assembly 413 can be selected as a power mechanism that can provide linear motion such as a cylinder, an oil cylinder or a linear motor. The primary forming lower die support 422 can include four vertically arranged support rods, and the lower ends of the four support rods are connected to the frame 10, wherein the upper ends of two support rods are connected to one side of the bottom of the primary forming lower die fixture 421, and the upper ends of the other two support rods are connected to the other side of the bottom of the primary forming lower die fixture 421.

[0060] It should be noted that the structures of the primary forming upper mold support 43 and the primary forming lower mold support 422 provided in the above embodiment are only exemplary descriptions, and other structures of supports may also be selected.

[0061] In some embodiments, Figure 2 , Fig.10 and Fig.11 As shown, the secondary pre-folding and forming mechanism includes: a secondary forming jig 56, a downward pressing and fixing component 51, an oblique forming component 52, an oblique forming auxiliary component 53, a bottom forming component 54 and a side ear forming component 55. Fig.13 and Fig.14 As shown, a side flap 81 is provided on both sides of the card tray 80, and a parallelogram laminate 82 in a folded state is provided at each end of the card tray 80, wherein a lower folding piece 83 is provided in the middle of the upper piece of one of the parallelogram laminates 82, and a notch 84 is provided on the outer side of the upper piece of this parallelogram laminate 82, and two bottom flaps 85 are provided in the middle of the card tray 80, and side ears 86 are provided at the upper ends of the two bottom flaps 85.

[0062] The secondary forming jig 56 is arranged on the frame 10, as shown in FIG. Fig.12 As shown, the secondary molding jig 56 is provided with a second groove 562, and the bottom of the second groove 562 is provided with a second avoidance groove 563 opening toward the primary pre-folding molding mechanism 40, and the second groove 562 is used to carry the card holder 80. The structure of the secondary molding jig 56 and the primary molding lower mold jig 421 can be the same structure.

[0063] The pressing and fixing component 51 is arranged on the frame 10 and is located above the secondary molding jig 56. The pressing and fixing component 51 includes a pressing and fixing end and a pressing and telescopic end. The pressing and fixing end is connected to the frame 10. The pressing and fixing end is used to provide bearing function for the pressing and telescopic end. When the card tray 80 is placed in the second groove 562, the pressing and telescopic end moves downward to be pressed against the middle part of the upper surface of the card tray 80, specifically, against the two bottom flaps 85 in the middle part of the card tray 80.

[0064] The oblique forming assembly 52 is arranged on the frame 10 and is located above the secondary forming jig 56. When one parallelogram laminate 82 is arranged on the card holder 80, one oblique forming assembly 52 can be arranged. When two parallelogram laminates 82 are arranged on the card holder 80, two oblique forming assemblies 52 can be arranged. The oblique forming assembly 52 includes an oblique forming fixed end and an oblique forming telescopic end. The oblique forming fixed end is connected to the frame 10. The oblique forming fixed end is used to provide a bearing function for the oblique forming telescopic end. A suction cup is provided at the lower end of the oblique forming telescopic end. The suction cup is used to adsorb on the parallelogram laminate 82 of the card holder 80. When the oblique forming telescopic end moves obliquely upward, the parallelogram laminate 82 can be pulled up into a rectangular empty shell.

[0065] The oblique forming auxiliary component 53 is arranged on the frame 10, and the oblique forming auxiliary component 53 includes an oblique forming auxiliary fixed end and an oblique forming auxiliary telescopic end. The oblique forming auxiliary fixed end is connected to the frame 10, and the oblique forming auxiliary fixed end is used to provide a bearing effect for the oblique forming auxiliary telescopic end. The oblique forming auxiliary telescopic end is used to press on the bottom sheet of the parallelogram stack 82 from the notch 84, and the lower folding piece 83 is used to fold downward under the blocking effect of the oblique forming auxiliary telescopic end when the suction cup drives the parallelogram stack 82, so as to form a concave cavity on the outside of the rectangular empty shell.

[0066] The bottom forming assembly 54 is arranged on the frame 10 and is located below the secondary forming jig 56. When a bottom flap 85 is provided at the bottom of the card tray 80, one bottom forming assembly 54 can be provided. When a bottom flap 85 is provided on both sides of the bottom of the card tray 80, two bottom forming assemblies 54 can be provided. The bottom forming assembly 54 includes a bottom forming fixed end and a bottom forming telescopic end, and a top plate 542 is provided at the upper end of the bottom forming telescopic end. When the parallelogram stack 82 on the card tray 80 is pulled up, the downward pressing fixed assembly 51 moves upward, and then the bottom forming telescopic end drives the top plate 542 to move upward to pass through the second avoidance groove 562, and at the same time, the bottom flap 85 is pushed and folded upward.

[0067] The side ear forming assembly 55 is arranged on the frame 10. When a bottom flap 85 is arranged at the bottom of the card tray 80, one side ear forming assembly 55 can be arranged. When a bottom flap 85 is arranged on both sides of the bottom of the card tray 80, two side ear forming assemblies 55 can be arranged. The number of side ears 85 on the two bottom flaps 85 can be the same or different. The side ear forming assembly 55 includes a side ear forming fixed end and a side ear forming telescopic end. The upper end of the bottom flap 85 is provided with a side ear 86. The side ear forming telescopic end is used to push the side ear 86 to fold inward.

[0068] The downward pressing and fixing component 51, the oblique forming component 52, the oblique forming auxiliary component 53, the bottom forming component 54 and the side ear forming component 55 can all be selected to be cylinders, oil cylinders or linear motors.

[0069] In some embodiments, Figure 1 , Figure 2 , Fig.11 and Fig.12 As shown, the frame 10 is provided with a secondary molding support frame 57, the pressing and fixing assembly 51 is arranged at the inner top of the secondary molding support frame 57, for example, it can be fixed to the secondary molding support frame 57 by bolts, and the secondary molding support frame 57 is provided with two oblique molding assemblies 52, and the two oblique molding assemblies 52 are respectively located on both sides of the pressing and fixing assembly 51, and the oblique molding auxiliary assembly 53 is connected to the side of the secondary molding support frame 57, for example Figure 2 As shown, the secondary forming support frame 57 includes two n-shaped frames and a top frame, the two ends of the top frame are connected to the upper ends of the two n-shaped frames, wherein the lower end of the n-shaped frame is fixed on the frame 10, and the cross beam of the n-shaped frame can be an inclined plate, and there is an angle between the inclined plate and the horizontal plane, for example Figure 2 The inclined direction of the left inclined plate is from the upper left to the lower right, and the inclined direction of the right inclined plate is from the upper right to the lower left. The telescopic end of the oblique forming component 52 on the left inclined plate can be telescoped along the inclined direction of the left inclined plate, thereby realizing the pulling-up operation of the parallelogram stack on the left side of the card tray, and the telescopic end of the oblique forming component 52 on the right inclined plate can be telescoped along the inclined direction of the right inclined plate, thereby realizing the pulling-up operation of the parallelogram stack on the right side of the card tray; the top frame can be a whole plate connected to the upper ends of the two n-shaped frames, or it can be an I-shaped structure, the downward pressing fixing component 51 is connected to the middle part of the web of the I-shaped structure, the wing plate of the I-shaped structure is connected to the two inclined plates, and the blank area on both sides of the I-shaped structure can facilitate the installation of the two oblique forming components 52; wherein a connecting plate can be arranged below the right inclined plate to connect the oblique forming auxiliary component 53, and when performing secondary forming, the telescopic end of the oblique forming auxiliary component 53 is pressed tightly at the notch 84 of the card tray 80.

[0070] The frame 10 is also provided with a secondary molding lower mold bracket 561, a bottom molding bracket 541 and a side ear molding bracket 551. The secondary molding jig 56 is arranged on the secondary molding lower mold bracket 561. The secondary molding lower mold bracket 561 includes two pairs of load-bearing rods. The lower ends of the two pairs of load-bearing rods are fixed on the frame 10. The two sides of the bottom of the secondary molding jig 56 are respectively connected to the upper ends of a pair of load-bearing rods; the bottom molding bracket 541 is located below the secondary molding jig 56, and the bottom molding fixed end is arranged on the bottom molding bracket 541. The bottom molding bracket 541 includes an L-shaped plate, and the L-shaped plate is located in the interval between the pair of load-bearing rods. The horizontal plate at the lower end of the L-shaped plate is connected to the frame, and the bottom molding fixed end is connected to the vertical plate of the L-shaped plate. In order to improve the strength of the L-shaped plate, it can be A reinforcing plate is arranged between the horizontal plate and the vertical plate of the plate, and the number of the bottom forming brackets 541 can be one or two. When a bottom flap 85 is provided on the card tray 80, one can be provided, and when two bottom flaps are provided on the card tray 80, two can be provided; the side ear forming bracket 551 is located on the side of the secondary forming lower mold bracket 561, and the side ear forming fixed end is provided on the side ear forming bracket 551. The side ear forming bracket 551 includes a Z-shaped plate with right angles to the corners, and the bottom horizontal plate of the Z-shaped plate is connected to the frame, and the side ear forming fixed end is connected to the top horizontal plate of the Z-shaped plate. The number of the side ear forming brackets 551 can be one or two. When a bottom flap 85 is provided on the card tray 80, one can be provided, and when two bottom flaps are provided on the card tray 80, two can be provided.

[0071] In some embodiments, the unloading mechanism 60 includes a lifting mechanism 61, a pushing mechanism 62 and an unloading conveyor line 63. The lifting mechanism 61 is arranged below the secondary molding jig 56, and the feeding end of the unloading conveyor line 63 corresponds to the discharging end of the secondary molding jig 56. For example, the unloading conveyor line 63 can be selected as a conveyor belt, and the upper surface of the conveyor belt is flush with the bottom surface of the second groove 562 of the secondary molding jig 56. The pushing mechanism 62 is located below the unloading conveyor line 63 and the secondary molding jig 56 to reduce space occupation. The pushing mechanism 62 includes a pushing fixed end and a pushing telescopic end. The lifting mechanism 61 includes a lifting fixed end and a lifting telescopic end. The pushing fixed end is arranged on the frame 10, and the lifting fixed end is arranged at the pushing telescopic end. The upper end of the lifting telescopic end is provided with a push plate. After the card tray 80 is formed in the second stage, the lifting telescopic end drives the push plate to move up to the opening of the second avoidance groove 563, and then the push material telescopic end drives the lifting fixed end to move toward the direction of the unloading conveyor line 63, and then the push material telescopic end and the push plate drive the card tray 80 after the second stage forming to move to the unloading conveyor line 63. The lifting mechanism 61 and the push material mechanism 62 can be selected as a cylinder, an oil cylinder or a linear motor.

[0072] In some embodiments, Figure 1As shown, the material taking mechanism 30 includes a first transplanting assembly 31, a first lifting assembly 32 and a first suction cup assembly 33. The first transplanting assembly 31 is arranged on the frame 10, the first suction cup assembly 33 is connected to the moving end of the first lifting assembly 32, and the fixed end of the first lifting assembly 32 is connected to the moving end of the first transplanting assembly 31. The first transplanting assembly 31 can drive the first lifting assembly 32 to move in or out of the bottom of the card tray bin 20. The first suction cup assembly 33 is used to take out the card tray from the bottom of the card tray bin 20, and the primary molding upper mold fixture 412 is used to take out the card tray 80 on the first suction cup assembly 33. The first transplanting assembly 31 and the first lifting assembly 32 can be selected as a cylinder, an oil cylinder or a linear motor.

[0073] In some embodiments, the card tray silo 20 includes a silo clip 21 and a discharge port bracket 22, the discharge port bracket 22 is arranged on the frame 10, the silo clip 21 is installed above the discharge port bracket 22, the bottom of the silo clip 21 is provided with a discharge port, the first suction cup assembly 33 is used to suck the lowest card tray 80 from the discharge port, and the first lifting assembly 32 is used to drive the first suction cup assembly 33 to move downward to pull the card tray 80 out of the discharge port. The card tray can be stacked in the silo clip 21, and the silo clip 21 includes a plurality of columns, which can be surrounded by a space for holding the card tray, and the spacing between the plurality of columns can be adjusted, and the length of each column can also be adjusted to meet the production needs of card trays of different sizes.

[0074] In some embodiments, the primary molding upper mold fixture 412 includes two vertical pressure plates 4121 arranged parallel to each other and a top suction cup assembly 4122 located between the two vertical pressure plates 4121. After the first transplanting assembly 31 moves the tray 80 out of the discharge port bracket 22, the downward pressure power assembly 411 drives the downward movement so that the top suction cup assembly 4122 absorbs the tray 80 on the first suction cup assembly 33, and then the downward pressure power assembly 411 moves upward again, and then the lateral movement assembly 413 drives the downward pressure power assembly 411 and the primary molding upper mold fixture 412 to move until they move to the top of the primary molding lower mold fixture 421, and the downward pressure power assembly 411 drives the top suction cup assembly 4122 to move downward to transfer the tray 80 to the primary molding lower mold fixture 421, and at the same time drives the vertical pressure plate 4121 to press the tray 80 tightly in the first groove 4211, and the side flip sheet 81 is folded upward.

[0075] In some embodiments, Figure 1 , Figures 7 to 9As shown, the multi-stage tray forming equipment also includes a transport mechanism 70, which includes a second transplanting assembly 71, a second lifting assembly 72 and a second suction cup assembly 73. The second transplanting assembly 71 is arranged on the frame 10, the second suction cup assembly 73 is connected to the movable end of the second lifting assembly 72, and the fixed end of the second lifting assembly 72 is connected to the movable end of the second transplanting assembly 71. The bottom of the first groove 4211 is provided with a first avoidance groove 4212 whose opening faces the secondary pre-folding forming mechanism 50, and the opening of the first avoidance groove 4212 corresponds to the opening of the second avoidance groove 562. After the first-stage molding, the tray 80 remains in the first groove 4211, and the second lifting assembly 72 drives the second suction cup assembly 73 to move upward, and the second suction cup assembly 73 absorbs the tray 80 in the first-stage molding lower mold fixture 421, and then the second transfer assembly 71 drives the second lifting assembly 72 and the second suction cup assembly 73 to move toward the second-stage molding fixture 56 to transfer the tray 80 from the first groove 4211 to the second groove 562. The second transfer assembly 71 and the second lifting assembly 72 can be selected as a cylinder, an oil cylinder or a linear motor.

[0076] In some embodiments, in order to improve the production efficiency of the card tray, multiple sets of card tray bins 20, material taking mechanisms 30, primary pre-folding and forming mechanisms 40, secondary pre-folding and forming mechanisms 50 and unloading mechanisms 60 can be set on the frame 10, such as Figure 1 , Figures 4 to 6 As shown, two groups of the above mechanisms are provided. Figure 1 As shown, the frame 10 includes a square welding frame 11 and a mounting base plate 12. The mounting base plate 12 is arranged on the square welding frame 11, and the card holder bin 20, the material picking mechanism 30, the first-level pre-folding and forming mechanism 40, the second-level pre-folding and forming mechanism 50 and the unloading mechanism 60 are fixed on the mounting base plate 12.

[0077] In summary, the working principle of a multi-stage tray forming device provided in this application is as follows:

[0078] Loading the tray: first place the silo clip 21 filled with trays on the discharge port bracket 22, the first transplanting assembly 31 moves forward to move the first suction cup assembly 33 to the bottom of the discharge port bracket 22, then the first lifting assembly 32 moves upward, the first suction cup assembly 33 touches the tray at the lowest end in the silo clip 21 and sucks it, the first lifting assembly 32 descends, the tray at the lowest end is pulled out of the silo clip 21, and one material removal is completed;

[0079] Primary forming: The first transfer assembly 31 withdraws from the discharge port bracket 22 and moves to the bottom of the primary forming upper mold fixture 412. At this time, the downward pressure power assembly 411 descends, and the top suction cup assembly 4122 of the primary forming upper mold fixture 412 contacts the card holder on the first suction cup assembly 33. The top suction cup assembly 4122 in the primary forming upper mold fixture 412 absorbs the card holder on the first suction cup assembly 33, and the vacuum of the first suction cup assembly 33 is closed, and the card holder is transferred from the first suction cup assembly 33 to the primary forming. On the top suction cup assembly 4122 of the upper mold fixture 412, as the downward pressure power assembly 411 rises and the first transfer assembly 31 moves backward, the primary molding upper mold fixture 412 can be moved to the top of the primary molding lower mold fixture 421, and the downward pressure power assembly 411 presses down again. At this time, the product is squeezed up and down by the primary molding upper mold fixture 412 and the primary molding lower mold fixture 421, and the product changes from a flat plate to a primary molding. Under the action of the first groove 4211, the side flip sheet 81 is folded upward;

[0080] Transferring the card tray after primary molding: the vacuum of the top suction cup assembly 4122 of the primary molding upper mold fixture 412 is turned off, the downward pressure power assembly 411 rises, and the card tray remains in the primary molding lower mold fixture 421. Then the second lifting assembly 72 rises, the second suction cup assembly 73 sucks and ejects the card tray, the second transfer assembly 71 moves forward, and the second suction cup assembly 73 is transported to the second avoidance groove 563 of the secondary molding fixture 56. Then the second lifting assembly 72 descends, and after the lower surface of the card tray 80 contacts the bottom surface of the second groove 562, the second suction cup assembly 73 turns off the vacuum, and the card tray 80 is placed in the second groove 562 of the secondary molding fixture 56;

[0081] Secondary forming: the downward pressing telescopic end of the downward pressing and fixing component 51 and the oblique forming auxiliary telescopic end of the oblique forming auxiliary component 53 are lowered, the downward pressing telescopic end of the downward pressing and fixing component 51 is pressed tightly on the two bottom flaps 85 of the card tray, the oblique forming auxiliary telescopic end of the oblique forming auxiliary component 53 is pressed tightly on the notch 84, and then the oblique forming telescopic end of the oblique forming component 52 is extended so that its suction cup sucks the parallelogram stack 82 on the card tray 80, and then retracts, and the parallelogram stack 82 can be pulled up into a rectangular empty shell, and the lower folding piece 83 of the parallelogram stack 82 with a notch is folded downward under the blocking action of the oblique forming auxiliary telescopic end to form a concave cavity on the outside of the rectangular empty shell. Subsequently, the pressing and fixing assembly 51 is raised, and the bottom forming telescopic end of the bottom forming assembly 54 is extended upward, so that the top plate 542 is pushed upward from the second avoidance groove 562, the bottom flap 85 is folded upward, and then the side ear forming telescopic end of the side ear forming assembly 55 is extended, and under the support of the top plate 542, the side ear 85 can be folded inward, and then the side ear forming assembly 55 is withdrawn, and the side ear forming is completed. Finally, the oblique forming assembly 52 turns off the vacuum, and retracts together with the oblique forming auxiliary assembly 53, the bottom forming assembly 54 and the side ear forming assembly 55, and the forming operation of a tray is completed.

[0082] Card tray unloading: the telescopic lifting end of the lifting mechanism 61 moves upward so that the push plate set on the telescopic lifting end moves to the opening of the second avoidance groove 563, so that the push plate is located at the rear end of the formed card tray 80, and then the telescopic pushing end drives the lifting fixed end to move toward the direction of the unloading conveyor line 63, and then drives the secondary formed card tray 80 to move to the unloading conveyor line 63 through the telescopic pushing end and the push plate, and the unloading is completed.

[0083] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.

[0084] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0085] The above is a detailed introduction to a multi-stage tray forming device provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the core idea of ​​the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified in a number of ways, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A multi-stage tray forming device, characterized in that: include: Rack (10); A card tray silo (20), disposed on the frame (10) and used for accommodating the card tray (80); A material taking mechanism (30) is disposed on the frame (10) and is used for taking out the card tray (80) from the card tray material bin (20); A primary pre-folding and forming mechanism (40) is disposed on the frame (10) and is used to perform primary forming on the tray (80) delivered by the material taking mechanism (30); A secondary pre-folding and forming mechanism (50) is disposed on the frame (10), and the secondary pre-folding and forming mechanism (50) is used to perform secondary forming on the card tray (80) after primary forming; A material unloading mechanism (60) is disposed on the frame (10), and the material unloading mechanism (60) is used to output the card tray (80) after being processed by the secondary pre-folding and forming mechanism (50).

2. The multi-stage tray forming equipment according to claim 1, characterized in that: The first-level pre-folding and forming mechanism (40) comprises a first-level pre-folding upper mold mechanism (41) and a first-level pre-folding lower mold mechanism (42); the first-level pre-folding upper mold mechanism (41) comprises a downward pressing power assembly (411), a first-level forming upper mold fixture (412) and a transverse shift assembly (413); the transverse shift assembly (413) is connected to the frame (10); the downward pressing power assembly (411) is connected to the transverse shift assembly (413); the first-level forming upper mold fixture (412) is connected to the downward pressing power assembly (411); the downward pressing power assembly (411) is used to drive the first-level forming upper mold fixture (412) to move downward; the first-level forming upper mold fixture (412) is used to take out the tray (80) conveyed by the material taking mechanism (30); the transverse shift assembly (413) is connected to the frame (10 ... transverse shift assembly (413) is connected to the transverse shift assembly (413); the first-level forming upper mold fixture (412) is connected to the downward pressing power assembly (411); the downward pressing power assembly (411) is used to drive the first-level forming upper mold fixture (412) to move downward; the first-level forming upper mold fixture (41 The component (413) is used to drive the primary forming upper mold jig (412) to move to the top of the primary pre-folding lower mold mechanism (42); the primary pre-folding lower mold mechanism (42) comprises a primary forming lower mold jig (421), the primary forming lower mold jig (421) is arranged on the frame (10), a first groove (4211) is provided on the primary forming lower mold jig (421), and side flip pieces (81) are provided on both sides of the tray (80); the downward pressure power component (411) is also used to drive the primary forming upper mold jig (412) to move toward the tray (80) placed on the primary forming lower mold jig (421), the tray (80) is squeezed into the first groove (4211), and the side flip pieces (81) are folded upwards at the same time.

3. The multi-stage tray forming equipment according to claim 2, characterized in that: The frame (10) is provided with a primary forming upper die carrier (43) and a primary forming lower die support (422), the transverse shifting assembly (413) is arranged on the primary forming upper die carrier (43), and the primary forming lower die fixture (421) is arranged on the primary forming lower die support (422).

4. The multi-stage tray forming equipment according to claim 2, characterized in that: The secondary pre-folding and forming mechanism comprises: a secondary forming jig (56), the secondary forming jig (56) being arranged on the frame (10), the secondary forming jig (56) being provided with a second groove (562), the bottom of the second groove (562) being provided with a second avoidance groove (563) opening toward the primary pre-folding forming mechanism (40), the second groove (562) being used to carry the card tray (80); A downward pressing and fixing component (51), the downward pressing and fixing component (51) being arranged on the frame (10) and located above the secondary forming jig (56), the downward pressing and fixing component (51) comprising a downward pressing and fixing end and a downward pressing and telescopic end, the downward pressing and fixing end being connected to the frame (10), and the downward pressing and telescopic end being used to press against the middle part of the upper surface of the tray (80) when moving downward; an oblique forming component (52), the oblique forming component (52) being arranged on the frame (10) and being located above the secondary forming jig (56), the oblique forming component (52) comprising an oblique forming fixed end and an oblique forming telescopic end, the oblique forming fixed end being connected to the frame (10), a suction cup being arranged at the lower end of the oblique forming telescopic end, the suction cup being used to adsorb on the parallelogram stack (82) of the tray (80), and the oblique forming telescopic end being used to pull up the parallelogram stack (82) into a rectangular empty shell when moving obliquely upward; An oblique forming auxiliary component (53), the oblique forming auxiliary component (53) being arranged on the frame (10), the oblique forming auxiliary component (53) comprising an oblique forming auxiliary fixed end and an oblique forming auxiliary telescopic end, the oblique forming auxiliary fixed end being connected to the frame (10), a notch (84) being arranged on the outer side of the upper sheet of the parallelogram laminate (82), a lower folding sheet (83) being arranged in the middle of the upper sheet, the oblique forming auxiliary telescopic end being used to press against the bottom sheet of the parallelogram laminate (82) from the notch (84), and the lower folding sheet (83) being used to fold downwards under the blocking action of the oblique forming auxiliary telescopic end when the suction cup drives the parallelogram laminate (82), so as to form a concave cavity on the outer side of the rectangular hollow shell; A bottom forming component (54), the bottom forming component (54) being arranged on the frame (10) and being located below the secondary forming jig (56), the bottom forming component (54) comprising a bottom forming fixed end and a bottom forming telescopic end, the card holder (80) being provided with a bottom flap (85), the upper end of the bottom forming telescopic end being provided with a top plate (542), the bottom forming telescopic end being used to drive the top plate (542) to move upwards, so as to push the bottom flap (85) to fold upwards; A side ear forming component (55), the side ear forming component (55) being arranged on the frame (10), the side ear forming component (55) comprising a side ear forming fixed end and a side ear forming telescopic end, a side ear (86) being arranged at the upper end of the bottom flap (85), the side ear forming telescopic end being used to push the side ear (86) to fold inwards.

5. The multi-stage tray forming equipment according to claim 4, characterized in that: The frame (10) is provided with a secondary molding support frame (57), the downward pressing and fixing component (51) is arranged on the inner top of the secondary molding support frame (57), the secondary molding support frame (57) is provided with two oblique molding components (52), the two oblique molding components (52) are respectively located on both sides of the downward pressing and fixing component (51), and the oblique molding auxiliary component (53) is connected to the side of the secondary molding support frame (57); The frame (10) is also provided with a secondary molding lower mold support (561), a bottom molding support (541) and a side ear molding support (551); the secondary molding jig (56) is provided on the secondary molding lower mold support (561); the bottom molding support (541) is located below the secondary molding jig (56); the bottom molding fixed end is provided on the bottom molding support (541); the side ear molding support (551) is located on the side of the secondary molding lower mold support (561); and the side ear molding fixed end is provided on the side ear molding support (551).

6. The multi-stage tray forming equipment according to claim 4, characterized in that: The material unloading mechanism (60) comprises a lifting mechanism (61), a pushing mechanism (62) and a material unloading conveyor line (63); the lifting mechanism (61) is arranged below the secondary forming jig (56); the feeding end of the material unloading conveyor line (63) corresponds to the discharging end of the secondary forming jig (56); the pushing mechanism (62) is located below the material unloading conveyor line (63) and the secondary forming jig (56); the pushing mechanism (62) comprises a pushing fixed end and a pushing telescopic end; the lifting mechanism (61) comprises a lifting mechanism (61) and a pushing mechanism (62). A fixed end and a lifting and telescopic end, the pushing fixed end is arranged on the frame (10), the lifting fixed end is arranged on the pushing telescopic end, and a push plate is arranged on the upper end of the lifting and telescopic end, the lifting and telescopic end is used to drive the push plate to move up to the opening of the second avoidance groove (563), and the pushing telescopic end is used to drive the lifting fixed end to move toward the direction of the unloading conveyor line (63), and then drive the card tray (80) after secondary molding to move to the unloading conveyor line (63) through the pushing telescopic end and the push plate.

7. The multi-stage tray forming equipment according to claim 2, characterized in that: The material taking mechanism (30) comprises a first transplanting assembly (31), a first lifting assembly (32) and a first suction cup assembly (33); the first transplanting assembly (31) is arranged on the frame (10); the first suction cup assembly (33) is connected to the moving end of the first lifting assembly (32); the fixed end of the first lifting assembly (32) is connected to the moving end of the first transplanting assembly (31); the first suction cup assembly (33) is used to take out the card tray from the bottom of the card tray material bin (20); and the primary molding upper mold fixture (412) is used to take out the card tray (80) on the first suction cup assembly (33).

8. The multi-stage tray forming equipment according to claim 7, characterized in that: The card tray silo (20) comprises a silo clip (21) and a discharge port bracket (22), wherein the discharge port bracket (22) is arranged on the frame (10), and the silo clip (21) is installed above the discharge port bracket (22), and a discharge port is arranged at the bottom of the silo clip (21), and the first suction cup assembly (33) is used to suck the card tray (80) located at the bottom from the discharge port, and the first lifting assembly (32) is used to drive the first suction cup assembly (33) to move downward to pull the card tray (80) out of the discharge port.

9. The multi-stage tray forming equipment according to claim 8, characterized in that: The primary forming upper mold fixture (412) comprises two vertical pressure plates (4121) arranged parallel to each other and a top suction cup assembly (4122) located between the two vertical pressure plates (4121), the top suction cup assembly (4122) being used to absorb the card holder (80) on the first suction cup assembly (33), the transverse movement assembly (413) being used to drive the downward pressure power assembly (411) and the primary forming upper mold fixture (412) to move, the downward pressure power assembly (411) being used to drive the top suction cup assembly (4122) to move downward so as to transfer the card holder (80) to the primary forming lower mold fixture (421), and at the same time drive the vertical pressure plates (4121) to press the card holder (80) into the first groove (4211).

10. The multi-stage tray forming equipment according to claim 4, characterized in that: The multi-stage tray forming device further comprises a transport mechanism (70), the transport mechanism (70) comprising a second transplanting assembly (71), a second lifting assembly (72) and a second suction cup assembly (73), the second transplanting assembly (71) being arranged on the frame (10), the second suction cup assembly (73) being connected to a movable end of the second lifting assembly (72), the fixed end of the second lifting assembly (72) being connected to a movable end of the second transplanting assembly (71), the bottom of the first groove (4211) being provided with a first avoidance groove (4212) opening toward the secondary pre-folding forming mechanism (50), the The opening of the first avoidance groove (4212) corresponds to the opening of the second avoidance groove (562), the second lifting assembly (72) is used to drive the second suction cup assembly (73) to move upward, the second suction cup assembly (73) is used to absorb the tray (80) in the primary molding lower mold fixture (421), and the second transfer assembly (71) is used to drive the second lifting assembly (72) and the second suction cup assembly (73) to move toward the secondary molding fixture (56) to transfer the tray (80) from the first groove (4211) to the second groove (562).